Kontron CP305 User Manual

» User Guide «
3U CompactPCI Processor Board based on
the Intel® Atom™ Processor N270 with
the Mobile Intel® 945GSE Express Chipset
CP305
Doc. ID: 1035-7168, Rev. 2.0
P R E L I M I N A R Y
If it’s embedded, it’s Kontron.
Preface CP305

Revision History

Publication Title:
Doc. ID: 1035-7168
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 29-Sep-2009
2.0 Added description for the CP305-TR Module 11-Feb-2011
CP305: 3U CompactPCI Processor Board based on the Intel® Atom™ Processor N270 with the Mobile Intel® 945GSE Express Chipset

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
P R E L I M I N A R Y
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.

Disclaimer

Copyright © 201 1 Kontron AG. All righ ts reserved. All dat a is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
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CP305 Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables .............................................................................................................ix
List of Figures ......................................................................................................... xiii
Proprietary Note .......................................................................................................xv
Trademarks ..............................................................................................................xv
Environmental Protection Statement ........................................................................xv
Explanation of Symbols ..........................................................................................xvi
For Your Safety ......................................................................................................xvii
High Voltage Safety Instructions ........................................................................xvii
Special Handling and Unpacking Instructions ...................................................xvii
General Instructions on Usage .............................................................................xviii
Two Year Warranty ..................................................................................................xix
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 4
1.3 Optional Modules ....................................................................................1 - 5
1.3.1 CP305-HDD Module .......................................................................1 - 5
1.3.2 CP305-TR Module ..........................................................................1 - 5
1.3.3 CP-RIO3-04 Rear I/O Module .........................................................1 - 5
1.4 System Relevant Information ..................................................................1 - 5
1.5 Board Diagrams ......................................................................................1 - 6
1.5.1 Functional Block Diagram ...............................................................1 - 6
1.5.2 Front Panel .....................................................................................1 - 7
1.5.3 Board Layout ..................................................................................1 - 8
1.6 Technical Specification ............................................................................1 - 9
1.7 Kontron Software Support .....................................................................1 - 13
1.8 Standards ..............................................................................................1 - 14
1.9 Related Publications .............................................................................1 - 16
P R E L I M I N A R Y
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Preface CP305
2. Functional Description ............................................................2 - 3
2.1 CPU, Memory and Chipset ......................................................................2 - 3
2.1.1 CPU .................................................................................................2 - 3
2.1.2 Memory ...........................................................................................2 - 4
2.1.3 Intel® 945GSE Express Chipset Overview .....................................2 - 4
2.1.4 Mobile Intel® 945GSE Express Graphics Memory Controller Hub..2 - 4
2.1.5 I/O Controller Hub ICH7-M ..............................................................2 - 5
2.2 Peripherals ...............................................................................................2 - 5
2.2.1 Timer ...............................................................................................2 - 5
2.2.2 Watchdog Timer ..............................................................................2 - 5
2.2.3 Battery .............................................................................................2 - 6
2.2.4 Reset ...............................................................................................2 - 6
2.2.5 SMBus Devices ...............................................................................2 - 6
2.2.6 Thermal Management/System Monitoring ......................................2 - 7
2.2.7 Serial EEPROM ..............................................................................2 - 7
2.2.8 FLASH Memory ...............................................................................2 - 7
2.2.8.1 BIOS FLASH (Firmware Hub) .................................................2 - 7
2.2.8.2 CompactFlash Socket .............................................................2 - 7
2.3 Board Interfaces ......................................................................................2 - 9
2.3.1 General Purpose LED Output .........................................................2 - 9
2.3.2 USB Interfaces ..............................................................................2 - 10
2.3.3 Graphics Controller .......................................................................2 - 10
2.3.3.1 Graphics Memory Usage ......................................................2 - 10
2.3.3.2 Graphics Resolution .............................................................2 - 10
P R E L I M I N A R Y
2.3.3.3 VGA Analog Interface and Connector J6 ..............................2 - 11
2.3.4 Gigabit Ethernet ............................................................................2 - 11
2.3.5 SATA Interface ..............................................................................2 - 13
2.3.5.1 Serial ATA Connector J4 .......................................................2 - 13
2.3.6 CompactPCI Bus Interface ............................................................2 - 14
2.3.6.1 CompactPCI Connector Keying ............................................2 - 14
2.3.6.2 CompactPCI Connectors J1 and J2 Pinouts ........................2 - 15
2.3.7 Optional Rear I/O Interface ...........................................................2 - 17
2.3.7.1 Optional Rear I/O Interface on CompactPCI Connector J2....2 - 18
2.3.7.2 Rear I/O Configuration ..........................................................2 - 19
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3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP305 Initial Installation Procedures ......................................................3 - 4
3.3 Standard Removal Procedures ...............................................................3 - 5
3.4 Hot Swap Procedures ............................................................................. 3 - 5
3.5 Installation of CP305 Peripheral Devices ................................................3 - 5
3.5.1 CompactFlash Installation ..............................................................3 - 5
3.5.2 USB Device Installation ..................................................................3 - 6
3.5.3 Battery Replacement ......................................................................3 - 6
3.5.4 Hard Disk Installation ......................................................................3 - 7
3.6 Software Installation ................................................................................3 - 7
