KTM 450 EXC-R USA, 450 XCR-W USA, 450 EXC-R EU, 530 EXC-R USA, 530 XCR-W USA User Manual
...
OWNER'S MANUAL 2008
450bEXC-RbEU
450bEXC-RbAUS/UK
450bEXC-RbSIXbDAYS
450bEXC-RbUSA
450bXCR-WbUSA
450bXCR-WbZA
530bEXC-RbEU
530bEXC-RbAUS/UK
530bEXC-RbSIXbDAYS
530bEXC-RbUSA
530bXCR-WbUSA
530bXCR-WbZA
ART. NO. 3211254en
DEAR KTM CUSTOMER 1
'($5.70 &86720(5
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you enormous pleasure if you service and maintain it accordingly.
We wish you great pleasure riding the vehicle!
Enter the serial numbers of your vehicle below.
Chassis number ( P. 8) Dealer's stamp
Engine number ( P. 8)
Key number (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA) ( P. 8)
The owner's manual corresponded to the latest state of this series at the time of printing. Slight deviations resulting from continuing
development and design of our motorcycles can however not be completely excluded.
All specifications are not binding. KTM Sportmotorcycle AG in particular reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop prudction of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, as well as printing and other errors. The models portrayed partly contain special
equipment that does not belong to the regular scope of delivery.
© 2007 by KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
Within the meaning of the international quality management standard ISO 9001, KTM uses quality assurance processes
that lead to the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria
CONTENTS 2
&217(176
MEANS OF REPRESENTATION ............................................ 5
IMPORTANT NOTES............................................................ 6
LOCATION OF SERIAL NUMBERS........................................ 8
Chassis number............................................................... 8
Type label....................................................................... 8
Key number (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA) ........ 8
Engine number................................................................ 8
Fork part number............................................................. 8
Shock absorber part number............................................. 9
OPERATING ELEMENTS.................................................... 10
Clutch lever .................................................................. 10
Hand brake lever ........................................................... 10
Short circuit button (EVERY XCR-W MODELS).................. 10
Short circuit button (EXC-RbEU, EXC-RbAUS/UK,
EXC-RbSIXbDAYS) .......................................................... 10
Emergency OFF switch (EXC-RbAUS/UK).......................... 10
Emergency OFF switch (EXC-RbUSA) ............................... 11
Ignition switch (EXC-RbUSA)........................................... 11
Electric starter button (EXC-RbEU, EXC-RbSIXbDAYS,
EXC-RbUSA,
Electric starter button (EXC-RbAUS/UK)........................... 11
Light switch (EXC-RbEU, EXC-RbAUS/UK,
EXC-RbSIXbDAYS) .......................................................... 11
Light switch (EVERY XCR-W MODELS) ............................ 12
Light switch (EXC-RbUSA) .............................................. 12
Headlight flasher switch (EXC-RbUSA) ............................. 12
Horn (EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS) ......... 12
Horn (EXC-RbUSA)......................................................... 12
Flasher switch (EXC-RbEU, EXC-RbAUS/UK) ..................... 13
Flasher switch (EXC-RbUSA) ........................................... 13
Overview of indicator lamps (EXC-RbEU, EXC-RbAUS/UK,
EXC-RbUSA).................................................................. 13
Overview of indicator lamps (EXC-RbSIXbDAYS)................. 13
Speedometer................................................................. 13
Speedometer activation and test ..................................... 14
Tripmaster switch.......................................................... 14
Setting kilometers or miles............................................. 14
Setting the clock ........................................................... 15
Adjusting speedometer functions ....................................
Querying lap time .......................................................... 16
Display mode SPEED..................................................... 16
Display mode SPEED/H (service hours)............................ 16
Display mode SPEEDb/bCLK (time)................................... 17
Display mode SPEED/LAP (lap time) ............................... 17
Display mode SPEED/ODO (odometer)............................. 17
Display mode SPEED/TR1 (trip masterb1) ........................ 17
Display mode SPEED/TR2 (trip master 2) ........................ 18
Disply mode SPEED/A1 (average speedb1) ....................... 18
Display mode SPEED/A2 (average speed 2)...................... 18
Display mode SPEED/S1 (stop watch 1) .......................... 19
Display mode SPEED/S2 (stop watchb2)........................... 19
Fuel tap........................................................................ 20
Opening filler cap.......................................................... 20
Closing filler cap ........................................................... 20
Choke (EXC-RbAUS/UK, EXC-RbSIXbDAYS, EXC-RbUSA,
XCR-W) ........................................................................ 21
Choke (EXC-RbEU)......................................................... 21
Shift lever..................................................................... 21
Foot brake pedal ........................................................... 21
Kickstarter.................................................................... 22
Side stand ....................................................................
Steering lock (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)..... 22
XCR-W) ...................................................... 11
15
22
Locking the steering (EXC-RbEU, EXC-RbAUS/UK,
EXC-RbUSA).................................................................. 22
Unlocking the steering (EXC-RbEU, EXC-RbAUS/UK,
EXC-RbUSA).................................................................. 23
GENERAL TIPS AND HINTS ON PUTTING INTO
OPERATION...................................................................... 24
Advice on first use......................................................... 24
Running in the engine.................................................... 25
RIDING INSTRUCTIONS .................................................... 26
Checks before putting into operation ............................... 26
Starting ........................................................................ 26
Starting up ................................................................... 27
Shifting, riding.............................................................. 27
Braking ........................................................................ 27
Stopping, parking .......................................................... 28
Refueling...................................................................... 28
GREASING AND SERVICE TABLE....................................... 29
Important maintenance work to be carried out by an
authorized KTM workshop. .............................................
