Kontron CP342 User Manual

Page 1
CP342
Dual Port Three Speed Ethernet Board
for Copper and Fiber Optic Applications
Doc.ID: 34938, Rev. 1.0
November 8, 2006
User Guide
P R E L I M A R Y
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Revision History

Publication Title: CP342: Dual Port Three Speed Ethernet Board for Copper and
Fiber Optic Applications
Doc.ID: 34938
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 08-NOV-2006

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 sales@kontron.com
D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet web site:
P R E L I M A R Y
www.kontron.com

Disclaimer

Copyright © 2006 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.
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CP342 Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ..............................................................................................................v
List of Figures ..........................................................................................................vii
Proprietary Note ........................................................................................................ix
Trademarks ...............................................................................................................ix
Environmental Protection Statement .........................................................................ix
Explanation of Symbols .............................................................................................x
For Your Safety .........................................................................................................xi
High Voltage Safety Instructions ...........................................................................xi
Special Handling and Unpacking Instructions ......................................................xi
General Instructions on Usage ................................................................................ xii
Two Year Warranty .................................................................................................. xiii
1. Introduction ............................................................................. 1 - 3
1.1 System Overview .................................................................................... 1 - 3
1.2 Board Overview ....................................................................................... 1 - 4
1.2.1 Board Introduction .......................................................................... 1 - 4
1.2.2 Board Specific Information .............................................................. 1 - 4
1.3 Board Versions ........................................................................................ 1 - 5
1.3.1 CP342 ............................................................................................. 1 - 5
1.3.2 CP342-RIO ..................................................................................... 1 - 5
1.3.3 CP342-SFP ..................................................................................... 1 - 5
1.3.4 Optional CP-RIO3-42 RIO Module for CP342-RIO ......................... 1 - 5
1.3.5 System Considerations ................................................................... 1 - 5
1.4 System Relevant Information .................................................................. 1 - 6
1.5 Board Diagrams ...................................................................................... 1 - 6
1.5.1 Application System Interfacing ....................................................... 1 - 7
1.5.2 System Level Interfacing ................................................................ 1 - 8
1.5.3 Front Panels ................................................................................... 1 - 9
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1.5.4 Board Layout ................................................................................ 1 - 10
1.6 Technical Specifications ........................................................................ 1 - 11
1.7 Applied Standards ................................................................................. 1 - 13
1.8 Related Publications ............................................................................. 1 - 13
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2. Functional Description ............................................................ 2 - 3
2.1 General Information .................................................................................2 - 3
2.2 Board-Level Interfacing Diagram .............................................................2 - 3
2.3 Interfaces .................................................................................................2 - 5
2.3.1 CompactPCI Bus Interface ..............................................................2 - 5
2.3.2 Gigabit Ethernet ..............................................................................2 - 8
2.3.3 SFP Cages ......................................................................................2 - 9
2.3.4 CP342-RIO ....................................................................................2 - 10
2.4 Remote Boot Operation .........................................................................2 - 10
3. Installation ................................................................................ 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP342 Installation Procedures ................................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Software Installation ................................................................................3 - 5
A. CP-RIO3-42 .............................................................................. A - 3
A.1 Overview ................................................................................................. A - 3
A.2 Front Panel ............................................................................................. A - 3
A.3 Board Layout .......................................................................................... A - 4
A.4 Gigabit Ethernet ...................................................................................... A - 5
A.5 Rear I/O Interface on J1 (CPCI rJ2) ....................................................... A - 6
A.6 Technical Specifications ......................................................................... A - 7
A.7 Applied Standards ................................................................................... A - 7
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CP342 Preface

List of Tables

1-1 System Relevant Information ................................................................... 1 - 6
1-2 Main Specifications ................................................................................ 1 - 11
1-3 Applied Standards .................................................................................. 1 - 13
1-4 Related Publications .............................................................................. 1 - 13
2-1 CompactPCI Bus Connector J1 Pinout .................................................... 2 - 6
2-2 Rear IO CompactPCI Bus Connector J2 Pinout (CP342-RIO only) ......... 2 - 7
2-3 Pinouts of J3A/B Based on the Implementation ....................................... 2 - 8
2-4 SFP Cage, J6 and J7, Pinout ................................................................... 2 - 9
A-1 Pinouts of J10A/B Based on the Implementation ..................................... A - 5
A-2 Rear IO J1 Pinout (CPCI rJ2) .................................................................. A - 6
A-3 Main Specifications .................................................................................. A - 7
A-4 Applied Standards .................................................................................... A - 7
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CP342 Preface

List of Figures

1-1 CP342 Application System Interfacing Diagram ...................................... 1 - 7
1-2 CP342 System Level Interfacing Diagram ............................................... 1 - 8
1-3 CP342, CP342-SFP, and CP342-RIO Front Panels ................................ 1 - 9
1-4 CP342 Board (Top View) ....................................................................... 1 - 10
1-5 CP342_SFP Board (Top View) .............................................................. 1 - 10
1-6 CP342_RIO Board (Top View) ............................................................... 1 - 11
2-1 CP342 Board Level Interfacing ................................................................ 2 - 4
2-2 CPCI Connectors J1/J2 ........................................................................... 2 - 5
2-3 Dual Gigabit Ethernet Connector J3A/B .................................................. 2 - 8
2-4 SFP Cages, J6 and J7, and Status LEDs ................................................ 2 - 9
A-1 CP-RIO3-42 Front Panel .......................................................................... A - 3
A-2 CP-RIO3-42 Board and J1 Connector Pin Layout ................................... A - 4
A-3 Dual Gigabit Ethernet Connector J10A/B ................................................ A - 5
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CP342 Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product de­scribed herein, as seen fit by Kontron without further notice.

