Kymco Aglity 125 DRIVER'S MANUAL
Do not remove this Owner’s Manual from the vehicle. Read this manual carefully
before operating the vehicle as it contains important safety information.
Read this manual carefull y.
WARNING
CAUTION
WARNING
This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO scooter.
Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter.
For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter .
This Owner’s Manual should be considered a permanent part of the vehicle, keep it with your scooter at all times.
ON-ROAD USE ONLY This scooter has been designed to be used on the road.
Particularly important information is called out in this manual by the following icons and notations:
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION!
BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or
death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging
the scooter.
NO NO
NO
NO NO
TETE
TE
TETE
The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
This product contains or emits chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
TABLE OF CONTENTS
Manual Icon Legend ....................................................(inside of front-cover)
CA Prop 65 Warning.................................................... (inside of front-cover)
Table of Contents.......................................................................................... 1
SECTION 1 - SAFETY................................................................. 2 - 6
Foreword ....................................................................................................... 2
Scooter Safety ......................................................................................... 3 - 4
Load Limits & Guidelines ............................................................................. 5
Accessories & Modifications ........................................................................ 6
SECTION 2 - CONTROLS & FEATURES ............................... 7 - 15
Locations of Parts & Controls ................................................................. 7 - 8
Keys............................................................................................................... 9
Ignition Switch & Steering Lock ............................................................9 - 10
Right-hand Handlebar Switch .................................................................... 11
Engine-stop Switch..................................................................................... 11
Electric Start Button.................................................................................... 11
Left-hand Handlebar Switch ................................................................ 11 - 12
Headlight Dimmer Switch........................................................................... 11
Turn Signal Switch......................................................................................12
Turn Signals................................................................................................ 12
Under-seat Storage Compartment ............................................................ 12
Helmet Posts ............................................................................................... 13
Main Stand .................................................................................................. 13
Instruments ................................................................................................. 14
Clock............................................................................................................ 14
Passenger Foot Rest .................................................................................. 15
SECTION 3 - OPERATION ..................................................... 16 - 32
Break-in Recommendations ....................................................................... 16
Tire Break-in ................................................................................................ 17
Pre-ride Inspection ............................................................................... 18 -25
Engine Oil Inspection ................................................................................. 19
Brake Inspection ..................................................................................19 - 20
Tire Inspection .....................................................................................20 - 21
Fuel Level / Filler Cap ................................................................................ 22
Steering & Handlebar Inspection............................................................... 23
Instrument Inspection ................................................................................. 23
Horn & Lights Inspection ............................................................................ 24
Chassis Inspection ..................................................................................... 25
Starting the Engine (electric start) ......................................................26 - 27
Starting the Engine (kick start) ................................................................... 27
Riding Your Scooter.............................................................................28 - 31
Parking Your Scooter ...........................................................................31 - 32
SECTION 4 - MAINTENANCE............................................... 33 - 50
Importance of Maintenance ....................................................................... 33
Maintenance Schedule........................................................................34 - 35
Tires............................................................................................................. 36
Tire Pressure ............................................................................................... 36
Air Filter Maintenance ................................................................................ 37
Fuel System ................................................................................................ 3 8
Battery ..................................................................................................38 - 39
Fuse............................................................................................................. 39
Engine Oil.................................................................................................... 40
Engine Oil Level Inspection & Change...............................................40 - 41
Transmission Fluid Change ....................................................................... 42
Spark Plug ................................................................................................... 43
Brake Fluid Level Inspection...................................................................... 43
Brake Shoe & Pad Inspection .................................................................... 44
Cleaning Your Scooter .........................................................................45 - 46
Storage.................................................................................................47 - 48
Maintenance Record ........................................................................... 49 - 50
Specifications (Agility 50) ........................................................................... 51
Specifications (Agility 125)......................................................................... 52
Emission - KYMCO Clean Air System....................................................... 53
Emission Information & EPA Warranty ...................................................... 54
KYMCO Limited Scooter Warranty ............................................................ 55
Index............................................................................................................ 56
Identification Numbers Record .................................. (inside of back-cover)
1
SECTION 1 FOREWORD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO Agility scooter, and welcome to the KYMCO riding family.