Important maintenance work to be carried out by an
authorized KTM workshop. (as additional order)................ 30
Important checks and maintenance work to be carried
out by the rider. ............................................................ 30
MAINTENANCE WORK ON CHASSIS AND ENGINE.............. 32
Jacking up the motorcycle.............................................. 32
Removing the motorcycle from the work stand.................. 32
Checking the basic chassis setting with the rider's
weight .......................................................................... 32
Compression damping of shock absorber.......................... 32
Adjusting high-speed compression damping of the shock
absorber ....................................................................... 32
Adjusting the low-speed compression damping of the
shock absorber.............................................................. 33
Adjusting rebound damping of the shock absorber............ 33
Measuring rear wheel sag unloaded................................. 34
Checking static sag of the shock absorber........................ 34
Checking the riding sag of the shock absorber.................. 35
Adjusting spring preload of the shock absorberb
Adjusting riding sagb
Removing the shock absorberb
Installing shock absorberb
Checking basic setting of fork......................................... 37
Adjusting compression damping of fork ........................... 37
Adjusting rebound damping of fork.................................. 37
Adjusting spring preload of the fork................................. 38
Bleeding fork legs.......................................................... 38
Cleaning dust boots of fork legs ...................................... 39
Loosening the fork protection.......................................... 39
Positioning the fork protection ........................................ 39
Checking play of steering head bearing............................ 39
Adjusting play of steering head bearingb
EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA) ......................... 40
Adjusting play of steering head bearingb
(EXC-RbSIXbDAYS, XCR-WbUSA) ...................................... 40
Fork offset (EXC-RbSIXbDAYS, XCR-WbUSA) ...................... 41
Setting the fork offsetb
XCR-WbUSA) ................................................................. 41
Removing the fork legs................................................... 41
Installing the fork legsb
Removing the fork protectorb
Installing the fork protectorb
Removing the lower triple clampb
XCR-WbUSA) ................................................................. 43
x .................................................. 36
x..................................... 36
x ........................................... 36
x (EXC-RbSIXbDAYS,
x............................................... 42
x....................................... 43
x........................................ 43
x (EXC-RbSIXbDAYS,
x ............ 35
x (EXC-RbEU,
x
29
CONTENTS 3
Removing the lower triple clampbx (EXC-RbEU,
EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA) ......................... 44
Installing the lower triple clampb
XCR-WbUSA) ................................................................. 44
Installing the lower triple clampb
EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA) ......................... 45
Greasing the steering head bearingb
Dismounting the front fender.......................................... 46
Installing the front fender............................................... 46
Removing headlight mask with headlight (EXC-RbEU,
EXC-RbAUS/UK, EXC-RbSIXbDAYS, EXC-RbUSA,
XCR-WbZA).................................................................... 46
Refitting the headlight mask with the headlight
(EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS,
EXC-RbUSA, XCR-WbZA) ................................................. 47
Dismount the start number plate (XCR-WbUSA) ................ 47
Fitting the start number plate (XCR-WbUSA)..................... 47
Handlebar position ........................................................ 47
Adjusting handlebar positionb
Checking gas Bowden cable route ................................... 49
Checking play in the gas Bowden cable ........................... 50
Adjusting the gas Bowden cable playb
Checking chain dirt ....................................................... 50
Cleaning the chain......................................................... 50
Checking the chain tension ............................................ 51
Checking the chain tension when fitting rear wheel........... 51
Checking the rear sprocket / engine sprocket for wear ....... 52
Checking chain wear...................................................... 52
Adjusting the chain tension ............................................ 52
Adjusting chain tension - after checking .......................... 53
Adjusting chain tension - fitting rear wheel ...................... 54
Adjusting chain guideb
Brake fluid reservoir....................................................... 54
Brake calipers ............................................................... 55
Checking brake discs ..................................................... 55
Checking free play of hand brake lever............................. 55
Adjusting basic position of handbrake lever (Every XCR-W
models) ........................................................................ 56
Adjusting free travel of handbrake lever (Every EXC-R
models) ........................................................................ 56
Checking the front brake fluid level................................. 56
Topping up the front brake fluidb
Checking the front brake linings...................................... 57
Removing front brake liningsb
Installing the front brake liningsb
Changing the front brake liningsb
Checking free play of foot brake lever .............................. 59
Adjusting basic position of footbrake leverb
Checking the rear brake fluid level .................................. 60
Adding rear brake fluidb
Checking rear brake linings ............................................ 61
Removing rear brake liningsb
Installing the rear brake liningsb
Changing the rear brake liningsb
Removing front wheelb
Fitting front wheelb
Removing rear wheelb
Fitting rear wheelb
Tire condition checking.................................................. 66
Checking tire air pressure............................................... 66
Checking spoke tension.................................................. 67
Removing the batteryb
x ............................................... 54
x.............................................. 61
x................................................ 63
x .................................................... 64
x ................................................. 65
x...................................................... 65
x ................................................ 67
x (EXC-RbSIXbDAYS,
x (EXC-RbEU,
x ............................. 46
x...................................... 48
x .......................... 50
x................................. 56
x...................................... 58
x................................. 58
x................................. 59
x................... 60
x....................................... 62
x .................................. 62
x .................................. 63
Installing the batteryb
Recharging the batteryb
Removing a fuse............................................................ 69
Replacing the fuse......................................................... 69
Removing the seat......................................................... 69
Mounting the seat ......................................................... 69
Dismounting the fuel tankb
Installing the fuel tankb
Cooling system.............................................................. 71
Checking antifreeze and coolant level.............................. 71
Checking the coolant level.............................................. 72
Draining coolantb
Refilling coolantb
Glass fiber yarn filling of main silencer............................ 73
Removing main silencer ................................................. 73
Fitting the main silencer ................................................ 74
Dismounting the air filter box lid..................................... 74
Installing the air filter box lid.......................................... 74
Removing the air filterb
Installing the air filterb
Cleaning air filterb
Adjusting basic position of clutch lever............................ 75
Checking fluid level of hydraulic clutch ........................... 75
Changing fluid level of hydraulic clutchb
Carburetor - idle ............................................................ 77
Carburetor - adjusting idleb
Emptying the carburetor float chamberb
Checking engine oil level................................................ 79
Changing engine oil and oil filter, cleaning engine oil
x ..................................................................... 79
screenb
Draining engine oil, cleaning engine oil screenb
Removing the oil filterb
Mounting oil filterb
Filling up with engine oilb
Topping up engine oil .................................................... 81
