Kuhn Rikon 3125, 3130 User Manual

STATIONARY PARTS MANUAL

REEL AUGGIE MIXER

MODELS 3125/3130

Table of Contents

Abbreviations .................................................................................................. 2

Using This Service Parts Listing ..................................................................... 3

Front End and Subframe Parts ....................................................................... 4

Front Drive Parts ............................................................................................ 6

Chains and Tighteners .................................................................................... 8

Door Parts...................................................................................................... 9

Reel and Auger Part s - 3125 Only ................................................................ 10

Reel and Auger Part s - 3130 Only ................................................................ 12

T op Guard Parts ........................................................................................... 14

HA Y MAXX System ...................................................................................... 15

Scale Parts .................................................................................................. 16

Repair Liner Parts......................................................................................... 18

Decals.......................................................................................................... 19

Paint ............................................................................................................ 19

Hardware Part Number Listing ...................................................................... 20

Part Number Listing...................................................................................... 22

Catalog Part Number 006054 Unit Serial Number_____________

Operator Instruction Manual for this unit: 006046

3125/3130ST 006054 R032504

Abbreviations

Assy . . . . . . . . . . . . . . . . . . . . . . . . . Assembly

A/R . . . . . . . . . . . . . . . . . . . . . . . . As Required

B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt

Brg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing

BSN . . . . . . . . . . . . . . . . . Before Serial Number

Btm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bottom

C-Bolt . . . . . . . . . . . . . . . . . . . . . . Carriage Bolt

Cttr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cotter

CV . . . . . . . . . . . . . . . . . . . . . Constant Velocity

Deg . . . . . . . . . . . . . . . . . . . . . . . . . . . . Degree

Dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diameter

ea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Each

eq or Equiv . . . . . . . . . . . . . . . . . . . . . Equivalent

Fln . . . . . . . . . . . . . . . . . . . . . Flanged Lock Nut

Fw . . . . . . . . . . . . . . . . . . . . . . . . . Flat Washer

Ga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge

Gr or Grd . . . . . . . . . . . . . . . . . . . . . . . . . Grade

Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Head

Hfw . . . . . . . . . . . . . . . . . . . . Heavy Flat Washer

Hyd . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic

ID . . . . . . . . . . . . . . . . . . . . . . . . Inside Diameter

Ill or Illus . . . . . . . . . . . . . . . . . . . . . . Illustration

Ind . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator

Jn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jam Nut

Kw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keyway

LH . . . . . . . . . . . . . . . . . . . . . . . . . . . .Left Hand

Ln . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock Nut

Lw . . . . . . . . . . . . . . . . . . . . . . . . .Lock Washer

Mtg Hrd . . . . . . . . . . . . . . . . Mounting Hardware

NC . . . . . . . . . . . . . . . . . . . . . . .National Coarse

NF . . . . . . . . . . . . . . . . . . . . . . . . .National Fine

NLA . . . . . . . . . . . . . . . . . . . No Longer Available

NPT . . . . . . . . . . . . . . . . . . National Pipe Thread

OD . . . . . . . . . . . . . . . . . . . . . Outside Diameter

Pc(s) . . . . . . . . . . . . . . . . . . . . . . . . . . Piece(s)

PD . . . . . . . . . . . . . . . . . . . . . . . Pitch Diameter

PTO . . . . . . . . . . . . . . . . . . Power Takeoff (shaft)

Qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity

RH . . . . . . . . . . . . . . . . . . . . . . . . . . Right Hand

SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number

SHCS . . . . . . . . . . . . . Socket Head Cap Screw

Spk, or Spkt or Sprkt . . . . . . . . . . . . . . Sprocket

Sq . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square

SS . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel

SSB . . . . . . . . . . . . . . . . . . . Stainless Steel Bolt

St . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight

Std . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

STS . . . . . . . . . . . . . . . . . . . Self Tapping Screw

UASN . . . . . . . . . . . . Used After Serial Number

UBSN . . . . . . . . . . . Used Before Serial Number

W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . With

W/O . . . . . . . . . . . . . . . . . . . . . . . . . . . With Out

Using This Service Parts Listing

This listing uses a number indentation system to specify the parts of an assembly . Any number which is indented to the right, indicates that it is a component of the item to the upper left. Example:

Part no Qty Description 102-AAA # Assembly A

102-BBB # Sub-Assembly B (Component of A)

140-xxx # Sub-Component of B

140-xxx # Sub-Component of B 102-CCC # Sub-Assembly C (Component of A) etc.

