KYMCO Downtown User Manual

Battery & EFI Damage Alert

WARNING

To avoid damage from the scooter's electronic
fuel injection system, do not remove or install a
battery wire when the ignition switch is at the
"ON" position.

Read this manual carefully.

This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO

Downtown 200i

contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings
contained in this Owner’s Manual and the labels applied to your scooter. This Owner’s Manual should be
considered a permanent part of the vehicle, keep it with your scooter at all times. ON-ROAD USE ONLYThis
scooter has been designed to be used on the road.

Particularly important information is called out in this manual by the following icons
and notations:

WARNING

CAUTION

NOTE

scooter. Any one who operates your scooter should carefully read and understand the

The SAFETY ALERT symbol with the exclamation point in the triangle
meansATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.

Failure to follow instructions associated with a WARNING symbol could
result in severe injury or death to the rider, a passenger, a bystander, or a
person inspecting or repairing the scooter.

A CAUTION symbol indicates that special precautions must be taken to
avoid damaging the scooter.

The NOTE symbol indicates key information about a procedure or to clarify
an operation.

Identification Numbers Record

21

1. VEHICLE IDENTIFICATION NUMBER (VIN)

2. ENGINE SERIAL NUMBER (ESN)

3. FRAME SERIAL NUMBER (VIN)

Record the Vehicle Identification Number , Engine Serial Number and Frame Serial Number in the
boxes above for future reference (to assist you in ordering parts from your authorized KYMCO dealer or for
reference in case the vehicle is stolen).

1

2

3

3

TABLE OF CONTENTS

SECTION 1 - SAFETY .............................1-8

1

SECTION 4 - MAINTENANCE...............19- 34

4

Forward .........................................................1

Scooter Safety.............................................2 - 3

Accessories & Modifications.............................4

Locations of Parts & Controls.........................5 - 8

SECTION 2 - CONTROLS & FEATURES.9 - 19

2

Ignition Switch ................................................9

Security shutter .............................................10

Instruments ............................................11 - 12

Digital clock...................................................13

Right-hand Handlebar Switch..........................14

Left-hand Handlebar Switch......................15 - 16

Fuel Recommendation...................................17

Seat..............................................................18

Suspension...................................................19

SECTION 3 - OPERATION.......................21 - 23

3

Pre-ride Inspection........................................21

Starting the Engine..................................22 - 23

Maintenance Schedule.............................26 - 28

Engine Oil.....................................................29

Engine Oil Replacement...........................30 - 31

Transmission Fluid Change............................32

Air Filter Element Change...............................33

Throttle Operation..........................................33

Spark Plug....................................................34

Coolant level inspection.................................35

Side stand.....................................................36

Brake Fluid Level Inspection...........................37

Brake Lever Adjusters..............................38 - 39

Battery & Fuse...............................................40

Tires.............................................................41

Clean the windshield.................................42

EMISSION CONTROL ...........................43

5

6

SPECIFICATIONS..............................44

SECTION 1 -

FORWARD & SAFETY INTRODUCTION

Thank you for purchasing this KYMCO scooter, and welcome to the KYMCO riding

family.

Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the

proper operation of your scooter controls, its features, capabilities, and limitations.

To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as

described in this manual.

For replacement parts and accessories, you should always use genuine KYMCO products, as they have

been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.

Keep this owner's manual aboard your scooter at all times so that you can refer to it whenever you need

information. This manual should be considered a permanent part of the scooter and should remain with

the scooter when it is sold.

All information, illustrations, photographs and specifications contained in this manual are based on the

latest product information available at the time of publication. Due to improvements or other changes,

there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to

make product and publication changes at any time without notice and without incurring any obligation.

DOWNTOWN 200i

1

SCOOTER SAFETY

IMPORTANT SAFETY INFORMATION

Your scooter can provide you many years of
service and pleasure if you take responsibility for
your own safety and understand the challenges
that you can meet on the road. There is much that
you can do to protect yourself when you ride. You
will find many helpful recommendations
throughout this manual. Here are some very
important safety tips:

Wear a helmet

Scooter safety equipment starts with a quality
helmet. One of the most serious injuries you can
suffer in a crash is a head injury. Always wear a
properly approved helmet. You should also wear
suitable eye protection.

Make yourself easy to see

To make yourself more visible, wear bright
reflective clothing, position yourself so other
drivers can see you, signal before turning or
changing lanes, and use your horn when it will help
others notice you.

Know your limits

Ride within the boundaries of your own skill at all
times. Knowing these limits and staying within
them will help you to avoid accidents.

2

Keep your scooter in safe condition

For safe riding, it's important to inspect your
scooter before every ride and perform all
recommended maintenance. Never exceed load
limits, and only use accessories that have been
approved by KYMCO for this scooter.