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the
proper operation of your scooter’s controls, its features, its capabilities, and its limitations.
To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as
described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times, so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter and should remain with the
scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes, there
may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make
product and publication changes at any time, without notice, and without incurring any obligation.
2
SCOOTER SAFETY
IMPORTANT SAFETY INFORMATION
Your scooter can provide you many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is
much that you can do to protect yourself when you ride. You
will find many helpful recommendations throughout this
manual. Here are some very important safety tips:
Wear a helmet
Scooter safety equipment starts with a quality helmet. One of
the most serious injuries you can suffer in a crash is a head
injury. Always wear a properly approved helmet. You should
also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright, reflective clothing;
position yourself so other drivers can see you; signal before
turning or changing lanes; and use your horn when it will help
others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you avoid
accidents.
Keep your scooter in safe condition
For safe riding, it's important to inspect your scooter before
every ride and perform all recommended maintenance. Never
exceed load limits, and only use accessories that have been
approved by KYMCO for this scooter.
Inspect your scooter before riding
Do not forget to perform an entire safety inspection to ensure
your, and your passenger's safety, before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distance can double on a rainy day. Stay
off of painted surfaces, manhole covers and greasy appearing
areas on the pavement, as they can be especially slippery. Use
extreme caution at railway crossings and on metal gratings and
bridges. Whenever your are in doubt about the road conditions,
slow down.
Modification
Modification of your scooter, or removal of original equipment
may render the vehicle unsafe or illegal. Obey all applicable
equipment regulations in your area.
3
SCOOTER SAFETY
PROTECTIVE APPAREL
For your safety, always wear an approved motorcycle or scooter
helmet, eye protection, boots, gloves, long pants, and a longsleeved shirt or jacket whenever you ride your scooter.
Helmets and protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your
helmet should fit your head comfortably and securely. Always
wear a face shield or goggles to protect your eyes and to aid
your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
• Sturdy boots with nonslip soles to help protect your
feet and ankles
• Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises
• A motorcycle or scooter riding suit or jacket that has
been designed for comfort as well as protection. Bright
colored and reflective clothing can help make you more
noticeable in traffic. Be sure to avoid loose clothing
that can get caught on any part of your scooter.
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1
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1 Wear bright or reflective clothing. Clothes should fit
properly (not too tight or loose)
2 Always wear a helmet and eye protection
3 Wear gloves
4 Footwear should be the proper size, have low heels,
and offer ankle protection
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3
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Not wearing a helmet increases your chance of serious
injury or death in a crash.
4
Be sure you and your passenger always wear an approved
motorcycle helmet that fits properly. You should also wear
eye protection and other protective apparel when you ride.
LOAD LIMITS & LOADING GUIDELINES
These general guidelines may help you decide how to add
accessories to your scooter and how to load it properly.
Load limits
These specifications are the load limits for your Agility scooter.
Overloading the scooter will affect its stability and handling.
Be sure to stay within the limits given below:
Maximum weight capacity (Includes the weight of the rider,
passenger, cargo and accessories):
Agility 50 ..................................................... 544 lbs (247 kg)
Agility 125 ................................................... 570 lbs (259 kg)
Maximum cargo weight:................................. 22 lb (10 kg)
Under-seat compartment
Rear carrier (rack)
Overloading or improper loading will affect vehicle handling, stability and braking, and can lead to an accident.
Never exceed the stated load capacity of your scooter.
Cargo should be properly distributed and securely at-
tached. Reduce speed when carrying cargo. Allow greater
distance for braking.
