Kuhn Rikon 3125, 3130 User Manual

4.7 (3)

STATIONARY PARTS MANUAL

REEL AUGGIE MIXER

MODELS 3125/3130

Table of Contents

 

Abbreviations ..................................................................................................

2

Using This Service Parts Listing .....................................................................

3

Front End and Subframe Parts .......................................................................

4

Front Drive Parts ............................................................................................

6

Chains and Tighteners ....................................................................................

8

Door Parts ......................................................................................................

9

Reel and Auger Parts - 3125 Only ................................................................

10

Reel and Auger Parts - 3130 Only ................................................................

12

Top Guard Parts ...........................................................................................

14

HAY MAXX System ......................................................................................

15

Scale Parts ..................................................................................................

16

Repair Liner Parts .........................................................................................

18

Decals ..........................................................................................................

19

Paint ............................................................................................................

19

Hardware Part Number Listing ......................................................................

20

Part Number Listing ......................................................................................

22

Catalog Part Number 006054

Unit Serial Number_____________

Operator Instruction Manual for this unit: 006046

© Copyright 2004 Kuhn Knight, Inc.

3125/3130ST 006054 R032504

Abbreviations

Assy . . . . . . . . . . . .

. . . . . . . . . . . . . Assembly

A/R . . . . . . . . . . . . .

. . . . . . . . . . . As Required

B . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . Bolt

Brg . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Bearing

BSN . . . . . . . . . . . . . .

. . . Before Serial Number

Btm . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Bottom

C-Bolt . . . . . . . . . . . .

. . . . . . . . . . Carriage Bolt

Cttr . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Cotter

CV . . . . . . . . . . . . . . .

. . . . . . Constant Velocity

Deg . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Degree

Dia . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Diameter

ea . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . Each

eq or Equiv . . . . . . . . .

. . . . . . . . . . . . Equivalent

Fln . . . . . . . . . . . . . . .

. . . . . . Flanged Lock Nut

Fw . . . . . . . . . . . . . . .

. . . . . . . . . . Flat Washer

Ga . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Gauge

Gr or Grd . . . . . . . . . .

. . . . . . . . . . . . . . . Grade

Hd . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . Head

Hfw . . . . . . . . . . . . . . .

. . . . . Heavy Flat Washer

Hyd . . . . . . . . . . . . . .

. . . . . . . . . . . . . Hydraulic

ID . . . . . . . . . . . . . . . .

. . . . . . . . Inside Diameter

Ill or Illus . . . . . . . . . .

. . . . . . . . . . . . Illustration

Ind . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Indicator

Jn . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Jam Nut

Kw . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Keyway

LH . . . . . . . . . . . . . . .

. . . . . . . . . . . . .Left Hand

Ln . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Lock Nut

Lw . . . . . . . . . . . . . . .

. . . . . . . . . . Lock Washer

Mtg Hrd . . . . . . . . . . .

. . . . . Mounting Hardware

NC . . . . . . . . . . . . . . .

. . . . . . . . National Coarse

NF . . . . . . . . . . . . . . .

. . . . . . . . . . National Fine

NLA . . . . . . . . . . . . . .

. . . . . No LongerAvailable

NPT . . . . . . . . . . . . . .

. . . . National Pipe Thread

OD . . . . . . . . . . . . . . .

. . . . . . Outside Diameter

Pc(s) . . . . . . . . . . . . .

. . . . . . . . . . . . . Piece(s)

PD . . . . . . . . . . . . . . .

. . . . . . . . Pitch Diameter

PTO . . . . . . . . . . . . . .

. . . . Power Takeoff (shaft)

Qty . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Quantity

RH . . . . . . . . . . . . . . .

. . . . . . . . . . . Right Hand

SN . . . . . . . . . . . . . . .

. . . . . . . . . Serial Number

SHCS . . . . . . . . . . . .

. Socket Head Cap Screw

Spk, or Spkt or Sprkt .

. . . . . . . . . . . . . Sprocket

Sq . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Square

SS . . . . . . . . . . . . . . .

. . . . . . . . Stainless Steel

SSB . . . . . . . . . . . . . .

. . . . . Stainless Steel Bolt

St . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . Straight

Std . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Standard

STS . . . . . . . . . . . . . .

. . . . . Self Tapping Screw

UASN . . . . . . . . . . . .

Used After Serial Number

UBSN . . . . . . . . . . .

Used Before Serial Number

W . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . With

W/O . . . . . . . . . . . . . .

. . . . . . . . . . . . . With Out

2

© Copyright 2004 Kuhn Knight, Inc.

