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» User Guide «
CP3002-RC/CP3002-RA
3U CompactPCI Processor Board based on
the Intel® Core™ i7 Processor with
the Intel® QM57 Chipset
Doc. ID: 1039-3625, Rev. 1.0
October 8, 2010
P R E L I M I N A R Y
If it’s embedded, it’s Kontron.
Page 2
Preface CP3002-RC/CP3002-RA
Revision History
Publication Title:
Doc. ID: 1039-3625
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 8-Oct-2010
CP3002-RC/CP3002-RA: 3U CompactPCI Processor Board based on the
Intel® Core™ i7 Processor with the Intel® QM57 Chipset
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 sales@kontron.com
D - 87600 Kaufbeuren Germany
P R E L I M I N A R Y
For further information about other Kontron products, please visit our Internet web site:
www.kontron.com.
Disclaimer
Copyright © 2010 Kontron AG. All rights reserve d. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.
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CP3002-RC/CP3002-RA Preface
Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ............................................................................................................vii
List of Figures ...........................................................................................................ix
Proprietary Note ........................................................................................................xi
Trademarks ...............................................................................................................xi
Environmental Protection Statement .........................................................................xi
Explanation of Symbols ...........................................................................................xii
For Your Safety .......................................................................................................xiii
High Voltage Safety Instructions .........................................................................xiii
Special Handling and Unpacking Instructions ....................................................xiii
General Instructions on Usage ...............................................................................xiv
Two Year Warranty ...................................................................................................xv
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 4
1.3 System Expansion Capabilities ...............................................................1 - 4
1.3.1 Serial ATA Flash Module ................................................................1 - 4
1.4 Board Diagrams ......................................................................................1 - 4
1.4.1 Functional Block Diagram ...............................................................1 - 5
1.4.2 CP3002-RA Front Panel .................................................................1 - 6
1.4.3 Board Layout ..................................................................................1 - 7
1.5 Technical Specification ............................................................................1 - 8
1.6 Standards for the CP3002-RC ..............................................................1 - 12
1.7 Standards for the CP3002-RA ...............................................................1 - 13
1.8 Related Publications .............................................................................1 - 14
2. Functional Description ........................................................... 2 - 3
P R E L I M I N A R Y
2.1 Processor ................................................................................................2 - 3
2.2 Memory ...................................................................................................2 - 4
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Preface CP3002-RC/CP3002-RA
2.3 Intel® QM57 Express Chipset .................................................................2 - 4
2.4 Timer ........................................................................................................2 - 5
2.5 Watchdog Timer ......................................................................................2 - 5
2.6 Battery .....................................................................................................2 - 5
2.7 Reset .......................................................................................................2 - 5
2.8 FLASH Memory .......................................................................................2 - 6
2.8.1 SPI FLASH for uEFI BIOS ..............................................................2 - 6
2.8.2 Serial ATA Flash Module (Optional) ................................................2 - 6
2.9 Trusted Platform Module 1.2 (On Request) .............................................2 - 6
2.10 Board Interfaces ......................................................................................2 - 7
2.10.1 Front Panel LEDs ............................................................................2 - 7
2.10.2 USB Interfaces ................................................................................2 - 8
2.10.3 Integrated Graphics Controller ........................................................2 - 9
2.10.3.1 Graphics Memory Usage ........................................................2 - 9
2.10.4 Serial Ports ......................................................................................2 - 9
2.10.5 Gigabit Ethernet Interfaces ...........................................................2 - 10
2.10.6 Serial AT A Interface .......................................................................2 - 10
2.10.7 GPI and GPO Signals ...................................................................2 - 10
2.10.8 Debug Interface .............................................................................2 - 10
2.10.9 CompactPCI Bus Interface ............................................................2 - 11
2.10.10CompactPCI Rear I/O Interface ....................................................2 - 11
2.10.10.1 CompactPCI Connectors J1 and J2 .....................................2 - 12
2.10.10.2 CompactPCI Connector Keying ............................................2 - 12
