Kontron CP3002-RA User Manual

» User Guide «
CP3002-RC/CP3002-RA
3U CompactPCI Processor Board based on
the Intel® Core™ i7 Processor with
the Intel® QM57 Chipset
Doc. ID: 1039-3625, Rev. 1.0
P R E L I M I N A R Y
If it’s embedded, it’s Kontron.
Preface CP3002-RC/CP3002-RA

Revision History

Publication Title:
Doc. ID: 1039-3625
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 8-Oct-2010
CP3002-RC/CP3002-RA: 3U CompactPCI Processor Board based on the Intel® Core™ i7 Processor with the Intel® QM57 Chipset

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
P R E L I M I N A R Y
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.

Disclaimer

Copyright © 2010 Kontron AG. All rights reserve d. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
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CP3002-RC/CP3002-RA Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ............................................................................................................vii
List of Figures ...........................................................................................................ix
Proprietary Note ........................................................................................................xi
Trademarks ...............................................................................................................xi
Environmental Protection Statement .........................................................................xi
Explanation of Symbols ...........................................................................................xii
For Your Safety .......................................................................................................xiii
High Voltage Safety Instructions .........................................................................xiii
Special Handling and Unpacking Instructions ....................................................xiii
General Instructions on Usage ...............................................................................xiv
Two Year Warranty ...................................................................................................xv
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 4
1.3 System Expansion Capabilities ...............................................................1 - 4
1.3.1 Serial ATA Flash Module ................................................................1 - 4
1.4 Board Diagrams ......................................................................................1 - 4
1.4.1 Functional Block Diagram ...............................................................1 - 5
1.4.2 CP3002-RA Front Panel .................................................................1 - 6
1.4.3 Board Layout ..................................................................................1 - 7
1.5 Technical Specification ............................................................................1 - 8
1.6 Standards for the CP3002-RC ..............................................................1 - 12
1.7 Standards for the CP3002-RA ...............................................................1 - 13
1.8 Related Publications .............................................................................1 - 14
2. Functional Description ........................................................... 2 - 3
P R E L I M I N A R Y
2.1 Processor ................................................................................................2 - 3
2.2 Memory ...................................................................................................2 - 4
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Preface CP3002-RC/CP3002-RA
2.3 Intel® QM57 Express Chipset .................................................................2 - 4
2.4 Timer ........................................................................................................2 - 5
2.5 Watchdog Timer ......................................................................................2 - 5
2.6 Battery .....................................................................................................2 - 5
2.7 Reset .......................................................................................................2 - 5
2.8 FLASH Memory .......................................................................................2 - 6
2.8.1 SPI FLASH for uEFI BIOS ..............................................................2 - 6
2.8.2 Serial ATA Flash Module (Optional) ................................................2 - 6
2.9 Trusted Platform Module 1.2 (On Request) .............................................2 - 6
2.10 Board Interfaces ......................................................................................2 - 7
2.10.1 Front Panel LEDs ............................................................................2 - 7
2.10.2 USB Interfaces ................................................................................2 - 8
2.10.3 Integrated Graphics Controller ........................................................2 - 9
2.10.3.1 Graphics Memory Usage ........................................................2 - 9
2.10.4 Serial Ports ......................................................................................2 - 9
2.10.5 Gigabit Ethernet Interfaces ...........................................................2 - 10
2.10.6 Serial AT A Interface .......................................................................2 - 10
2.10.7 GPI and GPO Signals ...................................................................2 - 10
2.10.8 Debug Interface .............................................................................2 - 10
2.10.9 CompactPCI Bus Interface ............................................................2 - 11
2.10.10CompactPCI Rear I/O Interface ....................................................2 - 11
2.10.10.1 CompactPCI Connectors J1 and J2 .....................................2 - 12
2.10.10.2 CompactPCI Connector Keying ............................................2 - 12
