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KTQ67
User Manual
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Kontron KTQ67 User Manual

KISS 2U Short V2
User’s Guide (Version V1.00)
1052-7694
If it’s embedded, it’s Kontron.
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1. Table of Contents

1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 2
2. Introduction ........................................................................................................................................... 4
2.1. Symbols used in this Manual ..................................................................................................................... 5
3. Important Instructions............................................................................................................................. 6
3.1. Warranty Note ....................................................................................................................................... 6
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 6
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 6
4. General Safety Instructions for IT Equipment............................................................................................... 7
4.1. Operation of Laser Source Devices ............................................................................................................. 7
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 8
4.2.1. Grounding Methods.......................................................................................................................... 8
4.3. Instructions for the Lithium Battery........................................................................................................... 8
5. Electromagnetic Compatibility (Class A Device) ........................................................................................... 9
5.1. Electromagnetic Compatibility (EU) ........................................................................................................... 9
5.2. FCC Statement (USA)............................................................................................................................... 9
5.3. EMC Compliance (Canada) ........................................................................................................................ 9
6. Scope of Delivery ....................................................................................................................................10
6.1. Type Label and Product Identification ....................................................................................................... 10
7. Product Description ................................................................................................................................11
7.1. Front Side ............................................................................................................................................15
7.1.1. Power Button................................................................................................................................. 16
7.1.2. Power LED and HDD Activity LED ........................................................................................................17
7.1.3. USB Interfaces ...............................................................................................................................17
7.1.4. Front Access Panel ..........................................................................................................................17
7.1.5. Cover Fastening Screw on the Front Side .............................................................................................18
7.1.6. Filter Mat and Filter Mat Holder .........................................................................................................18
7.1.7. Steel Mesh Guard (for IP52 Variant only) .............................................................................................18
7.1.8. Fan Slide-in Module ........................................................................................................................18
7.1.9. Drive Bays .....................................................................................................................................18
7.2. Rear Side .............................................................................................................................................19
7.2.1. System Configuration with Motherboard and Low-Profile Cards................................................................19
7.2.2. System Configuration with Motherboard and Riser Cards ........................................................................20
7.2.3. Power Supply Unit...........................................................................................................................22
7.2.4. Grounding Stud ..............................................................................................................................22
7.2.5. Fan Slide-In Module and Temperature Sensor ....................................................................................... 22
7.3. Side View .............................................................................................................................................23
7.4. Cover ..................................................................................................................................................24
8. Installation and Removal.........................................................................................................................25
8.1. Attaching the Rubber Feet ......................................................................................................................25
8.2. Accessing Internal Components ...............................................................................................................26
8.2.1. Installing / Removing Expansion Cards ...............................................................................................26
8.3. Installation in a 19" Industrial Cabinet .....................................................................................................31
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1. Table of Contents KISS 2U Short V2 – User’s Guide (V1.00)
9. Starting Up............................................................................................................................................ 32
9.1. AC Power Connection ............................................................................................................................. 32
9.2. Operating System and Hardware Components Drivers................................................................................... 33
10. Maintenance and Prevention.................................................................................................................. 34
10.1. Replacing System Fans ......................................................................................................................... 34
10.2. Cleaning the Filter Mat ......................................................................................................................... 36
10.2.1. Cleaning Steel Mesh Guard (for IP52 Protection Class only)................................................................... 38
10.3. Replacing the Lithium Battery ............................................................................................................... 39
11. Slide Rails (Option) .............................................................................................................................. 40
12. Main Specifications .............................................................................................................................. 41
12.1. Electrical Specifications ....................................................................................................................... 41
12.2. Mechanical Specifications..................................................................................................................... 42
12.3. Environmental Specifications ................................................................................................................ 42
12.4. CE Directives and Standards .................................................................................................................. 43
13. Standard Interfaces – Pin Assignments ................................................................................................... 44
13.1. Serial Interface (RS232) ....................................................................................................................... 44
13.2. VGA Port............................................................................................................................................ 44
13.3. USB Port............................................................................................................................................ 45
13.4. PS/2 Keyboard Connector ..................................................................................................................... 45
13.5. PS/2 Mouse Connector ......................................................................................................................... 45
14. Technical Support................................................................................................................................. 46
14.1. Returning Defective Merchandise ........................................................................................................... 46