2.10.10.3 CompactPCI Connectors J1 and J2 Pinouts ........................2 - 13
P R E L I M I N A R Y
2.10.10.4 Rear I/O Pin Description .......................................................2 - 15
2.10.11 CompactPCI Grounding Configuration ..........................................2 - 18
3. Installation ................................................................................3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 Initial Installation Procedures for the CP3002-RC ................................................3 - 4
3.3 Standard Removal Procedures for the CP3002-RC ................................3 - 6
3.4 Initial Installation Procedures for the CP3002-RA ...................................3 - 7
3.5 Standard Removal Procedures for the CP3002-RA ................................3 - 8
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CP3002-RC/CP3002-RA Preface
3.6 Hot Swap Procedures ............................................................................. 3 - 8
3.7 Installation of CP3002-RC/CP3002-RA Peripheral Devices ...................3 - 8
3.7.1 SATA Flash Module Installation ....................................................3 - 10
3.7.2 Rear I/O Device Installation ..........................................................3 - 10
3.8 Software Installation ..............................................................................3 - 10
4. Configuration ........................................................................... 4 - 3
4.1 Jumper Description .................................................................................4 - 3
4.1.1 COMB (RS-422) Termination Jumper Settings (JP1 and JP2) ....... 4 - 3
4.1.2 uEFI BIOS Configuration Jumper Settings (JP3 and JP4) ............4 - 3
4.2 I/O Address Map .....................................................................................4 - 4
4.3 CP3002-RC/CP3002-RA-Specific Registers ...........................................4 - 5
4.3.1 Status Register 0 (STAT0) ..............................................................4 - 5
4.3.2 Status Register 1 (STAT1) ..............................................................4 - 6
4.3.3 Control Register 0 (CTRL0) ............................................................4 - 7
4.3.4 Control Register 1 (CTRL1) ............................................................4 - 7
4.3.5 Device Protection Register (DPROT) .............................................4 - 8
4.3.6 Reset Status Register (RSTAT) ......................................................4 - 9
4.3.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 10
4.3.8 Status Register 2 (STAT2) ............................................................ 4 - 11
4.3.9 Board ID High Byte Register (BIDH) ............................................. 4 - 11
4.3.10 Board and PLD Revision Register (BREV) ................................... 4 - 11
4.3.11 Geographic Addressing Register (GEOAD) .................................4 - 12
4.3.12 Watchdog Timer Control Register (WTIM) ...................................4 - 13
4.3.13 Board ID Low Byte Register (BIDL) ..............................................4 - 15
4.3.14 Debug LED Configuration Register (DLCFG) ...............................4 - 16
4.3.15 Debug LED Control Register (DLCTRL) .......................................4 - 17
P R E L I M I N A R Y
4.3.16 General Purpose Output Register (GPOUT) ................................4 - 18
4.3.17 General Purpose Input Register (GPIN) .......................................4 - 18
5. Power Considerations ............................................................ 5 - 3
5.1 System Power .........................................................................................5 - 3
5.1.1 CP3002-RC/CP3002-RA Baseboard ..............................................5 - 3
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Preface CP3002-RC/CP3002-RA
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units .........................................................................5 - 4
5.1.3.1 Start-Up Requirement .............................................................5 - 4
5.1.3.2 Power-Up Sequence ...............................................................5 - 4
5.1.3.3 Regulation ...............................................................................5 - 5
5.2 Power Consumption ................................................................................5 - 6
5.2.1 Power Consumption of the CP3002-RC/CP3002-RA Accessories..5 - 8
5.2.2 Power Consumption of the Gigabit Ethernet Controller ..................5 - 8
5.3 Start-Up Currents of the CP3002-RC/CP3002-RA ..................................5 - 8
6. Thermal Considerations .........................................................6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
6.2 Processor Thermal Monitoring .................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 4
6.2.3 Frequency/VID Control ...................................................................6 - 4
6.2.4 Clock Modulation .............................................................................6 - 4
6.2.5 Catastrophic Cooling Failure Sensor ..............................................6 - 5
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
6.4 Thermal Characteristics for the CP3002-RC ...........................................6 - 5
6.5 External Thermal Regulation of the CP3002-RA .....................................6 - 7
6.5.1 Operational Limits for the CP3002-RA .................................................6 - 9
6.5.2 Peripherals ......................................................................................6 - 9
P R E L I M I N A R Y
A. SATA Flash Module ................................................................ A - 3
A.1 Technical Specifications .........................................................................A - 3
A.2 SATA Flash Module Layout ....................................................................A - 4
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CP3002-RC/CP3002-RA Preface
List of Tables
1-1 CP3002-RC/CP3002-RA Main Specifications ........................................... 1 - 8
1-2 Standards for the CP3002-RC ................................................................. 1 - 12
