STATIONARY PARTS MANUAL
REEL AUGGIE MIXER
MODELS 3125/3130
Table of Contents |
|
Abbreviations .................................................................................................. |
2 |
Using This Service Parts Listing ..................................................................... |
3 |
Front End and Subframe Parts ....................................................................... |
4 |
Front Drive Parts ............................................................................................ |
6 |
Chains and Tighteners .................................................................................... |
8 |
Door Parts ...................................................................................................... |
9 |
Reel and Auger Parts - 3125 Only ................................................................ |
10 |
Reel and Auger Parts - 3130 Only ................................................................ |
12 |
Top Guard Parts ........................................................................................... |
14 |
HAY MAXX System ...................................................................................... |
15 |
Scale Parts .................................................................................................. |
16 |
Repair Liner Parts ......................................................................................... |
18 |
Decals .......................................................................................................... |
19 |
Paint ............................................................................................................ |
19 |
Hardware Part Number Listing ...................................................................... |
20 |
Part Number Listing ...................................................................................... |
22 |
Catalog Part Number 006054 |
Unit Serial Number_____________ |
Operator Instruction Manual for this unit: 006046
© Copyright 2004 Kuhn Knight, Inc.
3125/3130ST 006054 R032504
Abbreviations
Assy . . . . . . . . . . . . |
. . . . . . . . . . . . . Assembly |
A/R . . . . . . . . . . . . . |
. . . . . . . . . . . As Required |
B . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . Bolt |
Brg . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Bearing |
BSN . . . . . . . . . . . . . . |
. . . Before Serial Number |
Btm . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Bottom |
C-Bolt . . . . . . . . . . . . |
. . . . . . . . . . Carriage Bolt |
Cttr . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . Cotter |
CV . . . . . . . . . . . . . . . |
. . . . . . Constant Velocity |
Deg . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Degree |
Dia . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Diameter |
ea . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . Each |
eq or Equiv . . . . . . . . . |
. . . . . . . . . . . . Equivalent |
Fln . . . . . . . . . . . . . . . |
. . . . . . Flanged Lock Nut |
Fw . . . . . . . . . . . . . . . |
. . . . . . . . . . Flat Washer |
Ga . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . Gauge |
Gr or Grd . . . . . . . . . . |
. . . . . . . . . . . . . . . Grade |
Hd . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . Head |
Hfw . . . . . . . . . . . . . . . |
. . . . . Heavy Flat Washer |
Hyd . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Hydraulic |
ID . . . . . . . . . . . . . . . . |
. . . . . . . . Inside Diameter |
Ill or Illus . . . . . . . . . . |
. . . . . . . . . . . . Illustration |
Ind . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Indicator |
Jn . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Jam Nut |
Kw . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Keyway |
LH . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .Left Hand |
Ln . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Lock Nut |
Lw . . . . . . . . . . . . . . . |
. . . . . . . . . . Lock Washer |
Mtg Hrd . . . . . . . . . . . |
. . . . . Mounting Hardware |
NC . . . . . . . . . . . . . . . |
. . . . . . . . National Coarse |
NF . . . . . . . . . . . . . . . |
. . . . . . . . . . National Fine |
NLA . . . . . . . . . . . . . . |
. . . . . No LongerAvailable |
NPT . . . . . . . . . . . . . . |
. . . . National Pipe Thread |
OD . . . . . . . . . . . . . . . |
. . . . . . Outside Diameter |
Pc(s) . . . . . . . . . . . . . |
. . . . . . . . . . . . . Piece(s) |
PD . . . . . . . . . . . . . . . |
. . . . . . . . Pitch Diameter |
PTO . . . . . . . . . . . . . . |
. . . . Power Takeoff (shaft) |
Qty . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Quantity |
RH . . . . . . . . . . . . . . . |
. . . . . . . . . . . Right Hand |
SN . . . . . . . . . . . . . . . |
. . . . . . . . . Serial Number |
SHCS . . . . . . . . . . . . |
. Socket Head Cap Screw |
Spk, or Spkt or Sprkt . |
. . . . . . . . . . . . . Sprocket |
Sq . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Square |
SS . . . . . . . . . . . . . . . |
. . . . . . . . Stainless Steel |
SSB . . . . . . . . . . . . . . |
. . . . . Stainless Steel Bolt |
St . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . Straight |
Std . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . Standard |
STS . . . . . . . . . . . . . . |
. . . . . Self Tapping Screw |
UASN . . . . . . . . . . . . |
Used After Serial Number |
UBSN . . . . . . . . . . . |
Used Before Serial Number |
W . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . With |
W/O . . . . . . . . . . . . . . |
. . . . . . . . . . . . . With Out |
2 |
© Copyright 2004 Kuhn Knight, Inc. |
Using This Service Parts Listing
This listing uses a number indentation system to specify the parts of an assembly. Any number which is indented to the right, indicates that it is a component of the item to the upper left. Example:
Part no |
Qty |
Description |
102-AAA |
# |
Assembly A |
102-BBB |
# |
Sub-Assembly B |
(Component of A) |
|
|
140-xxx |
# |
Sub-Component of B |
140-xxx |
# |
Sub-Component of B |
102-CCC |
# |
Sub-Assembly C |
(Component of A) etc.