Checking gear oil level ................................................... 81
Changing gear oil, cleaning gear oil screenb
Draining gear oil, cleaning gear oil screenb
Filling up with gear oilb
Topping up with gear oilb
TROUBLESHOOTING......................................................... 84
CLEANING........................................................................ 86
Cleaning motorcycle ...................................................... 86
STORAGE ......................................................................... 87
Storage......................................................................... 87
Putting into operation after storage ................................. 87
TECHNICAL DATA - ENGINE.............................................. 88
Capacity - engine oil ...................................................... 88
Capacity - gear oil.......................................................... 88
Capacity - coolant.......................................................... 89
TECHNICAL DATA - ENGINE TIGHTENING TORQUES.......... 90
TECHNICAL DATA - CARBURETOR..................................... 92
450bEXC-RbEU, 450bEXC-RbAUS/UK (3900I)................... 92
450bEXC-RbSIXbDAYS, 450bEXC-RbUSA, 450bXCR-W
(3900L) ....................................................................... 92
530bEXC-RbEU, 530bEXC-RbAUS/UK (3900J)................... 93
530bEXC-RbSIXbDAYS,
(3900M) ...................................................................... 93
TECHNICAL DATA - CHASSIS ............................................ 94
Lighting equipment ....................................................... 95
Tires ............................................................................ 95
x ................................................. 67
x .............................................. 68
x ......................................... 70
x .............................................. 70
x ....................................................... 72
x ....................................................... 73
x............................................... 74
x ............................................... 75
x...................................................... 75
x ...................... 76
x ......................................... 77
x ....................... 78
x ............ 79
x............................................... 80
x ..................................................... 80
x ........................................... 81
x .................. 82
x ................... 82
x............................................... 83
x ............................................ 83
530bEXC-RbUSA, 530bXCR-W
CONTENTS 4
Capacity - fuel............................................................... 95
TECHNICAL DATA - FORK.................................................. 96
TECHNICAL DATA - SHOCK ABSORBER ............................. 97
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ........ 98
WIRING DIAGRAM .......................................................... 100
Wiring diagram (EXC-RbEU) .......................................... 100
Wiring diagram (EXC-RbAUS/UK)................................... 102
Wiring diagram (EXC-RbUSA) ........................................ 104
Wiring diagram (EXC-RbSIXbDAYS)................................. 108
Wiring diagram (XCR-WbUSA) ....................................... 110
Wiring diagram (XCR-WbZA).......................................... 112
SUBSTANCES................................................................. 114
AUXILIARY SUBSTANCES................................................ 115
STANDARDS................................................................... 117
CONSUMER INFORMATION (EXC-R USA).......................... 118
INDEX ............................................................................ 120
MEANS OF REPRESENTATION 5
0($162)5(35(6(17$7,21
Symbols used
The symbols used are explained in the following.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of
your own safety, have these jobs done in an authorized KTM workshop! There, your motorcycle will be serviced
optimally by specially trained experts using the specialist tools required.
Identifies a page reference (more information is provided on the specified page).
Formats used
The typographical and other formats used are explained in the following.
Specific name Identifies a specific name.
®
Name
Brand™ Identifies a brand in merchandise traffic.
Identifies a protected name.
IMPORTANT NOTES 6
,03257$17127(6
Use definition (Every EXC-R models)
KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles comply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle is authorized for public road traffic in the homologous (reduced) version only.
In the derestricted version, the motorcycle must be used only on secluded property remote from public road traffic.
The motorcycle is designed for off-road sport endurance competition (Enduro) and not for the predominant motocross use.
Use definition (Every XCR-W models)
KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles comply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle must be used only on secluded property remote from public road traffic.
The motorcycle is designed for off-road sport endurance competition (Enduro) and not for the predominant motocross use.
Maintenance
A prerequisite for perfect operation and prevention of wear is that the engine and chassis maintenance and adjustment work described
in the owner's manual are properly carried out. Poor adjustment and tuning of the engine and chassis can lead to damage and breakage of components.
Using the motorcycle in extreme conditions such as very muddy or wet terrain can lead to above-average wear of components such as
the transmission train or the brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in
the greasing and service table is reached.
Pay careful attention to the prescribed running-in period, inspection and maintenance intervals. If you observe these exactly, you will
ensure a much longer service life for your motorcycle.
Warranty
The maintenance work prescribed in the greasing and service table must be carried out in an authorized KTM workshop and confirmed
in the customer's service record, since otherwise no warranty claims will be recognized. No warranty claims can be considered for
damage resulting from manipulations and alterations to the motorcycle.
Fuel, oils, etc.
You should use the fuels, oils and greases according to specifications as listed in the owner's manual.
Spare parts, accessories
For your own safety, use only spare parts and accessories approved by KTM. KTM accepts no liability for other products and any resulting damage or loss.
Transport
Note
Danger of damageಘDanger of damage by the vehicle running away or falling over.
ದ Always place the vehicle on a firm and even surface.
Note
Fire hazardಘSome components (engine, radiator and exhaust system) get very hot when the engine is running.
ದ Do not place the vehicle where there are flammable or explosive substances.
ದ switch off engine.
ದ Turn the handleb
ದ Use straps or other suitable devices to secure the motorcycle against accidents or falling over.
of the fuel tap to the OFF position. (Figureb500137-10b P. 20)
IMPORTANT NOTES 7
Environment
Offroad motorcycling is a wonderful sport and we naturally hope that you will be able to enjoy it to the fullest. However, it is a potential problem for the environment and can lead to conflicts with other persons. But if you use your motorcycle responsibly, you can ensure that such problems and conflicts do not have to occur. To protect the future of motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others.
Warning notes
In your own interest, read the specified warning notes.
Info
Various warning labels are attached to your vehicle. Do not remove any warning labels. If they are missing, you or others may
not recognize dangers and may therefore be injured.
Grades of risks
Danger
Danger that leads immediately and certainly to severe and permanent injury or death.
Warning
Danger that will probably lead to severe and permanent injury or death.
Note
Danger of serious damage to machine or material.
Warning
Risk of environmental damage.
OWNER'S MANUAL
ದ Read this owner's manual carefully and completely before making your first trip. It contains a lot of information and tips to help
you operate and handle your motorcycle. Only then will you find out how to customize the motorcycle ideally for your own use and
how you can protect yourself from injury. The owner's manual also contains important information on servicing the motorcycle.
ದ The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is
sold.
LOCATION OF SERIAL NUMBERS 8
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Chassis number
The chassis numberb is stamped on the steering head on the right.
500127-10
Type label
The type labelb is fixed to the front of the steering head.
500128-10
Key number (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)
The key numberb is stamped on the key strap.
500125-10
Engine number
The engine numberb is stamped on the left side of the engine under the engine
sprocket.
Fork part number
500072-10
The fork part numberb is stamped on the inner side of the fork stub.