1-3 Standards for the CP3002-RA ................................................................. 1 - 13
1-4 Related Publications ................................................................................ 1 - 14
2-1 Features of the Processor Supported on the CP3002-RC/CP3002-RA .... 2 - 4
2-2 Debug LEDs’ Function ............................................................................... 2 - 7
2-3 POST Code Sequence .............................................................................. 2 - 8
2-4 POST Code Example ................................................................................ 2 - 8
2-5 CompactPCI Bus Connector J1 System Controller Slot Pinout ............... 2 - 13
2-6 Rear I/O CompactPCI Bus Connector J2 Pinout ..................................... 2 - 14
2-7 COMA and COMB Signal Description ..................................................... 2 - 15
2-8 Gigabit Ethernet Signal Description ......................................................... 2 - 16
2-9 Serial ATA Signal Description .................................................................. 2 - 17
2-10 USB Signal Description ........................................................................... 2 - 17
2-11 VGA Signal Description ........................................................................... 2 - 17
2-12 GPI/GPO Signal Description ................................................................... 2 - 18
2-13 Power Signal Description ........................................................................ 2 - 18
4-1 JP1 Jumper Setting for RS-422 RXD Termination (COMB) ...................... 4 - 3
4-2 JP2 Jumper Setting for RS-422 TXD Termination (COMB) ....................... 4 - 3
4-3 uEFI BIOS Boot Settings Jumper (JP3) .................................................... 4 - 3
4-4 uEFI BIOS Boot Configuration Jumper (JP4) ............................................ 4 - 3
4-5 I/O Address Map ........................................................................................ 4 - 4
4-6 Status Register 0 (STAT0) ......................................................................... 4 - 5
4-7 Status Register 1 (STAT1) ......................................................................... 4 - 6
4-8 Control Register 0 (CTRL0) ....................................................................... 4 - 7
4-9 Control Register 1 (CTRL1) ....................................................................... 4 - 7
P R E L I M I N A R Y
4-10 Device Protection Register (DPROT) ........................................................ 4 - 8
4-11 Reset Status Register (RSTAT) ................................................................. 4 - 9
4-12 Board Interrupt Configuration Register (BICFG) ..................................... 4 - 10
4-13 Status Register 2 (STAT2) ....................................................................... 4 - 11
4-14 Board ID High Byte Register (BIDH) ....................................................... 4 - 11
4-15 Board and PLD Revision Register (BREV) .............................................. 4 - 11
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Preface CP3002-RC/CP3002-RA
4-16 Geographic Addressing Register (GEOAD) ............................................. 4 - 12
4-17 Watchdog Timer Control Register (WTIM) ............................................... 4 - 14
4-18 Board ID Low Byte Register (BIDL) ......................................................... 4 - 15
4-19 Debug LED Configuration Register (DLCFG) .......................................... 4 - 16
4-20 Debug LED Control Register (LCTRL) ..................................................... 4 - 17
4-21 General Purpose Output Register (GPOUT) ............................................ 4 - 18
4-22 General Purpose Input Register (GPIN) .................................................. 4 - 18
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 CP3002-RC/-RA in EFI Shell ..................................................................... 5 - 7
5-4 CP3002-RC/-RA with Win. XP and Processor and Graphics in Idle State.. 5 - 7 5-5 CP3002-RC/-RA with Win. XP and Typ. Proc. and Graph. Contr. Workload 5 - 7 5-6 CP3002-RC/-RA with Win. XP and Max. Processor and Graph. Workload 5 - 7
5-7 Power Consumption of CP3002-RC/CP3002-RA Accessories .................. 5 - 8
5-8 Power Consumption of the Gigabit Ethernet Controller ............................ 5 - 8
5-9 Start-Up Currents of the CP3002-RC/CP3002-RA ..................................... 5 - 8
6-1 Maximum Reference Point Temperature at 105°C CPU Die Temperature 6 - 6
A-1 SATA Flash Module Specifications ............................................................ A - 3
P R E L I M I N A R Y
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CP3002-RC/CP3002-RA Preface
List of Figures
1-1 CP3002-RC/CP3002-RA Functional Block Diagram ............................... 1 - 5
1-2 CP3002-RA Front Panel .......................................................................... 1 - 6
1-3 CP3002-RC/CP3002-RA Board Layout – Top View ............................... 1 - 7
1-4 CP3002-RC/CP3002-RA Board Layout – Bottom View ........................... 1 - 7
2-1 CPCI Connectors J1/J2 ......................................................................... 2 - 12
3-1 CP3002-RC with SATA Flash Module ...................................................... 3 - 9
3-2 CP3002-RA with SATA Flash Module ...................................................... 3 - 9
6-1 Position of the Reference Points on the CP3002-RC .............................. 6 - 6
6-2 CP3002-RA with i7-620LE, 2.0 GHz ........................................................ 6 - 9
A-1 SATA Flash Module Layout (Bottom View) .............................................. A - 4
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CP3002-RC/CP3002-RA Preface
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
Kontron, the PEP logo and, if occurring in this manual, “CXM” are tr ademarks owned by
Kontron, Kaufbeuren (Germany). In addition, this document may include names, company
logos and trademarks, which are registered trademarks and, therefore, proprietary to their
respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.