2.10.10.3 CompactPCI Connectors J1 and J2 Pinouts ........................2 - 13
P R E L I M I N A R Y
2.10.10.4 Rear I/O Pin Description .......................................................2 - 15
2.10.11 CompactPCI Grounding Configuration ..........................................2 - 18
3. Installation ................................................................................3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 Initial Installation Procedures for the CP3002-RC ................................................3 - 4
3.3 Standard Removal Procedures for the CP3002-RC ................................3 - 6
3.4 Initial Installation Procedures for the CP3002-RA ...................................3 - 7
3.5 Standard Removal Procedures for the CP3002-RA ................................3 - 8
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CP3002-RC/CP3002-RA Preface
3.6 Hot Swap Procedures ............................................................................. 3 - 8
3.7 Installation of CP3002-RC/CP3002-RA Peripheral Devices ...................3 - 8
3.7.1 SATA Flash Module Installation ....................................................3 - 10
3.7.2 Rear I/O Device Installation ..........................................................3 - 10
3.8 Software Installation ..............................................................................3 - 10
4. Configuration ........................................................................... 4 - 3
4.1 Jumper Description .................................................................................4 - 3
4.1.1 COMB (RS-422) Termination Jumper Settings (JP1 and JP2) ....... 4 - 3
4.1.2 uEFI BIOS Configuration Jumper Settings (JP3 and JP4) ............4 - 3
4.2 I/O Address Map .....................................................................................4 - 4
4.3 CP3002-RC/CP3002-RA-Specific Registers ...........................................4 - 5
4.3.1 Status Register 0 (STAT0) ..............................................................4 - 5
4.3.2 Status Register 1 (STAT1) ..............................................................4 - 6
4.3.3 Control Register 0 (CTRL0) ............................................................4 - 7
4.3.4 Control Register 1 (CTRL1) ............................................................4 - 7
4.3.5 Device Protection Register (DPROT) .............................................4 - 8
4.3.6 Reset Status Register (RSTAT) ......................................................4 - 9
4.3.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 10
4.3.8 Status Register 2 (STAT2) ............................................................ 4 - 11
4.3.9 Board ID High Byte Register (BIDH) ............................................. 4 - 11
4.3.10 Board and PLD Revision Register (BREV) ................................... 4 - 11
4.3.11 Geographic Addressing Register (GEOAD) .................................4 - 12
4.3.12 Watchdog Timer Control Register (WTIM) ...................................4 - 13
4.3.13 Board ID Low Byte Register (BIDL) ..............................................4 - 15
4.3.14 Debug LED Configuration Register (DLCFG) ...............................4 - 16
4.3.15 Debug LED Control Register (DLCTRL) .......................................4 - 17
P R E L I M I N A R Y
4.3.16 General Purpose Output Register (GPOUT) ................................4 - 18
4.3.17 General Purpose Input Register (GPIN) .......................................4 - 18
5. Power Considerations ............................................................ 5 - 3
5.1 System Power .........................................................................................5 - 3
5.1.1 CP3002-RC/CP3002-RA Baseboard ..............................................5 - 3
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Preface CP3002-RC/CP3002-RA
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units .........................................................................5 - 4
5.1.3.1 Start-Up Requirement .............................................................5 - 4
5.1.3.2 Power-Up Sequence ...............................................................5 - 4
5.1.3.3 Regulation ...............................................................................5 - 5
5.2 Power Consumption ................................................................................5 - 6
5.2.1 Power Consumption of the CP3002-RC/CP3002-RA Accessories..5 - 8
5.2.2 Power Consumption of the Gigabit Ethernet Controller ..................5 - 8
5.3 Start-Up Currents of the CP3002-RC/CP3002-RA ..................................5 - 8
6. Thermal Considerations .........................................................6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
6.2 Processor Thermal Monitoring .................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 4
6.2.3 Frequency/VID Control ...................................................................6 - 4
6.2.4 Clock Modulation .............................................................................6 - 4
6.2.5 Catastrophic Cooling Failure Sensor ..............................................6 - 5
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
6.4 Thermal Characteristics for the CP3002-RC ...........................................6 - 5
6.5 External Thermal Regulation of the CP3002-RA .....................................6 - 7
6.5.1 Operational Limits for the CP3002-RA .................................................6 - 9
6.5.2 Peripherals ......................................................................................6 - 9
P R E L I M I N A R Y
A. SATA Flash Module ................................................................ A - 3
A.1 Technical Specifications .........................................................................A - 3
A.2 SATA Flash Module Layout ....................................................................A - 4
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List of Tables

