Kyocera ECOSYS P4035dn, ECOSYS P4040dn, ECOSYS PF-4100 Service Manual

ECOSYS P4035dn ECOSYS P4040dn
SERVICE
MANUAL
Published in July 2015
842P7113
2P7SM063
Rev.3
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.
ECOSYS P4040dn: 40ppm ECOSYS P4035dn: 35ppm (KDTW only)

Revision history

Revision Date Pages Revised contents
1 6 November 2014
2 29 January2015
3 30 June 2015
1-3-7, 1-3-8 Added: Description of the counter value
1-3-8
2-1-11
Cover
1-1-1 to 3
1-2-1
1-3-13
1-3-21, 1-3-22
2-2-2, 2-2-4 2-2-5, 2-2-7 2-2-9, 2-2-11
2-4-1
Address
Correction: 5 to 100(%)
Correction: Clerical error of actuator
Added: Name of 35 ppm model
Added: Specification of 110 V (for KDTW)
Added: Power source for 110 V model
Correction: Default setting of drum heater :Off
added: 02: MK-7304 (for KDE)
Correction: Part number Deleted: Version number
Added: MK-7304 (for KDE)
This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
General warning. Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action. Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
Always ground the copier.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light­ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
2. Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ................
• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use parts having the correct specifications. ............................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. ...............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Remove toner completely from electronic components. .....................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................
3. Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
This page is intentionally left blank.
2P7/2R0/3PN