4. Configuration ........................................................................... 4 - 3
4.1 Clearing BIOS CMOS Setup ...................................................................4 - 3
4.2 I/O Address Map .....................................................................................4 - 3
4.3 CP305-Specific Registers .......................................................................4 - 4
4.3.1 Watchdog Timer Control Register ..................................................4 - 4
4.3.2 Hardware and Logic Revision Index Register .................................4 - 6
4.3.3 Reset Status Register .....................................................................4 - 7
4.3.4 I/O Status Register ..........................................................................4 - 8
4.3.5 I/O Configuration Register ..............................................................4 - 9
4.3.6 Board ID Register .........................................................................4 - 10
4.3.7 Board Interrupt Configuration Register ......................................... 4 - 11
4.3.8 BIOS Configuration Register ........................................................4 - 12
4.3.9 LED Control Register ....................................................................4 - 13
4.3.10 Rear I/O GPIO Register ................................................................4 - 14
P R E L I M I N A R Y
5. Power Considerations ............................................................ 5 - 3
5.1 System Power .........................................................................................5 - 3
5.1.1 CP305 Baseboard ..........................................................................5 - 3
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units ........................................................................5 - 4
5.1.3.1 Start-Up Requirement ............................................................5 - 4
5.1.3.2 Power-Up Sequence ..............................................................5 - 5
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5.1.3.3 Tolerance ................................................................................5 - 5
5.1.3.4 Regulation ...............................................................................5 - 6
5.2 Power Consumption ................................................................................5 - 6
5.3 Power Consumption of CP305 Accessories ............................................5 - 8
5.4 Start-Up Currents of the CP305 ...............................................................5 - 8
6. Thermal Considerations .........................................................6 - 3
6.1 Board Internal Thermal Regulation ..........................................................6 - 3
6.1.1 CPU Internal Thermal Supervision ..................................................6 - 3
6.1.2 CPU Emergency Thermal Supervision (Thermtrip) .........................6 - 4
6.1.3 Thermal Management Recommendations ......................................6 - 4
6.2 External Thermal Regulation ...................................................................6 - 4
6.2.1 Convection Cooling .........................................................................6 - 5
6.2.2 Forced Airflow .................................................................................6 - 5
6.2.3 Peripherals ......................................................................................6 - 7
A. CP305-HDD Module ................................................................ A - 3
A.1 Overview .................................................................................................A - 3
A.2 Technical Specifications .........................................................................A - 4
A.3 CP305-HDD Module Functional Block Diagram ..................................... A - 5
A.4 Front Panel of 8HP CP305 for CP305-HDD Module ..............................A - 6
A.5 CP305-HDD Module Layout ................................................................... A - 7
A.6 Module Interfaces (Front Panel and Onboard) .......................................A - 8
P R E L I M I N A R Y
A.6.1 Keyboard/Mouse Interface .............................................................A - 8
A.6.2 Universal Serial Port ......................................................................A - 9
A.6.3 USB Interfaces .............................................................................A - 10
A.6.4 DVI-D Interface .............................................................................A - 11
A.6.5 IDE Interface (PATA) ....................................................................A - 12
A.6.6 CompactFlash Socket ..................................................................A - 13
A.6.7 SATA Interface ............................................................................ A - 15
A.6.8 PLCC Socket ................................................................................A - 16
A.6.9 Battery ..........................................................................................A - 16
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B. CP305-TR Module ....................................................................B - 3
B.1 Overview .................................................................................................B - 3
B.2 Technical Specifications .......................................................................... B - 4
B.3 CP305-TR Module Functional Block Diagram ........................................B - 5
B.4 Front Panel of 8HP CP305 for CP305-TR Module ..................................B - 6
B.5 CP305-TR Module Layout .......................................................................B - 7
B.6 Module Interfaces (Front Panel and Onboard) ........................................B - 8
B.6.1 USB Interfaces ................................................................................ B - 8
B.6.2 Ethernet Interfaces .........................................................................B - 9
B.6.3 Serial Ports ...................................................................................B - 10
B.6.4 General Purpose Input/Output Port ..............................................B - 11
B.6.5 Serial ATA Interfaces SATA-A and SATA-B .................................B - 12
B.6.6 CompactFlash Socket ...................................................................B - 12
B.6.7 CompactPCI Interface ..................................................................B - 14
B.6.8 Battery ..........................................................................................B - 16
B.6.9 Configuration of Jumper JP1 ........................................................B - 16
C. CP-RIO3-04 Rear I/O Module ..................................................C - 3
C.1 Overview .................................................................................................C - 3
C.2 T echnical Specifications ..........................................................................C - 4
C.3 Front Panels ............................................................................................C - 5
C.4 Module Layout: 4HP and 8HP Versions ..................................................C - 6
C.5 Module Interfaces ....................................................................................C - 7
C.5.1 USB Interfaces ................................................................................C - 7
C.5.2 VGA Interface .................................................................................C - 8
C.5.3 Gigabit Ethernet Interface ...............................................................C - 9
C.5.4 COM Interface ..............................................................................C - 10
P R E L I M I N A R Y
C.5.5 Peripheral Control Interface ..........................................................C - 11
C.5.6 Serial ATA Interfaces SATA-A and SATA-B ..................................C - 12
C.5.7 Rear I/O interface on Compact PCI Connector rJ2 ......................C - 13
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List of Tables