500082-10
LOCATION OF SERIAL NUMBERS 9
Shock absorber part number
The shock absorber part numberb is stamped on the top of the shock absorber above
the adjusting ring on the engine side.
500129-10
OPERATING ELEMENTS 10
23(5$7,1*(/(0(176
Clutch lever
The clutch leverb is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
500133-10
Hand brake lever
The hand brake leverb is located on the right side of the handlebar and operates the
front wheel brake.
400196-10
Short circuit button (EVERY XCR-W MODELS)
The short circuit buttonb is mounted on the left side of the handlebar.
Possible states
• Short circuit button b in basic position ದbIn this position, the ignition circuit is
closed, and the engine can be started.
• Short circuit buttonb pressed ದbIn this position, the ignition circuit is interrupted,
a running engine stops, and a non-running engine will not start.
500132-10
Short circuit button (EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS)
The short circuit buttonb is fitted on the left side of the handlebar.
Possible states
• Short circuit buttonb in basic position ದbIn this position, the ignition circuit is
closed, and the engine can be started.
• Short circuit button b pressed ದbIn this position, the ignition circuit is
interrupted, a running engine stops, and a non-running engine will not start.
500134-10
Emergency OFF switch (EXC-RbAUS/UK)
500131-10
The emergency OFF switchb is fitted on the left side of the handlebar.
Possible states
Ignition off ದbIn this position, the ignition circuit is interrupted, a running
engine stops, and a non-running engine will not start.
Ignition on ದbIn this position, the ignition circuit is closed, and the engine can be started.
OPERATING ELEMENTS 11
Emergency OFF switch (EXC-RbUSA)
The emergency OFF switchb is fitted on the left side of the handlebar.
Possible states
Ignition off ದbIn this position, the ignition circuit is interrupted, a running
engine stops, and a non-running engine will not start.
Ignition on ದbIn this position, the ignition circuit is closed, and the engine can be started.
500144-10
Ignition switch (EXC-RbUSA)
The ignition switchb is on the right behind the headlight mask.
Possible states
Ignition off ದbIn this position, the ignition circuit is interrupted, a running
engine stops, and a non-running engine will not start.
Ignition on ದbIn this position, the ignition circuit is closed, and the engine can be started.
500130-10
Electric starter button (EXC-RbEU, EXC-RbSIXbDAYS, EXC-RbUSA, XCR-W)
The electric starter buttonb is fitted on the right side of the handlebar.
Possible states
• Electric starter buttonb in basic position
• Electric starter buttonb pressed ದbIn this position, the electric starter is actuated.
400198-10
Electric starter button (EXC-RbAUS/UK)
The electric starter buttonb is fitted on the right side of the handlebar.
Possible states
• Electric starter buttonb in basic position
• Electric starter buttonb pressed ದbIn this position, the electric starter is actuated.
500131-11
Light switch (EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS)
The light switchb is fitted on the left side of the handlebar.
Possible states
Light off ದbLight switch is turned to the right. In this position, the light is
switched off.
Low beam on ದbLight switch is in the central position. In this position,
the low beam and tail light are switched on.
High beam on ದbLight switch is turned to the left. In this position, the
high beam and the tail light are switched on.
500134-12
OPERATING ELEMENTS 12
Light switch (EVERY XCR-W MODELS)
The light switchb is on the right of the speedometer.
Possible states
(XCR-WbZA)
• Light off ದbLight switch is pressed in up to the stop. In this position, the light
is switched off.
• Light on ದbLight switch is pulled out to the stop. In this position, the low beam
and tail light are switched on.
(XCR-WbUSA)
500146-10
Light switch (EXC-RbUSA)
• The light switch has no function when delivered. ದbIt can be used if lighting is
fitted later.
The light switchb is fitted on the left side of the handlebar.
Possible states
Low beam on ದbLight switch is turned downwards. In this position, the
low beam and tail light are switched on.
High beam on ದbLight switch is turned upwards. In this position, the high
beam and the tail light are switched on.
500142-10
Headlight flasher switch (EXC-RbUSA)
The headlight flasher switchb is fitted on the left side of the handlebar.
Possible states
• Headlight flasher switch in neutral position
• Headlight flasher switch pressed ದbIn this position, the headlight flasher (high
beam) is actuated.
500143-10
Horn (EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS)
The horn buttonb is fitted on the left side of the handlebar.
Possible states
• Horn buttonb in neutral position
• Horn buttonb pressed ದbThe horn is operated in this position.
Horn (EXC-RbUSA)
500134-11
The horn buttonb is fitted on the left side of the handlebar.
Possible states
• Horn buttonb in neutral position
• Horn buttonb pressed ದbThe horn is operated in this position.
500142-11
OPERATING ELEMENTS 13
Flasher switch (EXC-RbEU, EXC-RbAUS/UK)
The flasher switchb is fitted on the left side of the handlebar.
Possible states
Flasher light off ದbFlasher switch is in the central position.
Flasher light, left, on ದbFlasher switch turned to the left.
Flasher light, right, on ದbFlasher switch turned to the right.
500145-10
Flasher switch (EXC-RbUSA)
The flasher switchb is fitted on the left side of the handlebar.
Possible states
Flasher light off
Flasher light, left, on ದbFlasher switch pressed to the right. The flasher
switch returns automatically to the central position after use.
Flasher light, right, on ದbFlasher switch pressed to the right. The flasher
switch returns automatically to the central position after use.
To switch off the flasher light, press the flasher switch towards the switch case.
500142-12
Overview of indicator lamps (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)
Possible states
High beam indicator lamp lights up blue ದbHigh beam is switched on.
Flasher indicator lamp flashes green ದbFlasher light is switched on.
500147-01
Overview of indicator lamps (EXC-RbSIXbDAYS)
Possible states
High beam indicator lamp lights up blue ದbHigh beam is switched on.
500160-01
Speedometer
ದ Press the key b to change the display mode or change to one of the setup menus.
ದ Press the key b"+" to control different functions.
ದ Press the key b"ತ" to control different functions.
Info
In its condition at delivery, the disply mode SPEED/H and SPEED/ODO is activated.
400312-01
OPERATING ELEMENTS
Speedometer activation and test
400313-01
400314-01
14
Activating the speedometer:
The speedometer is activated when one of the keys is pressed or an impulse comes
from the wheel speed sensor.