CONTENTS

1-1 Specifications
1-1-1 Specifications ........................................................................................................................ 1-1-1
1-1-2 Parts names .......................................................................................................................... 1-1-7
(1) Components at the Front/Right of the Printer ................................................................... 1-1-7
(2) Components at the Front/Left of the Printer ..................................................................... 1-1-7
(3) Internal Components ........................................................................................................ 1-1-8
(4) Components at the Rear of the Printer............................................................................. 1-1-9
(5) Operation Panel.............................................................................................................. 1-1-10
1-1-3 Machine cross section (Main unit and Option)..................................................................... 1-1-11
1-1-4 Option composition.............................................................................................................. 1-1-12
1-2 Installation
1-2-1 Installation environment......................................................................................................... 1-2-1
1-2-2 Unpacking and installation..................................................................................................... 1-2-2
1-2-3 Install the expansion memory (option)................................................................................. 1-2-13
1-2-4 Install the memory card (SD card) (option).......................................................................... 1-2-14
1-3 Maintenance Mode
1-3-1 Service mode......................................................................................................................... 1-3-1
(1) Executing a service mode ................................................................................................ 1-3-1
(2) Description of service mode ............................................................................................. 1-3-2
(3) Printing an event log....................................................................................................... 1-3-15
1-4 Troubleshooting
1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1
(1) Paper misfeed indication .................................................................................................. 1-4-1
(2) Paper misfeed detection condition ................................................................................... 1-4-1
(3) Conveyance drive composition......................................................................................... 1-4-2
(4) List of Jam Code............................................................................................................... 1-4-3
1-4-2 Self-diagnostic function ......................................................................................................... 1-4-7
(1) Self-diagnostic function .................................................................................................... 1-4-7
(2) Self diagnostic codes........................................................................................................ 1-4-7
1-4-3 Image formation problems ................................................................................................... 1-4-22
(1) No image appears (entirely white).................................................................................. 1-4-23
(2) No image appears (entirely black).................................................................................. 1-4-23
(3) Image is too light. ........................................................................................................... 1-4-24
(4) The background is colored. ............................................................................................ 1-4-25
(5) White streaks are printed vertically................................................................................. 1-4-25
(6) Black streaks are printed vertically. ................................................................................ 1-4-26
(7) Streaks are printed horizontally. ..................................................................................... 1-4-26
(8) Spots are printed. ........................................................................................................... 1-4-26
(9) Image is blurred..............................................................................................................1-4-27
(10) Paper is wrinkled. ...........................................................................................................1-4-27
(11) Offset occurs. .................................................................................................................1-4-27
(12) Part of image is missing. ................................................................................................ 1-4-27
(13) Fusing is loose................................................................................................................ 1-4-28
(14) Image is out of focus. ..................................................................................................... 1-4-28
(15) Carrier leaking occurs..................................................................................................... 1-4-28
1-4-4 Electric problems ................................................................................................................. 1-4-29
1-4-5 Mechanical problems........................................................................................................... 1-4-33
2P7/2R0/3PN
1-5 Assembly and disassembly
1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1
(1) Precautions....................................................................................................................... 1-5-1
(2) Drum unit .......................................................................................................................... 1-5-1
(3) Toner ................................................................................................................................ 1-5-1
(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2
1-5-2 Outer covers .......................................................................................................................... 1-5-3
(1) Detaching and refitting the top cover................................................................................ 1-5-3
(2) Detaching and refitting the power cord connector cover and the interface cover............. 1-5-5
(3) Detaching and refitting the right upper cover.................................................................... 1-5-5
(4) Detaching and refitting the right lower cover .................................................................... 1-5-6
(5) Detaching and refitting the rear left cover......................................................................... 1-5-6
(6) Detaching and refitting the left upper cover...................................................................... 1-5-7
(7) Detaching and refitting the left lower cover ...................................................................... 1-5-7
(8) Detaching and refitting the rear cover .............................................................................. 1-5-8
1-5-3 Paper feed section................................................................................................................. 1-5-9
(1) Detaching and refitting the paper feed roller .................................................................... 1-5-9
(2) Detaching and refitting the retard roller .......................................................................... 1-5-10
(3) Detaching and refitting the MP paper feed pulley........................................................... 1-5-11
1-5-4 Developer section ................................................................................................................ 1-5-14
(1) Detaching and refitting the developer unit ...................................................................... 1-5-14
1-5-5 Drum section ....................................................................................................................... 1-5-17
(1) Detaching and refitting the drum unit.............................................................................. 1-5-17
(2) Detaching and refitting the charger roller unit................................................................. 1-5-20
1-5-6 Transfer/separation section ................................................................................................. 1-5-21