P R E L I M I N A R Y
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Preface CP3002-RC/CP3002-RA
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
P R E L I M I N A R Y
Page xii ID 1039-3625, Rev. 1.0
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CP3002-RC/CP3002-RA Preface
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features
necessary to ensure its compliance with electrical safety requirements. It was also designed
for a long fault-free life. However, the life expectancy of your product can be drastically reduced
by improper treatment during unpacking and installation. The refore, in the interest of your o wn
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.
P R E L I M I N A R Y
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s
on the board.
ID 1039-3625, Rev. 1.0 Page xiii
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Preface CP3002-RC/CP3002-RA
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.
Special care is necessary when handling or unp acking the product. Please co nsult the special
handling and unpacking instruction on the previous page of this manual.
P R E L I M I N A R Y
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CP3002-RC/CP3002-RA Preface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence , improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or parts thereof altered,
defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of p urchase, together with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).
as described in the following. However , no other warranties that may be granted or
Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kon tron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally o r in any other form, written
or electronically transmitted, without the company’s consent.
P R E L I M I N A R Y
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CP3002-RC/CP3002-RA Introduction
Chapter 1
1
Introduction
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P R E L I M I N A R Y
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Introduction CP3002-RC/CP3002-RA
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CP3002-RC/CP3002-RA Introduction
1. Introduction
1.1 Board Overview
The CP3002-RC/CP3002-RA is a highly integrated 3U CompactPCI system controller board
based on the multi-chip Intel® Core™ i7 processor combined with the mobile Intel® QM57
Express chipset.
The board supports the Intel® Core™ i7-620LE processor in 32 nm technology with 64 kB L1
cache, 256 kB L2 cache and 4 MB L3 cache in a BGA package with 2.0 GHz frequency. The
processor and the memory are soldered on the CP3002-RC/CP3002-RA which results in higher Mean Time Between Failures (MTBF) and a significant improvement in cooling.
The CP3002-RC/CP3002-RA includes up to 8 GB, dual-channel Double Data Rate (DDR3)
memory with Error Checking and Correcting (ECC) running at 1066 MHz. The graphics controller and the memory controller are integrated in the processor.
The CP3002-RC/CP3002-RA provides support for up to 32 GB SATA NAND Flash memory
(SSD).
The board also includes one Quad Gigabit Ethernet controller, Intel® 82580EB, utilizing a x4
lane PCI Express interconnection to the processor and providing four 10Base-T/100Base-TX/
1000Base-T Ethernet interfaces to the rear I/O.
The CP3002-RC/CP3002-RA comes with three Serial ATA interfaces with RAID support, one
for the SATA Flash module, and two on the rear I/O as well as one high-resolution graphics
interface (VGA). In addition, two USB 2.0 ports are available on the rear I/O. Further interfaces
include two serial ports on the rear I/O, one RS-232 port and one RS-422/RS-232 port.
The board supports a configurable 32-bit, 33/66 MHz PCI CompactPCI interface.
The CP3002-RC/CP3002-RA further provides safety and security features via a Trusted Platform
Module (TPM) 1.2 on request.