Display test
For the function test of the display, all display segments light up briefly.
WS (wheel size)
After the function test of the display, the wheel size WS is displayed.
Info
2205 mm corresponds to the size of the 21" front wheel with a series production tire.
The display then changes to the last selected mode.
Tripmaster switch
(Option: Tripmaster switch)
You can use the trip master switch to control the functions of the speedometer from the handlebar.
Info
The trip master is an optional accessory.
Setting kilometers or miles
Info
If you change the unit, the ODO value is retained and converted accordingly.
The values TR1, TR2, A1, A2 and S1 are deleted at the changeover.
Condition
The motorcycle is standing.
ದ Press the buttonb briefly and repeatedly until H appears at the bottom right of the
display.
ದ Press the buttonb for 3 - 5 seconds.
The Setup menu opens and the active functions are displayed.
ದ Press the button b repeatedly until the Km/h / Mphdisplay flashes.
Setting Km/h
ದ Press the buttonb"+".
Setting Mph
400329-01
ದ Press the buttonb"ತ".
ದ Press the buttonb for 3 - 5 seconds.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu closed.
OPERATING ELEMENTS 15
Setting the clock
Condition
The motorcycle is standing.
ದ Press the button b briefly and repeatedly until CLK appears at the bottom right of
the display.
ದ Press the buttonb for 3 - 5 seconds.
The hour display flashes.
ದ Set the hour display with the buttonb"+" and/or buttonb"ತ".
ದ Press the buttonb briefly.
The next segment of the display flashes and can be set.
400330-01
ದ You can set the following segments in the same way as the hours by pressing the
buttonb"+" and the buttonb"ತ".
Info
The seconds can only be set to zero.
ದ Press the buttonb for 3 - 5 seconds.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu closed.
Adjusting speedometer functions
Info
In the condition at delivery, only the SPEEDb/bH display mode and SPEEDb/bODO are active.
Condition
The motorcycle is standing.
ದ Press the buttonb briefly and repeatedly until H appears at the bottom right of the
display.
ದ Press the buttonb for 3 - 5 seconds.
The Setup menu opens and the active functions are displayed.
ದ Switch to the function you require by briefly pressing the buttonb .
The selected function flashes.
Activating a function
ದ Press the buttonb"+".
400318-01
Deactivating a function
ದ Press the buttonb"ತ".
ದ Activate or deactivate all functions accordingly.
ದ Press the buttonb for 3 - 5 seconds.
The icon remains in the display and the display changes to the next function.
The icon disappears from the display and the display changes to the next
function.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu closed.
OPERATING ELEMENTS 16
Querying lap time
Info
This function can be called only if lap times are measured.
Condition
The motorcycle is standing.
ದ Press the buttonb briefly and repeatedly until LAP appears at the bottom right of
the display.
ದ Press the buttonb briefly.
The LAPb1 is displayed on the left of the display.
ದ Laps 1-10 can be displayed by pressing the buttonb"+".
ದ buttonb"ತ" no function
ದ Press the buttonb briefly.
400321-01
next display mode
Info
If an impulse is received from the wheel speed sensor, the left side of the
display changes back to SPEED mode.
Display mode SPEED
400317-02
Display mode SPEED/H (service hours)
400316-01
ದ Press the buttonb briefly and repeatedly until SPEED appears on the left of the
display.
In the SPEED display mode, the current speed is displayed.
The current speed can be displayed in Km/h or in Mph.
Info
Making the setting according to the country.
When an impulse comes from the front wheel, the left side of the speedometer
display changes to the SPEED mode and the current speed is shown.
Condition
The motorcycle is standing
ದ Press the buttonb briefly and repeatedly until H appears at the bottom right of the
display.
In display mode H, the service hours of the engine are displayed.
The service hour counter stores the total traveling time.
Info
The service hour counter is necessary for ensuring that maintenance work is carried out at the right intervals.
If the speedometer is in H display mode at the start of the journey, it automatically changes to the ODO display mode.
The H display mode is suppressed during the journey.
Press the buttonb"+". No function
Press the buttonb"ತ". No function
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
The display changes to the Setup menu of the speedometer
functions.
Next display mode
briefly.
OPERATING ELEMENTS 17
Display mode SPEEDb/bCLK (time)
ದ Press the button b briefly and repeatedly until CLK appears at the bottom right of
the display.
The time is displayed in CLK display mode.
Press the buttonb"+". no function
Press the buttonb"ತ". no function
400319-01
Display mode SPEED/LAP (lap time)
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
ದ Press the buttonb briefly and repeatedly until LAP appears at the bottom right of
the display.
In the LAP display mode, up to 10 lap times can be timed with the stop watch.
Info
If the lap time continues after you press the buttonb"ತ", 9 memory locations are
already occupied.
Lap 10 must be timed with the buttonb"+".
The display changes to the Setup menu of the clock.
next display mode
400320-01
Display mode SPEED/ODO (odometer)
400317-01
Display mode SPEED/TR1 (trip masterb1)
Press the buttonb"+". Starts or stops the clock.
Press the buttonb"ತ". Stops the current lap time and saves it, and the stop watch
starts the next lap.
Press the buttonb
The stop watch and the lap time are reset.
for 3 - 5 seconds.
Press the buttonb
Next display mode
briefly.
ದ Press the buttonb briefly and repeatedly until ODO appears at the bottom right of
the display.
In ODO display mode, the total number of kilometers ridden is displayed.
Press the buttonb"+". No function
Press the buttonb"ತ". No function
Press the buttonb
ದ
for 3 - 5 seconds.
Press the buttonb
Next display mode
briefly.
ದ Press the buttonb briefly and repeatedly until TR1 appears at the top right of the
display.
TR1 (trip masterb1) runs constantly and counts up to 999.9.
It can be used to measure the distance covered during trips or between two refueling
stops.
TR1 is coupled with A1 (average speed 1) and S1 (stop watch 1).
400323-01
Info
If 999.9 is exceeded, the values of TR1, A1 and S1 are automaticallt reset to
0.0.
Press the buttonb"+". No function
Press the buttonb"ತ". No function
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
Displays of TR1, A1 and S1 are reset to 0,0.
Next display mode
OPERATING ELEMENTS 18
Display mode SPEED/TR2 (trip master 2)
ದ Press the buttonb briefly and repeatedly until TR2 appears at the top right of the
display.