Using this system, the subassemblies and their components are included if an Assembly is ordered. Similarly, the components of a subassemblies are included if a subassembly is ordered.
The quantity (Qty) associated with an assembly, represents the number of times an assembly could be shown in the drawing. The subassembly quantity however, is the number of times a subassembly is used to build one assembly. Similarly, the component quantity refers to the number of times a given component is found in one subassembly.
MODEL AND SERIAL NUMBER INFORMATION is located near the front left hand corner (Fig. A). The model number, serial number and part number should be known when asking service personnel for parts.
3125/3130ST 006054 R032504
The serial number may consist of a number, or a number with a letter prefix. When referring to serial number breaks in the text of this manual, a serial number with a prefix will have been manufactured after a serial number without a prefix (A001 made after 0123). Likewise, a higher prefix letter would indicate manufacture after a lower prefix letter (B001 made after A123). Therefore, if the text refers to units manufactured after serial number B123, this would include “B” series numbers greater than 123, and all numbers with a higher letter prefix.
If you cannot find the part you need, be as descriptive as possible when placing an order:
Sprockets: give the bore size, number of teeth, and size of keyway.
Roller chain: give the size of chain (stamped on the side of each link) and number of links.
Shafting: give the diameter, length, and quantity and size of keyways.
Hardware is generally not included with parts. If you need any hardware, check the size, the length, and the grade (Fig. B), then check the hardware list in this manual for the part numbers.
All hex head bolts are grade 5, and nuts are grade 5 unless otherwise stated.
The hardware listing also includes zerks, cotter pins, set screws, and roller chain links.
The illustrations in this manual are meant to be used only as a guide for identifying parts and locating their relative positions.
Fig. A
Fig. B
Kuhn Knight, Inc. |
3 |
1501 West 7th Ave., Brodhead, WI 53520
701 Cherry Ave., Greeley, CO 80632
3125/3130ST 006054 R032504
Front End and Subframe Parts
Customer supplied motor
4 |
© Copyright 2004 Kuhn Knight, Inc. |
|
|
|
3125/3130ST 006054 R032504 |
Front End and Subframe Parts |
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REF |
PART NO |
QTY |
DESCRIPTION |
1 |
102-550 |
1 |
Upper Shield; Mtg Hrd: 3/8" x 1 1/4" B, Fw, Lw & Nut (2 ea) |
2 |
136-867 |
1 |
Lower Shield; Mtg Hrd: 1/4” x 3/4” B, Lw, N (4 ea) Fw (8 ea) |
3 |
170-627 |
1 |
Key, SQ 5/16” x 1 3/4” |
GREASE LINES |
|
|
|
4 |
170-865 |
1* |
Grease Zerk 1/8” NPT |
5 |
172-024 |
1* |
Coupling |
6 |
172-822 |
2* |
Compression Fitting |
7 |
180-630** |
|
Grease Line Tubing |
|
|
18" |
Required for upper auger bearing |
|
|
16" |
Required for lower auger bearing |
|
|
23" |
Required for front reel bearing |
|
|
21" |
Required for inner input shaft bearing |
|
|
21" |
Required for outer input shaft bearing |
8 |
172-823*** |
1* |
Adapter Fitting; 1/4” SAE x 1/8” NPTF |
9 |
170-244 |
1* |
Flat Washer 3/8" |
10 |
136-835 |
2 |
Safety Shield; Front Drive; Mtg Hrd: 3/8" NC Wing Nut (171-929) & Fw (8ea) |
11 |
171-935** |
10’6” |
Front Shield Gasket; 3/8" x 3/4" Closed Cell Foam (QTY PER SHIELD) |
12 |
136-837 |
1 |
Sheet, Center Panel; Mtg Hrd: 3/8” x 7/8” Bolt, Fw, Lw, N |
13 |
134-900 |
1 |
Hose Hanger (weld on) |
14 |
172-138* |
4 |
Weigh Bar; 2 1/8" Dia (J-star-black finish) |
|
173-230* |
4 |
Weigh Bar; 2 1/8" Dia (Weigh-tronix-white finish) |
15 |
101-742 |
4 |
Weigh Bar Mount Spool; Mtg Hrd To Unit: 5/8" x 1 3/4" Bolt, Fw & Ln (2 ea) |
16 |
101-771 |
2 |
Weigh Bar Mount |
17 |
171-819 |
2 |
Skid Rail; 3” x 4” x 168” (3125); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut |
|
134-890 |
2 |
Skid Rail; 3” x 4” x 191 3/4” (3130); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut |
18 |
101-909 |
2 |
6” Riser (for units without minus scale); Mtg Hrd; 5/8" x 1 3/4" Bolt, Fw & Ln (4 ea) |