The CP3002-RC is conductive-cooled, has an extended operating temperature range and is
ruggedized for high shock and vibration environments. The board is also available as a rugged,
air-cooled version, CP3002-RA, providing a heat sink optimized for forced air cooling and a
front panel.
Designed for stability , the board fits into applications situated in industrial environments, including
I/O intensive applications where only one slot is available for the CPU, ma king it a perfect core
technology for long-life applications. Components with high temperature t olerance have been
selected from embedded technology programs, and therefore offer long-term availability.
The board is offered with various Board Support Packages including Windows and Linux
operating systems. For further information concerning the operating systems available for the
CP3002-RC/CP3002-RA
,
please contact Kontron.
P R E L I M I N A R Y
ID 1039-3625, Rev. 1.0 Page 1 - 3
Page 20
Introduction CP3002-RC/CP3002-RA
1.2 Board-Specific Information
The CP3002-RC/CP3002-RA is a CompactPCI single-board computer based on the Intel®
Core™ i7 processor and specifically designed for use in highly integrated platforms with solid
mechanical interfacing for a wide range of industrial environment applications.
Some of the CP3002-RC/CP3002-RA's outstanding features are:
• Support for the Intel® Core™ i7-620LE (LV) processor, 2.0 GHz
• Intel® QM57 Express chipset
• Up to 8 GB, dual-channel, DDR3 SDRAM memory with ECC running at 1066 MHz
• Integrated 3D high-performance graphics controller with one high-resolution graphics interfaces (VGA)
• 32-bit, 33/66 MHz PCI CompactPCI interface for support of up to four peripheral slots
(4x REQ/GNT signals)
• One Quad Gigabit Ethernet controller , Intel® 82580EB, providing four 10Base-T/100BaseTX/1000Base-T Ethernet interfaces on the rear I/O
• Three Serial ATA interfaces with SATA RAID 0/1/5 support:
• One onboard Serial ATA interface
• Two Serial ATA interfaces on the rear I/O
• Socket for one Serial ATA Flash module (SSD)
• Two USB 2.0 ports on the rear I/O
• Two serial ports on the rear I/O:
• One RS-232 serial port
• One RS-422/RS-232 serial port
• TCG 1.2 compliant Trusted Platform Module (TPM), on request
• Two SPI Flash chips for redundant uEFI BIOS
• Watchdog timer
• Five general purpose inputs (GPI) and three general purpose outputs (GPO) on rear I/O
• Real-time clock (RTC)
• 4HP, 3U CompactPCI
• Rugged, conductive-cooled version with heat spreader or rugged, air-cooled version with
heat sink for forced airflow cooling
• Rear I/O on the CompactPCI connector J2
• AMI Aptio®, a uEFI-compliant platform firmware
P R E L I M I N A R Y
1.3 System Expansion Capabilities
1.3.1 Serial ATA Flash Module
The CP3002-RC/CP3002-RA provides support for up to 32 GB of Serial AT A Flash memory in
combination with an optional Serial ATA Flash module, which is connected to an onboard extension connector. For further information concerning the Serial ATA Flash module, please refer to Appendix A.
1.4 Board Diagrams
The following diagrams provide additional information concerning board functionality and
component layout.
Page 1 - 4 ID 1039-3625, Rev. 1.0
Page 21
CP3002-RC/CP3002-RA Introduction
Intel®
QM57
Debug
LEDs
FPGA
Board
Control
CompactPCI
Connector
SFF
XDP
Debug
SPI
EEPROM
3.3V and 5V
1st
uEFI BIOS
FLASH
DDR3 w ECC
Bank A
soldered
DDR3 w ECC
Bank B
soldered
Intel®
Core™ i7
BGA
DDR3 DDR3
DMI
1066 MHz
SATA Flash
Module
DMI
LPC
2x
SATA
FDI
FDI
2x
SATA
SATA
TPM
TPM (on request)
32-bit, 33/66 MHz PCI
4x REQ/GNT
2x
USB
VGA
CRT
Dual
UART
SMBus
GPIO
TTL
2x
USB
VGA
CRT
PCIe
PCIe
x4
x1
Diode
Switch
Back-up
Voltage
RTC
Onboard
Power Supplies
DC/DC etc.
