Kuhn Rikon 3020, 3060, 3070, 3025, 3095 User Manual
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REEL AREEL A
REEL A
REEL AREEL A
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ANDAND
COMMERCIALCOMMERCIAL
COMMERCIAL
COMMERCIALCOMMERCIAL
SDL MIXERSDL MIXER
SDL MIXER
SDL MIXERSDL MIXER
3000 SERIES3000 SERIES
3000 SERIES
3000 SERIES3000 SERIES
STATIONARY OPERATORS INSTRUCTION MANUAL
For Model Numbers
3015, 3020, 3025, 3030, 3015, 3020, 3025, 3030,
3015, 3020, 3025, 3030,
3015, 3020, 3025, 3030, 3015, 3020, 3025, 3030,
UGGIEUGGIE
UGGIE
UGGIEUGGIE
3036, 3042, 3050, 3060,3036, 3042, 3050, 3060,
3036, 3042, 3050, 3060,
3036, 3042, 3050, 3060,3036, 3042, 3050, 3060,
3070, 30953070, 3095
3070, 3095
3070, 30953070, 3095
READ ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE
INSTALLING OR OPERATING THE REEL AUGGIE MIXER !
Failure to heed this may result in personal injury or death.
Catalog #005810
3000STOPR005810R082503
TABLE OF CONTENTS
INTRODUCTION ............................................. 3
SAFETY
General Information ........................................ 4
Operating Safety Precautions ......................... 5
Safety Decals ............................................. 6-9
Decal Placement ......................................10-14
MIXER SETUP
Installation Tips ............................................ 15
Motor Size Recommendations ..................... 15
Safety Shielding ........................................... 16
Auger Knives ................................................ 16
Reel Cross Tubes......................................... 16
Driveline Shear Protection ............................ 16
Mixer Run-In ................................................. 17
MIXER OPERATION
General ........................................................ 18
Safety .......................................................... 18
Mixing Time ................................................. 18
Materials not requiring processing ................ 19
Materials requiring processing ...................... 19
Limitations ................................................... 20
Loading and Mixing Sequence ...................... 20
Fill level ........................................................ 21
Unloading ..................................................... 21
Options ........................................................ 21
Inspections & Adjustments ...................... 22-24
Lubrication ............................................... 25-30
Troubleshooting ........................................31-33
Specifications .............................................. 34
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3000STOPR005810R082503
INTRODUCTION
THANK YOU for purchasing a Kuhn Knight Reel Auggie. We appreciate your business. You have purchased one
of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is
simple to maintain. If you have suggestions for any of our products, please let us know.
Kuhn Knight INC.
USING THIS MANUAL
This manual should be considered a permanent part of your machine, and should remain with the
machine if you sell it.
This manual has been designed to help you become familiar with your unit. A separate service parts listing has
been provided for a detailed parts breakdown of the unit. Before you operate your unit, be sure you understand and
follow all the safety, operation and lubrication instructions on the following pages in this manual. These have been
written for your safety and convenience, and to keep your unit running trouble-free for many years.
MODEL AND SERIAL NUMBER INFORMATION is located on the drive input end panel.
This is the number to give service personnel for parts and service questions.
ADDITIONAL MANUALS and safety decals may be obtained through your dealer, or by writing to the
address below. Order operators manual # 005810 all models
Order service parts manual # 005815 for 3015
Order service parts manual # 005811 for 3020
Order service parts manual # 005812 for 3025 & 3030
Order service parts manual # 005813 for 3036 & 3042
Order service parts manual # 005814 for 3050, 3060, & 3070
Order service parts manual # 005944 for 3095
Kuhn Knight INC.
1501 West 7th Ave.
Brodhead, WI 53520
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
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3000STOPR005810R082503
SAFETY
UNDERSTAND SAFETY WORDS AND SYMBOLS
THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means
ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand
all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL!
The Signal Word or Message areas of all safety decals are color coded to indicate the level of hazard.
CAUTION is used to direct attention to unsafe practices, and uses the color yellow.
WARNING denotes a specific potential hazard, and uses the color yellow or orange.
DANGER denotes a most serious specific potential hazard, and uses the color red.
READ THE OPERATORS MANUAL
Any person who will be operating or maintaining this mixer should first read and understand this manual and all
safety warnings on the unit.
This instruction manual should always be available to those responsible for the operation and maintenance of this
mixer. It is the owner’s responsibility to provide this safety information to his operators and employees.
Any person who does not understand the safety and operation instructions contained in this manual should not be
considered qualified to operate this mixer.
FOLLOW SAFETY INSTRUCTIONS
Specialized procedures and instructions are required and must be adhered to when working on this equipment.
Failure to follow the instructions contained in this manual could result in severe personal injury, death, and/or
product or property damage. All applicable safety procedures such as OSHA requirements, regional and local
safety codes and requirements, safe working practices, and good judgement must be used by personnel when
operating or maintaining this equipment.
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3000STOPR005810R082503
SAFETY
OPERATING SAFETY PRECAUTIONS
When the mixer is in operation it has many moving parts which could cause severe injury or death to
persons coming in contact with these parts. To help avoid serious accidents, the following guidelines
should always be followed:
1. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields.
2. NEVER PUT ARMS OR FEET INSIDE unit or discharge door opening, nor climb on or in the mixer
while it is running. NEVER allow anyone to position themselves over or near the top of the mixer
while it is running. Rotating reel, augers, and sprockets can grab clothing or create pinch points which can
cause severe injury or death to the operator or bystanders. Always lock out the power so that the mixer
cannot be accidentally turned on while inspecting, servicing, repairing, or cleaning mixer.