1.1. Table of Figures

Fig. 1: Warning about laser radiation ............................................................................................................... 7
Fig. 2: Rackmount version with closed access door ............................................................................................11
Fig. 3: Desktop version with closed access door.................................................................................................11
Fig. 4: Rackmount version with opened access door...........................................................................................11
Fig. 5: Desktop version with opened access door ...............................................................................................11
Fig. 6: KISS 2U Short V2 platform ...................................................................................................................12
Fig. 7: Rackmount version, opened (for system expansion with low profile cards)....................................................13
Fig. 8: Rackmount version, opened (for system expansion via riser card) ...............................................................14
Fig. 9: Front side (rackmount version) with closed front access panel....................................................................15
Fig. 10: 19" rack mountable bracket with fastening screws .................................................................................15
Fig. 11: Front side (rackmount version) with opened front access panel ................................................................16
Fig. 12: Power button ..................................................................................................................................16
Fig. 13: Indicators on the front side................................................................................................................17
Fig. 14: USB interfaces on the front side..........................................................................................................17
Fig. 15: Rear side of the KISS 2U Short V2 (shown as a configuration for low profile cards) ........................................19
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Fig. 16: Rear side of the KISS 2U Short V2 (shown as a configuration riser card) ..................................................... 20
Fig. 17: External ports of the KTQ45/Flex motherboard ...................................................................................... 21
Fig. 18: External ports of the KTQ67/Flex motherboard ...................................................................................... 21
Fig. 19: Grounding stud marked with PE symbol................................................................................................ 22
Fig. 20: Unmarked grounding stud................................................................................................................. 22
Fig. 21: KISS 2U Short V2 - left side ................................................................................................................ 23
Fig. 22: KISS 2U Short V2 - right side.............................................................................................................. 23
Fig. 23: Inside of the cover with fixing brackets ................................................................................................ 24
Fig. 24: Open of the front access panel ........................................................................................................... 26
Fig. 25: Unscrew the cover fastening knurled screw on the front side .................................................................... 27
Fig. 26: Unscrew the knurled screw on the rear side........................................................................................... 27
Fig. 27: Pull out the cover centering and fixing brackets from the retaining plates of the chassis. .............................. 27
Fig. 28: Removing the cover ......................................................................................................................... 27
Fig. 29: Detail KISS 2U Short V2 with KTQ45/Flex (system configuration for low profile cards) ...................................28
Fig. 30: Detail inside of KISS 2U Short V2 with KTQ67/Flex (system configuration with PCIe riser card)........................ 29
Fig. 31: Detail rear side of KISS 2U Short V2 with KTQ67/Flex (system configuration with PCIe riser card) .................... 29
Fig. 32: Detail rear side of KISS 2U Short V2 with opened slide bracket.................................................................. 30
Fig. 33: KISS 2U Short V2 - AC connection ....................................................................................................... 32
Fig. 34: Detail: removing the fan slide-in module.............................................................................................. 34
Fig. 35: Detail: Fan compartment (without fan slide-in module) .......................................................................... 34
Fig. 36: Fan slide-in module without filtermat holder ........................................................................................ 35
Fig. 37:Rear view of the fan slide-in module..................................................................................................... 35
Fig. 38: Fan slide-in module with mounted filter mat holder ............................................................................... 35
Fig. 39: Side view of the fan slide-in module .................................................................................................... 35
Fig. 40: Detail with filter mat holder on the fron side of the KISS 2U Short V2 platform ............................................ 36
Fig. 41: Detail without filter mat holder on the front side ................................................................................... 37
Fig. 42: Filter mat holder without filter mat ..................................................................................................... 37
Fig. 43: Filtermatholder with filter mat ........................................................................................................... 37
Fig. 44: Filter mat ....................................................................................................................................... 37
Fig. 45: IP52 - Filter mat holder with inserted steel mesh guard and filte rmat ........................................................ 38
Fig. 46: Steel mesh guard (for IP52 variant)..................................................................................................... 38
Fig. 47: IP52 variant- Positioning of the steel mesh guard and of the filter mat in the filter mat holder....................... 38
Fig. 48: Location of the Lithium Battery .......................................................................................................... 39
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2. Introduction KISS 2U Short V2 – User’s Guide (V1.00)

2. Introduction

Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe products. The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason. Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe. Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing.
© 2012 by Kontron Europe GmbH
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH Site: Eching Oskar-von-Miller-Str. 1
85386 Eching
Germany
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2. Introduction KISS 2U Short V2 – User’s Guide (V1.00)

2.1. Symbols used in this Manual

Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KISS 2U Short V2 – User’s Guide (V1.00)

3. Important Instructions

This manual provides important information required for the proper operation of the KISS 2U Short V2 platform!
This chapter contains instructions which must be observed when working with the KISS 2U Short V2 platform.

3.1. Warranty Note

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.

3.2. Exclusion of Accident Liability Obligation

Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the supplied document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.3. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the supplied “General Safety Instructions for IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.
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4. General Safety Instructions for IT Equipment KISS 2U Short V2 – User’s Guide (V1.00)

4. General Safety Instructions for IT Equipment

Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.
Caution: Energy hazards > 240 VA are present inside the chassis! Activities such as system expansion with expansion cards, or maintanance have to be carried-out by qualified personnel familiar with the associated dangers!
The installation instruction for the KISS 2U Short V2 platform is the responsibility of the distributor.
When used as intended the KISS 2U Short V2 platform is to operate only closed and locked.
Only when the cover is properly installed, secured with the knurled screws on the rear and the cover fastening screw on the front, and the access panel is locked with the key, it is ensured that the user doesn’t have access to the internal parts of the KISS 2U Short V2 platform, loaded with hazardous energy.