1-1 System Relevant Information .................................................................... 1 - 5
1-2 CP305 4HP Version Main Specifications ................................................... 1 - 9
1-3 Standards ................................................................................................ 1 - 14
1-4 Additional Standards for Boards with Ruggedized Service ..................... 1 - 15
1-5 Add. Stand. for Boards with Ruggedized Service and Conformal Coating 1 - 15
1-6 Related Publications ............................................................................... 1 - 16
2-1 Processors Supported on the CP305 ........................................................ 2 - 3
2-2 Supported Memory Configurations ............................................................ 2 - 4
2-3 SMBus Device Addresses ......................................................................... 2 - 6
2-4 EEPROM Address Map ............................................................................. 2 - 7
2-5 CompactFlash Connector Pinout ............................................................... 2 - 8
2-6 POST Code Indication ............................................................................... 2 - 9
2-7 USB Connectors J9 and J10 Pinout ........................................................ 2 - 10
2-8 D-Sub VGA Connector J6 Pinout ............................................................ 2 - 11
2-9 Pinout of the Dual GbE Con. J11A/B ....................................................... 2 - 12
2-10 SATA Port Mapping ................................................................................. 2 - 13
2-11 SATA Connector J4 Pinout ...................................................................... 2 - 13
2-12 CompactPCI Bus Connector J1 Pinout ................................................... 2 - 15
2-13 64-bit CompactPCI Bus Connector J2 Pinout (CP305 Front I/O Vers.)... 2 - 16 2-14 Rear I/O CompactPCI Bus Connector J2 Pinout (CP305 Rear I/O Vers.) 2 - 18
2-15 GPIO Signal Description ......................................................................... 2 - 19
4-1 Clearing BIOS CMOS Setup ..................................................................... 4 - 3
4-2 I/O Address Map ........................................................................................ 4 - 3
4-3 Watchdog Timer Control Register ............................................................. 4 - 5
4-4 Hardware and Logic Revision Index Register ........................................... 4 - 6
4-5 Reset Status Register ................................................................................ 4 - 7
P R E L I M I N A R Y
4-6 I/O Status Register .................................................................................... 4 - 8
4-7 I/O Configuration Register ......................................................................... 4 - 9
4-8 Board ID Register .................................................................................... 4 - 10
4-9 Board Interrupt Configuration Register .................................................... 4 - 11
4-10 BIOS Configuration Register ................................................................... 4 - 12
4-11 LED Control Register ............................................................................... 4 - 13
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Preface CP305
4-12 Rear I/O GPIO Register ........................................................................... 4 - 14
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics ..................................................................... 5 - 5
5-4 Power Consumption: CP305 with DOS ...................................................... 5 - 7
5-5 Power Consumption: CP305 with Linux / Win.® XP in IDLE Mode ........... 5 - 7
5-6 Power Consumption: CP305 TDP at 75% ................................................. 5 - 7
5-7 Power Consumption: CP305 TDP at 100% ............................................... 5 - 7
5-8 Power Consumption: CP305 Graphics Benchmarks ................................. 5 - 7
5-9 Power Consumption of CP305 Accessories .............................................. 5 - 8
5-10 Start-Up Currents of the CP305 ................................................................. 5 - 8
A-1 CP305-HDD Module Main Specifications ................................................. A - 4
A-2 Serial Port Connector J9 Pinout ................................................................ A - 9
A-3 USB Connectors J4 and J6 Pinout .......................................................... A - 10
A-4 DVI-D Connector J2 Pinout ...................................................................... A - 11
A-5 Pinout of IDE Connector J3 ..................................................................... A - 12
A-6 CompactFlash Connector J13 Pinout ..................................................... A - 14
A-7 SATA Connector J5 Pinout ...................................................................... A - 15
B-1 CP305-TR Module Main Specifications .................................................... B - 4
B-2 USB Connectors J6 and J7 Pinout ............................................................ B - 8
B-3 Fast Ethernet Connectors J11 and J12 Pinout .......................................... B - 9
B-4 Serial Port Connectors J4 (COM1) and J1 (COM2) Pinout ..................... B - 10
B-5 GPIO Connector J5 Pinout ....................................................................... B - 11
B-6 SATA Connectors J8 and J10 Pinout ...................................................... B - 12
P R E L I M I N A R Y
B-7 CompactFlash Connector J9 Pinout ....................................................... B - 13
B-8 CompactPCI Connector J2 Pinout .......................................................... B - 15
B-9 Configuration of Jumper JP1 ................................................................... B - 16
C-1 CP-RIO3-04 Rear I/O Module Main Specifications ................................... C - 4
C-2 USB Connectors J11 and J12 Pinout ........................................................ C - 7
C-3 D-Sub VGA Connector J7 Pinout .............................................................. C - 8
C-4 Pinout of the Dual GbE Con. J10A/B ........................................................ C - 9
C-5 COM Connectors J2a (COM1) and J3a (COM2) Pinout ......................... C - 10
C-6 Serial Port Connectors J2 (COM1) and J3 (COM2) Pinout ..................... C - 10
C-7 Peripheral Connector J13 Pinout ............................................................ C - 11
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C-8 SATA Connectors J5 and J6 Pinout ......................................................... C - 12
C-9 Rear I/O CompactPCI Connector rJ2 Pinout ........................................... C - 14
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List of Figures