Trademarks

This document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
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Explanation of Symbols

Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
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CP342 Preface

For Your Safety

Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by im­proper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing your new Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational pur­poses unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
P R E L I M A R Y
It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory back-up, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
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General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special han­dling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary techni­cal and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the in­structions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is neces­sary to store or ship the board please re-pack it as nearly as possible in the manner in which it was delivered. In the event that the original packaging material is not available for storage or warranty shipments, packaging which complies with the standards indicated in section 1.8 may be used to ensure the proper protection of this product.
Special care is necessary when handling or unpacking the product. Please, consult the special handling and unpacking instruction on the previous page of this manual.
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CP342 Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence, improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any other markings or parts thereof altered, de­faced or removed will also be excluded from this warranty.
as described in the following. However, no other warranties that may be granted or
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of purchase, togeth­er with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any war­ranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its prod­ucts’ reliability, fitness, quality, marketability or ability to fulfil any particular application or pur­pose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the pur­chase of the product or during any period since the date of its purchase.
P R E L I M A R Y
Please remember that no Kontron employee, dealer or agent is authorized to make any modi­fication or addition to the above specified terms, either verbally or in any other form, written or electronically transmitted, without the company’s consent.
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CP342 Introduction
Chapter 1
1
Introduction
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CP342 Introduction

1. Introduction

1.1 System Overview

The CompactPCI board described in this manual operates with the PCI bus architecture to sup­port additional I/O and memory-mapped devices as required by various industrial applications. For detailed information concerning the CompactPCI standard, please consult the complete Peripheral Component Interconnect (PCI) and CompactPCI Specifications. For further informa­tion regarding these standards and their use, visit the home page of the PCI Industrial Comput-
er Manufacturers Group (PICMG).
Many system-relevant CompactPCI features that are specific to Kontron Modular Computers CompactPCI systems may be found described in the Kontron CompactPCI System Manual. Please refer to the section “Related Publications” at the end of this chapter for the relevant or­dering information.
The CompactPCI System Manual includes the following information:
• Common information that is applicable to all system components, such as safety infor­mation, warranty conditions, standard connector pinouts etc.
• All the information necessary to combine Kontron’s racks, boards, backplanes, power supply units and peripheral devices in a customized CompactPCI system, as well as con­figuration examples.
• Data on rack dimensions and configurations as well as information on mechanical and electrical rack characteristics.
• Information on the distinctive features of Kontron CompactPCI boards, such as function­ality, hot swap capability. In addition, an overview is given for all existing Kontron Com­pactPCI boards with links to the relating data sheets.
• Generic information on the Kontron CompactPCI backplanes, such as the slot assign­ment, PCB form factor, distinctive features, clocks, power supply connectors and signal­ling environment, as well as an overview of the Kontron CompactPCI standard backplane family.
• Generic information on the Kontron CompactPCI power supply units, such as the input/ output characteristics, redundant operation and distinctive features, as well as an over­view of the Kontron CompactPCI standard power supply unit family.
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Introduction CP342

1.2 Board Overview

1.2.1 Board Introduction

The CP342 board is a CompactPCI three speed Ethernet LAN controller for multiple server-to­client networking functions. It provides dual independent Gigabit / Fast Ethernet interfaces. Both interfaces are based on the Intell® Gigabit Ethernet PCI Bus LAN Controller 82546GB with integrated physical layer interface (PHY).
CP342 is a 3U CPCI Ethernet board suitable for both 10Base-T, 100Base-TX, and 1000Base­TX interfacing and includes all necessary features for auto-negotiation. Thus, 10/100/1000 Mbit/s transfer rates are supported by the board. In fact, provided that the network has the speed capability, the CP342 switches automatically. Additionally, if the addressed network sta­tion is compatible, it switches automatically to full-duplex mode.
The 3.3V signalling, 5V tolerant, board is designed to permit a very high PCI data bandwidth, which is achieved thanks to a MAC with dual 64 kB configurable Transmit and Receive buffers.
The board does not have any jumpers and, therefore, does not require hardware configuration. To make installation, repairs and updates easier, a PXE Boot allows the system to be started from a different operating system via network provided the optional Boot Flash is installed.
Three versions of the board are available: the CP342 with a dual front panel RJ45 connector; the CP342-RIO with no front panel connectors (signals are routed to J2 for rear IO capability); the CP342-SFP with two Small Form-factor Pluggable (SFP) interfaces on the front panel. For the CP342-RIO, there is a RIO module (CP-RIO3-42) with a dual RJ45 connector available.