Inspect your scooter before riding

Do not forget to perform an entire safety inspection
to ensure you, and your passenger's safety, before
each ride.

Be extra safety conscious on bad
weather days

Riding on bad weather days, especially wet ones,
requires extra caution. Braking distance can
double on a rainy day. Stay off of the painted
surfaces, manhole covers and greasy appearing
areas on the pavement, as they can be especially
slippery. Use extreme caution at railway crossings
and on metal gratings and bridges. Whenever your
are in doubt about the road conditions, slow down.

Modification

Modification of your scooter, or removal of original
equipment may render the vehicle unsafe or illegal.
Obey all applicable equipment regulations in your
area.

SCOOTER SAFETY

PROTECTIVE APPAREL

For your safety, always wear an approved motorcycle
or scooter helmet, eye protection, boots, gloves, long
pants, and a long- sleeved shirt or jacket whenever you
ride your scooter.

Helmets and protection

Your helmet is your most important piece of riding gear
because it offers the best protection against head
injuries. Your helmet should fit your head comfortably
and securely. Always wear a face shield or goggles to
protect your eyes and to aid your vision.

Additional riding gear

In addition to a helmet and eye protection, you should
also use:

Sturdy boots with nonslip soles to help protect your
feet and ankles.

Leather gloves to keep your hands warm and help
prevent blisters, cuts, burns and bruises.

A motorcycle or scooter riding suit or jacket that has
been designed for comfort as well as protection.
Bright colored and reflective clothing can help make
you more noticeable in traffic. Be sure to avoid loose
clothes that could get caught on any part of your
scooter.

WARNING

Not wearing a helmet increase your
chance of serious injury or death in a
crash.

1

234

5

1

Wear gloves

2

Clothes should be fit properly (not too tight or
loose)

3

Always wear a helmet. You should also wear
eye protection

4

Wear bright or reflective clothing

5

Footwear should be the proper size, have low
heels, and offer ankle protection

WARNING

Be sure you and your passenger always
wear an approved motorcycle helmet
that fits properly. You should also wear
eye protection and other protective
apparel when you ride.

3

1

ACCESSORIES & MODIFICATION

There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct
control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable
accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to
test each accessory on the market or combinations of all the available accessories; however, your
KYMCO dealer can assist you in selecting quality accessories and then install them correctly.

Use extreme caution when selecting and installing the accessories for your
scooter.

No modifications

KYMCO strongly advises you against removing any original equipment or modifying your scooter in any
way that would change its design or operation.

WARNING

WARNING

WARNING

WARNING

WARNING

Improper accessories or modifications can make your scooter unsafe and can lead to an accident.
Never modify your scooter through the improper installation or use of accessories. All parts and
accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use
on this scooter and should be installed and used according to instruction. If you have any questions,
consult an authorized KYMCO dealer.

WARNING

WARNING

4

LOCATIONOFPARTS&CONTROLS

Rear Brake Lever

1

Headlamp

2

3

Left Turn Signal Lamp

1

5

Side Stand

4

3

2

Seat

5

Air Filter

6

7

Taillamp, Stoplamp

Coolant Reservoir

8

8

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

4

7

6

5

LOCATIONOFPARTS&CONTROLS

Muffler

9

Oil Filler Cap/dipstick

10

11

Fuel Filler Cap

Rear Passenger Foot Peg

12

13

Right Turn Signal Lamp

9

10

11

12

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

13

6

LOCATIONOFPARTS&CONTROLS

Front Turn Signal Lamp

14

Headlamp( Low Bean Lamp)

15

Headlamp( High Bean Lamp)

16

14

16

15

NOTE: Your scooter may differ slightly in appearance from the images in this manual.

7

LOCATIONOFPARTS&CONTROLS

17

Rear Turn Signal Lamp

21

20

18

Right Handlebar Switch

Ignition Switch

19

20

Output voltage 12V

21

Battery and fuses

23

17

22

19

18

(under seat)

22

Windshield

23

Taillamp, Stoplamp

8

SECTION 2 -

CONTROLS&FEATURES

IGNITION SWITCH

To operate the ignition switch and it s functions:'

“ ” Position:

All electrical circuits are off. The engine will not
start or run.

“ ” Position:

The ignition circuit is "ON" and engine can now be
started. The key can not be removed from the
ignition switch in this position.

“ ” Position:

To lock the steering, turn the handlebar all the way
to the left, push down and turn the key to the " "
position and remove the key. All electrical circuits
are off.

“ ” Position:

With the ignition key at the " " position (the
engine is running), push the key in and turn it
counterclockwise from " " to the position.

""

With the ignition key in the " " position (the
engine is not running), turn the counterclockwise
from the " " to the position.