1-1 CP305 Functional Block Diagram ............................................................ 1 - 6
1-2 CP305 4HP Front Panel .......................................................................... 1 - 7
1-3 4 HP CP305 Board Layout (Top View) ..................................................... 1 - 8
1-4 4 HP CP305 Board Layout (Bottom View) ............................................... 1 - 8
2-1 CompactFlash Socket .............................................................................. 2 - 8
2-2 USB Connectors J9 and J10 .................................................................. 2 - 10
2-3 D-Sub VGA Con. J6 ............................................................................... 2 - 11
2-4 Dual Gigabit Ethernet Connector J11A/B ............................................... 2 - 12
2-5 SA TA Connector J4 ................................................................................ 2 - 13
2-6 CPCI Connectors J1/J2 ......................................................................... 2 - 14
6-1 Operational Limits for the CP305 Operated in Extended Temp. Range ... 6 - 6
A-1 CP305-HDD Module Functional Block Diagram ...................................... A - 5
A-2 Front Panel of 8HP CP305 with CP305-HDD Module ............................. A - 6
A-3 CP305-HDD Module Layout (Top View) .................................................. A - 7
A-4 CP305-HDD Module Layout (Bottom View) ............................................. A - 7
A-5 Keyboard/Mouse Connector .................................................................... A - 8
A-6 Adapter for Connecting Mouse/Keyboard via PS/2 ................................. A - 8
A-7 Keyboard Connector J7 Pinout ................................................................ A - 9
A-8 Serial Port Connector J9 .......................................................................... A - 9
A-9 USB Connectors J4 and J6 .................................................................... A - 10
A-10 DVI-D Connector J2 ............................................................................... A - 11
A-11 SATA Connector J5 ................................................................................ A - 15
B-1 CP305-TR Module Functional Block Diagram ......................................... B - 5
B-2 Front Panel of 8HP CP305 with CP305-TR Module ................................ B - 6
B-3 CP305-TR Module Layout (Top View) ..................................................... B - 7
B-4 USB Connectors J6 and J7 ...................................................................... B - 8
P R E L I M I N A R Y
B-5 Fast Ethernet Connectors J11 and J12 .................................................... B - 9
B-6 Serial Port Connectors J4 (COM1) and J1 (COM2) ............................... B - 10
B-7 GPIO Connector J5 ................................................................................ B - 11
B-8 SATA Connectors J8 and J10 ................................................................ B - 12
B-9 CompactPCI Connector J2 ................................................................... B - 14
C-1 CP-RIO3-04 Front Panels, 4HP and 8HP Versions ................................. C - 5
C-2 CP-RIO3-04 Module Layout, 4HP Version .............................................. C - 6
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C-3 CP-RIO3-04 Module Layout, 8HP Version ............................................. C - 6
C-4 USB Connectors J11/J12 ........................................................................ C - 7
C-5 D-Sub VGA Connector J7 ....................................................................... C - 8
C-6 Dual Gigabit Ethernet Connector J10A/B ................................................ C - 9
C-7 COM Connectors J2a (COM1) and J3a (COM2) .................................. C - 10
C-8 Serial Port Connectors J2 (COM1) and J3 (COM2) .............................. C - 10
C-9 Peripheral Connector J13 ...................................................................... C - 11
C-10 SATA Connectors J5 and J6 .................................................................. C - 12
C-11 Rear I/O CompactPCI Connector rJ2 ................................................... C - 13
P R E L I M I N A R Y
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Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.

Trademarks

This document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
P R E L I M I N A R Y
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Preface CP305

Explanation of Symbols

Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
P R E L I M I N A R Y
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For Your Safety

Y our new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
P R E L I M I N A R Y
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s on the board.
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Preface CP305

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
Special care is necessary when handling or unp acking the product. Please co nsult the special handling and unpacking instruction on the previous page of this manual.
P R E L I M I N A R Y
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Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence , improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any ot her markings or parts thereof altered, de­faced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of p urchase, togeth­er with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
as described in the following. However , no other warranties that may be granted or
Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kon tron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally o r in any other form, written or electronically transmitted, without the company’s consent.
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Preface CP305
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CP305 Introduction
Chapter 1
1
Introduction
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Introduction CP305
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CP305 Introduction

