Kuhn Rikon 8118, 8124 User Manual

MECHANICAL DRIVE
TRUCK PARTS MANUAL
PRO TWIN SLINGER
MODELS 8118, 8124
TABLE OF CONTENTS
Abbreviations ............................................................................ 2
Front Drive Parts .................................................................... 4-6
Hydraulic Pump Parts ............................................................... 7
Discharge Parts ..................................................................... 8-9
Rear Drive Parts ................................................................. 10-11
Auger & Splash Guard Parts ............................................. 12-13
PTO Driveline 2:1 Gearbox only ......................................... 14-15
2:1 Drive parts ......................................................................... 16
Right Angle Drive parts ........................................................... 17
2:1 Gearbox parts .............................................................. 18-19
Right Angle Gearbox parts ................................................. 20-21
Truck Frame Mounting Parts .................................................. 22
Fender and Mounting Parts .................................................... 23
Lid Parts ............................................................................. 24-25
Decal & Paint List ................................................................... 26
Hardware Listing ............................................................... 27-28
Part Number Index ............................................................. 29-30
Catalog Part Number 006020 Unit Serial Number_____________
Operator Instruction Manual for this unit: 006017
8118/8124TK 006020 R082103
ABBREVIATIONS
Assy .................................................... Assembly
A/R .................................................. As Required
B ................................................................... Bolt
Brg...........................................................Bearing
BSN ................................... Before Serial Number
Btm .......................................................... Bottom
C-Bolt ............................................. Carriage Bolt
Cttr ............................................................. Cotter
CV ........................................... Constant Velocity
Deg .......................................................... Degree
Dia ........................................................ Diameter
ea ............................................................... Each
eq or Equiv .......................................... Equivalent
Fln ........................................... Flanged Lock Nut
Fw.................................................... Flat Washer
Ga............................................................. Gauge
Gr or Grd .................................................... Grade
Hd ............................................................... Head
Hfw......................................... Heavy Flat Washer
Hyd ....................................................... Hydraulic
ID ................................................ Inside Diameter
Ill or Illus ............................................. Illustration
Ind .......................................................... Indicator
Jn ........................................................... Jam Nut
Kw .......................................................... Keyway
LH ......................................................... Left Hand
Ln ......................................................... Lock Nut
Lw ................................................... Lock Washer
Mtg Hrd .................................. Mounting Hardware
NC .............................................. National Coarse
NF................................................... National Fine
NLA ...................................... No Longer Available
NPT .................................... National Pipe Thread
OD ........................................... Outside Diameter
Pc(s) ...................................................... Piece(s)
PD ............................................... Pitch Diameter
PTO .................................... Power Takeoff (shaft)
Qty ......................................................... Quantity
RH ..................................................... Right Hand
SN ................................................ Serial Number
SHCS ........................... Socket Head Cap Screw
Spk, or Spkt or Sprkt ............................ Sprocket
Sq ............................................................ Square
SS ............................................... Stainless Steel
SSB ..................................... Stainless Steel Bolt
St ............................................................ Straight
Std ........................................................ Standard
STS ....................................... Self Tapping Screw
UASN .......................... Used After Serial Number
UBSN ....................... Used Before Serial Number
W ................................................................. With
W/O ...................................................... With Out
2
USING THIS SERVICE PARTS LISTING
This listing uses a number indentation system to specify the parts of an assembly.Any number which is indented to the right, indicates that it is a compo­nent of the item to the upper left. Example:
Part no Qty Description 102-AAA # Assembly A
102-BBB # Sub-Assembly B (Component of A)
140-xxx # Sub-Component of B
140-xxx # Sub-Component of B 102-CCC # Sub-Assembly C (Component of A) etc.
Using this system, the subassemblies and their components are included if an Assembly is ordered. Similarly, the components of a subassemblies are included if a subassembly is ordered.
The quantity (Qty) associated with an assembly, represents the number of times an assembly shown in the drawing. The subassembly quantity however, is the number of times a subassembly is used to build one assembly. Similarly, the component quantity refers to the number of times a given compo­nent is found in one subassembly.