Pull up on the back portion of the seat to lift it up.

""

9

CONTROLS & FEATURES

SECURITY SHUTTER

To open the ignition switch security
shutter:

Push the shut-button on the ignition switch cover
and then the shutter should be closed.

To shut the ignition switch security
shutter:

Insert the specific key until the fillister is
facing the pin.

Turn clockwise and then the security shutter
should be opened.

The keys have a unique code that is stamped on
the tab supplied with the keys. This code is not
stamped on the scooter and is not recorded in the
vehicle's basic documentation for security
reasons. Since this code is required if you need
replacement keys, record this important code in
the box provided on the inside, rear cover of this
Owner's Manual.

10

Instruments

CONTROLS & FEATURES

Odometer/Tripmeter: Press the MODE button

""

to toggle between the overall and trip mileage.

Press the “ADJ” button for two seconds, then
displays the ODO, TRIP(A,B) or SERVICE
mode.

Press the “ADJ” and “MODE” button
simultaneously at the TRIP mode, then the
figure reset automatically.

Speedometer: Indicates the road speed in K/PH
(kilometers per hour).

Turn Signal Indicator Light: Flashes when either
turn signal is being used.

High Beam Indicator Light:This light is
illuminated when the headlight high beam is on.

Fuel refill indicator “ “: This indicator lights
when the fuel tank is near empty to alert the rider
to refill the fuel tank as soon as possible.

Tachometer: Indicates the engine speed in the
revolutions per minute (RPM)

MODE

ADJ

TPM button isn’t installed on Downtown 200 i※

Clock Coolant temperature gauge

11

CONTROLS & FEATURES

CELP indication: If flashing, it indicates that a
fault has been detected in the scooter’s EFI or
electrical system. Requires immediate
inspection by a KYMCO dealer.

NOTE: The CELP indicator lights momentarily
when the scooter is turned ON before the
engine is running.

10

Oil service indicator: Lights when the scooter

has reached the oil service interval mileage.

The indicator also lights when the ignition is

turned ON but should go out once the engine is

running.

Press the ADJ. button for two second, then
displays the ODO TRIP or empty mode.

,

,

12

Press the ADJ. and MODE button
simultaneously at the empty mode, then the
indicator go out automatically.

11

Battery voltage too low warning Indicator:
While user starting the engine, if the battery
voltage is too low. The indicator will Bright light.
Reminded user wanted to charge or replace new
battery .

11

10

CONTROLS & FEATURES

Multifunction display - Digital clock

The clock indicates the time in hours and minutes
when the ignition is “ON

To adjust the clock’s time manually,
follow this procedure:

1.

Turn the ignition switch “ON
Press and hold the ADJUST button for more

2.

”.

”

than two seconds to select the ODO mode.

NOTE: The digital clock can be only adjusted

in ODO mode, don’t select the tripmeter or oil
service meter mode if you want to adjust the
time on the clock.

3.

Press and hold both the Mode button and Adjust
button at the same time for more than two seconds.
The “hour” digits will be begin flashing, indicating the
clock time can be adjusted.

4.

To set the hour display, press the ADJUST button
until it displays the correct “hour” time

5.

To change the minute display, press the MODE
button until the “minute” digits beginflashing

6.

To set the minute display, press the ADJUST
button until it displays the correct “minute” time

7.

To end the clock adjustment, press both the
MODE and ADJUST buttons at the same time.
The display will stop flashing automatically. The
adjustment will be cancelled if any button is not
pressed within approximately ten seconds

13

CONTROLS & FEATURES

Right handlebar switch

Headlight switch " " position:

The headlight and taillight will be lit.

“ ” position:

The position light and taillight (running lamps) will
be lit.

“ ” position:

The headlight and taillight will be off.

Electric starter button " " position:

Press the electric starter button to activate the
starter motor.

14

Engine stop switch " " position:

The ignition circuit is off. The engine will not start or
run.

“ ” position:

The ignition circuit is on, and the engine can start
and run.

NOTE: The starter motor will not engage
unless a brake lever is squeezed at the same
time the starter button is pressed.

Downtown 200i is also equipped with an
safety interlock that prevents the starter
motor from being engaged unless the side­stand is fully up.

CONTROLS & FEATURES

Left handlebar switch

Turn signal switch :

4

Use the turn signalindicator to signal to other traffic
your intention to turn or change lanes. The turn
signal light on the dash will flash to alert the rider
that the switch is engaged.

""

""

for turning to the "left".
for turning to the "right".

To cancel the turn signal, press the switch in when
it is in the center position.

Horn button :

5

Press the horn button to sound the horn.

5

4

15

CONTROLS & FEATURES

Dimmer switch :

""

switch position turns the headlight low beam

6

on.