1. Introduction

1.1 Board Overview

The CP305 is a highly integrated, 3U, 4 HP or 8 HP, lead-free CompactPCI system controller board. It has been designed to support the Intel® Atom™ Processor N270 with 1.6 GHz frequency and 533 MHz Front Side Bus (FSB) in 437 µFCBGA8 packaging.
The CP305 utilizes the Mobile Intel® 945GSE Express Graphics Memory Controller Hub (945GSE Express GMCH) and the ICH7-M I/O Controller Hub.
The board includes up to 2 GB of soldered Double Data Rate 2 (DDR2) memory operating at 533 MHz.
The 4HP CP305 comes with an onboard SATA port, two Gigabit Ethernet ports (Intel® 82574L), two USB 2.0 ports on the front panel, and a built-in Intel 3D Graphics accelerator for enhanced graphics performance with a VGA analog d isplay interface. A Comp actFlash socket for type I and type II CompactFlash cards is provided via the CP30 5-CF piggy-back module of the CP305. Several onboard connectors provide flexible 8HP expandability.
The board supports one 32-bit/33 MHz CompactPCI interface acting as system master CPU only.
The optional CP305-HDD module has been designed to make various legacy PC I/O ports available as well as DVI and USB interfacing. It includes one COM port, a PS/2 keyboard and mouse port, a 2.5" onboard hard disk SAT A interface, a PA TA IDE connector (i.e. for a CD/DVD drive), two USB 2.0 ports, and a DVI-D interface.
Designed for stability and packaged in a rugged format, the board fits into all applications situated in industrial environments, including I/O intensive applications where only one slot is available for the CPU, making it a perfect core technology for long-life applications. Components which have high temperature tolerance have been selected from embedded technology programs, and therefore offer long-term availability.
There are various operating systems available for the CP305. For detailed information, please contact Kontron.
P R E L I M I N A R Y
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Introduction CP305

1.2 Board-Specific Information

The CP305 is a CompactPCI single-board computer based on Intel’s Atom™ Processor technology and is specifically designed for use in highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications.
Some of the CP305's outstanding features are:
Intel® Atom™ Processor N270:
1.6 GHz core frequency
533 MHz FSB
437-pin µFCBGA8 package
56 kB L1 and 512 kB L2 cache on-die, running at CPU speed
945GSE and 82801GM (ICH7-M) chipset
Up to 2 GB DDR2 SDRAM memory running at 533 MHz
Integrated 3D high-performance VGA controller
Analog display support of up to 2048 x 1536 pixels at 75 Hz
DVI-D option (with 8HP version)
Two Gigabit Ethernet interfaces (82574L)
Two Serial ATA (SATA) interfaces switchable to rear I/O
One IDE Ultra ATA/100 interface
Onboard Compact Flash socket for type I and type II CompactFlash cards (True IDE with DMA) on CP305-CF module for 4HP version and CP305-HDD module for 8HP version
Six USB ports
Two Front USB 2.0
Two further Front USB 2.0 on the 8HP version
Two Rear I/O USB 2.0
Compatible with CompactPCI Specification PICMG 2.0. Rev. 3.0
1 MB onboard FWH for BIOS
Hardware Monitor (Super I/O SCH3112)
Watchdog timer
Real-time clock
Two COM ports on Rear I/O (with an optional single port on the front I/O on 8HP version)
I/O extension connectors (SATA, SDVO, USB, PS/2, LPC, IDE, COM, as well as Monitor and Control signals)
4HP or 8HP, 3U CompactPCI
P R E L I M I N A R Y
Reset push button switch (with 8HP version)
Several Rear I/O configurations
Jumperless board configuration
Power-up sequencing and in-rush current optimized design
Passive heat sink solution
•AMI BIOS
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CP305 Introduction

1.3 Optional Modules

1.3.1 CP305-HDD Module

The CP305-HDD module for the 8 HP CP305 version provides legacy PC I/O ports. It includes one digital DVI port, two USB 2.0 ports, one COM port, a PS/2 keyboard and mouse port, one IDE connector, an d one Comp actFlash socket. A SATA hard disk interface is also available for mounting a 2.5” hard disk drive.
For further information concerning the CP305-HDD module, refer to Appendix A.

1.3.2 CP305-TR Module

The Kontron CP305-TR module for the 8 HP CP305 version has been designed for use in mobile- and transportation-oriented applications where robust, mechanically secured connections are required. It includes two Fast Ethernet ports via M1 2, D-coded connectors, two USB 2.0 service ports via M8, A-coded connectors and three GPO LEDs on the front panel as well as two onboard COM ports, one onboard GPIO port, one CompactFlash socket, two onboard SATA ports for connection to external SATA devices and one CompactPCI connector for connecting the CP305-TR to the backplane.
For further information concerning the CP305-TR module, refer to Appendix B

1.3.3 CP-RIO3-04 Rear I/O Module

The CP-RIO3-04 rear I/O module has been designed for use with the CP305 board from Kontron and provides comprehensive rear I/O functionality.
For further information concerning the CP-RIO3-04 rear I/O module, refer to Appendix C.

