Kontron CP3002 User Manual

» User Guide «
CP3002
3U CompactPCI Processor Board based on
the Intel® Core™ i7 Processor with
the Intel® QM57 Chipset
Doc. ID: 1042-9252, Rev. 2.0
P R E L I M I N A R Y
If it’s embedded, it’s Kontron.
Preface CP3002

Revision History

Publication Title:
Doc. ID: 1042-9252
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 19-Jan-2011
2.0 General update, added description for the Intel® Core™ i7-660UE and the Intel® Celeron® U3405 processors.
CP3002: 3U CompactPCI Processor Board based on the Intel® Core™ i7 Processor with the Intel® QM57 Chipset
27-Jul-2012

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Europe GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
P R E L I M I N A R Y
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.

Disclaimer

Copyright © 2012 Kontron AG. All rights reserve d. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
Page ii ID 1042-9252, Rev. 2.0
CP3002 Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables .............................................................................................................ix
List of Figures .........................................................................................................xiii
Proprietary Note .......................................................................................................xv
Trademarks ..............................................................................................................xv
Environmental Protection Statement ........................................................................xv
Explanation of Symbols ..........................................................................................xvi
For Your Safety ......................................................................................................xvii
High Voltage Safety Instructions ........................................................................xvii
Special Handling and Unpacking Instructions ...................................................xvii
General Instructions on Usage .............................................................................xviii
Two Year Warranty ..................................................................................................xix
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 4
1.3 System Expansion Capabilities ...............................................................1 - 5
1.3.1 CP3002-HDD Module .....................................................................1 - 5
1.3.2 CP-RIO3-04 Rear I/O Module .........................................................1 - 5
1.3.3 Serial ATA Flash Module ................................................................1 - 5
1.4 Board Diagrams ......................................................................................1 - 5
1.4.1 Functional Block Diagram ...............................................................1 - 6
1.4.2 Front Panel .....................................................................................1 - 7
1.4.3 Board Layout ..................................................................................1 - 8
1.5 Technical Specification ............................................................................1 - 9
1.6 Standards ..............................................................................................1 - 15
1.7 Related Publications .............................................................................1 - 18
P R E L I M I N A R Y
2. Functional Description ........................................................... 2 - 3
2.1 Processor ................................................................................................2 - 3
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Preface CP3002
2.2 Memory ....................................................................................................2 - 4
2.3 Intel® QM57 Express Chipset .................................................................2 - 5
2.4 Timer ........................................................................................................2 - 5
2.5 Watchdog Timer ......................................................................................2 - 6
2.6 Battery .....................................................................................................2 - 6
2.7 Reset .......................................................................................................2 - 6
2.8 Flash Memory ..........................................................................................2 - 6
2.8.1 SPI Boot Flash for uEFI BIOS .........................................................2 - 6
2.8.2 Serial ATA Flash Module (Optional) ................................................2 - 7
2.9 8HP Expansion Module ...........................................................................2 - 7
2.10 Trusted Platform Module 1.2 (On Request) .............................................2 - 7
2.11 Board Interfaces ......................................................................................2 - 8
2.11.1 Front Panel LEDs ............................................................................2 - 8
2.11.1.1 Watchdog and Temperature Status LEDs ...............................2 - 8
2.11.1.2 General Purpose LEDs ...........................................................2 - 9
2.11.2 DIP Switch SW1 ............................................................................2 - 10
2.11.3 USB Interfaces ..............................................................................2 - 11
2.11.3.1 Front Panel USB Connectors J9 and J10 .............................2 - 11
2.11.4 Integrated Graphics Controller ......................................................2 - 11
2.11.4.1 Graphics Memory Usage ......................................................2 - 12
2.11.4.2 VGA Analog Interface and Connector J6 ..............................2 - 12
2.11.5 Serial Ports ....................................................................................2 - 13
2.11.6 Gigabit Ethernet ............................................................................2 - 13
2.11.7 Serial ATA Interfaces .....................................................................2 - 15
P R E L I M I N A R Y
2.11.7.1 Serial ATA Connector J3 .......................................................2 - 15
2.11.8 Debug Interface .............................................................................2 - 16
2.11.9 CompactPCI Interface ...................................................................2 - 16
2.11.9.1 Board Functionality when Installed in System Controller Slot 2 - 16
2.11.9.2 Board Functionality when Installed in Peripheral Slot ...........2 - 16
2.11.9.3 Front/Rear I/O Configuration ................................................2 - 16
2.11.9.4 Board Insertion/Replacement under Power .........................2 - 17
2.11.9.5 Power Ramping ....................................................................2 - 17
2.11.9.6 ENUM# Interrupt ...................................................................2 - 17
2.11.10 CompactPCI Connectors J1 and J2 ..............................................2 - 18
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CP3002 Preface
2.11.10.1 CompactPCI Connector Keying ...........................................2 - 18
2.11.10.2 CompactPCI Connectors J1 and J2 Pinouts ........................2 - 19
2.11.10.3 Optional Rear I/O Interface ..................................................2 - 22
2.11.10.4 Rear I/O Pin Description ......................................................2 - 25
3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 Initial Installation Procedures ..................................................................3 - 4
3.3 Standard Removal Procedures ...............................................................3 - 5
3.4 Insertion/Removal under Power .............................................................3 - 6
3.4.1 Replacement under Power in Peripheral Slot .................................3 - 6
3.5 Installation of CP3002 Peripheral Devices ..............................................3 - 9