(1) Detaching and refitting the transfer roller assembly ....................................................... 1-5-21
(2) Detaching and refitting the separation needle unit ......................................................... 1-5-22
1-5-7 Optical section ..................................................................................................................... 1-5-23
(1) Detaching and refitting the laser scanner unit ................................................................ 1-5-23
1-5-8 Fuser section ....................................................................................................................... 1-5-27
(1) Detaching and refitting the fuser unit.............................................................................. 1-5-27
1-5-9 Ejection section ................................................................................................................... 1-5-30
(1) Detaching and refitting the paper feed roller .................................................................. 1-5-30
1-5-10 PWBs................................................................................................................................... 1-5-38
(1) Detaching and refitting the main PWB............................................................................ 1-5-38
(2) Detaching and refitting the engine PWB......................................................................... 1-5-40
(3) Detaching and refitting the relay-L PWB ........................................................................ 1-5-45
(4) Detaching and refitting the power source PWB.............................................................. 1-5-48
(5) Detaching and refitting the high voltage PWB ................................................................ 1-5-54
(6) Detaching and refitting the operation PWB .................................................................... 1-5-62
1-5-11 Others .................................................................................................................................. 1-5-64
(1) Detaching and refitting the main driving motor unit ........................................................ 1-5-64
(2) Detaching and refitting the paper feed driving motor unit............................................... 1-5-69
(3) Detaching and refitting the center fan motor .................................................................. 1-5-72
(4) Detaching and refitting the power source fan motor....................................................... 1-5-80
(5) Detaching and refitting the rear fan motor ...................................................................... 1-5-83
(6) Direction of installing the principal fan motors ................................................................ 1-5-85
1-5-12 PF-4100............................................................................................................................... 1-5-86
(1) Detaching and refitting the paper feed roller and the pickup roller ................................. 1-5-86
(2) Detaching and refitting the retard roller .......................................................................... 1-5-87
(3) Detaching and refitting the drive unit and PF main PWB ............................................... 1-5-88
2P7/2R0/3PN
1-6 Requirements on PWB Replacement
1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1
1-6-2 Remarks on PWB replacement ............................................................................................. 1-6-3
(1) Engine PWB ..................................................................................................................... 1-6-3
2-1 Mechanical Construction
2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1
(1) Cassette paper feed section............................................................................................. 2-1-1
(2) MP tray paper feed section............................................................................................... 2-1-2
(3) Conveying section ............................................................................................................ 2-1-3
2-1-2 Drum section ........................................................................................................................ 2-1-4
(1) Charger roller unit.............................................................................................................2-1-4
(2) Cleaning unit..................................................................................................................... 2-1-5
2-1-3 Developer section .................................................................................................................. 2-1-6
2-1-4 Optical section ....................................................................................................................... 2-1-7
(1) Laser scanner section ...................................................................................................... 2-1-7
2-1-5 Transfer/Separation section ..................................................................................................2-1-8
2-1-6 Fuser section ......................................................................................................................... 2-1-9
2-1-7 Eject/Feedshift section ........................................................................................................ 2-1-10
2-1-8 Duplex conveying section.................................................................................................... 2-1-11
2-1-9 PF-4100 ............................................................................................................................... 2-1-12
(1) Paper feed section.......................................................................................................... 2-1-12
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout ............................................................................................................ 2-2-1
(1) PWBs................................................................................................................................ 2-2-1
(2) Switches and sensors....................................................................................................... 2-2-3
(3) Motors............................................................................................................................... 2-2-6
(4) Clutches and others.......................................................................................................... 2-2-8
(5) PF-4100.......................................................................................................................... 2-2-10
2-3 Operation of the PWBs
2-3-1 Main PWB (MPWB) ............................................................................................................... 2-3-1
2-3-2 Engine PWB (EPWB) ............................................................................................................ 2-3-6
2-3-3 Power source PWB (PSPWB) ............................................................................................. 2-3-14
2-3-4 Relay-L PWB (R-LPWB)...................................................................................................... 2-3-16
2-3-5 High voltage PWB (HVPWB)............................................................................................... 2-3-19
2-3-6 PF main PWB ...................................................................................................................... 2-3-21
2-4 Appendixes
2-4-1 Appendixes ............................................................................................................................ 2-4-1
(1) Maintenance kits............................................................................................................... 2-4-1
(2) Repetitive defects gauge .................................................................................................. 2-4-2
(3) Firmware environment commands ................................................................................... 2-4-3
(4) Maintenance Commands................................................................................................ 2-4-11
(5) Wiring diagram (Printer) ................................................................................................. 2-4-13
(6) Wiring diagram (PF-4100) .............................................................................................. 2-4-15
Installation Guide
500 sheets paper feeder SSD (HD-6/7) IEEE1284 Interface Network interface Wireless LAN interface Card Authentication kit (B)
2P7/2R0/3PN
1-1 Specifications