1.2.2 Board Specific Information

Major board components of the CP342 board are:
• dual independent Gigabit Ethernet controller: Intel® 82546GB
• a Boot Flash (optional)
• a configuration EEPROM
• Magnetics (CP342, CP342-RIO)
• dual RJ45 connector (CP342)
P R E L I M A R Y
• two SFP (small format pluggable) fiber optic connectors (CP342-SFP)
Other board features are:
• multiple server-to-client networking
• three speed operation: 10/100/1000 Mbit/s (the CP342-SFP supports only 1000 Mbits/s)
• auto-negotiation
• 64 kB Transmit and Receive buffers
• galvanic de-coupling
• optional rear IO capability (CP342-RIO plus CP-RIO3-42)
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CP342 Introduction

1.3 Board Versions

1.3.1 CP342

This is the standard version of the CP342. It has a dual RJ45 connector on the front panel with two LEDs integrated in each connector.

1.3.2 CP342-RIO

This version of the CP342 provides the basis for rear IO output. Both Ethernet channel signals are routed to the J2 connector for rear IO capablility on backplanes which support rear IO. There are no front panel connectors with this version, however, there are three operational status LEDs for each channel available on the front panel. To support standard CompactPCI rear IO, there is an optional rear IO module available, the CP-RIO3-42.

1.3.3 CP342-SFP

This version of the CP342 provides two SFP (small form-factor pluggable) cages at the front panel for use with SPF transceivers (fiber optic or RJ45 type modules). In addition, there are three operational status LEDs available for each channel.
Note ...
This version of the CP342 is supplied only with SFP cages as receptacles for SFP transceiver modules.
SFP transceiver modules are not a part of this product.

1.3.4 Optional CP-RIO3-42 RIO Module for CP342-RIO

This optional module is designed for use with the CP342-RIO. It provides two rear IO Ethernet channels with RJ45 interfacing (copper only)
Refer to Appendix A for further information on the CP-RIO3-42 module.

1.3.5 System Considerations

Within any given CompactPCI system there may be more than one CP342 board installed. The mixing of different versions within a system is also permitted. Use of the CP342-RIO version requires a backplane which supports rear IO. This may be a standard CPCI backplane with rear IO slots or may be a customized backplane.
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Introduction CP342

1.4 System Relevant Information

The following system relevant information is general in nature but should still be considered when developing applications using the CP342.
Table 1-1: System Relevant Information
SUBJECT INFORMATION
System Configuration The CP342 may be used in any CompactPCI system.
Master/Slave Functionality The CP342 can operate as a peripheral board (bus master capable).
Board Location in the System The CP342 board may be installed anywhere in a system except in the system slot
of a CompactPCI backplane. The CP342-RIO requires a rear IO capable slot for use.
Hot Swap Compatibility The CP342 is not Hot Swap capable.
Operating Systems The CP342 can operate under the following operating systems:
Microsoft Microsoft Linux VxWorks®
Please contact Kontron for further information concerning other operating sys­tems.
® Windows® XP ® Windows® XP Embedded

1.5 Board Diagrams

The following diagrams provide additional information concerning board functionality and com­ponent layout.
LEGEND FOR FIGURE 1-2
CPCI CompactPCI
P R E L I M A R Y
GbE Gigabit Ethernet
SFP Small Form-factor Pluggable TSE Three Speed Ethernet (10/100/1000 Mbits/s)
TXRX Transceiver
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CP342 Introduction

1.5.1 Application System Interfacing

Figure 1-1: CP342 Application System Interfacing Diagram
Application System (AS)
CompactPCI System
CP342 CP342-RIO CP342-SFP
AS Processes
CP342 CP342-RIO CP342-SFP
P R E L I M A R Y
AS Processes
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Introduction CP342

1.5.2 System Level Interfacing

Figure 1-2: CP342 System Level Interfacing Diagram
Application System
CompactPCI System
CPCI Backplane
CP342 / CP342-SFP / CSP342-RIO
12
RJ45 SFP
SFP
TXRX
P R E L I M A R Y
CP342, RJ45 front panel IO
1
CP342-SFP, front panel IO (SFP cage only)
2
GbETSE TSE
3
CPCI Backplane
4
CP-RIO3-42
CP342-RIO, Rear IO (to backplane only)
3
3
CP-RIO3-42, optional RIO module
4
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CP342 Introduction

1.5.3 Front Panels

Figure 1-3: CP342, CP342-SFP, and CP342-RIO Front Panels
CP 342
CP342-SFP
CP342-RIO
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Introduction CP342

1.5.4 Board Layout

Figure 1-4: CP342 Board (Top View)
J3A
J3B
FLASH
Figure 1-5: CP342_SFP Board (Top View)
J6
P R E L I M A R Y
D11
J7
D10
Dual
Eth.
Ctrl
J1
Dual
Eth.
Ctrl
FLASH
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CP342 Introduction
Figure 1-6: CP342_RIO Board (Top View)
D11
D10
FLASH