6 6
6 weight limit:...................11 lbs (5 kg)
6 6
55
5 weight limit: ...... 11 lbs (5 kg)
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6
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5
55
Loading guidelines
Improperly loading your scooter will affect its stability and handling. You should ride at reduced speeds when you are carrying a
passenger or cargo. Follow these guidelines whenever you carry
a passenger or cargo:
• Check that both tires are properly inflated
• To prevent loose items from creating a hazard, make
sure all cargo is securely tied down before you ride
• Place cargo weight as close to the center of the scooter
as possible
• Balance cargo weight evenly on both sides of the scooter
5
ACCESSORIES & MODIFICATION
There is a large variety of accessories available to KYMCO
scooter owners. KYMCO cannot have direct control over the
quality or suitability of accessories you may wish to purchase.
The addition of unsuitable accessories to your scooter can
lead to unsafe operating conditions. It is not possible for
KYMCO to test each accessory on the market, or all of the
combinations of the available accessories; however, your
KYMCO dealer can assist you in selecting quality accessories
and then install them correctly.
Use extreme caution when selecting and installing the accessories for your scooter.
No modifications
KYMCO strongly advises you against removing any original
equipment or modifying your scooter in any way that would
change its design or operation.
Improper accessories or modifications can make your
scooter unsafe and can lead to an accident.
Never modify your scooter through the improper installation or use of accessories. All parts and accessories added
to this vehicle should be genuine KYMCO or equivalent
components designed for use on this scooter and should
be installed and used according to instruction. If you have
any questions, consult an authorized KYMCO dealer.
6
SECTION 2 CONTROLS & FEATURES
Location of par ts & contr ols
1 Left front turn signal
2 Rear brake lever
3 Turn signal switch, headlight dim-
mer switch, passing light button,
horn button
4 Under-seat storage compartment
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3
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2
22
44
4
44
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5
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6
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5 Fuel filler
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1
6 Tail/Brake Light
7 Left rear turn signal
8 Kick start lever
9 ESN (Engine Serial Number)
AT Main stand
NOTE: Write your scooter’s VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
11
77
7
77
88
8
88
99
9
99
ATAT
AT
ATAT
7
CONTROLS & FEATURES
Location of par ts & controls
1 Battery
2 Exhaust muffler
3 Right rear turn signal
4 Rear carrier
5 Ignition switch
6 Engine stop switch, starter motor
button
7 Instruments (Speedometer)
8 Center console
9 Right, front turn signal
AT VIN (Vehicle Identification Number)
44
4
44
33
3
33
22
2
22
11
1
11
55
5
55
66
6
66
77
7
77
88
8
88
99
9
99
ATAT
AT
ATAT
NOTE: Write your scooter’s VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
8
CONTROLS & FEATURES
Keys
Y our Agility scooter is supplied with two identical ignition switch
keys. The ignition key operates the ignition switch, the steering lock, and is used to open the seat to gain access to the
center compartment and the fuel filler cap.
Key code tab
The keys have a unique code that is stamped on the tab supplied with the keys. This code is not stamped on the scooter
and is not recorded in the vehicle's basic documentation for
security reasons. Since this code is required if you need replacement keys, record this important code in the box provided
on the inside, rear cover of this Owner's Manual.
Ignition switch & Steering lock
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1
11
1 1
1 ON: In this position, electrical power is connected to start
1 1
and operate the engine (the key cannot be removed).
22
2
22
NOTE: Your scooter’s keys may differ slightly in appearance from
the images in this manual.
2 2
2 OFF: In this position, electrical power is disconnected and
2 2
the engine cannot start or operate (the key can be removed).
9
CONTROLS & FEATURES
33
3
33
3 3
3 LOCK: In this position, the steering is locked, electrical
3 3
power is disconnected and the engine cannot start or operate (the key can be removed).
Locking the steering
Turn the handlebar fully to the left. Press in and rotate the
ignition switch key counterclockwise to the “LOCK” position.