2nd
uEFI BIOS
FLASH
RS-232
RS-422
RS-232
COMB
RS-422 or
RS-232
COMA
RS-232
USB
Power
2x
USB
power
10Base-T/100Base-TX/1000Base-T
PCIe to
PCI bridge
Intel
Quad GbE
82580EB
COPPER
COPPER COPPER
COPPER
5x GPI
3x GPO
1.4.1 Functional Block Diagram
Figure 1-1: CP3002-RC/CP3002-RA Functional Block Diagram
P R E L I M I N A R Y
ID 1039-3625, Rev. 1.0 Page 1 - 5
Page 22
Introduction CP3002-RC/CP3002-RA
3
2
1
0
1.4.2 CP3002-RA Front Panel
Figure 1-2: CP3002-RA Front Panel
Legend:
Debug LEDs:
DLED0 (red/green): Debug LED 0 + POST
DLED1 (red/green): Debug LED 1 + POST
DLED2 (red/green): Debug LED 2 + POST
DLED3 (red/green): Debug LED 3 + POST
P R E L I M I N A R Y
Page 1 - 6 ID 1039-3625, Rev. 1.0
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CP3002-RC/CP3002-RA Introduction
GbE
Contr.
J2
J1
Intel® Core™i7
CPUGMCH
Intel® QM57
DDR3 Memory
J4
1
2
33
34
SA TA
Flash
Module
J3
21
1112
DDR3 Memory
J6
DLED 0
DLED 1
DLED 2
DLED 3
JP2
JP1
JP4JP3
1.4.3 Board Layout
Figure 1-3: CP3002-RC/CP3002-RA Board Layout – Top View
Figure 1-4: CP3002-RC/CP3002-RA Board Layout – Bottom View
P R E L I M I N A R Y
ID 1039-3625, Rev. 1.0 Page 1 - 7
Page 24
Introduction CP3002-RC/CP3002-RA
1.5 Technical Specification
Table 1-1: CP3002-RC/CP3002-RA Main Specifications
FEATURES SPECIFICATIONS
CPU The CP3002-RC/CP3002-RA supports the following microprocessor:
• Intel® Core™ i7-620LE (LV) processor, 2.0 GHz, 4 MB L3 cache
Further processor features:
• Two execution cores
• Intel® Hyper-Threading Technology (Intel® HT Technology)
• Intel® 64 Architecture
• Intel® Turbo Boost Technology
• Intel® Intelligent Power Sharing (IPS)
• System Memory interface with optimized support for dual-channel
DDR3 SDRAM memory at 1066 MHz with ECC
• Integrated 2D and 3D Graphics Engines
• DMI and FDI interfaces to the Intel® QM57 chipset
• Two x8 PCI Express 2.0 ports operating at 2.5 GT/s
Please contact Kontron for further information concerning the suitability of
other Intel processors for use with the CP3002-RC/CP3002-RA.
Memory Main Memory:
• Up to 8 GB, dual-channel DDR3 SDRAM memory with ECC running at
Processor and Memory
Intel® QM57 Mobile Intel® QM57 Express Chipset:
P R E L I M I N A R Y
Chipset
1066 MHz
Cache Structure:
• 64 kB L1 cache for each core
• 32 kB instruction cache
• 32 kB data cache
• 256 kB L2 shared instruction/data cache for each core
• 4 MB L3 shared instruction/data cache shared between both cores
FLASH Memory:
• Two redundant SPI Flash chips (2 x 8 MB) for uEFI BIOS
• Up to 32 GB NAND Flash via an onboard Serial ATA Flash module
(SSD)
Serial EEPROM with 64 kbit
• Two x4 or eight x1 PCI Express 2.0 ports operating at 2.5 GT/s (only one
x4 PCI Express port is used)
• SATA host controller with six ports, 3 Gbit/s data transfer rate and
RAID 0/1/5/10 support (only three ports are used, thus only RAID
0/1/5 support is available on the board)
• USB 2.0 host interface with up to 14 USB ports available (only two ports
are used)
• SPI Flash interface support
• Low Pin Count (LPC) interface
• PCI interface, 32-bit/33 MHz (not used)
• Power management logic support
• Enhanced DMA controller, interrupt controller, and timer functions
• System Management Bus (SMBus) compatible with most I²C™ devices
• DMI and FDI interfaces to the processor
• High Definition Audio (HDA) interface (not used)
• Analog display port
• Three digital display ports (not used)
• Integrated RTC
Page 1 - 8 ID 1039-3625, Rev. 1.0
Page 25
CP3002-RC/CP3002-RA Introduction
Note ...