TR2 (trip masterb2) runs constantly and counts up to 999.9.
The displayed value can be set manually with the button b"+" and the buttonb"ತ". A very
practical function for rides by the road book.
Info
The TR2 value can also be corrected manually during the journey with the but-
400324-01
Disply mode SPEED/A1 (average speedb1)
tonb"+" and the buttonb"ತ".
If 999.9 is exceeded, the value of TR2 is automatically reset to 0.0.
Press the buttonb"+". Increases value of TR2.
Press the buttonb"ತ". Reduces value of TR2.
Press the buttonb
Deletes value of TR2.
for 3 - 5 seconds.
Press the buttonb
Next display mode
briefly.
ದ Press the buttonb briefly and repeatedly until A1 appears at the top right of the
display.
A1 (average speed 1) shows the average speed calculated using TR1 (trip master 1) and
S1 (stop watch 1).
The calculation of this value is activated by the first impulse of the wheel sensor and
ends 3 seconds after the last impulse.
Press the buttonb"+". No function
Press the buttonb"ತ". No function
400325-01
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
Display mode SPEED/A2 (average speed 2)
ದ Press the buttonb briefly and repeatedly until A2 appears at the top right of the
A2 (average speed 2) shows the average speed on the basis of the current speed if the
stop watch S2 (stop watchb2) is running.
400326-01
Press the buttonb"+". No function
Press the buttonb"ತ". No function
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
Displays of TR1, A1 and S1 are reset to 0,0.
Next display mode
display.
Info
The displayed value can differ from the actual average speed if S2 was not
timed after the ride.
ದ
Next display mode
OPERATING ELEMENTS 19
Display mode SPEED/S1 (stop watch 1)
ದ Press the buttonb briefly and repeatedly until S1 appears at the top right of the
display.
S1 (stop watch 1) displays the journey time on the basis of TR1 and continues when an
impulse is received from the wheel sensor.
The calculation of this value starts with the first impulse of the wheel sensor and ends
3 seconds after the last impulse.
Press the buttonb"+". No function
Press the buttonb"ತ". No function
400327-01
Display mode SPEED/S2 (stop watchb2)
400328-01
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
ದ Press the buttonb briefly and repeatedly until S2 appears at the top right of the
display.
S2 (stop watch 2) is a manual stop watch.
If S2 is running in the background, the S2 display flashes in the speedometer display.
Press the buttonb"+". Starts or stops S2.
Press the buttonb"ತ". No function
Press the buttonb
for 3 - 5 seconds.
Press the buttonb
briefly.
Displays of TR1, A1 and S1 are reset to 0,0.
Next display mode
Displays of S2 and A2 are reset to 0.0.
Next display mode
Overview of speedomer functions
Display Press the buttonb"+". Press the buttonb"ತ". Press the buttonb for 3 -
5 seconds.
Display mode SPEED/H
(service hours)
No function No function The display changes to
the Setup menu of the
speedometer functions.
Display mode
SPEEDb/bCLK (time)
no function no function The display changes to
the Setup menu of the
clock.
Display mode SPEED/LAP
(lap time)
Starts or stops the
clock.
Stops the current lap
time and saves it, and
The stop watch and the
lap time are reset.
the stop watch starts
the next lap.
Display mode
No function No function ದ Next display mode
SPEED/ODO (odometer)
Display mode SPEED/TR1
(trip masterb1)
Display mode SPEED/TR2
No function No function Displays of TR1, A1 and
S1 are reset to 0,0.
Increases value of TR2.
Reduces value of TR2. Deletes value of TR2. Next display mode
(trip master 2)
Disply mode SPEED/A1
(average speedb1)
Display mode SPEED/A2
No function No function Displays of TR1, A1 and
S1 are reset to 0,0.
No function No function ದ Next display mode
(average speed 2)
Display mode SPEED/S1
(stop watch 1)
Display mode SPEED/S2
(stop watchb2)
No function No function Displays of TR1, A1 and
S1 are reset to 0,0.
Starts or stops S2. No function Displays of S2 and A2
are reset to 0.0.
Press the buttonb
briefly.
Next display mode
next display mode
Next display mode
Next display mode
Next display mode
Next display mode
Next display mode
Overview of conditions and ability to be enabled
Display The motorcycle is
standing
Menu can be enabled
Display mode SPEED
Display mode SPEED/H (service hours) •
Display mode SPEEDb/bCLK (time) •
OPERATING ELEMENTS 20
Overview of conditions and ability to be enabled
Display The motorcycle is
standing
Display mode SPEED/LAP (lap time) •
Display mode SPEED/ODO (odometer)
Display mode SPEED/TR1 (trip masterb1) •
Display mode SPEED/TR2 (trip master 2) •
Disply mode SPEED/A1 (average speedb1) •
Display mode SPEED/A2 (average speed 2) •
Display mode SPEED/S1 (stop watch 1) •
Display mode SPEED/S2 (stop watchb2) •
Fuel tap
The fuel tap is on the left of the fuel tank.
With the tap handleb
on the fuel tap, you can open or close the supply of fuel to the
carburetor.
Possible states
• Fuel supply closed OFF ದbNo fuel can flow from the tank to the carburetor.
• Fuel supply open ON ದbFuel can flow from the tank to the carburetor. The fuel tank
empties down to the reserve.
• Reserve fuel supply open RES ದbFuel can flow from the tank to the carburetor. The
fuel tank empties completely.
Menu can be enabled
Opening filler cap
Closing filler cap
500137-10
ದ Press release buttonb, turn filler cap counterclockwise and lift it free.
400199-10
ದ Replace the filler cap and turn clockwise until the release buttonb locks in place.
Info
Run the fuel tank breather hoseb without kinks.
400199-11
OPERATING ELEMENTS 21
Choke (EXC-RbAUS/UK, EXC-RbSIXbDAYS, EXC-RbUSA, XCR-W)
The chokeb is fitted on the left side of the carburetor.
Activating the choke function frees an opening through which the engine can draw extra fuel. This gives a richer fuel-air mixture, which is needed for a cold start.
Info
If the engine is warm, the choke function must be deactivated.
Possible states
500135-10
Choke (EXC-RbEU)
500136-10
• Choke function activated ದbThe choke lever is pulled out to the stop.