1.6 Technical Specifications

Table 1-2: Main Specifications
TYPE SPECIFICATIONS
Controller Intel® 82546GB, dual channel Gigabit Ethernet, lead free version
Dual
Eth.
Ctrl
J2
J1
Ethernet Two channels of three speed Ethernet: 10/100/1000 Mbit/s
Ethernet Interfaces Two RJ45 front panel connectors
LEDs Two status LEDs per channel, integrated in each connector, yellow and green
Boot Flash Flash memory socket (PLCC32) available for up to 1 MB of removable Flash
memory for user-installed and programmed boot chip (Flash memory is optionally available with the product)
Speed Configuration Auto-negotiation for speed and switching
Signalling Voltage 3.3 volt (5 volt tolerant)
CP342
Plug & Play Design No jumpers to be configured
Power Consumption Source: 3.3 V: consumption: ca. 5.6 watts
Temperature Range Operational: 0ºC to +55ºC Standard
-40ºC to +85ºC E2 (on request)
Storage: -55ºC to +125ºC
Climatic Humidity 93% relative humidity at 40°C, non-condensing
Dimensions 160 mm L x 100 mm W (single height Eurocard)
Board Weight ca. 145 g (with heatsink)
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Introduction CP342
Table 1-2: Main Specifications (Continued)
TYPE SPECIFICATIONS
Controller Intel® 82546GB, dual channel Gigabit Ethernet, lead free version
Ethernet Two channels of Gigabit Ethernet: 1000 Mbit/s
Ethernet Interfaces Two SFP cage interfaces on the front panel
LEDs Three status LEDs per channel, integrated in the front panel, green
Boot Flash Flash memory socket (PLCC32) available for up to 1 MB of removable Flash
memory for user-installed and programmed boot chip (Flash memory is optionally available with the product)
Speed Configuration Gigabit Ethernet only
Signalling Voltage 3.3 volt (5 volt tolerant)
CP342-SFP
Plug & Play Design No jumpers to be configured
Power Consumption Source: 3.3 V: consumption: ca. 5.6 watts
Temperature Range Operational: 0ºC to +55ºC Standard
Storage: -55ºC to +125ºC
Climatic Humidity 93% relative humidity at 40°C, non-condensing
Dimensions 160 mm L x 100 mm W (single height Eurocard)
Board Weight ca. 145 g (with heatsink)
Controller Intel® 82546GB, dual channel Gigabit Ethernet, lead free version
Ethernet Two channels of three speed Ethernet: 10/100/1000 Mbit/s
Ethernet Interfaces Backplane rear IO only on the J2 connector (requires rear IO capable backplane)
LEDs Three status LEDs per channel, integrated in the front panel, green
Boot Flash Flash memory socket (PLCC32) available for up to 1 MB of removable Flash
memory for user-installed and programmed boot chip (Flash memory is optionally
P R E L I M A R Y
Speed Configuration Auto-negotiation for speed and switching
Signalling Voltage 3.3 volt (5 volt tolerant)
Plug & Play Design No jumpers to be configured
CP342-RIO
Power Consumption Source: 3.3 V: consumption: ca. 5.6 watts
available with the product)
Temperature Range Operational: 0ºC to +55ºC Standard
-40ºC to +85ºC E2 (on request)
Storage: -55ºC to +125ºC
Climatic Humidity 93% relative humidity at 40°C, non-condensing
Dimensions 160 mm L x 100 mm W (single height Eurocard)
Board Weight ca. 145 g (with heatsink)
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CP342 Introduction

1.7 Applied Standards

The Kontron Modular Computers’ CompactPCI module CP342 complies with the requirements of the following standards:
Table 1-3: Applied Standards
TYPE STANDARD
Emission EN55022, EN61000-6-3
Immunity, Industrial Environment EN61000-6-2
Immunity, IT Equipment EN55024
CE
Electrical Safety EN60950-1
Note:
The CP342 is specified I/O only for: SELV and EVL.
It is NOT SPECIFIED for “Hazardous”
MECHANICAL
ENVIRONMENTAL
Mechanical Dimensions IEEE1101.10
Vibration, Sinusoidal IEC 60068-2-6
Random Vibration, Broadband IEC 60068-2-64
Bump IEC 60068-2-29
Single Shock IEC 60068-2-27
Temperature Tests A: Cold IEC 60068-2-1
Temperature Tests B: Dry Heat IEC 60068-2-2
Climatic Humidity IEC 60068-2-78

1.8 Related Publications

Table 1-4: Related Publications
ISSUED BY DOCUMENT
CompactPCI PICMG CompactPCI Specification 2.0, Rev. 3.0
Kontron Kontron’s CompactPCI System Manual, ID 19954
P R E L I M A R Y
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Introduction CP342
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CP342 Functional Description
Chapter 1
2
Functional Description
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Functional Description CP342
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CP342 Functional Description

2. Functional Description

The following chapters present more detailed, board level information about the CP342, the CP342-SFP, and the CP342-RIO versions of the product whereby the board components and their basic functionality are discussed in general.

2.1 General Information

The CP342 is designed as a dual channel Gigabit Ethernet CompactPCI IO board with inter­facing for front panel connectors as well as supporting rear IO on the J2 connector. There are three versions available with each version supporting a single interfacing type:
• a dual RJ45 connector (CP342)
• two single SFP cages for SFP transceivers (CP342-SFP)
• rear IO interfacing for both Gigabit Ethernet channels (CP342-RIO)
In addition, there are operational status LEDs provided with each version:
• integrated connector LEDs on the dual RJ45 connector
• three LEDs for each SFP/RIO Ethernet channel on the front panel
Further, there is a PLCC32 socket available for installing optional Boot Flash memory.