MODEL AND SERIAL NUMBER INFORMATION is located near the front left hand corner (Fig. A). The model number, serial number and part number should be known when asking service personnel for parts.
could be
8118/8124TK 006020 R082103
The serial number may consist of a number, or a number with a letter prefix. When referring to serial number breaks in the text of this manual, a serial number with a prefix will have been manufactured after a serial number without a prefix (A001 made after 0123). Likewise, a higher prefix letter would indicate manufacture after a lower prefix letter (B001 made after A123). Therefore, if the text refers to units manufactured after serial number B123, this would include “B” series numbers greater than 123, and all numbers with a higher letter prefix.
If you cannot find the part you need, be as descriptive as possible when placing an order:
Sprockets: give the bore size, number of teeth,
and size of keyway.
Roller chain: give the size of chain (stamped on
the side of each link) and number of links.
Shafting: give the diameter, length, and quantity
and size of keyways.
Hardware is generally not included with parts.If you need any hardware, check the size, the length, and the grade (Fig. B), then check the hardware list in this manual for the part numbers.
All hex head bolts are grade 5, and nuts are grade 5 unless otherwise stated.
The hardware listing also includes zerks, cotter pins, set screws, and roller chain links.
The illustrations in this manual are meant to be used only as a guide for identifying parts and locating their relative positions.
Fig. A
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
Fig. B
3
8118/8124TK 006020 R082103
FRONT DRIVE PARTS
4
8118/8124TK 006020 R082103
FRONT DRIVE PARTS
REF PART NO QTY DESCRIPTION
1 170-008 2 Bearing, 2" Roller; Mtg Hrd: 5/8" x 1-3/4" Bolt, LW, Nut (4 ea) 2 133-476 1 Sprocket; 60-B-55 x 2" Bore, Inc. 170-249 set screw 3 134-842 1 Counter Shaft; 2" x 12 1/2” 4 170-835 2 Key; 1/2" Sq. x 1-1/2" 5 135-551 1 Sprocket; 80-B-15 x 2" Bore, Inc. 170151 set screw 6 102-212 1 Bearing Assy 2”; Mtg Hrd: 5/8" x 1 1/4" Bolt (4 ea), FW (8 ea), LN (4ea) 7 135-614 1 Bushing, straight; 3” ID x 2 1/2" O.D. 8 135-540 1 Bearing Standoff Bar 9 170-053 2 Bearing, 2 1/2" Roller; Mtg Hrd: 5/8" x 2 1/2" Bolt (front brg.)
5/8" x 1-3/4" Bolt, (rear brg.) LW, Nut (4 ea) 10 133-530 1 Counter Shaft; 2-1/2" x 12 3/4" 11 171-769 1 Key; 5/8" Sq. x 4-3/8" 12 130-175 1 Sprocket; 120-B-12 x 2 1/2" Bore, Inc. 170-249 set screw 13 135-541 1 Sprocket; 80-B-42 x 2 1/2" Bore, Inc. 170-249 set screw 14 172-288 2 Bearing, Flanged, 1 1/2” ID; Mtg Hrd: 1/2" x 1 3/4" Bolt, LW, Nut (4ea) 15 134-786 1 Sprocket; 60-B-21 x 1 1/2" Bore 16 172-894 1 Key, 3/8” x 3/8” x 2 3/8” 17 134-918 1 Input Shaft; 1 1/2" x 17” 18 134-602 1 Sprocket; 60-B-18 x 1 1/2" Bore 19 172-287 1 Shaft Collar, 1 1/2” ID 20 134-907 1 Chain Guide, 3” OD x 2 1/2” 21 134-906 1 Seal Retainer 22 172-355 1 Seal, Lip, 1 1/2” ID 23 171-607 1 Snap Ring; 3 1/2" 24 134-792 1 Sprocket; 120-B-48 x 3-1/2" Bore 25 136-286 1 Nylon Thrust Washer 1/8” x 3 1/2” ID 26 172-874 1 Quadring Seal 27 102-215 1 Bearing Housing; Mtg Hrd:5/8" x 1 1/4" Bolt, FW, Nut (4 ea) 28 135-613 1 Bushing, Straight; 3 1/2” I.D. x 4 1/4" O.D. 29 135-598 2 Thrust Washer 30 170-865 1* Grease Zerk 1/8” NPT 31 172-024 1* Coupling 32 170-244 1* Flat Washer 3/8" 33 172-822 2* Compression Fitting 34 180-630** Grease Line Tubing
21" Required for rear upper counter shaft bearing 9" Required for rear lower counter shaft bearing 25" Required for left front auger bearing 12 " Required for right front auger bearing 12" Required for front upper counter shaft bearing 19" Required for front lower counter shaft bearing 37" Required for front input shaft bearing 50" Required for rear input shaft bearing
19" Required for front hammer shaft bearing 35 172-823*** 1* Adapter Fitting 36 171-935 10’** Gasket; Foam Seal 37 104-038 1 Shield; Front Oil Enclosure 38 173-027 2 Lift and Turn latch 39 134-908 1 Cover Plate; Mtg Hrd: (4) 1/2” x 1” Bolt, Lw, Nut