3.5.1 USB Device Installation ................................................................3 - 10
3.5.2 Installation of External Serial ATA Devices ...................................3 - 10
3.5.3 SATA Flash Module Installation .................................................... 3 - 10
3.5.4 2.5” HDD/SSD Installation ............................................................3 - 10
3.5.5 CFast Card Installation ................................................................. 3 - 11
3.5.6 Rear I/O Device Installation ..........................................................3 - 11
3.5.7 Battery Replacement ....................................................................3 - 12
3.6 Software Installation ..............................................................................3 - 12
4. Configuration ........................................................................... 4 - 3
4.1 DIP Switch Configuration ........................................................................4 - 3
4.2 Jumper Description .................................................................................4 - 4
4.2.1 I/O Address Map .............................................................................4 - 4
4.3 CP3002-Specific Registers .....................................................................4 - 5
P R E L I M I N A R Y
4.3.1 Status Register 0 (STAT0) ..............................................................4 - 5
4.3.2 Status Register 1 (STAT1) ..............................................................4 - 6
4.3.3 Control Register 0 (CTRL0) ............................................................4 - 6
4.3.4 Control Register 1 (CTRL1) ............................................................4 - 7
4.3.5 Device Protection Register (DPROT) .............................................4 - 8
4.3.6 Reset Status Register (RSTAT) ......................................................4 - 9
4.3.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 10
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Preface CP3002
4.3.8 Status Register 2 (STAT2) .............................................................4 - 11
4.3.9 Board ID High Byte Register (BIDH) .............................................4 - 11
4.3.10 Board and PLD Revision Register (BREV) ...................................4 - 12
4.3.11 Geographic Addressing Register (GEOAD) ..................................4 - 12
4.3.12 Watchdog Timer Control Register (WTIM) ....................................4 - 13
4.3.13 Board ID Low Byte Register (BIDL) ..............................................4 - 15
4.3.14 LED Configuration Register (LCFG) .............................................4 - 16
4.3.15 LED Control Register (LCTRL) .....................................................4 - 17
4.3.16 General Purpose Output Register (GPOUT) .................................4 - 18
4.3.17 General Purpose Input Register (GPIN) .......................................4 - 19
5. Power Considerations .............................................................5 - 3
5.1 System Power ..........................................................................................5 - 3
5.1.1 CP3002 Baseboard .........................................................................5 - 3
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units .........................................................................5 - 4
5.1.3.1 Start-Up Requirement .............................................................5 - 4
5.1.3.2 Power-Up Sequence ...............................................................5 - 4
5.1.3.3 Tolerance ................................................................................5 - 5
5.1.3.4 Regulation ...............................................................................5 - 5
5.2 Power Consumption ................................................................................5 - 6
5.3 Power Consumption of CP3002 Accessories ..........................................5 - 8
5.4 Start-Up Currents of the CP3002 .............................................................5 - 8
P R E L I M I N A R Y
6. Thermal Considerations .........................................................6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
6.2 Processor Thermal Monitoring .................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 3
6.2.3 Frequency/VID Control ...................................................................6 - 4
6.2.4 Clock Modulation .............................................................................6 - 4
6.2.5 Catastrophic Cooling Failure Sensor ..............................................6 - 4
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
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CP3002 Preface
6.4 External Thermal Regulation ...................................................................6 - 5
6.4.1 Operational Limits for the CP3002 .......................................................6 - 7
6.4.2 Peripherals ......................................................................................6 - 9
A. CP3002-HDD Module ...............................................................A - 3
A.1 Overview .................................................................................................A - 3
A.2 Technical Specifications ..........................................................................A - 4
A.3 CP3002-HDD Module Functional Block Diagram ...................................A - 5
A.4 Front Panel of the 8HP CP3002 with CP3002-HDD Module ..................A - 6
A.5 CP3002-HDD Module Layout ..................................................................A - 7
A.6 Module Interfaces (Front Panel and Onboard) ........................................A - 8
A.6.1 Serial Port .......................................................................................A - 8
A.6.2 USB Interfaces ................................................................................A - 9
A.6.3 DVI-D Interface .............................................................................A - 10
A.6.4 CFast Card Connector ..................................................................A - 11
A.6.5 SATA Interface ..............................................................................A - 12
A.6.6 Battery ..........................................................................................A - 13
B. CP-RIO3-04 Rear I/O Module ..................................................B - 3
B.1 Overview .................................................................................................B - 3
B.2 Technical Specifications ..........................................................................B - 4
B.3 Front Panels ............................................................................................B - 5
B.4 Module Layout: 4HP and 8HP Versions ..................................................B - 6
B.5 Module Interfaces ....................................................................................B - 7
B.5.1 USB Interfaces ................................................................................B - 7
B.5.2 VGA Interface .................................................................................B - 8
P R E L I M I N A R Y
B.5.3 Gigabit Ethernet Interface ...............................................................B - 9
B.5.4 COM Interface ..............................................................................B - 10
B.5.5 Peripheral Control Interface ..........................................................B - 11
B.5.6 Serial ATA Interfaces ....................................................................B - 12
B.5.7 Rear I/O Interface on CompactPCI Connector rJ2 .......................B - 13
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Preface CP3002
C. SATA Flash Module ................................................................ C - 3
C.1 Technical Specifications .........................................................................C - 3
C.2 SATA Flash Module Layout ....................................................................C - 4
P R E L I M I N A R Y
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CP3002 Preface

