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KISS 4U KTQ67
User Manual
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Kontron KISS 4U KTQ67 User Manual

KISS 4U Short V2
User's Guide (Version 1.01)
0-0096-6849
If it’s embedded, it’s Kontron.
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1. Table of Contents

1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 2
2. Introduction ........................................................................................................................................... 4
2.1. Symbols used in this Manual ..................................................................................................................... 5
3. Important Instructions............................................................................................................................. 6
3.1. Warranty Note ....................................................................................................................................... 6
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 6
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 6
4. General Safety Instructions for IT Equipment............................................................................................... 7
4.1. Operation of Laser Source Devices ............................................................................................................. 7
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 8
4.2.1. Grounding Methods.......................................................................................................................... 8
4.3. Instructions for the Lithium Battery........................................................................................................... 8
5. Electromagnetic Compatibility (Class A Device) ........................................................................................... 9
5.1. Electromagnetic Compatibility (EU) ........................................................................................................... 9
5.2. FCC Statement (USA)............................................................................................................................... 9
5.3. EMC Compliance (Canada) ........................................................................................................................ 9
6. Scope of Delivery ....................................................................................................................................10
6.1. Type Label and Product Identification ....................................................................................................... 10
7. Product Description ................................................................................................................................11
7.1. Front Side ............................................................................................................................................14
7.1.1. Interfaces on the Front Side..............................................................................................................16
7.1.2. Controls and LED Indicators ..............................................................................................................16
7.1.3. Front Access Panel ..........................................................................................................................17
7.1.4. Cover fastening screw on the front side ...............................................................................................17
7.1.5. Filter Mat and Filter Mat Holder .........................................................................................................17
7.1.6. Fan Slide-in module ........................................................................................................................18
7.1.7. Drive Bays .....................................................................................................................................18
7.2. Rear Side .............................................................................................................................................19
7.2.1. Interfaces on the Rear Side...............................................................................................................20
7.2.2. Power Supply Unit and PSU Switch .....................................................................................................22
7.2.3. Grounding Stud ..............................................................................................................................23
7.3. Side View .............................................................................................................................................24
8. Assembly, Disassembly............................................................................................................................25
8.1. Attaching the Rubber Feet ......................................................................................................................25
8.2. Device Cover.........................................................................................................................................25
8.3. Fan Slide-in Module and Temperature Sensor..............................................................................................26
8.4. Accessing Internal Components ...............................................................................................................27
8.4.1. Installing/Removing the Expansion Cards ...........................................................................................27
8.5. Installation in a 19" Industrial Cabinet .....................................................................................................30
9. Starting Up ............................................................................................................................................31
9.1. AC Power Connection .............................................................................................................................31
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9.2. DC Power Connection............................................................................................................................. 32
9.2.1. Attaching the Ferrite Core................................................................................................................ 32
9.2.2. DC Power Cord Connection ............................................................................................................... 33
9.3. Operating System and Hardware Component Drivers .................................................................................... 34
10. Maintenance and Prevention.................................................................................................................. 35
10.1. Cleaning the Filter Mat ......................................................................................................................... 35
10.1.1. Cleaning Steel Mesh Guard (for IP52 Protection Class only)................................................................... 37
10.2. Replacing the System Fans.................................................................................................................... 38
10.3. Replacing the Lithium Battery ............................................................................................................... 40
11. Slide Rails (Option) .............................................................................................................................. 41
12. Technical Data...................................................................................................................................... 42
12.1. Electrical Specifications ....................................................................................................................... 42
12.2. Mechanical Specifications..................................................................................................................... 43
12.3. Environmental Specifications ................................................................................................................ 43
12.4. CE Directives and Standards .................................................................................................................. 44
13. Standard Interfaces – Pin Assignments ................................................................................................... 45
13.1. Serial Interface (RS232) ....................................................................................................................... 45
13.2. VGA Port............................................................................................................................................ 45
13.3. USB Port............................................................................................................................................ 46
13.4. PS/2 Keyboard Connector ..................................................................................................................... 46
13.5. PS/2 Mouse Connector ......................................................................................................................... 46
14. Technical Support................................................................................................................................. 47
14.1. Returning Defective Merchandise ........................................................................................................... 47