* Quantity required to complete 1 grease line assy
** Sold by the linear foot. *** Not required on all installations.
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
5
8118/8124TK 006020 R082103
FRONT DRIVE PARTS
REF PART NO QTY DESCRIPTION
1 172-831 1 Roller Chain; 80-1-86 P 2 172-912 1 Roller Chain; 120-1-68 P 3 172-910 1 Roller Chain; 60-1-124 P 4 172-911 1 Roller Chain; 60-H-124 P 5 101-911 3 Tightener Arm 6 134-155 4 Plastic Tightener Block; Mtg Hrd; 1/2" x 2-3/4" Bolt, FW, LW, Nut (1 ea) 7 172-005 3 Spring, 6” x 1” 8 170-845 2 Machine Chain; #4 x 17 Links 9 170-800 4 Pin, clinch 3/16 x 1 1/2” 10 171-045 1 Machine Chain; #4 x 22 Links 11 135-607 1 Grommet Retainer; Mtg Hrd: 1/4" x 3/4" Bolt, LW, Nut (1 ea) 12 172-751 1 Spring, 8 1/4 x 1 1/2” 13 101-761 1 Tightener Arm 14 171-919 1 Plug: 1 1/4" PVC 15 171-252 1 1/2" x 3/4" Bolt and 172-884 Washer, Nylon 1/2” 16 170-518 1 Machine Chain; #4 x 30 Links 17 134-889 1 Retainer Arm; Mtg Hrd: 5/16" x 3/4" Bolt, FLN (2 ea) 18 172-876 2 Rubber Grommet
6
HYDRAULIC PUMP PARTS
8118/8124TK 006020 R082103
REF PART NO QTY DESCRIPTION
1 174-529 1 Pump, Hydraulic 12 Volt; Mtg Hrd: 3/8” x 1” Bolt, Lw, Fw (2 ea) Haldex # 1261215 2 174-734 1 Pump, Replacement 3 174-536 1 Solenoid 4 174-535 1 Motor 5 174-537 1 Breather Cap 6 174-735 1 Reservoir 7 174-531 Valve, Manifold Double - For Door and Deflector
174-532 Valve Manifold, Triple - For Door, Deflector and Hydraulic Lid 174-534 Switch, Valve Solenoid 12 VDC
174-533 Valve, Cartridge, 12V 4 Way 8 174-541 1 Nipple, Pipe 3/8” x 2 1/2” 9 174-542 1 Elbow, Pipe 45°, 3/8” 10 103-511 1* Wire, Control 11 171-062 1 Cable, 2 GA 192”, Not Illustrated 12 174-715 2 Eyelet, Connector, Not Illustrated 13 103-510 1* Wire, Ground 14 103-513 1* Wire, Jumper 15 172-743 1* Jumper Strip 2 Conductor 16 173-646 2* Adapter, Straight 9/16" O.R.B. x 3/8 FM SW 17 171-199 1* Switch Toggle 18 140-170 1* Mounted Plate-Switch, Not Illustrated * Quantity per valve For pump replacement parts other than the ones shown contact Haldex for a distributer near you at (815)-398-4400. You will need the pump model number and serial number to order parts.