2.2 Board-Level Interfacing Diagram

The following figure demonstrates the interfacing structure between the internal processing modules of the CP342 and other major CP342 module components. Where CP342 system el­ements have common interfacing they are grouped into a block. Interfacing common to only one element of a block is indicated with a direct connecting line. The interfacing lines are shown in white where they are on board and in black for board external interfacing.
LEGEND FOR FIGURE 2-1:
Dnn Diode (LED) and designator: 10 or 11 for Activity, Link, and Speed GbE Gigabit Ethernet (1000 Mbit/s) Jn[a] Board Connector LANn Ethernet channel and designator: 1 or 2 MAG Magnetics RJ45 Type of Connector (for copper connection) SFPn Type of Connector with housing (Small Form-factor Pluggable) and designator:
1 or 2 for SFP transceivers
TSE Three speed Ethernet (10/100/1000 Mbit/s)
P R E L I M A R Y
Board functions are dependent on the CP342 version and mutually exclusive of each other ex­cept for the LEDs which are shared by the CP342-SFP and CP342-RIO versions.
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Functional Description CP342
Figure 2-1: CP342 Board Level Interfacing
CompactPCI System
CP342 / CP342-SFP /CP342-RIO
J1 Connector
82546GB Dual Gigabit
Ethernet Controller
CP342
MAG
MAG MAG
RJ45RJ45 RJ45 SFP1 SFP2
J3A
J3B
CP342-
SFP
J7 J6
P R E L I M A R Y
CP342-
SFP
&
RIO
D10 D11
MAG MAG
CP342-
RIO
J2
BACKPLANE
CP-
RIO3
- 42
RJ45 RJ45
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CP342 Functional Description

2.3 Interfaces

2.3.1 CompactPCI Bus Interface

The complete CompactPCI connector configuration comprises two connectors designated as J1 and J2.
Their function is as follows:
• J1: 32-bit CompactPCI interface with PCI bus signals and power
• J2: has Rear I/O interface functionality
2.3.1.1 CompactPCI Connector Keying
CompactPCI connectors support guide lugs to ensure a correct polarized mating. A proper mating is further assured by the use of color coded keys for 3.3 V and 5 V operation. The CP342 versions support 3.3V VIO and are 5V tolerant (universal). Therefore, there is no keying necessary.
Figure 2-2: CPCI Connectors
J1/J2
22
J2
1
25
Note:
Pinrow F is GND and Z is not connected
J1
P R E L I M A R Y
1
EDCBA
F Z
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Functional Description CP342
2.3.1.2 CompactPCI Connectors J1 and J2 Pinouts
The CP342 is provided with two 2 mm x 2 mm pitch female CompactPCI bus connectors, J1 and J2.
Table 2-1: CompactPCI Bus Connector J1 Pinout
PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F
25 NC 5V NC NC 3.3V 5V GND
24 NC AD[1] 5V V(I/O) AD[0] NC GND
23 NC 3.3V AD[4] AD[3] 5V AD[2] GND
22 NC AD[7] GND 3.3V AD[6] AD[5] GND
21 NC 3.3V AD[9] AD[8] M66EN# C/BE[0]# GND
20 NC AD[12] GND V(I/O) AD[11] AD[10] GND
19 NC 3.3V AD[15] AD[14] GND AD[13] GND
18 NC SERR# GND 3.3V PAR C/BE[1]# GND
17 NC 3.3V NC NC GND PERR# GND
16 NC DEVSEL# GND V(I/O) STOP# LOCK# GND
15 NC 3.3V FRAME# IRDY# GND TRDY# GND
12-14 Key Area
11 NC AD[18] AD[17] AD[16] GND C/BE[2]# GND
10 NC AD[21] GND 3.3V AD[20] AD[19] GND
9 NC C/BE[3]# IDSEL AD[23] GND AD[22] GND
8 NC AD[26] GND V(I/O) AD[25] AD[24] GND
7 NC AD[30] AD[29] AD[28] GND AD[27] GND
6 NC REQ0# GND 3.3V CLK0 AD[31] GND
5 NCNCNCRST#GNDGNT0#GND
P R E L I M A R Y
4 NC NC GND V(I/O) NC NC GND
3 NC INTA# INTB# NC 5V NC GND
2 NCNC5V NCTDOTDI GND
1 NC5V NCNCNC5V GND
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CP342 Functional Description
Table 2-2: Rear IO CompactPCI Bus Connector J2 Pinout (CP342-RIO only)
PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F
22 NC NC NC NC NC NC GND
21 NC NCGNDNC NC NCGND
20 NC NCGNDNC NC NCGND
19 NC GND GND NC NC +3.3V GND
18 NC NC NC NC NC NC GND
17 NC NC NC NC NC NC GND
16 NC NC NC NC NC NC GND
15 NC NC NC NC NC NC GND
14 NC LAN1R_DA+ LAN1R_DA- NC LAN1R_DC+ LAN1R_DC- GND
13 NC LAN1R_DB+ LAN1R_DB- NC LAN1R_DD+ LAN1R_DD- GND
12 NC LAN2R_DA+ LAN2R_DA- NC LAN2R_DC+ LAN2R_DC- GND
11 NC LAN2R_DB+ LAN2R_DB- NC LAN2R_DD+ LAN2R_DD- GND
10 NC GND NC NC NC NC GND
9 NC NC GND NC GND NC GND
8 NC NC GND NC GND NC GND
7 NC GND NC NC NC GND GND
6 NC NC GND NC GND NC GND
5 NC NC GND NC GND NC GND
4 NC NC +5V NC NC GND GND
3 NC NC GND NC NC NC GND
2 NCNCNCNC NCNCGND
1 NCNCNCNC NCNCGND
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Functional Description CP342

