Kontron CP3003-V User Manual

» User Guide «
CP3003-SA/CP3003-V
3U CompactPCI Processor Board based on
the 3
rd
Generation Intel® Core™ i7 Processor with
Doc. ID: 1052-6929, Rev. 2.0
July 29, 2013
D R A F T — F O R I N T E R N A L U S E O N L Y
If it’s embedded, it’s Kontron.
Preface CP3003-SA/CP3003-V

Revision History

Publication Title:
Doc. ID: 1052-6929
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 14-Nov-2012
2.0 Added description for the CP3003-V 29-Jul-2013
CP3003-SA/CP3003-V: 3U CompactPCI Processor Board based on the
rd
Generation Intel® Core™ i7 Processor with the Intel® QM77 Chipset
3

Imprint

Kontron Europe GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Europe GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.

Disclaimer

Copyright © 2013 Kontron AG. All rights reserve d. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to
D R A F T — F O R I N T E R N A L U S E O N L Y
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
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CP3003-SA Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables .............................................................................................................ix
List of Figures .........................................................................................................xiii
Proprietary Note .......................................................................................................xv
Trademarks ..............................................................................................................xv
Environmental Protection Statement ........................................................................xv
Explanation of Symbols ..........................................................................................xvi
For Your Safety ......................................................................................................xvii
High Voltage Safety Instructions ........................................................................xvii
Special Handling and Unpacking Instructions ...................................................xvii
General Instructions on Usage .............................................................................xviii
Two Year Warranty ..................................................................................................xix
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 3
1.3 System Expansion Capabilities ...............................................................1 - 5
1.3.1 CP3003-HDD Module (8 HP and 12 HP) ........................................1 - 5
1.3.2 CP3003-XMC Module (8 HP) .........................................................1 - 5
1.3.3 CP-RIO3-04 Rear I/O Module .........................................................1 - 5
1.3.4 SATA Flash Module ........................................................................1 - 5
1.3.5 Smart Extension Module .................................................................1 - 5
1.4 Board Diagrams ......................................................................................1 - 5
1.4.1 Functional Block Diagram ...............................................................1 - 6
1.4.2 Front Panel .....................................................................................1 - 7
1.4.3 Board Layout ..................................................................................1 - 8
1.5 Technical Specification ............................................................................1 - 9
1.6 Standards ..............................................................................................1 - 14
1.7 Related Publications .............................................................................1 - 15
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ID 1052-6929, Rev. 2.0 Page iii
Preface CP3003-SA
2. Functional Description ............................................................2 - 3
2.1 Processor .................................................................................................2 - 3
2.2 Memory ....................................................................................................2 - 4
2.3 Intel® QM77 Express Chipset .................................................................2 - 5
2.4 Timer ........................................................................................................2 - 5
2.5 Watchdog Timer ......................................................................................2 - 5
2.6 Battery .....................................................................................................2 - 6
2.7 Reset .......................................................................................................2 - 6
2.8 Flash Memory ..........................................................................................2 - 6
2.8.1 SPI Boot Flash for uEFI BIOS .........................................................2 - 6
2.8.2 SATA Flash Module (Optional) ........................................................2 - 7
2.9 8 HP Extension Module ...........................................................................2 - 7
2.10 Trusted Platform Module 1.2 ....................................................................2 - 7
2.11 Board Interfaces ......................................................................................2 - 8
2.11.1 Front Panel LEDs ............................................................................2 - 8
2.11.1.1 Watchdog and Temperature Status LEDs ...............................2 - 8
2.11.1.2 General Purpose LEDs ...........................................................2 - 9
2.11.2 DIP Switch SW1 ............................................................................2 - 10
2.11.3 USB Interfaces ..............................................................................2 - 10
2.11.3.1 Front Panel USB Connectors J5 and J6 ...............................2 - 11
2.11.4 Integrated Processor Graphics Controller .....................................2 - 11
2.11.4.1 Graphics Memory Usage ......................................................2 - 12
2.11.4.2 VGA Analog Interface and Connector J4 ..............................2 - 12
2.11.5 Serial Ports ....................................................................................2 - 12
2.11.6 Gigabit Ethernet ............................................................................2 - 13