The steering will now be locked. Remove the ignition switch
key.
Do not turn the ignition switch to the lock position when
riding, as this could cause the steering to lock and you
could lose control of your scooter.
Unlocking the steering
Insert and rotate the ignition switch key clockwise from the
“LOCK” position to the “OFF” or “ON” position. The steering is
now unlocked, and you may start and operate the scooter.
After locking the ignition switch, turn the handlebar gently to confirm that the steering is locked. Do not park
your scooter in a position that will interfere with vehicle
or pedestrian traffic.
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CONTROLS & FEATURES
Right handlebar switch
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1
11
22
2
22
Left handlebar switch
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3
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44
4
44
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5
55
Engine stop switch
The engine stop switch turns off the ignition, stopping the engine, but the scooter’s lights and horn will still function.
Electric starter button
Press the electric starter button to activate the starter motor.
NOTE: The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed.
To prevent damage to the starter motor, do not operate
the starter motor for more than five seconds at a time. If
the scooter fails to start immediately, check the fuel level
and the battery condition, and allow the starter motor to
cool before attempting to start the engine again.
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1:
11
22
2:
22
Headlamp switch -- UP
The upper switch position turns the headlight high beam on.
The high beam indicator light on the dash is activated as well.
Headlamp switch -- DOWN
The lower switch position turns the headlight low beam on.
Passing light button - PRESS DOWN
When downward pressure is applied to the headlight rocker
switch, the high beam is activted. When pressure is released,
the the low beam setting is restored. This enables you to rapidly
flick the headlight high beam on and off to signal other vehicles
that you wish to pass.
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3:
33
44
4:
44
55
5:
55
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CONTROLS & FEATURES
88
8
88
Under-seat storage compartment
Your scooter is equipped with an under-seat storage compartment that permits you to secure your helmet or other items.
66
6
66
99
9
99
Turn signal switch:
Use the turn signal indicator to signal to other traffic that you
intend to turn or change lanes. The turn signal light on the
dash will flash to indicate that the switch is engaged.
66
6 Slide the turn switch to the left to activate the left turn
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signal.
77
7 Slide the turn switch to the right to activate the right turn
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signal.
To cancel the turn signal, press down on the signal switch 8.
Horn button
Press the horn button to sound the horn.
NOTE: The horn will only sound when the ignition is “ON”.
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99
9:
99
77
7
77
ATAT
AT
ATAT
To open the seat, insert the ignition switch key into the seat lock
AT and turn it clockwise. When the latch releases, lift up the seat.
Under-seat compartment weight Iimit: ......... 11 lbs (5 kg)
To close the seat, lower the seat and press down until it is
secured by the latch. Gently lift up on the seat to make sure it
is locked before riding.
Never exceed the maximum weight limit of the storage
compartment, as vehicle handling and stability may be
severely affected. Do not leave the ignition switch key
under the seat.
CONTROLS & FEATURES
Helmet posts
Your scooter has two helmet posts AK so you can secure your
helmet(s) outside of the under-seat storage compartment.
AKAK
AK
AKAK
AK
AKAK
With the seat up, put the helmet’s retaining ring onto the helmet
post. Lower and press down on the seat to lock it and secure the
helmet in place. To remove the helmet, open the seat.
Do not ride your scooter with a helmet hanging from a
helmet post, as this can interfere with your ability to control your scooter, and may cause an accident.
The under-seat storage compartment may become warm
from engine heat. Therefore, do not store any items in
this compartment that are susceptible to heat damage,
such as food or flammable materials.
AKAK
Main stand
Your Agility scooter is equipped with a main (center) stand.
To park your scooter on the main stand, stand on the left side
of the scooter and grasp the handlebar with your left hand,
while grasping the side of the rear rack with your right hand.
Step down on the foot pad of the main stand with your foot
while pulling up and back on the rear rack. This lifting motion
will allow the scooter to rock backwards and up onto the main
stand.