2.3.2 Gigabit Ethernet

The CP342 board includes two 10Base-T/100Base­TX/1000Base-T Ethernet ports.
The Boot from LAN feature is supported.
The Ethernet connectors are realized as RJ45 con­nectors. The interfaces provide automatic detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission (Auto-Negotiation). Auto-wire switching for crossed cables is also support­ed (Auto-MDI/X).
Figure 2-3: Dual Gigabit Ethernet
Connector J3A/B
LAN1
8
Activity
J3A
1
8
Speed Activity
J3B
1
LAN2
Speed
RJ45 Connector J3A/B Pinouts
The J3A/B connector supplies the 10Base-T, 100Base-TX and 1000Base-T interfaces.
Table 2-3: Pinouts of J3A/B Based on the Implementation
MDI / STANDARD ETHERNET CABLE
10BASE-T 100BASE-TX 1000BASE-T 10BASE-T 100BASE-TX 1000BASE-T
I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL
PIN
MDIX / CROSSED ETHERNET CABLE
O TX+ O TX+ I/O BI_DA+ 1 I RX+ I RX+ I/O BI_DB+
O TX- O TX- I/O BI_DA- 2 I RX- I RX- I/O BI_DB-
I RX+ I RX+ I/O BI_DB+ 3 O TX+ O TX+ I/O BI_DA+
----I/OBI_DC+4----I/OBI_DD+
----I/OBI_DC-5----I/OBI_DD-
I RX- I RX- I/O BI_DB- 6 O TX- O TX- I/O BI_DA-
----I/OBI_DD+7----I/OBI_DC+
----I/OBI_DD-8----I/OBI_DC-
P R E L I M A R Y
Ethernet LED Status
Activity (green): This LED monitors network connection and activity. The LED lights up when
a valid link (cable connection) has been established. The LED goes temporarily off if network packets are being sent or received through the RJ45 port. When this LED remains off, a valid link has not been established due to a missing or a faulty cable connection.
Speed (green/orange): This LED lights up to indicate a successful 100Base-TX or 1000BASE­T connection. When green it indicates a 100Base-TX connection and when orange it indicates a 1000Base-T connection. When not lit and the Activity LED is active, the connection is oper­ating at 10Base-T.
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CP342 Functional Description

2.3.3 SFP Cages

The CP342-SFP board includes two SFP cages for SFP transceivers, fiber optic or RJ45, along with three operational status LEDs for each Ethernet channel. Only Gigabit Ethernet is avail­able with this configuration.
Figure 2-4: SFP Cages, J6 and J7, and Status LEDs
1
J6
10
1
J7
10
Table 2-4: SFP Cage, J6 and J7, Pinout
FUNCTION SIGNAL PIN PIN SIGNAL FUNCTION
20
LAN2
11
20
LAN1
11
Transmitter ground VeeT1 1 20 VeeT2 Transmitter ground
Transmitter fault indicator TxFault 2 19 TD- Inverse transmitter data in
Transmitter disable TxDis 3 18 TD+ Transmitter data in
Module definition 2 MD2 4 17 VeeT3 Transmitter ground
Module definition 1 MD1 5 16 VccT Transmitter power (3.3V)
Module definition 0 MD0 6 15 VccR Receiver power (3.3V)
Rate select RateSel 7 14 VeeR4 Receiver ground
Loss of signal LOS 8 13 RD+ Received data out
Receiver ground VeeR1 9 12 RD- Inverse received data out
Receiver ground VeeR2 10 11 VeeR3 Receiver ground
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Functional Description CP342
Ethernet LED Status
ACT (green): This LED monitors network activity. The LED goes temporarily on if network
packets are being sent or received through the RJ45 port.
LINK (green): This LED monitors network connection. The LED lights up when a valid link (ca­ble connection) has been established. When this LED remains off, a valid link has not been es­tablished due to a missing or a faulty cable connection.
SPEED (green): This LED lights up to indicate a successful 1000BASE-T connection. When not lit and the ACT-LED is active, the connection is operating at 10Base-T or 100Base-T.

2.3.4 CP342-RIO

Except for the operational status LEDs, there are no front panel interfaces on the CP342-RIO board. Refer to the CPCI connector interfacing for pinout of the J2 connector.
Ethernet LED Status
ACT (green): This LED monitors network activity. The LED goes temporarily on if network
packets are being sent or received through the RJ45 port.
LINK (green): This LED monitors network connection. The LED lights up when a valid link (ca­ble connection) has been established. When this LED remains off, a valid link has not been es­tablished due to a missing or a faulty cable connection.
SPEED (green): This LED lights up to indicate a successful 1000BASE-T connection. When not lit and the ACT-LED is active, the connection is operating at 10Base-T or 100Base-T.