Using This Service Parts Listing

This listing uses a number indentation system to specify the parts of an assembly. Any number which is indented to the right, indicates that it is a component of the item to the upper left. Example:

Part no

Qty

Description

102-AAA

#

Assembly A

102-BBB

#

Sub-Assembly B

(Component of A)

 

140-xxx

#

Sub-Component of B

140-xxx

#

Sub-Component of B

102-CCC

#

Sub-Assembly C

(Component of A) etc.

Using this system, the subassemblies and their components are included if an Assembly is ordered. Similarly, the components of a subassemblies are included if a subassembly is ordered.

The quantity (Qty) associated with an assembly, represents the number of times an assembly could be shown in the drawing. The subassembly quantity however, is the number of times a subassembly is used to build one assembly. Similarly, the component quantity refers to the number of times a given component is found in one subassembly.

MODEL AND SERIAL NUMBER INFORMATION is located near the front left hand corner (Fig. A). The model number, serial number and part number should be known when asking service personnel for parts.

3125/3130ST 006054 R032504

The serial number may consist of a number, or a number with a letter prefix. When referring to serial number breaks in the text of this manual, a serial number with a prefix will have been manufactured after a serial number without a prefix (A001 made after 0123). Likewise, a higher prefix letter would indicate manufacture after a lower prefix letter (B001 made after A123). Therefore, if the text refers to units manufactured after serial number B123, this would include “B” series numbers greater than 123, and all numbers with a higher letter prefix.

If you cannot find the part you need, be as descriptive as possible when placing an order:

Sprockets: give the bore size, number of teeth, and size of keyway.

Roller chain: give the size of chain (stamped on the side of each link) and number of links.

Shafting: give the diameter, length, and quantity and size of keyways.

Hardware is generally not included with parts. If you need any hardware, check the size, the length, and the grade (Fig. B), then check the hardware list in this manual for the part numbers.

All hex head bolts are grade 5, and nuts are grade 5 unless otherwise stated.

The hardware listing also includes zerks, cotter pins, set screws, and roller chain links.

The illustrations in this manual are meant to be used only as a guide for identifying parts and locating their relative positions.

Fig. A

Fig. B

Kuhn Knight, Inc.

3

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

Kuhn Rikon 3125, 3130 User Manual

3125/3130ST 006054 R032504

Front End and Subframe Parts

Customer supplied motor

4

© Copyright 2004 Kuhn Knight, Inc.

 

 

 

3125/3130ST 006054 R032504

Front End and Subframe Parts

REF

PART NO

QTY

DESCRIPTION

1

102-550

1

Upper Shield; Mtg Hrd: 3/8" x 1 1/4" B, Fw, Lw & Nut (2 ea)

2

136-867

1

Lower Shield; Mtg Hrd: 1/4” x 3/4” B, Lw, N (4 ea) Fw (8 ea)

3

170-627

1

Key, SQ 5/16” x 1 3/4”

GREASE LINES

 

 

4

170-865

1*

Grease Zerk 1/8” NPT

5

172-024

1*

Coupling

6

172-822

2*

Compression Fitting

7

180-630**

 

Grease Line Tubing

 

 

18"

Required for upper auger bearing

 

 

16"

Required for lower auger bearing

 

 

23"

Required for front reel bearing

 

 

21"

Required for inner input shaft bearing

 

 

21"

Required for outer input shaft bearing

8

172-823***

1*

Adapter Fitting; 1/4” SAE x 1/8” NPTF

9

170-244

1*

Flat Washer 3/8"

10

136-835

2

Safety Shield; Front Drive; Mtg Hrd: 3/8" NC Wing Nut (171-929) & Fw (8ea)

11

171-935**

10’6”

Front Shield Gasket; 3/8" x 3/4" Closed Cell Foam (QTY PER SHIELD)

12

136-837

1

Sheet, Center Panel; Mtg Hrd: 3/8” x 7/8” Bolt, Fw, Lw, N

13

134-900

1

Hose Hanger (weld on)

14

172-138*

4

Weigh Bar; 2 1/8" Dia (J-star-black finish)

 

173-230*

4

Weigh Bar; 2 1/8" Dia (Weigh-tronix-white finish)

15

101-742

4

Weigh Bar Mount Spool; Mtg Hrd To Unit: 5/8" x 1 3/4" Bolt, Fw & Ln (2 ea)

16

101-771

2

Weigh Bar Mount

17

171-819

2

Skid Rail; 3” x 4” x 168” (3125); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut

 

134-890

2

Skid Rail; 3” x 4” x 191 3/4” (3130); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut

18

101-909

2

6” Riser (for units without minus scale); Mtg Hrd; 5/8" x 1 3/4" Bolt, Fw & Ln (4 ea)

Single motor only

 

 

19

101-788

2

Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea)

20

101-880

2

Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea)

 

 

 

Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea)

21

175-308

1

Pulley 4 Groove 4.55 OD

22

172-178

1

Bushing, 1 3/8 ID (Standard on 3125 single motor only)

 

172-179

1

Bushing, 1 5/8 ID (Standard on 3130 single motor only)

23

172-161

4

Belt; Bx78-MBL

24

172-266

1

Pulley 4 Groove 20.35 OD

25

172-180

1

Bushing, 1 3/8 ID

Double motor only

 

 

19

101-788

4

Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea)

20

101-880

4

Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea)

 

 

 

Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea)

21

175-309

2

Pulley 3 Groove 4.55 OD

22

171-954

2

Bushing, 1 3/8 ID (Standard on all double motor)

23

172-161

4

Belt; Bx78-MBL

24

172-266

1

Pulley 4 Groove 20.35 OD

25

172-180

1

Bushing, 1 3/8 ID

Motor bushings available to fit 172-176 (motor) pulley

 

171-144

A/R

Bushing, 1 7/8 ID

*Quantity required to complete 1 grease line assy

**Sold by the linear foot.

***Not required on all installations

*****All (4) weigh bars must be the same type to properly function and will work with either the J-Star or Weigh-tronix indicator.

Kuhn Knight, Inc.

5

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

3125/3130ST 006054 R032504

Front Drive Parts

6

© Copyright 2004 Kuhn Knight, Inc.

Front Drive Parts

 

3125/3130ST 006054 R032504

 

 

REF

PART NO

QTY

DESCRIPTION

1

135-598

2

Seal Washer, 3 1/2” ID x 4 3/4” OD

2

102-249

1

Bearing Assembly; Mtg Hrd: 5/8" x 1 1/2" Bolt, Lw, Nut

3

135-662

1

Bushing, Straight, 3 1/2” ID

4

170-373

1

Plug, (No Hay MAXX) 1/2” x 1 1/4”, Ln

5

136-810

1

Sprocket; 100-B-100, 3 1/2" Splined Bore

6

171-607

1

Snap Ring, External; 3 1/2"

7

171-409

1

Key, SQ 3/8” x 1 1/4”

8

134-954

1

Input Shaft; 1 3/8" x 15 3/8"

9

171-585

2

Bearing; 1 3/8", Outer Bearing; Mtg Hrd: 1/2" x 1 3/4" Bolt, Lw & Nut (4 ea)

 

 

 

Inner Bearing Mtg Hrd: 1/2" x 1 1/2" Bolt, Lw, Fw, Nut (3 ea)

10

170-499

1

Snap Ring, External; 1 3/8"

11

133-394

1

Sprocket; 60-B-13, 1 3/8" Bore

12

136-260

1

Seal Retainer

13

173-164

1

Seal; 1.375" ID x 1.84" OD x .25" (C/R # 13536)

14

135-597

6

Seal; 3" ID x 4 1/4" OD

15

136-836

2

Seal Housing; 6” Dia; Mtg Hrd: 5/16" x 1 1/2" Bolt, Fln (2 ea)

16

170-053

2

Bearing; 2 1/2", Mtg Hrd: Upper auger: 5/8" x 2" Bolt, Lw, Nut (4 ea)

 

 

 

Lower auger; 5/8" x 3" Bolt, Lw, Fw, Nut (4 ea)

17

136-849

1

Sprocket; 80-B-30, 2 1/2" Splined Bore

18

136-844

1

Sprocket; 60-B-81, 2 1/2" Splined Bore

19

170-152

2

Snap Ring; External; 2 1/2"

20

136-858

1

Seal Spacer; 3” Dia x 1” LG

21

136-850

1

Sprocket; 100-B-15, 2 1/2" Splined Bore

22

136-847

1

Sprocket; 80-B-54, 2 1/2" Splined Bore

23

170-149

1

Oil Plug, 1/2” x 1”

24

172-884

1

Washer, 1/2” Nylon

25

171-919

1

Drain Plug, 1 1/4” PVC

26

170-054

3

Plug, 3/8” x 1”, Fw, Lw, Nut

27

175-317

AR

Washer, Special 1.38” x 2.12” x .048”

 

175-318

AR

Washer, Special 1.38” x 2.12” x .075”

Kuhn Knight, Inc.

7

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

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