""

switch position turns the headlight high beam
on and the high beam indicator light on the dash is
activated as well.

Passing light button :

7

Use this button to rapidly flick the headlamp high
beam on and off to signal other vehicles that you
wish to pass.

7

6

16

CONTROLS & FEATURES

Fuel level inspection / Refilling

If the low fuel indicator on the dash begins to flash,
refill the fuel tank with nonleaded gasoline as soon
possible.

Fuel tank filler :

To add fuelto your scooter, follow this procedure:

1

Press and pull the fuel cap protective cover.
Use the ignition key to unlock the cap.

2

3

Turn the key clockwise to unlock thecap.
Once unlocked ,lift the cap from the fuel filler neck.

4

To install the fuel filler cap, press it back into place on

5

the fuel filler neck.

6

Rotate the key counterclockwise to lock the cap into
place.
Remove the key and close the protective cover.

7

Fuel recommendation

Use nonleaded gasoline with a research octane
number of 91 or higher to prevent from spark plug
and exhaust component damaged.
After refueling, be sure to close the filler cap
securely.

1

1

3

2

4

17

CONTROLS & FEATURES

Seat

To unlock the seat

With the ignition key at the " " position (the
engine is running), push the key in and turn it
counterclockwise from " " to the position.

With the ignition key in the " " position (the
engine is not running), turn the counterclockwise
from the " " to the position.

Pull up on the back portion of the seat to lift it up.

""

Helmet holder

To use the helmet holders, open the seat and hook
your helmet's fastener ring to the holder and
close the seat securely.

WARNING

WARNING

""

8

3

8

Use the helmet holder only when your scooter is
parked. Do not ride with a helmet hanging from
the holder.

18

CONTROLS & FEATURES

Suspension

Each shock absorber on your scooter has 5
spring preload adjustment positions for different
load or riding conditions.

9

9

10

Use a pin spanner to adjust the rear shock
spring preload. Position 1 is for light loads and
smooth road conditions. Position 3 to 5 increase
spring preload for a stiffer rear suspension and can
be used when the scooter is heavily loaded.

Be certain to adjust both shock absorbers to the
same spring preload positions.

10

Standard spring preload position: 3

CAUTION

Always adjust the shock absorber pre-load
position in sequence (1-2-3-4-5 or 5-4-3-2-1).
Attempting to adjust directly from 1 to 5 or 5 to 1
may damage the shock absorber.

19

MEMO

20

SECTION 3 ­OPERATION

Pre-ride inspection

For your safety, it is very important to take a few
moments before each ride to walk around your
scooter and check its condition. If you detect any
problem, be sure to address it immediately, or have
it corrected by your KYMCO dealer.

WARNING

Improperly maintaining your scooter or failing to
correct a problem before riding can cause a
crash in which you can be seriously hurt or killed.

Always perform a pre-ride inspection before
every ride and correct any problems.

Engine oil level: Add engine oil if required (page

1.

29). Check for leaks.

Fuel level: Fill fuel tank when necessary (page

2.

17). Check for leaks.

Tires: Check condition and inflation pressure

4.
(page 41).

Throttle: Check for smooth operation and that it

5.
closes completely in all steering positions (page

33).

6.

Lights and horn: Check that headlight, tail/brake
light, turn signals, indicators and horn function
properly.

Steering: Check for condition and smoothness.

7.

3.

Front and rear brakes: Check operation, make
sure there is no brake fluid leakage (page 38).

21

OPERATION

Starting the engine

Always follow the proper starting procedure
described here and on the following pages.

CAUTION

To protect the catalytic converter in your
scooter's exhaust system, avoid idling for
extending periods of time and do not use leaded
gasoline.

CAUTION

To prevent damage to the starter motor, do not
operate the starter motor for more than five
seconds at a time. If the scooter fails to start
immediately, check the fuel level and the battery
condition, and allow the starter motor to cool
before attempting to start the engine again.

Place your scooter on its center stand and put

1.
the side stand up.

Insert the ignition key and rotate the ignition

2.
switch to ON.

""

22

OPERATION

Squeeze the left (rear) brake lever.

3.

NOTE: The electric starter will only work when
the left (rear) or right(front) brake lever is
squeezed.

With the throttle closed, press the starter

4.
button .

Release the starter button as soon as the
engine starts.

CAUTION

Operating your scooter's engine with
insufficient oil pressure can cause serious
engine damage.

Keep the throttle closed while warming up the

5.
engine

Keep the engine to warm up fully before riding.

6.

23

MEMO

24

SECTION 4 ­MAINTENANCE

The importance of maintenance

Maintaining your scooter properly is essential for
safe, economical and trouble-free riding. It will also
help reduce air pollution and maximize fuel
economy.