1.4 System Relevant Information

The following system relevant information is general in nature but should still be considered when developing applications using the CP305.
Table 1-1: System Relevant Information
SUBJECT INFORMATION
System Configuration The CP305 system controller board can support up to 7 peripheral boards with 32-
bit and 33 MHz. Master/Slave Functionality The CP305 can operate only as a master board. Board Location in the System The CP305 board must be installed in a system slot of a CompactPCI backplane. Hot Swap Compatibility The CP305 supports the addition or removal of other boards whilst in a powered-
up state. Individual clocks for each slot and ENUM signal handling are in compli-
ance with the PICMG 2.1 Hot Swap specification.
P R E L I M I N A R Y
Hardware Requirements The CP305 can be installed in any CompactPCI 3U rack. Operating Systems There are various operating systems available for the CP305. For detailed infor-
mation, please contact Kontron.
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Introduction CP305
2x GbE
Intel® 82574
BIOS
Flash
Intel® Atom™
Processor
N270
VGA
Power
Supply
Graphics
Memory
Controller
Hub (GMCH)
Intel® 945GSE
533 MHz
I/O Controller
Hub
Intel® ICH7-M
Reset,
Clock
Super
I/O
Front
CPCI 33MHz/32-bit
J1
32-bit
CPCI
J2
Rear
I/O
USB
2.0
1x SATA
2 x USB
GbE
Switch
I/O Ports
E
t
h
.
Dual GbE
RJ-45
Eth.
LOGIC
HUB Link x2
LPC
2x GbE
SATA
Con.
7 Pins
IDE/CF
Ext.
32 Pins
Onboard Connector
CPU, GMCH, I/O Controller Hub
Peripheral
Front Panel Connector
DDR2 SDRAM Soldered Up to 1GB (Stacked Up to 2GB)
533 MHz, 64-bit
1x IDE
2x PCIe x1
2x USB
SDVO
COM1/2, GPIO or AC97
VGA
Switch
COM1/2
P
S
/
2
COM1
JTAG/ Debug
12 Pins
J
T
A
G
/
D
e
b
u
g
C
R
T
Rear
R
e
a
r
V
G
A
AC97
EEPROMSMBus
High Speed
I/O Ext. 40 Pins
I/O
Extension
22 Pins
1
x
S
A
T
A
,
2
x
U
S
B

1.5 Board Diagrams

The following diagrams provide additional information concerning board functionality and component layout.

1.5.1 Functional Block Diagram

Figure 1-1: CP305 Functional Block Diagram
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CP305 Introduction
CP305
LEGEND: CP305: 4HP version
General Purpose LEDs:
WD/GP (green): Watchdog or General Purpose; when lit during
power-on, it indicates a PCI reset is active.
TH/GP (green): Overtemperature Status or General Purpose;
when lit during power-on, it indicates a power failure
.
Integral Ethernet LEDs
ACT (green): Ethernet Link/Activity
SPEED (green/orange): Ethernet Speed
SPEED ON (orange): 1000 Mbit
SPEED ON (green): 100 Mbit
SPEED OFF: 10 Mbit
Note ...
If the WD/GP LED and the TH/GP LED keep flashing during BIOS initialization, a POST code is indicated.
For further information on the blinking intervals of the WD/GP LED and the TH/GP LED refer to section 2.3.1 General Purpose LED Output.

1.5.2 Front Panel

Figure 1-2: CP305 4HP Front Panel
P R E L I M I N A R Y
Note ...
For detailed information on the 8HP CP305 version, refer to Appendix A, CP305-HDD module.
ID 1035-7168, Rev. 2.0 Page 1 - 7
Introduction CP305
J11B
J9
J10
USB
USB
J11A
CompactFlash
Socket
Dual GbE
SATA
J4
Battery
Intel® Atom
Processor
N270
Intel® 945GSE
GMCH
Eth.
Contr.
DDR2
SDRAM
DDR2
SDRAM
DDR2
SDRAM
DDR2
SDRAM
VGA
GP LEDs
J6
Eth.
Contr.
JP2
ICH7-M

1.5.3 Board Layout

Figure 1-3: 4 HP CP305 Board Layout (Top View)
Figure 1-4: 4 HP CP305 Board Layout (Bottom View)
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CP305 Introduction