1-1-1 Specifications

Main unit
Item Description Model ECOSYS P4035dn ECOSYS P4040dn Type Desktop Printing Method Electrophotography by semiconductor, single drum system
2P7/2R0/3PN-3
Paper Weight
Cassette MP Tray
60 to 120 g/m2
60 to 220 g/m2, 230 g/m2 (Cardstock)
Paper Types Cassette Plain, Preprinted, Bond, Recycled, Letterhead, Color, Prepunched, High
Quality, and CUSTOM (1 to 8)
MP Tray Plain, Preprinted, Labels, Bond, Recycled, Vellum, Rough, Letterhead,
Color, Prepunched, Envelope, Cardstock, Thick, High Quality, and CUSTOM (1 to 8)
Paper Sizes Cassette A3, A4-R, A4, A5-R, A5, A6-R, B4, B5-R, B5, B6-R, Folio, 216 × 340 mm,
Ledger, Letter-R, Letter, Legal, Statement, Executive, Oficio II, B5 (ISO), 8K, 16K, and Custom
MP Tray Envelope #10, Envelope #9, Envelope Monarch, Envelope #6 3/4,
Envelope DL, Envelope C5, Envelope C4, A3, A4-R, A4, A5-R, A6-R, B4, B5-R, B6-R, Oficio II, 216 × 340 mm, Ledger, Letter-R, Letter, Legal, Statement, Executive, 8K, 16K, Folio, B5 (ISO), Hagaki, Oufuku Hagaki, Youkei 4, Youkei 2, and Custom
Printing Speeds
Simplex A4: 35 ppm
A3: 19 ppm B4: 21 ppm A4-R: 24 ppm B5-R: 3021 ppm *1 A5-R: 3515 ppm *1 A6-R: 3011 ppm *1 B5: 35 ppm A5: 35 ppm
A4: 40 ppm A3: 22 ppm B4: 25 ppm A4-R: 27 ppm B5-R: 3325 ppm *1 A5-R: 4017 ppm *1 A6-R: 3313 ppm *1 B5: 40 ppm A5: 40 ppm
Duplex A4: 28 ppm
First Print Time (A4, feed from Cassette)
Warm-up Time
Power On 16 seconds or less 18 seconds or less
Sleep *2
(22°C, 60%RH)
A4: 28 ppm A3: 11 ppm B4: 12.5 ppm A4-R: 18.9 ppm B5-R: 23.117.5 ppm *1 A5-R: 2811.9 ppm *1 B5: 28 ppm
A3: 11 ppm
B4: 12.5 ppm
A4-R: 18.9 ppm
B5-R: 23.117.5 ppm *1
A5-R: 2811.9 ppm *1
B5: 28 ppm
7.5 seconds or less (Excluding time for system stabilization immediately after turning on the main power.)
16 seconds or less
18 seconds or less (Quick recovery mode) 27 seconds or less (Energy saver mode)
1-1-1
Item Description Model ECOSYS P4035dn ECOSYS P4040dn
2P7/2R0/3PN-3
Paper Capacity
Output Tray Capacity
Cassette MP Tray
Top Tray Face-up T ray
500 sheets (80 g/m2)
100 sheets (A4, 80 g/m2) / 20 sheets (A3, 80 g/m2)
500 sheets (A4, 80 g/m2) / 450 sheets (A3, 80 g/m2)
250 sheets (A4, 80 g/m2)
Photoconductor a-Si drum (diameter 30 mm) Image Write System Semiconductor laser and electrophotography Charging system Contact charger roller method Developer system Mono component dry developing method
Toner replenishing: Automatic from the toner container
Transfer system Transfer roller method Separation system Small diameter separation, dischager needle (DC bias) Cleaning system Counter blade cleaning + cleaning roller Charge erasing system Exposure by cleaning lamp (LED) Fusing system Heat and pressure fusing with the heat roller and the press roller
Heat source: halogen heater Abnormally high temperature protection devices: thermostat
Duplex system Stack-less system at Built-in type Continuous printing 1 to 999 sheets Resolution Fine 1200 mode, Fast 1200 mode, 600 dpi, 300 dpi Operation