2.11.7 SATA Interfaces .............................................................................2 - 14
2.11.7.1 SATA Connector J3 ..............................................................2 - 14
2.11.8 Debug Interface .............................................................................2 - 15
2.11.9 CompactPCI Interface ...................................................................2 - 15
2.11.9.1 Board Functionality when Installed in System Controller Slot 2 - 15
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2.11.9.2 Board Functionality when Installed in Peripheral Slot ...........2 - 15
2.11.9.3 Front/Rear I/O Configuration ................................................2 - 15
2.11.9.4 Board Insertion/Replacement under Power .........................2 - 16
2.11.9.5 Power Ramping ....................................................................2 - 16
CP3003-SA Preface
2.11.9.6 ENUM# Interrupt .................................................................. 2 - 16
2.11.10 CompactPCI Connectors J1 and J2 .............................................2 - 17
2.11.10.1 CompactPCI Connector Keying ...........................................2 - 17
2.11.10.2 CompactPCI Connectors J1 and J2 Pinouts ........................2 - 18
2.11.10.3 Optional Rear I/O Interface ..................................................2 - 21
2.11.10.4 Rear I/O Pin Description ......................................................2 - 24
3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 Initial Installation Procedures ..................................................................3 - 4
3.3 Standard Removal Procedures ...............................................................3 - 5
3.4 Insertion/Removal under Power .............................................................3 - 6
3.4.1 Replacement under Power in Peripheral Slot .................................3 - 6
3.5 Installation of CP3003-SA Peripheral Devices ........................................3 - 8
3.5.1 USB Device Installation ................................................................ 3 - 11
3.5.2 Installation of External SATA Devices ........................................... 3 - 11
3.5.3 SATA Flash Module Installation .................................................... 3 - 11
3.5.4 Smart Extension Module Installation ............................................3 - 12
3.5.5 2.5” HDD/SSD Installation ............................................................3 - 12
3.5.6 XMC Module Installation ...............................................................3 - 12
3.5.7 CFast Card Installation .................................................................3 - 16
3.5.8 Rear I/O Device Installation ..........................................................3 - 16
3.5.9 Battery Replacement ....................................................................3 - 16
3.6 Software Installation ..............................................................................3 - 17
4. Configuration ........................................................................... 4 - 3
4.1 DIP Switch Configuration ........................................................................4 - 3
4.1.1 I/O Address Map .............................................................................4 - 4
4.2 CP3003-SA-Specific Registers ...............................................................4 - 5
4.2.1 Status Register 0 (STAT0) ..............................................................4 - 5
4.2.2 Status Register 1 (STAT1) ..............................................................4 - 6
4.2.3 Control Register 0 (CTRL0) ............................................................4 - 6
4.2.4 Control Register 1 (CTRL1) ............................................................4 - 7
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Preface CP3003-SA
4.2.5 Device Protection Register (DPROT) ..............................................4 - 8
4.2.6 Reset Status Register (RSTAT) .......................................................4 - 9
4.2.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 10
4.2.8 Status Register 2 (STAT2) .............................................................4 - 11
4.2.9 Board ID High Byte Register (BIDH) .............................................4 - 11
4.2.10 Board and PLD Revision Register (BREV) ...................................4 - 12
4.2.11 Geographic Addressing Register (GEOAD) ..................................4 - 12
4.2.12 Board ID Low Byte Register (BIDL) ..............................................4 - 12
4.2.13 Watchdog Timer Control Register (WTIM) ....................................4 - 13
4.2.14 LED Configuration Register (LCFG) .............................................4 - 15
4.2.15 LED Control Register (LCTRL) .....................................................4 - 16
4.2.16 General Purpose Output Register (GPOUT) .................................4 - 17
4.2.17 General Purpose Input Register (GPIN) .......................................4 - 18
5. Power Considerations .............................................................5 - 3
5.1 System Power ..........................................................................................5 - 3
5.1.1 CP3003-SA Baseboard ...................................................................5 - 3
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units .........................................................................5 - 4
5.1.3.1 Start-Up Requirement .............................................................5 - 4
5.1.3.2 Power-Up Sequence ...............................................................5 - 4
5.1.3.3 Tolerance ................................................................................5 - 5
5.1.3.4 Regulation ...............................................................................5 - 5
5.2 Power Consumption ................................................................................5 - 6
5.3 Power Consumption of CP3003-SA Accessories ....................................5 - 8
5.4 Maximum Power Consumption of XMC Modules ....................................5 - 8
6. Thermal Considerations .........................................................6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
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6.2 Processor Thermal Monitoring .................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 3