Always park your the scooter on firm, level ground to
help prevent it from falling over. If you must park on an
incline, aim the front of your scooter uphill.
(center stand)
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CONTROLS & FEATURES
Instruments
55
5
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4
44
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6
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3
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2
22
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1
11
1 1
1 Odometer: Indicates the total riding mileage of the scooter.
1 1
22
2 High Beam Indicator Light: This light is illuminated when
22
the headlight high beam is on.
33
3 Clock: Indicates the time (24-hour format).
33
4 4
4 Turn Signal Indicator Light: Flashes when either turn
4 4
signal is being used.
55
5 Speedometer: Indicates the road speed in MPH (miles
55
per our) and K/PH (kilometers per hour).
66
Digital clock
88
8
88
77
7
77
99
9
99
Your Agility scooter is equipped with a digital clock 7. To set the
clock, follow this procedure:
1. Press and hold the SETTING BUTTON 8 until the clock’s
hour display begins to flash.
2. Press the ADJUST BUTTON 9 to change the clock’s hour
to the desired setting.
3. Press the SETTING BUTTON again so that the clock’s
minute display is flashing.
66
6 Fuel Gauge: This gauge indicates the amount of gasoline
66
in the fuel tank. Refill the tank with unleaded gasoline before the needle reaches the “E” (empty) mark. (Best practice is to maintain the fuel level no lower than the onequarter mark above empty whenever possible).
14
4. Press the ADJUST BUTTON to adjust the minute setting.
5. Once the desired time is set, press the SETTING BUTTON
once again to finalize your adjustments to the clock’s settings and to release the clock from the adjustment mode.
CONTROLS & FEATURES
Passenger foot rest
The floorboard of your Agility scooter is equipped with a raised
section AT and floorboard area for use when you are carrying a
passenger.
ATAT
AT
ATAT
Riding with a passenger will change the handling characteristics of your scooter. Allow for extra braking distance and use extra care when riding in traffic.
Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should
also wear eye protection and other protective apparel
when you ride.
15
SECTION 3 OPERATION
Break-in recommendations
The first 600 miles (1,000 km) of riding are the most important
in the life of your scooter. Following proper break-in procedures during this time will help ensure maximum life and performance from your new scooter. Proper break-in operation
allows the machined surfaces to polish each other and mate
smoothly.
Your scooter’s reliability and performance depend on your
exercise of special care and restraint during the break-in period. It is especially important that you avoid operating the
engine in a manner which could expose the engine parts to
excessive heat.
This aids in the mating process of the engine and transmission components. It is essential that some stress be placed on
these components during break-in to ensure that this mating
process occurs. Do not, however, apply excessive load on the
scooter's drive line.
Avoid constant low speed:
Operating the engine at constant low speed (light load) can
cause parts to glaze and not seat in properly. Allow the engine
to accelerate freely through the gears, without exceeding the
recommended throttle openings.
The following guidelines should be followed during the breakin period:
Maximum throttle operation:
Initial 300 miles (600 km): ........Less than 1/2 throttle
Up to 600 miles (1,000 km): .....Less than 3/4 throttle
Vary the engine speed:
The engine speed should be varied and not held at a constant
rate for long periods of time. This allows the parts to be "loaded"
with pressure, and then unloaded, allowing the parts to cool.
16
Avoid using full throttle for the first 300 miles (500 km).
The initial service:
The 200 mile (300 km) initial service is the most important
service your scooter will receive. Take extra care to observe
your scooter’s initial service in a timely fashion. During
the break-in period, all of the engine components will have
worn in, and all of the other parts will have seated in, so adjustments will be required. All fasteners will be tightened, and
the contaminated engine oil will be replaced.
NOTE: Completion of the 200 mile (300 km) initial service
will ensure optimum service life and performance from
your scooter. Do not delay in having this service performed
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