To operate the CP3002-RC/CP3002-RA, 3U CompactPCI backplane with maximum five slots and rear I/O support on the system
slot is required.
Table 1-1: CP3002-RC/CP3002-RA Main Specifications (Continued)
FEATURES SPECIFICATIONS
Graphics controller High-performance 3D graphics controller integrated in the processor:
• Supports resolutions up to 2048 x 1536 pixels @ 60 Hz
• Dynamic Video Memory Technology (DVMT)
Controller
Integrated
CompactPCI
Compliant with CompactPCI Specification PICMG
• System controller operation
• 32-bit, 33 /66 MHz PCI master interface with dedicated PCIe-to-PCI
bridge
• 3.3 V or 5 V signaling levels (universal signaling support)
• Support for up to four peripheral slots (4x REQ/GNT signals)
2.0 R 3.0:
Interfaces
Rear I/O The following interfaces are routed to the rear I/O CompactPCI connector J2:
• 1 x COMA (RS-232 signaling)
• 1 x COMB (RS-422/RS-232 signaling)
• 2 x USB 2.0
• 1 x VGA analog port
• 4 x 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces
• 2 x SATA
• 5 x GPIs and 3x GPOs (LVTTL signaling)
• Back-up voltage (3.3 V)
Gigabit Ethernet
Up to four 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces
based on the Intel® 82580EB Quad Gigabit Ethernet controller:
• Four ports on the rear I/O
• Automatic mode recognition (Auto-Negotiation)
• Automatic cabling configuration recognition (Auto-MDI/X)
USB
Serial Two 16C550-compatible UARTs (RS-232/RS-422 signaling):
Interfaces
Two USB 2.0 ports on the rear I/O interface
• One RS-232 port on the rear I/O, COMA
• One RS-422/RS-232 port on the rear I/O, COMB
Serial ATA Serial ATA Host Controllers integrated in the Intel® QM57 chipset:
• Provide support for three SATA ports, one onboard and two on rear I/O
• Data transfer rates up to 300 MB/s
• High-performance RAID 0/1/5 functionality on all SATA ports
P R E L I M I N A R Y
Onboard Connectors • One 34-pin extension connector, J3, for SATA Flash module (SSD)
• JTAG connector, J4
Sockets
Debug LEDs Debug LEDs:
• XDP-SFF (debug) connector, J6
• CompactPCI Connectors J1 and J2
• DLED0-3 (red/green): Onboard LEDs for debugging purposes
LEDs
ID 1039-3625, Rev. 1.0 Page 1 - 9
The DLEDs are located on the rear side of the board.
On the CP3002-RA, the DLEDs are visible on the front panel.
Page 26
Introduction CP3002-RC/CP3002-RA
Table 1-1: CP3002-RC/CP3002-RA Main Specifications (Continued)
FEATURES SPECIFICATIONS
Watchdog Timer • Software-configurable, two-stage Watchdog with programmable timeout
ranging from 125 ms to 4096 s in 16 steps
• Serves for generating IRQ or hardware reset
System Timer
Timer
Thermal Management CPU and board overtemperature protection is provided by:
• The Intel® QM57 chipset contains three 8254-style counters which have
fixed uses
• In addition to the three 8254-style counters, the Intel® QM57 chipset in-
cludes eight individual high-precision event timers that may be used by
the operating system. They are implemented as a single counter each
with its own comparator and value register.
• Temperature sensors integrated in Intel® Core™ i7 processor:
• Two temperature sensors for monitoring the processor cores
• One temperature sensor for monitoring the graphics controller and
the memory controller
• One temperature sensor integrated in the Intel® QM57 chipset for mon-
System Management
TPM Trusted Platform Module (TPM) 1.2 for enhanced hardware- and software-
Security
uEFI BIOS AMI Aptio®, AMI’s next-generation BIOS firmware based on the uEFI Specifi-
itoring the chipset
• Specially designed heat sinks
based data and system security (on request)
cation and the Intel Platform Innovation Framework for EFI.