1.6 Technical Specification

Table 1-2: CP305 4HP Version Main Specifications
CP305 SPECIFICATIONS
CPU The CP305 supports the following microprocessor:
Intel® Atom™ Processor N270:
1.6 GHz core frequency
533 MHz FSB
437-pin µFCBGA8 package
56 kB L1 and 512 kB L2 cache on-die, running at CPU speed
Memory Main Memory:
Up to 2 GB Single-Channel soldered DDR2 SDRAM memory
533 MHz memory bus
Error Checking and Correction (ECC) not provided
Cache structure:
56 kB L1 on-die full speed processor cache
32 kB for instruction cache
24 kB for data cache
Processor and Memory
512 kB L2 on-die full speed processor cache
FLASH Memory:
1 MB FLASH for BIOS
Memory Extension:
CompactFlash socket for type I and type II CompactFlash cards
(true IDE mode)
Serial EEPROM:
24LC64 (64 kbit)
Intel® 945GSE Express GMCH
Intel® ICH7-M 82801GM I/O Controller Hub (ICH7-M)
Chipset
Mobile Intel® 945GSE Express Graphics Memory Controller Hub (945GSE Express GMCH):
Support for a single Intel® Atom™ Processor N270
64-bit AGTL/AGTL+ based System Bus interface with 533 MHz
System Memory interface with optimized support for single-channel
DDR2 SDRAM memory at 533 MHz without ECC
Integrated 2D and 3D Graphics Engines
Integrated 400 MHz RAMDAC
PCI Rev. 2.3 compliant with support for 32-bit/33 MHz PCI operations
Power management logic support
Enhanced DMA controller, interrupt controller, and timer functions
Integrated IDE controller Ultra ATA/100/66/33 and PIO mode
USB 2.0 host interface with up to six USB ports available on the CP305
SATA Host Controller with two ports, 1.5 Gbit/s transfer rate
Two of the four x1 PCI Express ports are used for Gigabit Ethernet
System Management Bus (SMBus) compatible with most I²C™ devices
Low Pin Count (LPC) interface
Firmware Hub (FWH) interface support
P R E L I M I N A R Y
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Introduction CP305
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305 SPECIFICATIONS
CompactPCI Compliant with CompactPCI Specification PICMG® 2.0 R 3.0
System master operation
32-bit / 33 MHz master interface
3.3 V or 5 V (universal PCI interface)
Rear I/O The following interfaces are routed to the Rear I/O connector J2:
COM1 and COM2 (3.3V TTL signaling)
2 x USB 2.0
VGA (analog)
2x Gigabit Ethernet
2x SATA
System Management signals
General Purpose signals
Hot Swap The CP305 is not hot-swappable but supports the addition and removal of
other boards whilst in a powered-up state. Individual clocks for each slot and Enum signal handling are in compliance with the PICMG 2.1 Hot Swap Specification.
VGA Built-in Intel 3D Graphics accelerator for enhanced graphics performance.
Supports resolutions of up to 2048 x 1536 at a 75 Hz refresh rate
Hardware motion compensation for software MPEG2 decoding
Dynamic Video Memory Technology (DVMT3.0)
Interfaces
Gigabit Ethernet Two 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces
based on the Intel® 82574L Ethernet PCI Express bus controller individually switchable to front or read I/O
Dual RJ-45 connector on the front panel
Automatic mode recognition (Auto-Negotiation)
Automatic cabling configuration recognition (Auto MDI, MDI-X)
Cabling requirement: Category 5, UTP, four-pair cabling
USB Six USB ports supporting UHCI and EHCI:
P R E L I M I N A R Y
Serial Two UARTs, 16C550 compatible.
Keyboard and Mouse Keyboard and Mouse are supported
Two USB 2.0 connectors on the front panel
Two USB 2.0 connectors on the front panel of the 8 HP version
Two USB 2.0 connectors on the rear I/O interface
COM1 available either on the front panel of the 8 HP version or on the
Rear I/O
COM2 available on Rear I/O only
USB keyboard support on 4HP and 8HP
PS/2 only with CP305-HDD module (8HP)
Page 1 - 10 ID 1035-7168, Rev. 2.0
CP305 Introduction
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305 SPECIFICATIONS
Mass Storage SATA: Integrated Serial ATA Host Controllers
Two switchable SATA ports, either:
One onboard SATA port and one SATA port on the CP305-HDD mod-
ule (8HP) for 2.5” HDD, or
Two SATA ports available on Rear I/O
Data transfer rate up to 1.5 Gbit/s
IDE Ultra ATA/100/66/33 and PIO
CompactFlash (either on 4 HP or on 8HP)
40-pin, 2.54 mm, male pinrow connector available on CP305-HDD
module (8HP)
CompactFlash:
CompactFlash socket for type I and type II CompactFlash cards
(DMA capable true IDE mode)
The CompactFlash is always configured as IDE master
Interfaces
Supports type I and II CompactFlash cards
40-pin Standard Connector (only with CP305-HDD module):
If a CompactFlash card is inserted, the drive must be configured as
slave (CF is always IDE master).
I/O extension interfaces I/O extension interfaces:
SATA
2x USB2.0
SDVO
LPC devices
PS/2
COM1
Monitor and Control signals
Front Panel Connectors VGA: 15-pin D-Sub connector
USB: two 4-pin connectors
Ethernet: two RJ-45 connectors
Onboard Connectors
Sockets
One 7-pin, L-form standard SATA connector
I/O extension connectors
CompactPCI Connector J1 and J2
CompactFlash socket for type I, II (on the CP305-CF module)
P R E L I M I N A R Y
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Introduction CP305
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305 SPECIFICATIONS
LEDs System status:
• WD/GP: green: Watchdog or General Purpose; when remains lit during power-on, it indicates PCI reset is active.
• TH/GP: green: Overtemperature Status or General Purpose; when remains lit during power-on, it indicates a power failure.
Gigabit Ethernet status:
• ACT: green: Network/Link Activity
• SPEED: green/orange: Network Speed
Watchdog Software-configurable Watchdog operating in the following modes:
Timer-only mode
Reset mode
IRQ mode
HW Monitoring
Thermal Management CPU overtemperature protection is provided by:
Dual-sta ge mode
Internal processor temperature control unit
CPU shut down via thermal monitor
Specially designed heat sink
System Monitor Hardware monitor integrated in the SCH3112 for the supervision of:
Several system power voltages
One fan speed input
One fan PWM output
Board temperature
Software BIOS AMI BIOS with 1 MB Flash memory with the following features:
QuickBoot
QuietBoot
BootBlock
LAN boot capability for diskless systems (standard PXE)
Boot from USB floppy disk drive
P R E L I M I N A R Y
Software
Operating Systems There are various operating systems available for the CP305. For detailed infor-
BIOS legacy support for USB keyboards
Plug and Play capability
BIOS parameters are saved in the EEPROM
Board serial number is saved within the EEPROM
PC Health Monitoring
mation, please contact Kontron.
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CP305 Introduction
Note ...
When a battery is installed, refer to the operational specifications of the battery as this determines the storage temperature of the CP305 (See "Battery" below).
Note ...
When additional components are installed, refer to their operational specifications as this will influence the board’s operational and storage temperat ure.
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305 SPECIFICATIONS
Mechanical 3U, 4HP, CompactPCI compliant form factor Power Consumption typ. 10 W
For further information, refer to Chapter 5.
Temperature Range Operational: 0°C to +60°C Standard
-40°C to +80°C Extended (without hard disk and in the appro­priate system environment)
Storage: -55°C to +85°C Without hard disk and without battery
-40°C to +65°C With hard disk and without battery
General
Climatic Humidity 93% RH at 40°C, non-condensing (acc. to IEC 60068-2-78) Dimensions 100 mm x 160 mm Board Weight 320 grams (4HP variants with heat sink, with front panel but without mezzanine
boards)
Battery 3.0V lithium battery for RTC with battery socket.
Recommended type: CR2025 Temperature ranges:
Operational (load): -20°C to +70°C typical (refer to the battery manufacturer’s
specifications for exact range)
Storage (no load): -55°C to +70°C typical (no discharge)
Note ...
For a description of the additional 8HP version interfaces, refer to the Techni­cal Specifications table in Appendix A, CP305-HDD module.
P R E L I M I N A R Y