3125/3130ST 006054 R032504

The serial number may consist of a number, or a number with a letter prefix. When referring to serial number breaks in the text of this manual, a serial number with a prefix will have been manufactured after a serial number without a prefix (A001 made after 0123). Likewise, a higher prefix letter would indicate manufacture after a lower prefix letter (B001 made after A123). Therefore, if the text refers to units manufactured after serial number B123, this would include “B” series numbers greater than 123, and all numbers with a higher letter prefix.

If you cannot find the part you need, be as descriptive as possible when placing an order:

Using this system, the subassemblies and their components are included if an Assembly is ordered. Similarly , the components of a subassemblies are included if a subassembly is ordered.

The quantity (Qty) associated with an assembly , represents the number of times an assembly

could be shown in the drawing. The subassembly quantity however, is the number of times a subassembly is used to build one assembly . Similarly , the component quantity refers to the number of times a given component is found in one subassembly .

MODEL AND SERIAL NUMBER INFORMA TION i s located near the front left hand corner (Fig. A). The model number, serial number and p art number should be known when asking service personnel for parts.

Sprockets: give the bore size, number of teeth,

and size of keyway.

Roller chain: give the size of chain (stamped on

the side of each link) and number of links.

Shafting: give the diameter , length, and quantity

and size of keyways.

Hardware is generally not included with parts. If you need any hardware, check the size, the length, and the grade (Fig. B), then check the hardware list in this manual for the part numbers.

All hex head bolts are grade 5, and nuts are grade 5 unless otherwise stated.

The hardware listing also includes zerks, cotter pins, set screws, and roller chain links.

The illustrations in this manual are meant to be used only as a guide for identifying parts and locating their relative positions.

Fig. A

Kuhn Knight, Inc.

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

Fig. B

3125/3130ST 006054 R032504

Front End and Subframe Parts

Customer

supplied

motor

3125/3130ST 006054 R032504

Front End and Subframe Parts

REF P ART NO QT Y DESCRIPTION

1 102-550 1 Upper Shield; Mtg Hrd: 3/8" x 1 1/4" B, Fw, Lw & Nut (2 ea) 2 136-867 1 Lower Shield; Mtg Hrd: 1/4” x 3/4” B, Lw , N (4 ea) Fw (8 ea) 3 170-627 1 Key, SQ 5/16” x 1 3/4”

GREASE LINES

4 170-865 1* Grease Zerk 1/8” NPT 5 172-024 1* Coupling 6 172-822 2* Compression Fitting 7 180-630** Grease Line Tubing

18" Required for upper auger bearing 16" Required for lower auger bearing 23" Required for front reel bearing 21" Required for inner input shaft bearing

21" Required for outer input shaft bearing 8 172-823*** 1* Adapter Fitting; 1/4” SAE x 1/8” NPTF 9 170-244 1* Flat Washer 3/8" 10 136-835 2 Safety Shield; Front Drive; Mtg Hrd: 3/8" NC Wing Nut (171-929) & Fw (8ea) 1 1 171-935** 10’6” Front Shield Gasket; 3/8" x 3/4" Closed Cell Foam (QTY PER SHIELD) 12 136-837 1 Sheet, Center Panel; Mtg Hrd: 3/8” x 7/8” Bolt, Fw, Lw, N 13 134-900 1 Hose Hanger (weld on) 14 172-138* 4 Weigh Bar; 2 1/8" Dia (J-star-black finish)

173-230* 4 Weigh Bar; 2 1/8" Dia (Weigh-tronix-white finish) 15 101-742 4 Weigh Bar Mount Spool; Mtg Hrd To Unit: 5/8" x 1 3/4" Bolt, Fw & Ln (2 ea) 16 101-771 2 Weigh Bar Mount 17 171-819 2 Skid Rail; 3” x 4” x 168” (3125); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut

134-890 2 Skid Rail; 3” x 4” x 191 3/4” (3130); Mtg Hrd: 3/8” x 4 1/2” C-Bolt, Fw, Nut 18 101-909 2 6” Riser (for units without minus scale); Mtg Hrd; 5/8" x 1 3/4" Bolt, Fw & Ln (4 ea)

Single motor only

19 101-788 2 Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea) 20 101-880 2 Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea)

Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea) 21 175-308 1 Pulley 4 Groove 4.55 OD 22 172-178 1 Bushing, 1 3/8 ID (Standard on 3125 single motor only)

172-179 1 Bushing, 1 5/8 ID (Standard on 3130 single motor only) 23 172-161 4 Belt; Bx78-MBL 24 172-266 1 Pulley 4 Groove 20.35 OD 25 172-180 1 Bushing, 1 3/8 ID

Double motor only

19 101-788 4 Jacking Bolt; Mtg Hrd: Nut, Fw (2 ea) 20 101-880 4 Motor Rail Assy; Mtg Hrd: Rail to frame: 1/2" x 1 1/2" B, Fw & Lw, Nut (2 ea)

Rail to motor: 3/8” x 1 1/2" B, Heavy Fw, Lw, (2 ea) Fw, Nut (4 ea) 21 175-309 2 Pulley 3 Groove 4.55 OD 22 171-954 2 Bushing, 1 3/8 ID (Standard on all double motor) 23 172-161 4 Belt; Bx78-MBL 24 172-266 1 Pulley 4 Groove 20.35 OD 25 172-180 1 Bushing, 1 3/8 ID

Motor bushings available to fit 172-176 (motor) pulley

171-144 A/R Bushing, 1 7/8 ID

* Quantity required to complete 1 grease line assy ** Sold by the linear foot. *** Not required on all installations ***** All (4) weigh bars must be the same type to properly function and will work with either the J-Star or Weigh-tronix indicator.

Kuhn Knight, Inc.

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

3125/3130ST 006054 R032504

Front Drive Parts

3125/3130ST 006054 R032504

Front Drive Parts

REF P ART NO QT Y DESCRIPTION

1 135-598 2 Seal W asher, 3 1/2” ID x 4 3/4” OD 2 102-249 1 Bearing Assembly; Mtg Hrd: 5/8" x 1 1/2" Bolt, Lw, Nut 3 135-662 1 Bushing, Straight, 3 1/2” ID 4 170-373 1 Plug, (No Hay MAXX) 1/2” x 1 1/4”, Ln 5 136-810 1 Sprocket; 100-B-100, 3 1/2" Splined Bore 6 171-607 1 Snap Ring, External; 3 1/2" 7 171-409 1 Key, SQ 3/8” x 1 1/4” 8 134-954 1 Input Shaft; 1 3/8" x 15 3/8" 9 171-585 2 Bearing; 1 3/8", Outer Bearing; Mtg Hrd: 1/2" x 1 3/4" Bolt, Lw & Nut (4 ea)

Inner Bearing Mtg Hrd: 1/2" x 1 1/2" Bolt, Lw, Fw, Nut (3 ea) 10 170-499 1 Snap Ring, External; 1 3/8" 11 133-394 1 Sprocket; 60-B-13, 1 3/8" Bore 12 136-260 1 Seal Retainer 13 173-164 1 Seal; 1.375" ID x 1.84" OD x .25" (C/R # 13536) 14 135-597 6 Seal; 3" ID x 4 1/4" OD 15 136-836 2 Seal Housing; 6” Dia; Mtg Hrd: 5/16" x 1 1/2" Bolt, Fln (2 ea) 16 170-053 2 Bearing; 2 1/2", Mtg Hrd: Upper auger: 5/8" x 2" Bolt, Lw, Nut (4 ea)

Lower auger; 5/8" x 3" Bolt, Lw, Fw , Nut (4 ea) 17 136-849 1 Sprocket; 80-B-30, 2 1/2" Splined Bore 18 136-844 1 Sprocket; 60-B-81, 2 1/2" Splined Bore 19 170-152 2 Snap Ring; External; 2 1/2" 20 136-858 1 Seal Sp acer; 3” Dia x 1” LG 21 136-850 1 Sprocket; 100-B-15, 2 1/2" Splined Bore 22 136-847 1 Sprocket; 80-B-54, 2 1/2" Splined Bore 23 170-149 1 Oil Plug, 1/2” x 1” 24 172-884 1 Washer, 1/2” Nylon 25 171-919 1 Drain Plug, 1 1/4” PVC 26 170-054 3 Plug, 3/8” x 1”, Fw, Lw, Nut 27 175-317 AR Washer, S pecial 1.38” x 2.12” x .048”

175-318 AR Washer, Special 1.38” x 2.12” x .075”

Kuhn Knight, Inc.

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

+ 15 hidden pages