Environment
Temperature 10 to 32.5 °C (50 to 90.5 °F)
Relative
15 to 80 %
Humidity Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum Controller PowerPC465, ARM7/ARM9 Operating Systems
Windows XP, Windows Vista, Windows Server 2008/R2, Windows 7, Windows Server 2012/R2, Windows 8, Windows 8.1, Apple Macintosh OS 10.5 or later
Interface Standard USB Interface Connector: 1
USB Host: 2 Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T) eKUIO slot:1
Option HD-6/HD-7, IB-50, IB-51, IB-32 PDL PRESCRIBE Emulation PCL6, IBM Proprinter, EPSON LQ-850, Line Printer, KPDL, KPDL(Auto) Memory
Standard:256 MB, Maximum:1280 MB
Dimensions (W × D × H) 469 × 410 × 320 mm
18 7/16 × 16 1/8 × 12 5/8"
Weight 20.0 kg or less/44.0 lbs or less (without toner container)
1-1-2
Item Description Model ECOSYS P4035dn ECOSYS P4040dn Rated input 1 10 V 60 Hz 12.8 A 1 10 V 60 Hz 12.8 A
220-240 V 50 Hz 5.4 A
2P7/2R0/3PN-3
Power Consump­tion
(Standard)
Power Consump­tion (With options)
Maximum 110 V 1342 W 110V 1342 W
220-240 V 1434 W
During Print-
ing
During
Standby
Sleep Mode *2
110 V 645 W 110V 706 W
220-240 V 642 W
110 V 14.3 W 110V 14.3 W
220-240 V 14.0 W
110 V 1.7 W 110V 1.7 W
220-240 V 1.5 W
Power Off 110 V 0.5 W 110 V 0.5 W
220-240 V 0.5 W
Maximum 110 V 1369 W 110 V 1369 W
220-240 V 1466 W
During Print-
ing
During
Standby
Sleep Mode *2
110 V 677 W 110V 722 W
220-240 V 679 W
110 V 19.7 W 110V 19.7 W
220-240 V 19.2 W
110 V 4.9 W 110V 4.9 W
220-240 V 3.6 W
Power Off 110 V 0.5 W 110 V 0.5 W
220-240 V 0.5 W
Option
Expanded memory, Paper Feeder (500-sheet × 4), SSD (HD-6/HD-7), SD Card,
Network Interface Kit (IB-50),
Wireless Network Interface Kit (IB-51), Parallel,
Faceup Output Tray (PT-4100), Card Authentication Kit (B)
*1: The printing speeds are changed by the fuser temperature. *2: The value is at Energy Saver mode (default).
Interface Kit (IB-32),
1-1-3
Paper Feeder (PF-4100) (Option)
Item Description
2P7/2R0/3PN
The maximum number of paper cassettes
Paper size A3, A4-R, A4, A5-R, B4, B5-R, Folio, 216 × 340 mm, Ledger, Letter-R,
Paper type Plain, Preprinted, Bond, Recycled, Letterhead, Color, Prepunched, High
Paper capacity Dimensions (W × D × H) 469 × 410 × 121 mm
Weight 6.0 kg (13.23 lbs )
4
Letter, Legal, Statement, Executive, Oficio II, B5 (ISO), 8K, 16K, and Custom
Quality, and CUSTOM (1 to 8)
500 sheets (80 g/m2)
18 7/16 × 16 1/8 × 4 3/4"
SSD(HD-6/HD-7) (Option)
Item Description
HD-6 HD-7 Capacity 32GB 128GB Power supply From the machine
1-1-4
2P7/2R0/3PN
Network Interface Kit (IB-50) (Option)
Item Description CPU SoC 88F6180 RAM 64 MBytes Flash ROM 16 MBytes Connectors 10BASE-T / 100BASE-TX / 1000BASE-T Printer interface eKUIO?5.0V? Operating system Windows XP (32bit/64bit) / Vista (32bit/64bit) / 7 (32bit/64bit) /
Server 2003 (32bit/64bit) / Server 2008 (32bit/64bit) NetWare 3.x. / 4.x. / 5.x. / 6.x MacOS 9.x / Mac OS X (PowerPC: Ver 10.3.x-Ver 10.5.5 / Intel: Ver 10.4.4-Ver 10.7.x) UNIX