6.2.2.1 Frequency/sVID Control .........................................................6 - 4
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CP3003-SA Preface
6.2.2.2 Clock Modulation ....................................................................6 - 4
6.2.3 Catastrophic Cooling Failure Sensor .............................................6 - 4
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
6.4 External Thermal Regulation ...................................................................6 - 5
6.4.1 Operational Limits for the CP3003-SA .................................................6 - 6
6.4.2 Peripherals ......................................................................................6 - 8
A. CP3003-HDD Module ...............................................................A - 3
A.1 Overview .................................................................................................A - 3
A.2 Technical Specifications ..........................................................................A - 3
A.3 CP3003-HDD Module Functional Block Diagram ...................................A - 5
A.4 Front Panel of the CP3003-SA with CP3003-HDD Module ....................A - 6
A.5 CP3003-HDD Module Layout ..................................................................A - 7
A.6 Module Interfaces (Front Panel and Onboard) ........................................A - 9
A.6.1 DisplayPort Interfaces .....................................................................A - 9
A.6.2 Gigabit Ethernet Interface .............................................................A - 10
A.6.3 USB Interface ...............................................................................A - 11
A.6.4 Serial Port .....................................................................................A - 11
A.6.5 CFast Card Connector ..................................................................A - 12
A.6.6 SATA Interface ..............................................................................A - 13
A.6.7 Battery ..........................................................................................A - 14
B. CP3003-XMC Module ...............................................................B - 3
B.1 Overview .................................................................................................B - 3
B.2 Technical Specifications ..........................................................................B - 3
B.3 CP3003-XMC Module Functional Block Diagram ...................................B - 4
B.4 Front Panel of the 8 HP CP3003-SA with CP3003-XMC Module ...........B - 5
B.5 CP3003-XMC Module Layout .................................................................B - 6
B.6 Module Interfaces (Onboard) ..................................................................B - 7
B.6.1 CFast Card Connector ....................................................................B - 7
B.6.2 XMC Connector ..............................................................................B - 8
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Preface CP3003-SA
C. CP-RIO3-04 Rear I/O Module ................................................. C - 3
C.1 Overview .................................................................................................C - 3
C.2 Technical Specifications .........................................................................C - 3
C.3 Front Panels ...........................................................................................C - 4
C.4 Module Layout: 4 HP and 8 HP Versions ...............................................C - 5
C.5 Module Interfaces ...................................................................................C - 6
C.5.1 USB Interfaces ...............................................................................C - 6
C.5.2 VGA Interface .................................................................................C - 6
C.5.3 Gigabit Ethernet Interface ..............................................................C - 7
C.5.4 COM Interface ................................................................................C - 8
C.5.5 Peripheral Control Interface ...........................................................C - 9
C.5.6 SATA Interfaces ............................................................................C - 10
C.5.7 Rear I/O Interface on CompactPCI Connector rJ2 .......................C - 11
D. SATA Flash Module ................................................................ D - 3
D.1 Technical Specifications .........................................................................D - 3
D.2 SATA Flash Module Layout ....................................................................D - 4
E. Smart Extension Module .........................................................E - 3
E.1 Technical Specifications .........................................................................E - 3
E.2 Smart Extension Module Layout .............................................................E - 4
E.3 Module Interfaces ................................................................................... E - 5
E.3.1 USB Interface .................................................................................E - 5
E.3.2 SATA Interface ...............................................................................E - 6
F. CP3003-V ..................................................................................F - 3
F.1 Overview ................................................................................................. F - 3
F.2 CP3003-SA vs. CP3003-V ......................................................................F - 4
F.3 Processor ................................................................................................ F - 5
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F.3.1 Integrated Processor Graphics Controller ...................................... F - 5
F.4 Functional Block Diagram ....................................................................... F - 6
F.5 Front Panel of the CP3003-V .................................................................. F - 7
F.6 Power Consumption ............................................................................... F - 8
F.7 Operational Limits for the CP3003-V ..........................................................F - 10
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CP3003-SA Preface