• LAN boot capability for diskless systems (standard PXE)
• Redundant image; automatic fail-safe recovery in case of a damaged
image
• Non-volatile storage of setting in the SPI Flash (battery only required for
the RTC)
• Compatibility Support Module (CSM) providing legacy BIOS compatibil-
Software
ity based on AMIBIOS8
• Command shell for diagnostics and configuration
• EFI shell commands executable from mass storage device in a Pre-OS
environment (open interface)
P R E L I M I N A R Y
Operating Systems
The board is offered with various Board Support Packages including Windows
and Linux operating systems. For further information concerning the operating
systems available for the CP3002-RC/CP3002-RA, please contact Kontron.
Page 1 - 10 ID 1039-3625, Rev. 1.0
Page 27
CP3002-RC/CP3002-RA Introduction
Note ...
When additional components are installed, refer to their operational specifications as this will influence the operational and storage temperature of the CP3002-RC/CP3002-RA.
Table 1-1: CP3002-RC/CP3002-RA Main Specifications (Continued)
FEATURES SPECIFICATIONS
Mechanical 3U, 4HP, CompactPCI-compliant form factor
Power Consumption See Chapter 5 for details.
Temperature Ranges Operational: -40°C to +85°C Extended without TPM (CP3002-RC)
-40°C to +75°C Extended without TPM (CP3002-RA)
-25°C to +70°C Extended with TPM
Storage: -55°C to +85°C Without additional co mponents
General
Back-up Voltage A back-up voltage input for the RTC can be connected via the rear I/O connec-
tor J2.
Climatic Humidity 93% RH at 40 °C, non-condensing (acc. to IEC 60068-2-78)
Dimensions 100 mm x 160 mm
Board Weight CP3002-RC: 342 g (with heat sink but without mezzanine card)
CP3002-RA 403 g (with heat sink but without mezzanine card)
P R E L I M I N A R Y
ID 1039-3625, Rev. 1.0 Page 1 - 11
Page 28
Introduction CP3002-RC/CP3002-RA
1.6 Standards for the CP3002-RC
The CP3002-RC complies with the requirements of the following standards:
Table 1-2: Standards for the CP3002-RC
TYPE ASPECT STANDARD REMARKS
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 -Mechanical Mechanical Dimensions VITA 30.1 -Environmental Climatic Humidity IEC60068-2-78 See note below
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous
Random Vibration
(Broadband)
Single Shock VITA 47
Temperature VITA 47, CC3
VITA 47
(Class V3)
(Class V3)
VITA 47, CC4
--
--
substances in electrical and electronic
equipment
TBD
TBD
TBD
Note ...
Kontron performs comprehensive environmental testing of its products in accordance with applicable standards.
Customers desiring to perform further environmental testing of Kontron prod-
P R E L I M I N A R Y
ucts must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irreversible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.
Page 1 - 12 ID 1039-3625, Rev. 1.0
Page 29
CP3002-RC/CP3002-RA Introduction
1.7 Standards for the CP3002-RA
The CP3002-RA complies with the requirements of the following standards:
Table 1-3: Standards for the CP3002-RA
TYPE ASPECT STANDARD REMARKS
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 -Mechanical Mechanical Dimensions IEEE 1101.10 -Environmental Climatic Humidity IEC60068-2-78 See note below
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous
Vibration
(Sinusoidal)
Single Shock IEC60068-2-27 TBD
Permanent Shock IEC60068-2-29 TBD
Note ...
IEC60068-2-6 TBD
--
--
substances in electrical and electronic
equipment
Kontron performs comprehensive environmental testing of it s products in accordance with applicable standards.
Customers desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/ minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irreversible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.
P R E L I M I N A R Y
ID 1039-3625, Rev. 1.0 Page 1 - 13
Page 30
Introduction CP3002-RC/CP3002-RA
1.8 Related Publications
The following publications contain information relating to the CP3002-RC/CP3002-RA.
Table 1-4: Related Publications
PRODUCT PUBLICATION
CompactPCI Systems and
Boards
Platform Firmware Unified Extensible Firmware Interface (uEFI) Specification, Version 2.1
All Kontron products Product Safety and Implementation Guide, ID 1021-9142
Kontron CP3002-RC/CP3002-RA uEFI BIOS User Guide, ID 1042-8946
CompactPCI Specification PICMG 2.0, Rev. 3.0
Kontron CompactPCI Backplane Manual, ID 24229
P R E L I M I N A R Y
Page 1 - 14 ID 1039-3625, Rev. 1.0
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