4.1. Operation of Laser Source Devices

Fig. 1: Warning about laser radiation
The optional DVD drive contain light-emitting diodes (classified in accordance with EN 60825-1/A2.2001: LASER CLASS 1) and therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting Devices Act, REDR C 1370.
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4. General Safety Instructions for IT Equipment KISS 2U Short V2 – User’s Guide (V1.00)

4.2. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Therefore proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.2.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatically sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.

4.3. Instructions for the Lithium Battery

The installed motherboard is equipped with a Lithium battery. When replacing the lithium battery, please follow the corresponding instructions in the section
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL recognized.
10.3 “Replacing the Lithium Battery”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries).
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5. Electromagnetic Compatibility (Class A Device) KISS 2U Short V2 – User’s Guide (V1.00)

5. Electromagnetic Compatibility (Class A Device)

5.1. Electromagnetic Compatibility (EU)

This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

5.3. EMC Compliance (Canada)

The method of compliance is self-declaration to Canadian standard ICES-003:
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
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6. Scope of Delivery KISS 2U Short V2 – User’s Guide (V1.00)

6. Scope of Delivery

❏ KISS 2U Short V2 platform (ordered system configuration) ❏ Two keys for the front panel lock ❏ AC power cable ❏ General Safety Instruction for IT Equipment ❏ Rubber feet (self-adhesive)
Optional Parts
❏ Slide Rails (PN: 1016-5807) ❏ Rack Slide Rails Kit for KISS 1U and KISS 2U/4U V2 (PN: 1051-7200)

6.1. Type Label and Product Identification

The type label (product designation, serial number) and the inspection status label of your KISS 2U Short V2 platform are located on the right side of the device.
System Type Product Designation Product Identifikation
KISS 2U Short V2 KISS 2U Short V2-xxxxxxxx-y KISS 2U Short V2 = System type
The “xxxxxxxxx” group is replaced by up to a max. 8-digit combination of numbers, letter or space, and represents the installed CPU board
The “y” is replaced by a single letter (A through Z) representing the power supply installed into the system.
Note for the equipped PSU (Power Supply Unit):
A: corresponds to the systems with a wide range AC power supply (100-240V, 400W)
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7. Product Description

The KISS 2U Short V2 platform expands the Kontron KISS computer line. KISS 2U Short V2 is a scalable 4U (19") platform, that is equipped with a motherboard, supporting various system configurations (refer to “KISS 2U Short V2 Systems ­Configuration Guides” on our website). The flexible customer-specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 2U Short V2 platform offer the superior qualities of a computer designed for operation in harsh industrial environment.
The KISS 2U Short V2 platform is can be operated as desktop unit or installed into a 19" rack in horizontal as well as in vertical position.
Fig. 2: Rackmount version with closed access door Fig. 3: Desktop version with closed access door
Fig. 4: Rackmount version with opened access door Fig. 5: Desktop version with opened access door
The system can be equipped with up to two front accessible drive bays:
❏ L1: 1x 5.25" front accessible drive bay ❏ L2: 1x 3.5" internal drive bay for a HDD (SATA HDD or SSD) or 1x front accessible slim drive.
The power button of the KISS 2U Short V2 platform is located on the front side behind the front access panel. The LED indicators are located on the front side and consist of a “Power LED” and a “HDD LED”.
Two system fans are installed at the front side of the unit. These are attached to the system by means of a fan slide-in module. The fan slide-in module simplifies the installation and removal of these components, even during operation.
The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This filter mat can be replaced during operation.
The KISS 2UShort V2 platform is equipped with either an AC wide range Power Supply Unit (PSU). On request only, it can be equipped with a +24VDC or a -48VDC PSU.
The type label is attached to the right side of the device.
The system can be ordered with frontal IP52 Protection Class.
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The KISS 2U Short V2 platform may be operated in horizontal as well as in vertical position.
When powering on the KISS 2U Short V2 platform, make sure that the air intake and exhaust openings are not obstructed by objects.
The frontal IP52 protection class for the KISS 2U Short V2 platform is ensured only with an additional inserted steel mesh guard, and with closed front access panel.
Fig. 6: KISS 2U Short V2 platform
For customer-specific versions and system configurations, please refer to the corresponding “KISS 2U Short V2 Systems - Configuration Guides” for KISS 2U Short V2 on our website
www.kontron.com.
Information and technical data can be found in the corresponding board manual. You can download the relevant board manual for your system configuration from our web site at
www.kontron.com by
selecting the product name.
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KISS 2U Short V2 for Low-Profile Cards
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8 710
69
6
11
12
1 1
2
Fig. 7: Rackmount version, opened (for system expansion with low profile cards)
1 19" bracket with handle 2 Front access panel 3 Securing lock mechanism 4 Cover retaining plate on the front side 5 Drive cage for drive bays (L1- and L2) 6 Centring latches on the rear side for the cover
5
3 4
7 Power Supply Unit (AC) 8 External ports of the motherboard 9 Cover retaining plate on the rear side 10 Slots for expansion cards (low profile) 11 Motherboard 12 Fan slide-in module (equipped with two fans)
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