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
7
8118/8124TK 006020 R082103
DISCHARGE PARTS
8
8118/8124TK 006020 R082103
DISCHARGE PARTS
REF PART NO QTY DESCRIPTION
1 104-041 1 Discharge Shroud Assy; Mtg Hrd 1/2" x 1 1/4" Bolt, & LN (2 ea)
(lower shroud mt. only)
2 170-122 1 Washer, Flat, 1” 3 170-008 1 Bearing; 2" Flanged; Mtg Hrd 5/8" x 1 3/4" LW & Nut (4 ea) 4 134-460 1 Sprocket; 60-B-23, 2" Bore 1/2" KW, Inc. 170151 set screw 5 134-831 1 Seal Retainer Plate; Mtg Hrd: 5/16" x 1" FLN (3 ea) 6 133-277 1 Seal, 2 1/2” ID Plastic 7 170-031 14 Lock Nut; 5/8" (Grade 5) 8 170-037 15 Jam Nut; 5/8" (Grade 5) 9 175-035 15 Hammer 10 172-866 2 Jam Lock Nut; 5/8" (Grade 5)(rear hammer only) 11 134-846 1 Top Door Frame; Weld On 12 172-422 15 Bushing; Straight Nylon 13 172-421 14 Bolt; 5/8" x 5 1/2" Bolt (Grade 5)
142-003 1 Bolt; 5/8" x4 3/4" Bolt (Grade 5) (rear hammer only) 14 101-988 1 Hammer Shaft Assy 15 134-875 1 Plastic Shaft Seal; 1/8” x 4” x 5” 16 171-586 1 Pillow Block Bearing 2”; Mtg Hrd; 5/8" x 2 1/2" (172-381) B, FW, JN & LN (2 ea.) 17 134-874 1 Lock Angle; Mtg Hrd: 5/16” x 1” Bolt, Fw, & Nut 18 101-986 1 Discharge Door Assy 19 102-208 1 Door Height Indicator Bar; Mtg Hrd; 1/2", LN 20 172-875 2 Foam Seal; 7/8" x 2" x 3”; Mtg Hrd 170-056 1/4” x 2 cotter pin (1EA) 21 170-066 A/R Flat Washer; 5/8" 22 173-271 1 Hydraulic Cylinder; 2 1/2" x 8", Order Seal Kit # (170-464) 23 173-274 3 Clevis Pin; 1” 24 173-275 6 Hair Pin Clip 25 171-030 4 Adapter; 3/8” x 90 Degree 26 171-782 1 Double Hose Clamp; Mtg Hrd: 5/16" x 3/4" Bolt, Lw & Nut (not shown) 27 135-608 2 Door Linkage 28 175-299 2 Heavy Washer; 1/2” 29 172-772 1 Lock Collar, 2” 30 170-835 1 Key; 1/2” x 1/2” x 1 1/2” 31 170-074 2 Hair Pin 32 134-649 1 Mount; Bottom 5/16 x 14 1/32 x 38 5/8, Weld On 33 133-288 1 Bearing Mount; RH, Weld On 34 134-902 1 Clean Out Handle; Weld On 35 134-899 1 Clean Out Door; Weld On 36 103-622 1 Deflector Assembly 37 173-273 1 Cylinder; 2” DIA x 10” stroke, (Seal Kit #170-075) 38 171-428 2 Hydraulic Hose; 1/4” x 102”OAL 39 172-042 2 Hydraulic Hose; 1/4” x 111”OAL 40 142-082 2 Bushing 41 170-002 2 Bolt; 1/2” x 1 3/4” 42 171-774 2 Washer; 1/2” 43 170-042 2 Lock Nut; 1/2” 44 170-236 2 Cotter Pin 5/32” x 1 1/2” 45 133-637 1 Cover Hinge; 3/8” x 2”, Weld On 46 136-495 1 Pivot Linkage 47 171-696 2 Clevis Pin; 5/8" x 2" 48 170-073 2 Clevis Pin; 1" x 2 1/2"FW, JN & LN (2 ea.)
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
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