Network protocols IPv6 Apple
Security protocols EAP-TLS, EAP-TTLS, EAP-FAST, IKE, PEAP, SNMPv3, SSL/
Operating conditions 0 to 70°C, 20 to 80 % RH, no condensation Storage conditions -20 to 50°C, 20 to 90 % RH, no condensation Storage conditions FCC Class B (USA), CE (EU), VCCI Class B (Japan)
IPv6 Apple Bonjour Compatible, DHCPv6, DNSv6, FTP, FTPS,
HTTP, HTTPS, ICMPv6, IKEv1, IPP, IPPS, Kerberos, LDAP, LPD, POP3, RawPort, SLP, SMTP, SNMP, SNMPv1/v2c/v3, SNTP, ThinPrint
IPv4 Apple Bonjour Compatible, BOOTP, DHCP, DNS, FTP, FTPS,
HTTP, HTTPS, ICMP, IPP, IPPS, KCP, Kerberos, LDAP, LPD, NetBIOS over TCP/IP, POP3, POP3 over SSL, RawPort, SLP, SMTP, SNMP, SNMPv1/v2c/v3, SNTP, ThinPrint, WINS
Other AppleTalk, IPX/SPX, LLTD, NetBEUI, NetWare (NDS/Bindery)
TLS (HTTPS)
1-1-5
Wirekless Network Inteface Kit (IB-51) (Option)
Item Description CPU SoC 88F6180 RAM 64 MBytes ROM 16 MBytes
2P7/2R0/3PN
Wireless net­work interface
IEEE802.11bFrequency 2.4GHz
Transmis­sion system
Transmis­sion speed
Channel 1-11ch
IEEE802.11gFrequency 2.4GHz
Transmis­sion system
Transmis­sion speed
Channel 1-11ch
IEEE802.11nFrequency 2.4GHz
Transmis­sion system
DS-SS
1/2/5.5/11 (Mbps)
OFDM
6/9/12/18/24/36/48/54 (Mbps)
OFDM
Transmis­sion speed
Channel 1-11ch Authentication method Open System / Shard Key / WPA / WPA2 Encryption mode None / WEP (64bit / 128bit) / TKIP / AES
Antenna Non-directional antenna × 2 Printer interface eKUIO (5.0V) Operating system Windows XP (32bit/64bit) / Vista (32bit/64bit) / 7 (32bit/
Max 300Mbps
When running in IEEE 802.11n, only AES is supported.
64bit) / Server 2003 (32bit/64bit) / Server 2008 (32bit/64bit) NetWare 3.x. / 4.x. / 5.x. / 6.x MacOS 9.x / Mac OS X (PowerPC: Ver 10.3.x-Ver 10.5.5 / Intel: Ver 10.4.4-Ver 10.7.x) UNIX
1-1-6
2P7/2R0/3PN
Item Description Network protocols IPv6 Apple Bonjour Compatible, DHCPv6, DNSv6, FTP, FTPS,
HTTP, HTTPS (IPPS), ICMPv6, IKEv1, IPP, IPPS, Kerberos, LDAP, LPD, POP3, RawPort, SLP, SMTP, SNMP, SNMPv1/v2c/v3, SNTP, ThinPrint
IPv4 Apple Bonjour Compatible, BOOTP, DHCP, DNS, FTP,
FTPS, HTTP, HTTPS, ICMP, IPP, IPPS, KCP, Kerberos, LDAP, LPD, NetBIOS over TCP/IP, POP3, POP3 over SSL, RawPort, SLP, SMTP, SNMP, SNMPv1/v2c/v3, SNTP, ThinPrint, WINS
Other AppleTalk, IPX/SPX, LLTD, NetBEUI, NetWare
(NDS/Bindery)
Security protocols EAP-TLS, EAP-TTLS, EAP-FAST, IKE, PEAP, SNMPv3, SSL/
TLS (HTTPS)
Operating conditions 0 to 60 °C, 20 to 80 % RH, no condensation Storage conditions -20 to 50 °C, 20 to 90 % RH, no condensation EMI conformity FCC Class B (USA), CE (EU), VCCI Class B (Japan)
Parallel Interface Kit (IB-32) (Option)
Item Description Installation Environment Conforms to the machine’s installation environment Interface Parallel Interface × 1 (IEEE-1284 compliant) Power supply From the machine
NOTE: These specifications are subject to change without notice.
1-1-7