Single motor only |
|
|
|
19 |
101-788 |
2 |
Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea) |
20 |
101-880 |
2 |
Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea) |
|
|
|
Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea) |
21 |
175-308 |
1 |
Pulley 4 Groove 4.55 OD |
22 |
172-178 |
1 |
Bushing, 1 3/8 ID (Standard on 3125 single motor only) |
|
172-179 |
1 |
Bushing, 1 5/8 ID (Standard on 3130 single motor only) |
23 |
172-161 |
4 |
Belt; Bx78-MBL |
24 |
172-266 |
1 |
Pulley 4 Groove 20.35 OD |
25 |
172-180 |
1 |
Bushing, 1 3/8 ID |
Double motor only |
|
|
|
19 |
101-788 |
4 |
Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea) |
20 |
101-880 |
4 |
Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea) |
|
|
|
Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea) |
21 |
175-309 |
2 |
Pulley 3 Groove 4.55 OD |
22 |
171-954 |
2 |
Bushing, 1 3/8 ID (Standard on all double motor) |
23 |
172-161 |
4 |
Belt; Bx78-MBL |
24 |
172-266 |
1 |
Pulley 4 Groove 20.35 OD |
25 |
172-180 |
1 |
Bushing, 1 3/8 ID |
Motor bushings available to fit 172-176 (motor) pulley |
|||
|
171-144 |
A/R |
Bushing, 1 7/8 ID |
*Quantity required to complete 1 grease line assy
**Sold by the linear foot.
***Not required on all installations
*****All (4) weigh bars must be the same type to properly function and will work with either the J-Star or Weigh-tronix indicator.
Kuhn Knight, Inc. |
5 |
1501 West 7th Ave., Brodhead, WI 53520
701 Cherry Ave., Greeley, CO 80632
3125/3130ST 006054 R032504
Front Drive Parts
6 |
© Copyright 2004 Kuhn Knight, Inc. |
Front Drive Parts |
|
3125/3130ST 006054 R032504 |
|
|
|
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REF |
PART NO |
QTY |
DESCRIPTION |
1 |
135-598 |
2 |
Seal Washer, 3 1/2” ID x 4 3/4” OD |
2 |
102-249 |
1 |
Bearing Assembly; Mtg Hrd: 5/8" x 1 1/2" Bolt, Lw, Nut |
3 |
135-662 |
1 |
Bushing, Straight, 3 1/2” ID |
4 |
170-373 |
1 |
Plug, (No Hay MAXX) 1/2” x 1 1/4”, Ln |
5 |
136-810 |
1 |
Sprocket; 100-B-100, 3 1/2" Splined Bore |
6 |
171-607 |
1 |
Snap Ring, External; 3 1/2" |
7 |
171-409 |
1 |
Key, SQ 3/8” x 1 1/4” |
8 |
134-954 |
1 |
Input Shaft; 1 3/8" x 15 3/8" |
9 |
171-585 |
2 |
Bearing; 1 3/8", Outer Bearing; Mtg Hrd: 1/2" x 1 3/4" Bolt, Lw & Nut (4 ea) |
|
|
|
Inner Bearing Mtg Hrd: 1/2" x 1 1/2" Bolt, Lw, Fw, Nut (3 ea) |
10 |
170-499 |
1 |
Snap Ring, External; 1 3/8" |
11 |
133-394 |
1 |
Sprocket; 60-B-13, 1 3/8" Bore |
12 |
136-260 |
1 |
Seal Retainer |
13 |
173-164 |
1 |
Seal; 1.375" ID x 1.84" OD x .25" (C/R # 13536) |
14 |
135-597 |
6 |
Seal; 3" ID x 4 1/4" OD |
15 |
136-836 |
2 |
Seal Housing; 6” Dia; Mtg Hrd: 5/16" x 1 1/2" Bolt, Fln (2 ea) |
16 |
170-053 |
2 |
Bearing; 2 1/2", Mtg Hrd: Upper auger: 5/8" x 2" Bolt, Lw, Nut (4 ea) |
|
|
|
Lower auger; 5/8" x 3" Bolt, Lw, Fw, Nut (4 ea) |
17 |
136-849 |
1 |
Sprocket; 80-B-30, 2 1/2" Splined Bore |
18 |
136-844 |
1 |
Sprocket; 60-B-81, 2 1/2" Splined Bore |
19 |
170-152 |
2 |
Snap Ring; External; 2 1/2" |
20 |
136-858 |
1 |
Seal Spacer; 3” Dia x 1” LG |
21 |
136-850 |
1 |
Sprocket; 100-B-15, 2 1/2" Splined Bore |
22 |
136-847 |
1 |
Sprocket; 80-B-54, 2 1/2" Splined Bore |
23 |
170-149 |
1 |
Oil Plug, 1/2” x 1” |
24 |
172-884 |
1 |
Washer, 1/2” Nylon |
25 |
171-919 |
1 |
Drain Plug, 1 1/4” PVC |
26 |
170-054 |
3 |
Plug, 3/8” x 1”, Fw, Lw, Nut |
27 |
175-317 |
AR |
Washer, Special 1.38” x 2.12” x .048” |
|
175-318 |
AR |
Washer, Special 1.38” x 2.12” x .075” |
Kuhn Knight, Inc. |
7 |
1501 West 7th Ave., Brodhead, WI 53520
701 Cherry Ave., Greeley, CO 80632