• Choke function deactivated ದbThe choke lever is pushed in to the stop.
The flasher switchb is fitted on the left side of the handlebar.
Activating the choke function frees an opening through which the engine can draw extra fuel. This gives a richer fuel-air mixture, which is needed for a cold start.
Info
If the engine is warm, the choke function must be deactivated.
Possible states
• Choke function activated ದbThe choke lever is pulled to the stop.
• Choke function deactivated ದbThe choke lever is pushed back to the stop.
Shift lever
Foot brake pedal
The shift leverb is mounted on the left side of the engine.
500138-10
The gear positions can be seen in the photograph.
The neutral or idle position is between the first and second gears.
500138-11
The foot brake pedalb is located in front of the right footrest and operates the rear
wheel brake.
500139-10
OPERATING ELEMENTS 22
Kickstarter
The kickstarterb is fitted on the right of the engine.
The engine can be started with either the kickstarter or the electric starter.
The upper part of the kickstarter can be swung out.
Info
Before riding, swing the upper part of the kickstarter inwards towards the engine.
500148-10
Side stand
Note
Danger of damageಘDanger of damage by the vehicle running away or falling over.
ದ Always place the vehicle on a firm and even surface.
Note
Material damageಘDamage and destruction of components by excessive load.
ದ The side stand is designed for the weight of the motorcycle only. Do not sit on the
500140-10
motorcycle when it is supported by the side stand only. The side stand and/or the
frame could be damaged and the motorcycle could fall over.
To park the motorcycle, press the side standb
the motorcycle on it.
When you are riding, the side standb must be folded up and secured with the rubber
bandb
.
500141-10
Steering lock (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)
The steering lockb is fitted on the left of the steering head.
The steering lock is used to lock the steering. Steering, and therefore riding, is no
longer possible.
500126-10
with your foot to the ground and lean
Locking the steering (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)
Note
Danger of damageಘDanger of damage by the vehicle running away or falling over.
ದ Always place the vehicle on a firm and even surface.
ದ Park the motorcycle.
ದ Turn the handlebar as far as possible to the right.
OPERATING ELEMENTS 23
ದ Insert the key in the steering lock, turn it to the left, press it in and turn it to the right. Remove the key.
Steering is no longer possible.
Info
Never leave the key in the steering lock.
Unlocking the steering (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)
ದ Insert the key in the steering lock, turn it to the left, pull it out and turn it to the right. Remove the key.
You can now steer the bike again.
Info
Never leave the key in the steering lock.
GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 24
*(1(5$/7,36$1' +,17621 3877,1*,172 23(5$7,21
Advice on first use
Danger
Danger of accidentsಘDanger from inadequate traffic experience.
ದ Do not use the vehicle if you are inexperienced or if you have consumed alcohol or drugs.
Warning
Risk of injuryಘRisk of injury by missing/inadequate protective clothing.
ದ Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle.
Warning
Danger of crashingಘImpairment of riding behavior due to different tire tread patterns on front and rear wheels.
ದ The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle.
Warning
Danger of accidentsಘCritical riding behavior due to inappropriate riding.
ದ Adapt your riding speed to the road conditoins and your riding ability.
Warning
Danger of accidentsಘAccident risk caused by presence of a passenger.
ದ Your vehicle is not designed to carry passengers. Do not ride with a passenger.
Warning
Danger of accidentsಘBrake system failure.
ದ If the foot brake pedal is not released, the brake linings drag permanently. The rear brake can fail due to overheating. Take
your foot off the foot brake pedal if you do not want to brake.
Warning
Danger of accidentsಘUnstable riding behavior.
ದ Do not exceed the maximum permitted weight and axle loads.
Warning
Risk of misappropriationಘUsage by unauthorized persons.
ದ Never leave the vehicle while the engine is running. Secure the vehicle against use by unauthorized persons.
Info
When using your motorcycle, remember that others may feel disturbed by excessive noise.
ದ Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop.
You receive a delivery certificate and the service record at vehicle handover.
ದ Before your first trip, read the entire operating instructions carefully.
ದ Get to know the operating elements.
ದ adjust the basic position of clutch lever. ( P. 75)
(Every XCR-W models)
ದ adjust the basic position of handbrake lever. ( P. 56)
(Every EXC-R models)
ದ Adjust the free travel of the handbrake lever. ( P. 56)
ದ Adjust the basic position of the footbrake lever. ( P. 60)
ದ Get used to handling the motorcycle on a suitable piece of land before making a longer trip.
Info
Offroad, you should be accompanied by another person on another machine so that you can help each other.
ದ Try also to ride as slowly as possible and in a standing position to get a better feeling for the vehicle.
ದ Do not make any offroad trips that over-stress your ability and experience.
ದ Hold the handlebar firmly with both hands and keep your feet on the footrests when riding.
ದ Do not make any changes to the motorcycle, and use only KTM approved parts.
GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 25
ದ If you carry any baggage, make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight dis-
tribution between the front and rear wheels.
Info
Motorcycles react sensitively to any changes of weight distribution.
ದ Do not exceed the overall maximum permitted weight and the axle loads.
Specification
Maximum permissible overall weight 335bkg (739blb.)
Maximum permissible front axle load 145bkg (320blb.)
Maximum permissible rear axle load 190bkg (419blb.)
ದ Run the engine in.
Running in the engine
ದ During the running-in phase, do not exceed the specified engine speed and engine performance.
Specification
Maximum engine speed
During the first 3 service hours 7000brpm
Maximum engine performance during the running-in period
During the first 3 service hours ืb50b%
During the next 12 service hours ืb75b%
ದ Avoid fully opening the throttle!
RIDING INSTRUCTIONS 26
5,',1*,16758&7,216
Checks before putting into operation
Info
Make sure that the motorcycle is in a perfect technical condition before use.
Info
In the interests of riding safety, make a habit of making a general check before you ride.
ದ Check the engine oil level. ( P. 79)
ದ Check the chain tension. ( P. 51)
ದ Check the chain dirt accumulation. ( P. 50)
ದ Check the tire condition. ( P. 66)
ದ Checking the tire air pressure. ( P. 66)
ದ Check the front brake fluid level. ( P. 56)
ದ Check the rear brake fluid level. ( P. 60)
ದ Check the front brake linings. ( P. 57)
ದ Check the rear brake linings. ( P. 61)
ದ Check brake system function.