To help you properly care for your scooter, the
following pages in this Owner's Manual include a
maintenance schedule to help you make sure your
scooter is serviced at the appropriate intervals.

These instructions are based on the assumption
that your scooter will be used exclusively for its
designed purpose. Sustained high speed
operation or operation in unusually wet or dusty
conditions will require more frequent service than
specified in the maintenance schedule. Consult
your KYMCO dealer for recommendations
applicable to your individual needs and use.

NOTE: Always follow the inspection and
maintenance recommendations and schedules in
this Owner's Manual.

WARNING

If your scooter tips over or becomes involved in a
crash, be sure your KYMCO dealer inspects all
major parts, even if you are able to make some
repairs.

Improperly maintaining this scooter or failing to
correct a problem before you ride could result in
a crash in which you could be seriously hurt or
killed.

WARNING

When performing maintenance on your scooter
you may need to start the engine. Running your
scooter's engine indoors or in a garage can be
hazardous. Exhaust gas contains carbon
monoxide, a gas that is colorless and odorless,
and can cause death or severe injury.
Operate the engine only where these is
adequate ventilation, preferably outdoors.

25

MAINTENANCE

Maintenance schedule

Perform the pre-ride inspection (see page 21) at each scheduled maintenance period. This interval
should be judged by odometer reading or months, whichever comes first.

Maintenance schedule legend (see page 27 and 28):

I: INSPECTAND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY

: CLEAN : REPLACE :ADJUST : LUBRICATECR A L

The maintenance schedule on the flowing two pages specifies the maintenance required to keep your

DOWNTOWN 200i

accordance with KYMCO standards and specifications by properly trained and equipped technicians.
Your KYMCO dealer meets all of these requirements.

Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and

*

are technically qualified.

In the interest of safety, we recommend these items be serviced only by your KYMCO dealer.

**

KYMCO recommends that your KYMCO dealer road test your scooter after each periodic
maintenance service is completed.

scooter in peak operating condition. Maintenance work should be performed in

26

FREQUENCY

ITEM

＊

AIR CLEANER

＊

THROTTLE OPERATION

＊

VALVE CLEARANCE

＊

FUEL LINE
CRANKCASE BREATHER

＊

ENGINE OIL

＊

ENGINE OIL SCREEN

MAINTENANCE

WHICHEVER
COMES FIRST

X 1000 km
X 1000 mi

MONTH

1

0.6
1

C

ODOMETER READING

5

10

3

6

6

12

RRR

R

IIII

AAA

III

RRR

RRR

C

15

20

9

12

18

24

R

I

II

CCCCCC

CC

25
15
30

I

30
18
36

RR
RRRSPARK PLUGS

RRIII

I

RRRR

REFER

TO

PAGE

33
34

33

-

-

-

29

-

＊

ENGINE OIL FILTER

＊

ENGINE IDLE SPEED

＊

TRANSMISSION OIL

＊

DRIVE BELT

RRRRR R R

III

RRRR

RRR

I

IIIII

32

-

-

-

27

MAINTENANCE

FREQUENCY

WHICHEVER
COMES FIRST

ODOMETER READING

28

＊＊

＊

＊＊

＊
＊

＊＊

ITEM

CLUTCH SHOE WEAR
BRAKE FLUID
BRAKE PAD WEAR
BRAKE SYSTEM
BRAKE LIGHT SWITCH

STEERING BEARINGS
HEADLIGHT AIM
NUTS, BOLTS, FASTENERS
WHEELS/TIRES

X 1000 km
X 1000 mi

MONTH

1

0.6
1

5
3
6

I

III

96

12

18

12

II

RIR

IIII
II
IIII

IIII
IIII
IIII
III

24

I

I

I

30

25201510

I
II

II
II
III

1815
3630

R

II
I

REFER

TO

PAGE

37
39

41

-

-

-

-

-

-

MAINTENANCE

Engine oil

Engine oil recommendation

Use a premium quality 4-stroke engine oil to
ensure longer service life of your scooter. Only use
oils that have a SJ rating above per the API service
classification.

Engine oil viscosity : SAE 5W-50

If these viscosities are not available, select an
alternative engine oil according to the chart shown
below.

ENGINE OIL VISCOSITIES

20W-40 , 20W-50

20W-40, 20W-50

15W-40 , 15W-50

15W-40, 15W-50

10W-40

10W-40

10W-30

10W-30

Engine oil level inspection

Check the engine oil level each day before riding
your scooter. The level must be maintained
between the upper and lower level marks on
the oil filler cap/dipstick .

Start the engine and let it idle for a few minutes.

1.

20W-40 , 20W-50

-10 0 1020 3040C

020406080100F

5W-50

Engine oil capacity: 1.5 L

CAUTION

0

0

Running the engine with insufficient oil pressure
can cause serious engine damage.