1-1 CP3002-RC/CP3002-RA Main Specifications ........................................... 1 - 8
1-2 Standards for the CP3002-RC ................................................................. 1 - 12
1-3 Standards for the CP3002-RA ................................................................. 1 - 13
1-4 Related Publications ................................................................................ 1 - 14
2-1 Features of the Processor Supported on the CP3002-RC/CP3002-RA .... 2 - 4
2-2 Debug LEDs’ Function ............................................................................... 2 - 7
2-3 POST Code Sequence .............................................................................. 2 - 8
2-4 POST Code Example ................................................................................ 2 - 8
2-5 CompactPCI Bus Connector J1 System Controller Slot Pinout ............... 2 - 13
2-6 Rear I/O CompactPCI Bus Connector J2 Pinout ..................................... 2 - 14
2-7 COMA and COMB Signal Description ..................................................... 2 - 15
2-8 Gigabit Ethernet Signal Description ......................................................... 2 - 16
2-9 Serial ATA Signal Description .................................................................. 2 - 17
2-10 USB Signal Description ........................................................................... 2 - 17
2-11 VGA Signal Description ........................................................................... 2 - 17
2-12 GPI/GPO Signal Description ................................................................... 2 - 18
2-13 Power Signal Description ........................................................................ 2 - 18
4-1 JP1 Jumper Setting for RS-422 RXD Termination (COMB) ...................... 4 - 3
4-2 JP2 Jumper Setting for RS-422 TXD Termination (COMB) ....................... 4 - 3
4-3 uEFI BIOS Boot Settings Jumper (JP3) .................................................... 4 - 3
4-4 uEFI BIOS Boot Configuration Jumper (JP4) ............................................ 4 - 3
4-5 I/O Address Map ........................................................................................ 4 - 4
4-6 Status Register 0 (STAT0) ......................................................................... 4 - 5
4-7 Status Register 1 (STAT1) ......................................................................... 4 - 6
4-8 Control Register 0 (CTRL0) ....................................................................... 4 - 7
4-9 Control Register 1 (CTRL1) ....................................................................... 4 - 7
P R E L I M I N A R Y
4-10 Device Protection Register (DPROT) ........................................................ 4 - 8
4-11 Reset Status Register (RSTAT) ................................................................. 4 - 9
4-12 Board Interrupt Configuration Register (BICFG) ..................................... 4 - 10
4-13 Status Register 2 (STAT2) ....................................................................... 4 - 11
4-14 Board ID High Byte Register (BIDH) ....................................................... 4 - 11
4-15 Board and PLD Revision Register (BREV) .............................................. 4 - 11
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Preface CP3002-RC/CP3002-RA
4-16 Geographic Addressing Register (GEOAD) ............................................. 4 - 12
4-17 Watchdog Timer Control Register (WTIM) ............................................... 4 - 14
4-18 Board ID Low Byte Register (BIDL) ......................................................... 4 - 15
4-19 Debug LED Configuration Register (DLCFG) .......................................... 4 - 16
4-20 Debug LED Control Register (LCTRL) ..................................................... 4 - 17
4-21 General Purpose Output Register (GPOUT) ............................................ 4 - 18
4-22 General Purpose Input Register (GPIN) .................................................. 4 - 18
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 CP3002-RC/-RA in EFI Shell ..................................................................... 5 - 7

5-4 CP3002-RC/-RA with Win. XP and Processor and Graphics in Idle State.. 5 - 7 5-5 CP3002-RC/-RA with Win. XP and Typ. Proc. and Graph. Contr. Workload 5 - 7 5-6 CP3002-RC/-RA with Win. XP and Max. Processor and Graph. Workload 5 - 7

5-7 Power Consumption of CP3002-RC/CP3002-RA Accessories .................. 5 - 8
5-8 Power Consumption of the Gigabit Ethernet Controller ............................ 5 - 8
5-9 Start-Up Currents of the CP3002-RC/CP3002-RA ..................................... 5 - 8
6-1 Maximum Reference Point Temperature at 105°C CPU Die Temperature 6 - 6
A-1 SATA Flash Module Specifications ............................................................ A - 3
P R E L I M I N A R Y
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CP3002-RC/CP3002-RA Preface

List of Figures

1-1 CP3002-RC/CP3002-RA Functional Block Diagram ............................... 1 - 5
1-2 CP3002-RA Front Panel .......................................................................... 1 - 6
1-3 CP3002-RC/CP3002-RA Board Layout – Top View ............................... 1 - 7
1-4 CP3002-RC/CP3002-RA Board Layout – Bottom View ........................... 1 - 7
2-1 CPCI Connectors J1/J2 ......................................................................... 2 - 12
3-1 CP3002-RC with SATA Flash Module ...................................................... 3 - 9
3-2 CP3002-RA with SATA Flash Module ...................................................... 3 - 9
6-1 Position of the Reference Points on the CP3002-RC .............................. 6 - 6
6-2 CP3002-RA with i7-620LE, 2.0 GHz ........................................................ 6 - 9
A-1 SATA Flash Module Layout (Bottom View) .............................................. A - 4
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P R E L I M I N A R Y
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