2.4 Remote Boot Operation

All of the CP342 versions come with a PLCC32 socket for adding a Boot Flash device. This Flash device is optional. If installed, it provides additional memory space which can be ad­dressed from the CPU board’s firmware. Through appropriate Boot Flash code, e.g. PXE com­patible, it is possible to perform remote boot operations with the CP342.
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Chapter 1
3
Installation
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CP342 Installation

3. Installation

The CP342 has been designed for easy installation. However, the following standard precau­tions, installation procedures, and general information must be observed to ensure proper in­stallation and to preclude damage to the board, other system components, or injury to personnel.

3.1 Safety Requirements

The following safety precautions must be observed when installing or operating the CP342. Kontron assumes no responsibility for any damage resulting from failure to comply with these requirements.
Warning!
Due care should be exercised when handling the board due to the fact that the heat sink can get very hot. Do not touch the heat sink when installing or removing the board.
In addition, the board should not be placed on any surface or in any form of storage container until such time as the board and heat sink have cooled down to room temperature.
Caution!
If your board type is not specifically qualified as being hot swap capable, switch off the CompactPCI system power before installing the board in a free CompactPCI slot. Failure to do so could endanger your life or health and may damage your board or system.
Note ...
Certain CompactPCI boards require bus master and/or Rear I/O capability. If you are in doubt whether such features are required for the board you intend to install, please check your specific board and/or system documentation to make sure that your system is provided with an appropriate free slot in which to insert the board.
ESD Equipment!
This CompactPCI board contains electrostatic sensitive devices. Please observe the necessary precautions to avoid damage to your board:
• Discharge your clothing before touching the assembly. Tools must be dis­charged before use.
• Do not touch components, connector-pins or traces.
• If working at an anti-static workbench with professional discharging equipment, please do not omit to use it.
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Installation CP342

3.2 CP342 Installation Procedures

The following procedures are applicable the installation of the CP342 in a system. Procedures for standard removal are found in its respective chapter.
To perform an installation of the CP342 in a system proceed as follows:
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.
Warning!
Failure to comply with the instruction below may cause damage to the board or result in improper system operation.
2. Ensure that the board is properly configured for operation in accordance with application requirements before installing.
Warning!
Care must be taken when applying the procedures below to ensure that neither the CP342 nor other system boards are physically damaged by the application of these procedures.
3. To install the CP342 perform the following:
1. Ensure that no power is applied to the system before proceeding.
Warning!
When performing the next step, DO NOT push the board into the back­plane connectors. Use the ejector handles to seat the board into the back­plane connectors.
2. Carefully insert the board into the slot designated by the application requirements for
P R E L I M A R Y
The CP342 is now ready for operation. For operation of the CP342, refer to appropriate CP342 specific software, application, and system documentation.
the board until it makes contact with the backplane connectors.
3. Using the ejector handle, engage the board with the backplane. When the ejector han-
dle is locked, the board is engaged.
4. Fasten the front panel retaining screws.
5. Connect all external interfacing cables to the board as required.
6. Ensure that the board and all required interfacing cables are properly secured.
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CP342 Installation

3.3 Standard Removal Procedures

To remove the board proceed as follows:
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed. Particular at­tention must be paid to the warning regarding the heat sink!
Warning!
Care must be taken when applying the procedures below to ensure that neither the CP342 nor system boards are physically damaged by the application of these procedures.
2. Ensure that no power is applied to the system before proceeding.
3. Disconnect any interfacing cables that may be connected to the board.
4. Unscrew the front panel retaining screws.
5. Disengage the board from the backplane by first unlocking the board ejection handle and then by pressing the handle as required until the board is disengaged.
6. After disengaging the board from the backplane, pull the board out of the slot.
Warning!
Due care should be exercised when handling the board due to the fact that the heat sink can get very hot. Do not touch the heat sink when changing the board.
7. Dispose of the board as required.

3.4 Software Installation

The installation of the Ethernet and all other onboard peripheral drivers is described in detail in the relevant Driver Kit files.
Installation of an operating system is a function of the OS software and is not addressed in this manual. Refer to appropriate OS software documentation for installation.
Note ...
Users working with pre-configured operating system installation images for Plug and Play compliant operating systems, for example Windows® XP, Win­dows® XP Embedded, must take into consideration that the stepping and revi­sion ID of the chipset and/or other onboard PCI devices may change. Thus, a re-configuration of the operating system installation image deployed for a pre­vious chipset stepping or revision ID is in most cases required. The correspond­ing operating system will detect new devices according to the Plug and Play configuration rules.
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1
CP342 CP-RIO3-42
Appendix
A
CP-RIO3-42
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CP342 CP-RIO3-42

A. CP-RIO3-42

A.1 Overview

The CP-RIO3-42 provides optional rear I/O connectivity for Gigabit Ethernet. Is is designed for use in conjunction with the CP342-RIO board or any other rear IO capable board with appro­priate signal conditioning and pinout on the J1 connector.
There are two Gigabit Ethernet ports available, but without operational status LEDs. This board is passive in that it only provides signal routing to the RJ45 connectors, therefore, all signals coming from the associated CPCI-bus front side board must have corresponding signal condi­tioning which is the case with the CP342-RIO board. If used with any other front side board, this must be taken into consideration.