1-1-2 Parts names

1. Paper Stopper
2. Top Tray
3. Paper Width Guides (MP tray)
4. MP (Multi-Purpose) Tray
5. Support Tray Section of the MP Tray
6. Cassette 1
7. Operation Panel
8. USB Memory Slot
9. Power Switch
10. Handholds
11. Paper Size Window
1
2
3
1. Left Cover
2. Waste Toner Box
3. Handholds

(1) Components at the Front/Right of the Printer

4
5
2P7/2R0/3PN
3
6
Figure 1-1-1

(2) Components at the Front/Left of the Printer

11
1
2
7
8 9
10
Figure 1-1-2
1-1-8

(3) Internal Components

1. Top Cover
2. Toner Container
3. Lock Lever
4. Front Cover
5. Duplex Front Cover
6. Paper Width Guides
7. Paper Width Adjusting Tab
8. Paper Width Guides
9. Paper Length Guide
10. Paper Length Adjusting Tab
11. Cassette Cover
12. Paper Size Dial
13. Developer Unit
14. Chager Unit
15. Registration Roller
5
11
2P7/2R0/3PN
1
2
3
6
4
10
9
8 7
12
15
14
13
Figure 1-1-3
1-1-9

(4) Components at the Rear of the Printer

1. Option Interface Slot
2. Network Interface Connector
3. USB Port (For Card Authentication Kit)
4. USB Interface Connector
5. Interface Cover
6. Power Cord Connector Cover
7. Fuser Cover
8. Rear Cover
9. Power Cord Connector
2P7/2R0/3PN
1
2
3
4
7
5
6
8
9
Figure 1-1-4
1-1-10

(5) Operation Panel

RReadeady Datata
AttentionAttention
Logout
Cancel
BackBack
ClearClear
Documement Box
Menuenu
7
6
1
5
8
13
12
11
4
3
10
2
14
15
9
1. Ready indicator
2. Data indicator
3. Attention indicator
4. Message display
5. Left select key
6. Logout key
7. Menu key
8. Back key
9. Numeric keys
10. Right select key
11. Cancel key
12. Cursor keys
13. OK key
14. Clear key
15. Document box key
2P7/2R0/3PN
Figure 1-1-5
1-1-11

1-1-3 Machine cross section (Main unit and Option)

Paper path Paper path (Option)
10 1196 128
13
15
2
1
16
18
3
14
7
4
5
17
[ Printer ]
[ Paper Feeder ]
1. Cassette
2. Cassette paper feed section
3. Paper feed conveying section
4. MP tray
5. MP tray paper feed section
6. Toner container
7. Developer unit
8. Laser scanner unit (LSU)
9. Charger unit
10. Drum unit
11. Transfer/Separation section
12. Eject tray (facedown)
13. Eject section
14. Eject conveying section
15. Fuser unit
16. Duplex conveyning section
17. Faceup tray (option)
18. Paper feeder (option)
2P7/2R0/3PN
Figure 1-1-6
1-1-12

1-1-4 Option composition

2P7/2R0/3PN
USB Memory
Faceup Tray PT-4100
Expantion Memory (DIMM 256 MB/ 512 MB/ 1GB)
Gigabit Network Interface Kit IB-50
SD Memory Card SDHC Memory Card
SSD UNIT (HD-6/7)
Paper Feeder PF-4100
1-1-13
Wireless LAN Interface Kit IB-51
Card Authentication Kit (B)
IEEE1284 Interface Kit IB-32
2P7/2R0/3PN-3
1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5°C/50 to 90.5°F
2. Humidity: 15 to 80% RH
3. Power supply: 110 V AC, 13.0 A 220 - 240 V AC, 6.0 A
4. Power supply frequency: 50 Hz ±2%/60 Hz ±2%
5. Installation location Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sun­light or other strong light when removing paper jams. Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air. Avoid places subject to dust and vibrations. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1°). Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic sol­vents. Select a well-ventilated location.
6. Allow sufficient access for proper operation and maintenance of the machine.
[Right-and-left space]
[Front, Back and Top space]
300 mm or more
100 mm or more
400 mm or more
200 mm or more
Figure 1-2-1
1-2-1
600 mm or more

1-2-2 Unpacking and installation

Unpacking for Printer
1. Outer case
2. Bottom pad R
3. Bottom pad L
4. Machine cover
5. Machine
6. Upper pad R
7. Upper pad L
8. Operation guide
9. Waste toner bottle
10. Power cord
2P7/2R0/3PN
10
9
8
7
6
5
3
2
Caution: Place the machine on a level surface.
1
Figure 1-2-2
1-2-2
4
2P7/2R0/3PN
Unpacking for Paper Feeder (PF-4100) (Option)
1. Outer case
2. Paper feeder
3. Machine cover
4. Right pad
5. Left pad
6. Operation guide
7. Bottom plate fixing pad
6
3
5
4
2
1
Figure 1-2-3
7
Caution: Place the machine on a level surface.
1-2-3
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