KYMCO Downtown User Manual

Battery & EFI Damage Alert
WARNING
To avoid damage from the scooter's electronic fuel injection system, do not remove or install a battery wire when the ignition switch is at the "ON" position.
Read this manual carefully.
This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO
Downtown 200i
Particularly important information is called out in this manual by the following icons and notations:
WARNING
CAUTION
NOTE
scooter. Any one who operates your scooter should carefully read and understand the
The SAFETY ALERT symbol with the exclamation point in the triangle meansATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.
The NOTE symbol indicates key information about a procedure or to clarify an operation.
Identification Numbers Record
21
1. VEHICLE IDENTIFICATION NUMBER (VIN)
2. ENGINE SERIAL NUMBER (ESN)
3. FRAME SERIAL NUMBER (VIN)
Record the Vehicle Identification Number , Engine Serial Number and Frame Serial Number in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen).
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2
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TABLE OF CONTENTS
SECTION 1 - SAFETY .............................1-8
1
SECTION 4 - MAINTENANCE...............19- 34
4
Forward .........................................................1
Scooter Safety.............................................2 - 3
Accessories & Modifications.............................4
Locations of Parts & Controls.........................5 - 8
SECTION 2 - CONTROLS & FEATURES.9 - 19
2
Ignition Switch ................................................9
Security shutter .............................................10
Instruments ............................................11 - 12
Digital clock...................................................13
Right-hand Handlebar Switch..........................14
Left-hand Handlebar Switch......................15 - 16
Fuel Recommendation...................................17
Seat..............................................................18
Suspension...................................................19
SECTION 3 - OPERATION.......................21 - 23
3
Pre-ride Inspection........................................21
Starting the Engine..................................22 - 23
Maintenance Schedule.............................26 - 28
Engine Oil.....................................................29
Engine Oil Replacement...........................30 - 31
Transmission Fluid Change............................32
Air Filter Element Change...............................33
Throttle Operation..........................................33
Spark Plug....................................................34
Coolant level inspection.................................35
Side stand.....................................................36
Brake Fluid Level Inspection...........................37
Brake Lever Adjusters..............................38 - 39
Battery & Fuse...............................................40
Tires.............................................................41
Clean the windshield.................................42
EMISSION CONTROL ...........................43
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SPECIFICATIONS..............................44
SECTION 1 -
FORWARD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO scooter, and welcome to the KYMCO riding
family.
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the
proper operation of your scooter controls, its features, capabilities, and limitations.
To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as
described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter and should remain with
the scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to
make product and publication changes at any time without notice and without incurring any obligation.
DOWNTOWN 200i
1
SCOOTER SAFETY
IMPORTANT SAFETY INFORMATION
Your scooter can provide you many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Here are some very important safety tips:
Wear a helmet
Scooter safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid accidents.
2
Keep your scooter in safe condition
For safe riding, it's important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter.
Inspect your scooter before riding
Do not forget to perform an entire safety inspection to ensure you, and your passenger's safety, before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distance can double on a rainy day. Stay off of the painted surfaces, manhole covers and greasy appearing areas on the pavement, as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever your are in doubt about the road conditions, slow down.
Modification
Modification of your scooter, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.
SCOOTER SAFETY
PROTECTIVE APPAREL
For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long- sleeved shirt or jacket whenever you ride your scooter.
Helmets and protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and to aid your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
Sturdy boots with nonslip soles to help protect your feet and ankles.
Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises.
A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your scooter.
WARNING
Not wearing a helmet increase your chance of serious injury or death in a crash.
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1
Wear gloves
2
Clothes should be fit properly (not too tight or loose)
3
Always wear a helmet. You should also wear eye protection
4
Wear bright or reflective clothing
5
Footwear should be the proper size, have low heels, and offer ankle protection
WARNING
Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.
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1
ACCESSORIES & MODIFICATION
There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your KYMCO dealer can assist you in selecting quality accessories and then install them correctly.
Use extreme caution when selecting and installing the accessories for your scooter.
No modifications
KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation.
WARNING
WARNING
WARNING
WARNING
WARNING
Improper accessories or modifications can make your scooter unsafe and can lead to an accident. Never modify your scooter through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction. If you have any questions, consult an authorized KYMCO dealer.
WARNING
WARNING
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LOCATIONOFPARTS&CONTROLS
Rear Brake Lever
1
Headlamp
2
3
Left Turn Signal Lamp
1
5
Side Stand
4
3
2
Seat
5
Air Filter
6
7
Taillamp, Stoplamp
Coolant Reservoir
8
8
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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6
5
LOCATIONOFPARTS&CONTROLS
Muffler
9
Oil Filler Cap/dipstick
10
11
Fuel Filler Cap
Rear Passenger Foot Peg
12
13
Right Turn Signal Lamp
9
10
11
12
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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6
LOCATIONOFPARTS&CONTROLS
Front Turn Signal Lamp
14
Headlamp( Low Bean Lamp)
15
Headlamp( High Bean Lamp)
16
14
16
15
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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LOCATIONOFPARTS&CONTROLS
17
Rear Turn Signal Lamp
21
20
18
Right Handlebar Switch
Ignition Switch
19
20
Output voltage 12V
21
Battery and fuses
23
17
22
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18
(under seat)
22
Windshield
23
Taillamp, Stoplamp
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SECTION 2 -
CONTROLS&FEATURES
IGNITION SWITCH
To operate the ignition switch and it s functions:'
” Position:
All electrical circuits are off. The engine will not start or run.
” Position:
The ignition circuit is "ON" and engine can now be started. The key can not be removed from the ignition switch in this position.
” Position:
To lock the steering, turn the handlebar all the way to the left, push down and turn the key to the " " position and remove the key. All electrical circuits are off.
” Position:
With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from " " to the position.
""
With the ignition key in the " " position (the engine is not running), turn the counterclockwise from the " " to the position.
Pull up on the back portion of the seat to lift it up.
""
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CONTROLS & FEATURES
SECURITY SHUTTER
To open the ignition switch security shutter:
Push the shut-button on the ignition switch cover and then the shutter should be closed.
To shut the ignition switch security shutter:
Insert the specific key until the fillister is facing the pin.
Turn clockwise and then the security shutter should be opened.
The keys have a unique code that is stamped on the tab supplied with the keys. This code is not stamped on the scooter and is not recorded in the vehicle's basic documentation for security reasons. Since this code is required if you need replacement keys, record this important code in the box provided on the inside, rear cover of this Owner's Manual.
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Instruments
CONTROLS & FEATURES
Odometer/Tripmeter: Press the MODE button
""
to toggle between the overall and trip mileage.
Press the “ADJ” button for two seconds, then displays the ODO, TRIP(A,B) or SERVICE mode.
Press the “ADJ” and “MODE” button simultaneously at the TRIP mode, then the figure reset automatically.
Speedometer: Indicates the road speed in K/PH (kilometers per hour).
Turn Signal Indicator Light: Flashes when either turn signal is being used.
High Beam Indicator Light:This light is illuminated when the headlight high beam is on.
Fuel refill indicator “ “: This indicator lights when the fuel tank is near empty to alert the rider to refill the fuel tank as soon as possible.
Tachometer: Indicates the engine speed in the revolutions per minute (RPM)
MODE
ADJ
TPM button isn’t installed on Downtown 200 i
Clock Coolant temperature gauge
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