A.2 Front Panel

Figure A-1: CP-RIO3-42 Front Panel
CP-RIO3-42
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A.3 Board Layout

Figure A-2: CP-RIO3-42 Board and J1 Connector Pin Layout
(CPCI rJ2)
22
J1
1
ABCDE
Z F
Note:
Pinrow F is
P R E L I M A R Y
GND and Z is not connected
1
B
J10
A
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A.4 Gigabit Ethernet

The CP-RIO3-42 board includes two 10Base-T/ 100Base-TX/1000Base-T Ethernet ports.
The Ethernet connectors are realized as RJ45 con­nectors, but without operational status LEDs. The in­terfaces provide automatic detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission (Auto-Negotiation). Auto-wire switching for crossed cables is also supported (Auto­MDI/X).
Figure A-3: Dual Gigabit Ethernet
Connector J10A/B
1
J10B
J10A
LAN1
8
1
LAN2
8
RJ45 Connector J10A/B Pinouts
The J10A/B connector supplies the 10Base-T, 100Base-TX and 1000Base-T interfaces.
Table A-1: Pinouts of J10A/B Based on the Implementation
MDI / STANDARD ETHERNET CABLE
10BASE-T 100BASE-TX 1000BASE-T 10BASE-T 100BASE-TX 1000BASE-T
I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL
PIN
MDIX / CROSSED ETHERNET CABLE
O TX+ O TX+ I/O BI_DA+ 1 I RX+ I RX+ I/O BI_DB+
O TX- O TX- I/O BI_DA- 2 I RX- I RX- I/O BI_DB-
I RX+ I RX+ I/O BI_DB+ 3 O TX+ O TX+ I/O BI_DA+
----I/OBI_DC+4----I/OBI_DD+
----I/OBI_DC-5----I/OBI_DD-
I RX- I RX- I/O BI_DB- 6 O TX- O TX- I/O BI_DA-
----I/OBI_DD+7----I/OBI_DC+
----I/OBI_DD-8----I/OBI_DC-
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A.5 Rear I/O Interface on J1 (CPCI rJ2)

Table A-2: Rear IO J1 Pinout (CPCI rJ2)
PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F
22 NC NC NC NC NC NC GND
21 NC NC GND NC NC NC GND
20 NC NC GND NC NC NC GND
19 NC GND GND NC NC +3.3V GND
18 NC NC NC NC NC NC GND
17 NC NC NC NC NC NC GND
16 NC NC NC NC NC NC GND
15 NC NC NC NC NC NC GND
14 NC LAN1R_DA+ LAN1R_DA- NC LAN1R_DC+ LAN1R_DC- GND
13 NC LAN1R_DB+ LAN1R_DB- NC LAN1R_DD+ LAN1R_DD- GND
12 NC LAN2R_DA+ LAN2R_DA- NC LAN2R_DC+ LAN2R_DC- GND
11 NC LAN2R_DB+ LAN2R_DB- NC LAN2R_DD+ LAN2R_DD- GND
10 NCGNDNCNC NCNCGND
9 NC NC GND NC GND NC GND
8 NC NC GND NC GND NC GND
7 NC GND NC NC NC GND GND
6 NC NC GND NC GND NC GND
5 NC NC GND NC GND NC GND
4 NC NC +5V NC NC GND GND
3 NC NC GND NC NC NC GND
P R E L I M A R Y
2 NCNCNCNC NCNCGND
1 NCNCNCNC NCNCGND
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A.6 Technical Specifications

Table A-3: Main Specifications
TYPE SPECIFICATIONS
Ethernet Two channels of three speed Ethernet: 10/100/1000 Mbit/s
Ethernet Interfaces Two RJ45 front panel connectors
LEDs None
Temperature Range Operational: 0ºC to +55ºC Standard
-40ºC to +85ºC E2 (on request)
Storage: -55ºC to +125ºC
CP-RIO3-42
Climatic Humidity 93% relative humidity at 40°C, non-condensing
Dimensions 80 mm L x 100 mm W (single height)
Board Weight ca. 100 g

A.7 Applied Standards

The Kontron Modular Computers’ CompactPCI module CP-RIO3-42 complies with the require­ments of the following standards:
Table A-4: Applied Standards
TYPE STANDARD
Emission EN55022, EN61000-6-3
Immunity, Industrial Environment EN61000-6-2
Immunity, IT Equipment EN55024
CE
MECHANICAL
Electrical Safety EN60950-1
Note:
The CP-RIO3-42 is specified I/O only for: SELV and EVL.
It is NOT SPECIFIED for “Hazardous”
Mechanical Dimensions IEEE1101.10
Vibration, Sinusoidal IEC 60068-2-6
Random Vibration, Broadband IEC 60068-2-64
P R E L I M A R Y
Bump IEC 60068-2-29
ENVIRONMENTAL
Single Shock IEC 60068-2-27
Temperature Tests A: Cold IEC 60068-2-1
Temperature Tests B: Dry Heat IEC 60068-2-2
Climatic Humidity IEC 60068-2-78
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