2. Stop the engine and put the scooter on its center
stand on level ground.

29

MAINTENANCE

After a few minutes, remove the oil filler

3.
cap/dipstick, wipe it clean, and reinsert the oil
filler cap/dipstick without screwing it in. Remove
the oil filler cap/dipstick. The oil level should be
between the upper and lower marks on the oil
filler cap/dipstick.

If required, add the specified oil so the oil level

4.
touches the upper level mark on the dipstick. Do
not overfill.

Reinstall the oil filler cap/dipstick . Check for

5.
oil leaks.

WARNING

The engine and related components can
become very hot. Use care when inspecting the
oil level so you do not burn yourself. If needed, let
the engine and exhaust system cool before
working in those areas.

Engine oil replacement

Engine oil quality is the primary factor that affects
engine longevity. Change your scooter's engine oil
as specified in the maintenance schedule .

NOTE: Change the engine oil with the engine at
normal operating temperature and the scooter on
its center stand to assure complete and rapid
draining.

Remove the oil filler/dipstick from the right

1.

crankcase cover.

2.

Place a suitable container (drain pan) under the
left crankcase.

30

MAINTENANCE

Remove the oil drain plug from the crankcase

3.
to drain the oil.

Reinstall the drain plug and tighten it to the

4.
specified torque.

Add oil to the engine per the amounts listed

5.
below,and reinstall the oil filler/dipstick.

Engine oil capacity: 1.5 L

Engine oil exchanging capacity: 1.3 L

NOTE: Amounts are after draining the oil

only.

Start the engine and let it idle for 2 - 3 minutes.

6.

Stop the engine and check the oil level on the

7.
dipstick when the scooter is parked on the
center stand, on level ground.

CAUTION

Running the engine with insufficient oil pressure
can cause serious engine damage.

Adjust the oil level as required (so the level

8.
reaches the upper mark on the dipstick).
Replace the dipstick and inspect for any leaks.

31

MAINTENANCE

Transmission fluid change

Place the scooter on its center stand.

1.

Remove the transmission fluid drain bolt .

2.

Remove the transmission fluid filler bolt , then

3.
slowly rotate the rear wheel to drain the fluid.

Fill the transmission with the recommend fluid to

4.
the capacity listed below.

Transmission fluid type: SAE 90

Transmission fluid capacity: 0.23 L

Transmission fluid exchanging
capacity: 0.21 L

32

Install the transmission filler bolt and tighten it to

5.
the specified torque.

MAINTENANCE

Air cleaner filter element

The air cleaner filter element should be serviced
at regular intervals by a KYMCO dealer, unlessyou
have the proper tools, service data and are
technically qualified to do so.

Have the element serviced more often when riding
in unusually wet or dusty areas.

CAUTION

Using the wrong KYMCO air cleaner element or
a non-KYMCO air cleaner element which is not
of equivalent quality may cause premature
engine wear or performance problems.

Throttle operation

Before each ride, check for smooth throttle grip

1.
rotation from the fully open to the fully closed
position at both full steering positions.

Measure the throttle grip free play at the throttle

2.
grip flange (per the illustration right).

26mm

－

(0.08 0.24 in)

－

Throttle free play:

0.08-0.24 in (2.0 - 6.0 mm)

33

Spark plug

MAINTENANCE

Remove the carbon deposits from the spark plug
with a small wire brush or a spark plug cleaning
machine. After cleaning (or when installing a new
spark plug) readjust the spark plug gap to specified
limit by using a spark plug gap thickness gauge.
The spark plug should be replaced periodically.

Whenever removing the carbon deposits, be sure
to observe the color of the removed spark plug's
porcelain tip. This color tells you whether or not the
standard spark plug is suitable for your type of
riding. Under normal usage, a spark plug's
porcelain tip should be light brown or tan color.

If the spark plug porcelain tip is very white or
glazed appearing, then the spark plug has been
operating too hot. In such a situation, you should
replace the standard spark plug with a spark plug
that has a colder heat range (usually a higher
number; consult with your KYMCO dealer when
selecting an alternate spark plug).

Recommended spark plug CR7E (NGK):

CAUTION

An improper spark plug may have an incorrect fit
or heat range for your engine. This may cause
severe engine damage which will not be covered
under warranty. Never use a spark plug with an
improper heat range, as severe engine damage
could result.

Spark plug gap: 0.024 - 0.028 in

(0.6 - 0.7 mm)

34

MAINTENANCE

Coolant level inspection

The reserve tank is under left floorboard .Check
the coolant level through the inspection window

1

at the left side skirt white the engine is at the

normal operating temperature , with the scooter

In an upright position.