1.1. Table of Figures

Fig. 1: Laser radiation warning label ................................................................................................................ 7
Fig. 2: Rackmount version with closed access panel ...........................................................................................11
Fig. 3: Desktop version with closed access panel ...............................................................................................11
Fig. 4: Rackmount version with opened access panel..........................................................................................11
Fig. 5: Desktop version with opened access panel ..............................................................................................11
Fig. 6: KISS 4U Short V2, opened rackmount version (shown with a KTQ 45/Flex motherboard) ..................................13
Fig. 7: Front side (rackmount version) with closed front access panel....................................................................14
Fig. 8: 19” Handle bracket with fastening screws...............................................................................................14
Fig. 9: Front side (rackmount version) with opened access panel..........................................................................15
Fig. 10: Power button and USB ports at the front side ........................................................................................16
Fig. 11: Indicators on the front side................................................................................................................17
Fig. 12: Rear side of a KISS 4U Short V2 platform (shown with KTQ45/Flex motherboard)..........................................19
Fig. 13: Rear side of a KISS 4U Short V2 platform (shown with KTQ67/Flex motherboard)..........................................19
Fig. 14: External ports of the KTQ45/Flex motherboard ......................................................................................20
Fig. 15: External ports of the KTQ67/Flex motherboard ......................................................................................21
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Fig. 16: Detail: AC Wide Rang PSU .................................................................................................................. 22
Fig. 17: Detail: +24VDC PSU ......................................................................................................................... 22
Fig. 18: Detail: -48VDC PSU .......................................................................................................................... 22
Fig. 19: Grounding stud marked with PE symbol................................................................................................ 23
Fig. 20: Unmarked grounding stud................................................................................................................. 23
Fig. 21: KISS 4U Short V2 platform – side view.................................................................................................. 24
Fig. 22: Inside of the cover with fixing brackets ................................................................................................ 25
Fig. 23: Fan slide-in module ......................................................................................................................... 26
Fig. 24: Lösen der Deckel-Anziehschraube an der Frontseite ............................................................................... 27
Fig. 25: Lösen der Rändelschrauben an der Rückseite ........................................................................................ 27
Fig. 26: Pull out the cover centering and fixing brackets from the retaining bracket of the chassis.............................. 28
Fig. 27: Removing the cover ......................................................................................................................... 28
Fig. 28: Card hold down bracket for long expansion cards................................................................................... 28
Fig. 29: Opened KISS 4U Short V2 platform - removing the card hold down brackets ................................................29
Fig. 30: KISS 4U Short V2, rear side without PE marked grounding stud................................................................. 31
Fig. 31: Opened ferite core with wires ............................................................................................................. 32
Fig. 32: Detail: Filter mat holder on the front side of the KISS 4U Short V2 platform ................................................ 35
Fig. 33: Detail: without filter mat at the front side ............................................................................................ 36
Fig. 34: Filter mat holder without filter mat ..................................................................................................... 36
Fig. 35: Filter mat holder with filter mat.......................................................................................................... 36
Fig. 36: Filter mat ....................................................................................................................................... 36
Fig. 37: IP52 - Filter mat holder with inserted steel mesh guard and filte rmat ........................................................ 37
Fig. 38: Steel mesh guard............................................................................................................................. 37
Fig. 39: IP52 variant - Positioning of the steel mesh guard and of the filter mat in the filter mat holder....................... 37
Fig. 40: Detail: Fan slide-in module without filter mat holder .............................................................................. 38
Fig. 41: Detail: Fan compartment (without fan slide-in module) .......................................................................... 38
Fig. 42: Inner sider of the fan slide-in module.................................................................................................. 39
Fig. 43: Fan slide-in module with inserted filter mat.......................................................................................... 39
Fig. 44: Location of the Lithium Battery .......................................................................................................... 40
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2. Introduction KISS 4U Short V2 – User's Guide (Version 1.01)

2. Introduction

Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe products. The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason. Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe. Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing.
© 2012 by Kontron Europe GmbH
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH Office Eching Oskar-von-Miller-Str. 1
85386 Eching
Germany
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2. Introduction KISS 4U Short V2 – User's Guide (Version 1.01)

2.1. Symbols used in this Manual

Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KISS 4U Short V2 – User's Guide (Version 1.01)

3. Important Instructions

This manual provides important information required for the proper operation of the KISS 4U Short V2 platform!
This chapter contains instructions which must be observed when working with the KISS 4U Short V2 platform.

3.1. Warranty Note

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.

3.2. Exclusion of Accident Liability Obligation

Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the supplied document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.3. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the supplied “General Safety Instructions for IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.
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4. General Safety Instructions for IT Equipment KISS 4U Short V2 – User's Guide (Version 1.01)

4. General Safety Instructions for IT Equipment

Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.
Caution: Energy hazards > 240 VA are present inside the chassis! Activities such as system expansion with expansion cards, or maintanance have to be carried-out by qualified personnel familiar with the associated dangers!
The installation instruction for the KISS 4U Short V2 platform is the responsibility of the distributor.
When used as intended the KISS 4U Short V2 platform is to operate only closed and locked.
Only when the cover is properly installed, secured with the knurled screws on the rear and the cover fastening screw on the front, and the access panel is locked with the key, it is ensured that the user doesn’t have access to the internal parts of the KISS 4U Short V2 platform, loaded with hazardous energy.

4.1. Operation of Laser Source Devices

Fig. 1: Laser radiation warning label
The optional DVD drive contain light-emitting diodes (classified in accordance with IEC 60825-1:2007: LASER CLASS 1) and therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting Devices Act, REDR C 1370.
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4. General Safety Instructions for IT Equipment KISS 4U Short V2 – User's Guide (Version 1.01)

4.2. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.2.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.