1.7 Kontron Software Support

Kontron is one of the few CompactPCI and VME vendors providing inhouse support for most of the industry-proven real-time operating systems that are currently available. Due to its close relationship with the software manufacturers, Kontron is able to produce and support BSPs and drivers for the latest operating system revisions thereby taking advantage of the changes in technology.
ID 1035-7168, Rev. 2.0 Page 1 - 13
Introduction CP305

1.8 Standards

This Kontron product complies with the requirements of the following standards.
Table 1-3: Standards
TYPE ASPECT STANDARD
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 Mechanical Mechanical Dimensions IEEE 1101.10 Environmental Climatic Humidity IEC60068-2-78
(see note below)
WEEE Directive 2002/96/EC
RoHS Directive 2002/95/EC
Note ...
Kontron performs comprehensive environmental testing of its products in accor­dance with applicable standards.
Users desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be exposed to a change of temperature exceeding 1K/minute, averaged over a period of not more than five minutes. Otherwise, condensation may cause per-
P R E L I M I N A R Y
manent damage, especially when the board is powered up again. Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.
Waste electrical and electronic equipment
Restriction of the use of certain hazardous sub­stances in electrical and electronic equipment
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CP305 Introduction
In addition, boards providing ruggedized service comply with the following standards as well.
Table 1-4: Additional Standards for Boards with Ruggedized Service
TYPE ASPECT STANDARD REMARKS
Environmental Vibration
(Sinusoidal)
Single Shock IEC60068-2-27 Ruggedized version test parameters:
Permanent Shock IEC60068-2-29 Ruggedized version test parameters:
IEC60068-2-6 Ruggedized version test parameters:
• 10-300 (Hz) frequency range
• 5 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
•3 axis
• 30 (g) acceleration
• 9 (ms) shock duration half sine
• 3 number of shocks per direction (total: 18)
• 6 directions
• 5 (s) recovery time
• 15 (g) acceleration
• 11 (ms) shock duration half sine
• 500 number of shocks per direction
• 6 directions
• 5 (s) recovery time
Furthermore, boards providing ruggedized service and conformal coating comply with the fol­lowing standards as well.
T able 1-5: Add. Standards for Boards with Ruggedized Service and Conformal Coating
TYPE ASPECT STANDARD REMARKS
Railway Electromagnetic Com-
patibility (EMC)
Temperature EN50155 Class T2 Shock and Vibration EN50155 --
Climatic Humidity EN50155 --
EN50155 -­EN50121-3-2 --
P R E L I M I N A R Y
EN60373 Class 1B
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Introduction CP305

1.9 Related Publications

The following publications contain information relating to this product.
Table 1-6: Related Publications
PRODUCT PUBLICATION
CompactPCI Systems and Boards
CompactFlash Cards CF+ and CompactFlash Specification Revision 2.0 Serial ATA Serial ATA 1.0a Specification
CompactPCI Specification PICMG 2.0, Rev. 3.0 CompactPCI Hot Swap Specification PICMG 2.1 Rev. 2.0
Kontron’s CompactPCI System Manual, ID 19954
P R E L I M I N A R Y
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