If the coolant level is below the LOWER level
mark ,remove the left floor mat ,remove the
lid screw ,the reserve tank lid ,and then the
reserve tank cap to add coolant mixture until
it reaches the upper level mark .

3

4

6

WARNING

5

2

Add coolant to the reserve tank only. Do not
attempt to add coolant by removing the
radiator cap. Coolant in the radiator is under
pressure and is very hot and can cause
serious burns.

5

4

1

1

2

F

3

L

6

35

MAINTENANCE

Side stand

Your scooter's side stand is not only necessary
when you park, but it contains an important safety
feature. This feature cuts-off the ignition if you try to
ride the scooter when the side stand is down.
Perform the following side stand inspection.

Interlock function check:

Check the side stand ignition cut-off system:

Place the scooter on its center stand.

1.

Put the side stand up and start the engine.

2.

Lower the side stand. The engine should stop as

3.
you put the side stand down.

Up

NOTE: If the side stand system does not
operate as described, see your KYMCO dealer
for service.

36

Down

MAINTENANCE

Brake fluid

Brake fluid level inspection

With the scooter in an upright position, check the
front and rear fluid level.

The level should be above the lower level mark. If
the level is at or below the lower level mark "L",
check the brake pads for wear.

NOTE: Other checks - make sure there are no
fluid leaks. Check for deterioration or cracks in the
hoses and fittings.

WARNING

Worn brake pads should be replaced
immediately. If the pads are not worn, have your
brake system inspected for leaks. Do not ride
your scooter unless the brakes are in perfect
working order.

L

Brake fluid type: DOT 4

37

MAINTENANCE

Brake lever adjusters

There is adjuster on each brake lever.Each
adjuster has four positions so that the released
lever position can be adjusted to suit the rider’s
hands.
To adjust the distance of the lever from the
handlebar grip,push the lever forward and turn
the adjuster knob to align the number with the
arrow mark on the lever holder.

NOTE: The distance from the grip to the
released lever is at its closest at number 4 and
the furthest away at number 1.

Push

3

2

1

4

38

MAINTENANCE

WARNING

WARNING

For appropriate brake action, make sure the
groove of the adjusting nut is aligned with the pin
in the brake arm.

Inspect the brake pad and shoe thickness to verify
there is enough material for the brakes to function
properly.

If the wear indicator grooves in the front brake

1.
pads are no longer visible , it is an indication
that the brake pads are worn and require
replacement.

If the wear indicator grooves in the rear brake

2.
pads are no longer visible , it is an indication

that the brake pads are worn and require
replacement.

4

WARNING

The brakes will wear quickly if the lever is
continually applied during riding (dragging the
brake).
Consult your KYMCO dealer for braking system
service.

4

39

MAINTENANCE

Battery

Your KYMCO scooter is equipped with a
maintenance-free (sealed) type battery so it is not
necessary to check the battery's electrolyte level or
add distilled water.

NOTE: If your battery seems weak and/or is
leaking electrolyte (causing hard starting or other
electrical troubles), contact your KYMCO dealer
immediately.

CAUTION

Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is
removed.

Fuse

When frequent fuse failures occur, it usually
indicates a short circuit or an overload in the
electrical system.

NOTE: See your KYMCO dealer for electrical

system diagnosis and repair.

WARNING

Never use a fuse with a different rating from that
specified. Serious damage to the electrical
system or a fire may result, causing a dangerous
loss of lights or engine power.

Fuses list

30A ... CHARGE fuse protects battery charging

system.

15A ... MAIN fuse protects all electrical circuits.

15A ... HEAD-HI/LO fuse protects the headlight

high/lower beam and clock.

10A ... IGNITION fuse protects the ignition system.

10A ... FANfuse protects the cooling fan motor.

40

MAINTENANCE

Tires

WARNING

Failure to follow these warnings may result in an
accident due to tire failure. The tires on your scooter
are a crucial link between your scooter and the road.
You and your passenger's personal safety are
dependant upon the condition of your scooter's tires.
Follow these instructions:

Check tire condition and pressure, and adjust the
inflation pressure before each ride.

Avoid overloading your scooter.

Replace a tire when worn to the specified limit, or if you
find any damage such as cutsor cracks.

Always use the proper size and type of tires as
specified in this Owner's Manual.

Balance the wheel after tire installation.

Read this section of Owner's Manualcarefully.

Failure to perform a reasonable break-in of the tires
could cause tire slip and loss of control.
Use extra care when riding on new tires as the grip
will be limited. Perform proper break-in of the tires, as
stated in the break-in recommendation section of this
manual. Avoid hard acceleration, hard cornering, and
hard braking for the first 100 miles (160 km).