List of Tables

1-1 CP3003-SA Main Specifications ................................................................ 1 - 9
1-2 Standards ................................................................................................ 1 - 14
1-3 Additional Standards for Boards Ordered with Ruggedized Service ....... 1 - 15
1-4 Related Publications ................................................................................ 1 - 15
2-1 Features of the Processors Supported on the CP3003-SA ....................... 2 - 4
2-2 Watchdog and Temperature Status LEDs Function ................................... 2 - 8
2-3 General Purpose LEDs Function ............................................................... 2 - 9
2-4 POST Code Sequence ............................................................................ 2 - 10
2-5 POST Code Example .............................................................................. 2 - 10
2-6 DIP Switch SW1 Function ....................................................................... 2 - 10
2-7 USB Connectors J5 and J6 Pinout .......................................................... 2 - 11
2-8 Maximum Resolution in 3-Display Configurations ................................... 2 - 11
2-9 D-Sub VGA Connector J4 Pinout ............................................................ 2 - 12
2-10 Pinout of Dual GbE Connector J7A/B ...................................................... 2 - 13
2-11 SATA Connector J3 Pinout ...................................................................... 2 - 14
2-12 CompactPCI Connector J1 System Controller Slot Pinout ...................... 2 - 18
2-13 CompactPCI Connector J1 Peripheral Slot Pinout .................................. 2 - 19
2-14 64-bit CompactPCI Connector J2 Pinout (CP3003-SA Front I/O Vers.) .. 2 - 20 2-15 Rear I/O CompactPCI Connector J2 Pinout (CP3003-SA Rear I/O Vers.) 2 - 22
2-16 Rear I/O Signal Description ..................................................................... 2 - 23
2-17 GPIO Signal Description .......................................................................... 2 - 23
2-18 COMA and COMB Signal Description ..................................................... 2 - 24
2-19 GPIO Signal Description .......................................................................... 2 - 25
2-20 VGA Signal Description ........................................................................... 2 - 25
2-21 Gigabit Ethernet Signal Description ......................................................... 2 - 26
2-22 SATA Signal Description .......................................................................... 2 - 27
2-23 USB Signal Description ........................................................................... 2 - 27
2-24 Power Supply and Power Management Signal Description .................... 2 - 28
4-1 DIP Switch SW1 Functionality ................................................................... 4 - 3
4-2 I/O Address Map ........................................................................................ 4 - 4
4-3 Status Register 0 (STAT0) ......................................................................... 4 - 5
4-4 Status Register 1 (STAT1) ......................................................................... 4 - 6
4-5 Control Register 0 (CTRL0) ....................................................................... 4 - 6
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Preface CP3003-SA
4-6 Control Register 1 (CTRL1) ....................................................................... 4 - 7
4-7 Device Protection Register (DPROT) ......................................................... 4 - 8
4-8 Reset Status Register (RSTAT) .................................................................. 4 - 9
4-9 Board Interrupt Configuration Register (BICFG) ...................................... 4 - 10
4-10 Status Register 2 (STAT2) ........................................................................ 4 - 11
4-11 Board ID High Byte Register (BIDH) ........................................................ 4 - 11
4-12 Board and PLD Revision Register (BREV) .............................................. 4 - 12
4-13 Geographic Addressing Register (GEOAD) ............................................. 4 - 12
4-14 Board ID Low Byte Register (BIDL) ......................................................... 4 - 12
4-15 Watchdog Timer Control Register (WTIM) ............................................... 4 - 14
4-16 LED Configuration Register (LCFG) ........................................................ 4 - 15
4-17 LED Control Register (LCTRL) ................................................................ 4 - 16
4-18 General Purpose Output Register (GPOUT) ............................................ 4 - 17
4-19 General Purpose Input Register (GPIN) .................................................. 4 - 18
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics .... ................................................................. 5 - 5
5-4 CP3003-SA in EFI Shell ............................................................................. 5 - 7
5-5 CP3003-SA with Win. 7 and Processor and Graphics in Idle State ........... 5 - 7