ದ Check the coolant level. ( P. 72)
ದ Check that all operating elements are correctly adjusted and free to move.
ದ Check the functioning of the electrical equipment.
Starting
Danger
Danger of poisoningಘExhaust gases are poisonous and can result in unconsciousness and/or death.
ದ When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in a closed
space.
Note
Engine failureಘHigh engine speeds in cold engines have a negative effect on the service life of the engine.
ದ Always warm up the engine at low engine speeds.
Info
If the motorcycle is unwilling to start, the cause can be old fuel in the float chamber. The flammable elements of the fuel
evaporate after a long time of standing.
If the float chamber is filled with fresh fuel, the engine starts immediately.
Press the starter for a maximum of 5 seconds. Wait for a least 5 seconds until trying again.
Conditions
Motorcycle standing still: ุb1bweek
ದ Empty the carburetor float chamber. ( P. 78)
ದ Turn the handleb
Fuel can flow from the tank to the carburetor.
ದ Remove the motorcycle from the stand.
ದ Shift gear to neutral.
(EXC-RbUSA)
ದ Turn the key in the ignition switch to the positionb .
ದ Turn the emergency OFF switch to the positionb .
(EXC-RbAUS/UK)
ದ Turn the emergency OFF switch to the positionb .
Conditions
Engine cold
(EXC-RbAUS/UK, EXC-RbSIXbDAYS, EXC-RbUSA, XCR-W)
ದ Pull choke lever out as far as possible.
(EXC-RbEU)
ದ Pull the choke lever to the stop.
of the fuel tap to the ON position. (Figureb500137-10b P. 20)
RIDING INSTRUCTIONS 27
ದ Press the electric starter button or press the kickstarter robustly through its full range.
Info
Don't open the throttle.
Conditions
Engine hot and running
ದ Push back the hot start lever to the stop with the engine running.
Starting up
Info
If your bike has lights, switch them on before riding. You will then be seen earlier by other motorists.
When you are riding, the side stand must be folded up and secured with the rubber band.
ದ Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully.
Shifting, riding
Warning
Danger of accidentsಘIf you change down at high engine speed, the rear wheel can lock up.
ದ Do not change into a low gear at high engine speed. The engine races and the rear wheel can block.
Info
If you hear unusual noises while riding, stop immediately, switch off the engine and contact an authorized KTM workshop.
First gear is used for starting off or for steep inclines.
ದ When conditions allow (incline, road situation, etc.), you can shift into a higher gear. To do so, release the throttle while simulta-
neously pulling the clutch lever, shift into the next gear, release the clutch and open the throttle.
ದ If the choke function was activated, deactivate it after the engine has warmed up.
ದ When you reach maximum speed after fully opening the throttle, turn back the throttle to about 3/4 of its range; the speed hardly
drops, but the fuel consumption falls considerably.
ದ Always open the throttle only as much as the engine can handle ದ abrupt throttle opening increases fuel consumption.
ದ To shift down, brake if necessary and close the throttle at the same time.
ದ Pull the clutch lever and shift into a lower gear, release the clutch lever slowly and open the throttle or shift again.
ದ Switch off the engine if you expect to be standing for a long time.
Specification
ุb2bmin
ದ Avoid frequent and longer slipping of the clutch. This heats the engine oil, the engine and the cooling system.
ದ Ride with a lower engine speed instead of with a high engine speed and a slipping clutch.
Braking
Warning
Danger of accidentsಘIf you brake too hard, the wheels can lock.
ದ Adapt your braking to the traffic situation and the road conditions.
Warning
Danger of accidentsಘReduced braking caused by spongy pressure point of front or rear brake.
ದ Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Danger of accidentsಘReduced braking due to wet or dirty brakes.
ದ Clean or dry dirty or wet brakes by riding and braking gently.
ದ On sandy, wet or slippery surfaces, use the rear brake.
ದ Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed.
ದ On long downhill stretches, use the braking effect of the engine. Change down one or two gears, but do not overstress the engine.
In this way, you have to brake far less and the brakes do not overheat.
RIDING INSTRUCTIONS
Stopping, parking
Warning
Danger of burnsಘSome vehicle components get very hot when the machine is driven.
ದ Do not touch hot components such as exhaust system, radiator, engine, shock absorber and brakes. Allow these compo-
nents to cool down before starting work on them.
Note
Danger of damageಘDanger of damage by the vehicle running away or falling over.
ದ Always place the vehicle on a firm and even surface.
Note
Fire hazardಘSome components (engine, radiator and exhaust system) get very hot when the engine is running.
ದ Do not place the vehicle where there are flammable or explosive substances.
ದ Brake the motorcycle.
ದ Shift gear to neutral.
(Every XCR-W models)
ದ Press the short circuit buttonb at engine idling speed until the engine stops.
(EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS)
ದ Press the short circuit buttonb at engine idling speed until the engine stops.
(EXC-RbUSA)
ದ Push the emergency off switch at engine indling speed to the positionb .
ದ Turn the handleb
ದ Stand the motorcycle on a hard surface.
of the fuel tap to the OFF position. (Figureb500137-10b P. 20)
28
Refueling
Danger
Fire hazardಘFuel can easily catch fire.
ದ Never fill up the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
ದ Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See specifications on filling up with fuel.
Warning
Danger of poisoningಘFuel is poisonous and a health hazard.
ದ Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse imme-
diately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed,
contact a doctor immediately. Change clothing that has come into contact with fuel.
Warning
Environmental hazardಘImproper handling of fuel is a danger to the environment.
ದ Do not allow fuel to get into the ground water, the ground, or the sewage system.
ದ Open the filler cap. ( P. 20)
AA
400382-10
ದ Fill the fuel tank with fuel up to measurementb
Specification
Measurement ofb
Tank capacity
(EXC-RbEU, EXCRbAUS/UK, EXCRbSIXbDAYS, XCRWbZA)
Tank capacity
(EXC-RbUSA, XCRWbUSA)
9bl (2.4bUSbgal) Super unleaded (ROZ 95 / RON 95 /
9.2bl
(2.43bUSbgal)
.
35bmm (1.38bin)
PON 91) ( P. 114)
Super unleaded (ROZ 95 / RON 95 /
PON 91) ( P. 114)
ದ Close the filler cap. ( P. 20)
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