3. NEVER HAND FEED MATERIALS into mixer while it is running. Rotating reel and augers inside mixer
may not be visible from the loading point, and may cut or grab hands, clothing, or material being loaded,
causing severe injury. Always stop mixer and lock out the power before hand loading materials.
4. NEVER ATTEMPT TO RELEASE JAMMED MATERIALS OR CLEAN MATERIALS from any area of the
mixer or discharge chute without stopping mixer and locking out the power first. Moving parts can be
hidden by materials, and stopped parts can start unexpectedly, causing severe injury. Always stop mixer and
lock out the power before attempting to remove jammed material or to clean. Be aware that the spring loaded
reel arms can spring back unexpectedly, causing injury.
5. DO NOT ALLOW OPERATION of this unit by inexperienced and unqualified people. Keep all unquali-
fied people away from mixer during operation. Operators of this unit must be alert and use good judgement
at all times.
6. DO NOT wear loose or floppy clothing while operating this unit. Loose clothing may become entangled
in moving machinery.
7. BE SURE the inside of the mixer is clear of any obstructions and that all shields are in place before
operating. Repair or replace any damaged or missing shielding. Exposed sprockets and chains due to
missing shielding can grab hands and clothing and cause severe injury or death.
8. SHOULD A PROBLEM OCCUR during operation of mixer, always stop mixer and lock out the power
before investigating problem. If mixer power has not been locked out, the mixer may start unexpectedly,
causing severe injury or death.
9. USE CAUTION WHEN WORKING AROUND THE DISCHARGE AREA. Never reach into discharge area
without first locking out power. Moving parts can be hidden by material, and stopped parts can start
unexpectedly, causing severe injury.
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
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3000STOPR005810R082503
SAFETY
SAFETY DECALS
SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PERSON NEAR THE UNIT.
Be Sure everyone who operates the mixer understands all the information, warning, caution and danger
decals.
Keep The Decals Clean so they are readable. This applies to all caution, warning, and danger decals.
It is the OWNER’S RESPONSIBILITY to provide information for safe operation of this machine.
Replace any damaged or worn decal. Once any part of a decal becomes non-readable, it should be replaced.
The part numbers for the decals are located in the lower RH corner of the decal, and listed in this manual on the
following pages. Replacement decals may be ordered through your dealer or the address below.
When replacing decals, be sure the surface area is clean and dry, peel the backing off the decal, and apply to
the Mixer. Be sure to wipe with a clean cloth to rub out all air bubbles to assure a good seal. For best adhesion
decals should be applied in temperatures of 50° (f) or warmer.
Complete sets of decals (including information decals) can be ordered by using the following part numbers:
UNIT PART NO.
3015 174-633
3020 174-630
3025 174-647
3030 174-650
3036 173-361
3042 173-362
3050 174-636
3060 174-639
3070 174-702
3095 175-013
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3000STOPR005810R082503
SAFETY
SAFETY DECALS
Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the
unit’s serial number with the order.
Figure A
WARNING, STAY CLEAR OF POWER DRIVEN PARTS
Part Number 170-849
2 Required: 3015 & 3020 MODELS
2 Required: 3025 & 3030 MODELS
3 Required: 3036 & 3042 MODELS
3 Required: 3050, 3060, 3070 & 3095 MODELS
Figure B
DANGER, ROTATING AUGERS INSIDE
Part Number 171-820
4 Required ALL MODELS
Figure C
SAFETY INSTRUCTIONS
Part Number 171-911
1 Required ALL MODELS
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
7
3000STOPR005810R082503
SAFETY
SAFETY DECALS
Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the
unit’s serial number with the order.
Figure D
WARNING, DO NOT OPERATE UNLESS
SHIELDS ARE IN PLACE
Part Number 171-913
1 Required ALL MODELS
Figure E
WARNING, LIFTING INSTRUCTIONS
Part Number 172-820
1 Required ALL MODELS
Figure F
DANGER, DO NOT OPERATE, SHIELD MISSING
Part Number 171-915
2 Required ALL MODELS
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3000STOPR005810R082503
SAFETY
SAFETY DECALS
Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the
unit’s serial number with the order.
Figure G
DANGER, DO NOT HAND LOAD
Part Number 171-947
4 Required ALL MODELS
Figure H
BEWARE WHILE LOADING WITH A BUCKET LOADER
Part Number 171-948
1 Required ALL MODELS
Figure I
DANGER, KEEP AWAY, ROTATING DRIVE LINE
Part Number 172-786
1 Required: 3036 & 3042 MODELS
1 Required: 3050, 3060, 3070 & 3095 MODELS
Figure J
DANGER, DO NOT OPERATE SHIELD MISSING
Part Number 173-078
1 Required: 3036 & 3042 MODELS
1 Required: 3050, 3060, 3070 & 3095 MODELS
KUHN KNIGHT INC.
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
9
3000STOPR005810R082503
SAFETY
SAFETY DECAL PLACEMENT ILLUSTRATIONS
MODEL 3015
Shields removed for illustrative purposes
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SAFETY
SAFETY DECAL PLACEMENT ILLUSTRATIONS
MODEL 3020
3000STOPR005810R082503
Shields removed for illustrative purposes
1501 West 7th Ave. Brodhead, WI 53520-0167
701 Cherry Ave. Greeley, Co. 80632
KUHN KNIGHT INC.
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