4.3. Instructions for the Lithium Battery

The installed motherboard is equipped with a Lithium battery. When replacing the lithium battery, please follow the corresponding instructions in the chapter
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL recognized.
10.3 “Replacing the Lithium Battery”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries).
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5. Electromagnetic Compatibility (Class A Device) KISS 4U Short V2 – User's Guide (Version 1.01)

5. Electromagnetic Compatibility (Class A Device)

5.1. Electromagnetic Compatibility (EU)

This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

5.3. EMC Compliance (Canada)

The method of compliance is self-declaration to Canadian standard ICES-003:
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
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6. Scope of Delivery KISS 4U Short V2 – User's Guide (Version 1.01)

6. Scope of Delivery

KISS 4U Short V2 platform (ordered system configuration) Two keys for the access panel lock 1x Ferrite core (for system configuration with DC PSU) Rubber feet (self-adhesive) AC power cable (for system configuration with AC PSU) General Safety Instruction for IT Equipment
Optional Parts
Slide Rails (PN: 1016-5807) Rack Slide Rails Kit for KISS 1U and KISS 2U/4U V2 (PN: 1051-7200)

6.1. Type Label and Product Identification

The type label (product designation, serial number) and the inspection status label of your KISS 4U Short V2 platform are located on the right side of the device.
System Type Product Designation Product Identifikation
KISS 4U Short V2 KISS 4U Short V2-xxxxxxxx-y KISS 4U Short V2 = System type
The “xxxxxxxxx” group is replaced by up to a max. 8-digit combination of numbers, letter or space, and represents the installed CPU board
The “y” is replaced by a single letter (A through Z) representing the power supply installed into the system.
Note for the equipped PSU (Power Supply Unit):
A: corresponds to the systems with a wide range AC power supply (100-240V, 400W)
B: corresponds to the system configuration with +24 VDC, 300 W power supply
C: corresponds to the system configuration with -48 VDC, 300 W power supply
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7. Product Description

The KISS 4U Short V2 platform expands the Kontron KISS computer line. KISS 4U Short V2 is a scalable 4U (19") platform, that is equipped with a motherboard, supporting various system configurations (refer to “KISS 4U Short V2 System ­Configuration Guide” on our website). The flexible customer-specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 4U Short V2 platform offer the superior qualities of a computer designed for operation in harsh industrial environment.
The KISS 4U Short V2 platform is designed to be operated in horizontal position as desktop unit or installed into a 19" rack.
Versions of the KISS 4U Short V2 platform:
Fig. 2: Rackmount version with
closed access panel
Fig. 3: Desktop version with
closed access panel
Fig. 4: Rackmount version with
opened access panel
Fig. 5: Desktop version with
opened access panel
The system can be equipped with up to four drive bays (depending on the system configuration):
L1 and L2: two 5.25" front accessible drive bays L3: one internal 3.5" drive bay or one front accessible slim drive. L4: one 3.5" front accessible drive bay
For customized versions and system configurations, please observe the corresponding “KISS 4U Short V2 Systems - Configuration Guides” for KISS 4U Short V2 on our web site
www.kontron.com.
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7. Product Description KISS 4U Short V2 – User's Guide (Version 1.01)
The power button of the KISS 4U Short V2 platform is located on the front side behind the front access panel. The LED indicators are located on the front side and consist of a “power LED” and a “hard disk activity LED”.
Two system fans are installed at the front side of the unit. These are attached to the system by means of a fan slide-in module. The fan slide-in module simplifies the installation and removal of these components, even during operation.
The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This filter mat can be replaced during operation.
On request, the KISS 4UShort V2 platform can optionally be equipped with either an AC wide range, a +24VDC or a -48VDC power supply unit.
The type label is attached to the right side of the device.
The system can be ordered with frontal IP52 Protection Class.
The KISS 4U Short V2 platform may be operated in horizontal position only.
When powering on the KISS 4U Short V2 platform, make sure that the air intake and exhaust openings are not obstructed by objects.
The frontal IP52 protection class for the KISS 4U Short V2 platform is ensured only with an additional inserted steel mesh guard, and with closed front access panel.
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89
12
13
7
14
15
6
1
2
Fig. 6: KISS 4U Short V2, opened rackmount version (shown with a KTQ 45/Flex motherboard)
1 19" rack mountable bracket with handle (not
available for desktop version)
2 Front access panel 3 Lock for front panel security 4 Drive bracket for a 3.5" drive bay (L4) 5 Cover retaining bracket on the front side 6 L1, L2 and L3: Drives (mounted on top of
each other in a drive cage)
7 Mounting bracket for the card hold down bracket 8 AC power supply unit
1
3 5
4
9 Grounding stud 10 External interfaces of the motherboard 11 Slots for expansion cards 12 Motherboard 13 Card hold down bracket 14 Fastening screw for the card hold down bracket (internal
accessible)
15 Fan compartment
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