5-6 CP3003-SA with Win. 7 and Max. Proc. Workload and Basic Graph. Oper. 5 - 7

5-7 CP3003-SA with Win. 7 and Max. Processor and Graphics Workload ...... 5 - 7
5-8 Power Consumption of CP3003-SA Accessories ...................................... 5 - 8
5-9 XMC Module Current ................................................................................. 5 - 8
A-1 CP3003-HDD Module Specifications ........................................................ A - 3
A-2 DisplayPort Connectors J1 and J2 Pinout ................................................. A - 9
A-3 Gigabit Ethernet Connector J5 Pinout ..................................................... A - 10
A-4 USB Connector J7 Pinout ........................................................................ A - 11
A-5 Serial Port Connector J8 Pinout ............................................................... A - 11
A-6 CFast Connector J3 Pinout ..................................................................... A - 12
A-7 SATA Connector J6/J2 Pinout ................................................................. A - 13
B-1 CP3003-XMC Module Specifications ........................................................ B - 3
D R A F T — F O R I N T E R N A L U S E O N L Y
B-2 CFast Connector J2 Pinout ....................................................................... B - 7
B-3 XMC Connector J1 Pinout ......................................................................... B - 8
C-1 CP-RIO3-04 Rear I/O Module Main Specifications ................................... C - 3
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CP3003-SA Preface
C-2 USB Con. J11 and J12 Pinout ................................................................... C - 6
C-3 D-Sub VGA Connector J7 Pinout .............................................................. C - 6
C-4 Dual Gigabit Ethernet Connector J10A/B Pinout ....................................... C - 7
C-5 COM Connectors J2a (COMA) and J3a (COMB) Pinout ........................... C - 8
C-6 Serial Port Con. J2 (COMA) and J3 (COMB) Pinout ................................. C - 9
C-7 Peripheral Connector J13 Pinout ............................................................... C - 9
C-8 SATA Connectors J5 and J6 Pinout ......................................................... C - 10
C-9 Rear I/O CompactPCI Connector rJ2 Pinout ........................................... C - 12
C-10 Rear I/O Signal Description ..................................................................... C - 13
D-1 SATA Flash Module Specifications ............................................................ D - 3
E-1 Smart Extension Module Specifications .................................................... E - 3
E-2 USB Connector J2 Pinout .......................................................................... E - 5
E-3 SATA Connector J1 Pinout ........................................................................ E - 6
F-1 CP3003-SA vs. CP3003-V ........................................................................ F - 4
F-2 Features of the Intel® Celeron® 807UE Processor ................................... F - 5
F-3 Maximum Resolution in 3-Display Configurations ..................................... F - 5
F-4 CP3003-V in EFI Shell ............................................................................... F - 9
F-5 CP3003-V with Win. 7 and Processor and Graphics in Idle State ............. F - 9

F-6 CP3003-V with Win. 7 and Max. Proc. Workload and Basic Graph. Oper. F - 9

F-7 CP3003-V with Win. 7 and Max. Processor and Graphics Workload ........ F - 9
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