NOTE: Check the tire inflation pressure and tire
tread condition at the periods listed in the periodic
maintenance schedule. For maximum safety and
good tire life, the tire pressures should be
inspected more often.

Tire pressure

Insufficient air pressure in the tires not only
accelerates tire wear but it also affects the stability
of your scooter. Under-inflated tires make smooth
cornering difficult and overinflated tires decrease
the amount of tire in contact with the ground, which
can lead to skids and loss of control. Make sure
that the tire pressures on your scooter are within
the specified limits at all times.

NOTE: Tire pressure should only be adjusted

when the tires are cold.

Front tire (rider only): 29.0 PSI(2.0 kgf/cm )

Rear tire (rider only): 32.0 PSI (2.25 kgf/cm )

Front tire (rider & passenger):29.0 PSI(2.0 kgf/cm )

Rear tire (rider & passenger): 32.0PSI (2.25 kgf/cm )

2

2

2

2

41

Clean The Windshield

MAINTENANCE

Using plenty of water, clean the windshield with a
soft cloth or sponge. (Avoid using detergents or
any kind of chemical cleaner on the windshield.)
Dry with a soft, clean cloth.

To avoid possible scratching or other damage, use
only water and a soft cloth or sponge to clean the
windshield.

For a dirtier windshield, use a diluted neutral
detergent with a sponge and plenty of water. Make
sure to wash off all the detergent. (Detergent
residue may cause windshield cracks.)

Replace the windshield if scratches cannot be
removed and they obstruct clear vision.

Do not let battery electrolyte, brake fluid or other
acid chemicals get on the windshield and screen
garnish. They will damage the plastic.

CAUTION

!

DON'T WIPE WITH
ORGANIC SOLVENT
(EX: GAS, THINNER...ETC).
USE NEUTRAL SOAP TO

!

CLEAN WINDSHIELD.

42

EMISSION CONTROL

Crankcase Emission Control System

Your engine is equipped with a closed crankcase system. Blow-by gases are routed back

DOWNTOWN 200i

in to the combustion chamber via the intake system. This system does not allow the blow-by gases to enter
the atmosphere.

Exhaust Emission Control System

The exhaust emissionsfrom your scooter are controlledby engine design, factory-set fuel

delivery, ignition settings, and exhaust system design. This system also includes a catalyzer in the exhaust
system.

DOWNTOWN 200i

Noise Exhaust Emission Control System

The engine, intake and exhaust systems of your scooter were designed to comply with

federal, state and local noise level requirements. Do not modify the engine ,intake or exhaust components, as
doing so will affect compliance these noise level requirements.

Please do not modify or change any KYMCO-designed components that may alter the sound or emission

level from your scooter.DOWNTOWN 200i

DOWNTOWN 200i

43

SPECIFICATIONS - Downtown 200i

Dimensions

Overall length............................88 in (2200 mm)

Overall width.............................32 in ( 800 mm )

Overall height............................56 in (1410 mm)

Wheel base...............................62 in (1545 mm)

Capacities

Engine oil

Transmission oil..................................0.23L

Fuel tank..................................................12.5L

Dry weight

..................................................1.5L

................................383 lbs (174kg)

Electrical

Ignition type .......................Inductive i

Ignition timing..................................ECU control

Battery capacity ...............................12V10AH

Battery type ..........................

Headlight................................12VH8 35/35W×2

Tail/brake light................................12V 5W/21W

Turn signal light(Front/Rear)..........12V 21W/10W

Fuse type...................................... 30A/15A/10A

MF-YTX12BS/GT12A-BS

gnition coil

5

Engine

Type

........................................Four-strokeOHC

Valve train.......................OHC & CENTER PIVOT

Displacement..........................................205cc

Boreandstroke..........2.64inX2.40in(66X60mm)

Compressionratio

Max.Horsepower-Engine...........20.6ps/8000rpm

Max.Torque-Engine...............2.03kg.m/6500rpm

Sparkplug................................................CR7E

Idlespeed..........................................1600RPM

Coolingsystem..............................

Startingsystem............................Electricstarter

Transmission..............................Automatic CVT

....................................10.3:1

liquid-Cooled

Chassis

Tire size, front ...................................120/80-14

Tire size, rear.....................................150/70-13

Brake(front)........................................ Disk type

Brake(rear)......................................... Disk type

44

MEMO

KWANG YANG MOTOR CO.,LTD.

NO.35 Wan Hsing Street, San Min District

Kaohsiung, Taiwan, Republic of China

Telephone : [phone]

FAX : [phone]

By KWANG YANG Motor Co., Ltd.

First Edition, OCT 2009

All rights reserved. Any reproduction or

unauthorized use without the written permission of

KWANG YANG Motor Co., Ltd.

is expressly prohibited.

T300-SK40AA-A1