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RP GW DEVICENET
User guide
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User guide
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KUNBUS RP GW DEVICENET User guide

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User Manual
Gateway component for DeviceNet
PR100071 • 1/7/2016
TM
Table of Contents KUNBUS GmbH

Table of Contents

1 General Information ........................................................................................................................3
2 Safe Use ...........................................................................................................................................5
3 Overview ..........................................................................................................................................6
3.3 Status LEDs.............................................................................................................................10
4 Installation .....................................................................................................................................12
4.1 Preparations for Trouble-free Operation..................................................................................12
4.2 Requirements .........................................................................................................................14
4.3 Connecting Gateway Components..........................................................................................15
4.4 Installing a Gateway in the Control Cabinet ............................................................................16
4.5 Connecting a Power Supply ....................................................................................................17
4.6 Connecting a Gateway to the Fieldbus....................................................................................18
5 Configuration.................................................................................................................................19
5.1 Supported Size of the Process Data ......................................................................................19
5.2 Setting MAC-ID and bitrate......................................................................................................19
5.3 DeviceNet Objects...................................................................................................................20
6 Technical Data...............................................................................................................................37
6.1 Technical Data.........................................................................................................................37
ii Gateway component for DeviceNetTM

1 General Information

1.1 Disclaimer

© 2015 KUNBUS GmbH, Denkendorf (Germany)
The contents of this user manual have been prepared by KUNBUS GmbH with the utmost care. Due to technical development, KUNBUS GmbH reserves the right to change or replace the contents of this user manual without prior notice. You can always obtain the latest version of the user manual at our homepage: www.kunbus.de
KUNBUS GmbH shall be liable exclusively to the extent specified in General Terms and Conditions (www.kunbus.de/agb.html).
The contents published in this user manual are protected by copyright. Any reproduction or use for the in-house requirements of the user is permitted. Reproduction or use for other purposes is not permitted without the express, written consent of KUNBUS GmbH. Contraventions shall result in compensation for damages.
General Information
Trademark protection
– KUNBUS is a registered trademark of KUNBUS GmbH
– Windows® and Microsoft® are registered trademarks of Microsoft Corp.
KUNBUS GmbH Heerweg 15 c 73770 Denkendorf Germany
www.kunbus.de
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1.2 Notes Regarding this User Manual

This user manual provides important technical information that can enable you as a user to integrate the Gateways into your applications and systems efficiently, safely and conveniently. It is intended for trained, qualified personnel, whose sound knowledge in the field of electronic circuits and expertise in DeviceNetTM is assumed.
As an integral part of the module, the information provided here should be kept and made available to the user.

1.3 Validity

This document describes the application of the KUNBUS Gateway with the product number:
– PR100071, release 00

1.4 Limitation of Liability

Warranty and liability claims will lapse if:
General Information
– the product has been used incorrectly,
– damage is due to non-observance of the operating manual,
– damage is caused by inadequately qualified personnel,
– damage is caused by technical modification to the product (e.g.
soldering).

1.5 Customer Service

If you have any questions or suggestions concerning this product, please do not hesitate to contact us:
KUNBUS GmbH Heerweg 15 C
73770 Denkendorf
+49 (0)711 3409 7077
support@kunbus.de www.kunbus.de
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2 Safe Use

2.1 User

The Gateway may only be assembled, installed and put into operation by trained, qualified personnel. Before assembly, it is absolutely essential that this documentation has been read carefully and understood. Expertise in the following fields is assumed:
– electronic circuits,
– basic knowledge of DeviceNet,
– work in electrostatic protected areas,
– locally applicable rules and regulations for occupational safety.

2.2 Symbols

The symbols used have the following meaning:
Safe Use
DANGER
CAUTION
NOTICE
Danger
Always observe this information!
There is a safety hazard that can lead to serious injuries and death.
Caution
There is a safety hazard that can result in minor injuries and material damage.
Note
There is a safety hazard that can result in material damage.
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3 Overview

3.1 Functionality

The KUNBUS Gateway is a protocol converter. It allows communication between networks with different protocols.
Overview
Illustration1: Functionality
A Gateway consists of 2 gateway components that master one specific protocol each. You can combine these gateway components as you wish. This design offers you a high degree of flexibility, since you can exchange the individual gateway components at any time. The following gateway components are currently available as slaves:
– CANopen
– CC-Link
– DeviceNet
– EtherCAT
– EtherNet/IP
– Modbus RTU
– Modbus TCP
– POWERLINK
– PROFIBUS
– PROFINET
– Sercos III
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3.2 Control Elements

1
2
3
Front view
Overview
Illustration2: Front view DeviceNet
1 Status LEDs 2 DIP Switches 3 Fieldbus connection
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Top
1
1
2
Overview
Illustration3: Top
1 Interconnect ports
for interconnecting the gateway components.
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
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Bottom
1
2
Overview
Illustration4: Bottom
1 Mains connection
with 24 V power supply
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
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3.3 Status LEDs

The signals of the status LEDs for DeviceNet have the following meaning:
Overview
LED designation
Power off Gateway not running
NS off Device is offline
Signal Meaning
blinks, green Initialization phase not yet completed on, green All system components are functioning
perfectly
flashes, red Correctable error (e.g. second gateway
component missing)
on, red Serious error/defect in the gateway
Possible causes:
– The Dup_MAC_ID-Test has not yet been
completed
– No voltage present (s. module status LED)
No network connection blinks, green Online, no connection was established green Connection established flashes, red At least one I/0 connection is in timeout
state. red Critical error
An error has occurred preventing the
connection to the network (e.g. dupli-
cate MAC ID, fieldbus is offline). flashes red and
green
Communication error
A network access error was detected.
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LED designation
MS off The gateway component is not in oper-
Signal Meaning
ation. Check the power supply. green, flashes Start-up
At least one system component has not
yet finished its initialization. This also
includes the automatic bitrate detec-
tion. green, on Normal operation
All system components are running
perfectly. The partner gateway compo-
nent is connected correctly. red, flashes At least one system component is not
running due to a configuration error or
the partner gateway component is not
connected. red, on Internal system error
A fatal internal system error has oc-
curred. Please contact our support. flashes green
and red
Self-test
Overview
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4 Installation

4.1 Preparations for Trouble-free Operation

In the following section we have compiled some general information for you that is important for trouble-free operation. If you are already acquainted with this topic, you can skip to the next section. There, you will learn about which conditions are necessary for installing the gateway.
Cable routing
Route your cables separately in cable groups. This will protect your gateway from any unintended electromagnetic interferences.
The following groups should be routed separately from each other:
Group Line
A Data and power supply lines for:
DC voltage below 60V
AC voltage below 25V
B Data and power supply lines for:
DC voltage between 60V and 400V
AC voltage between 25 and 400V
C Power supply lines above 400V
Installation
– You can route cables of the same group together in cable ducts or
bundles.
– Cables of group A and B:
– Route the groups in separate bundles or
– in cable ducts at a minimum distance of 10 cm from each other.
– Cables of group C
– Route the groups in separate bundles or
– in cable ducts at a minimum distance of 50 cm from the other
groups.
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