List of Tables

1-1 CP3002 Main Specifications ...................................................................... 1 - 9
1-2 Standards ................................................................................................ 1 - 15
1-3 Additional Standards for Boards Ordered with Ruggedized Service ....... 1 - 16
1-4 Add. Standards for CP3002 with Rug. Service and Conformal Coating .. 1 - 17
1-5 Related Publications ................................................................................ 1 - 18
2-2 Supported Memory Configurations ............................................................ 2 - 4
2-1 Features of the Processors Supported on the CP3002 ............................. 2 - 4
2-3 Watchdog and Thermal Status LEDs ........................................................ 2 - 8
2-4 General Purpose LED Function ................................................................. 2 - 9
2-5 POST Code Sequence ............................................................................ 2 - 10
2-6 POST Code Example .............................................................................. 2 - 10
2-7 DIP Switch SW1 Function ....................................................................... 2 - 10
2-8 USB Connectors J9 and J10 Pinout ........................................................ 2 - 11
2-9 D-Sub VGA Connector J6 Pinout ............................................................ 2 - 12
2-10 Dual Gigabit Ethernet Connector J11A/B Pinout ..................................... 2 - 14
2-11 SATA Connector J3 Pinout ...................................................................... 2 - 15
2-12 CompactPCI Connector J1 System Controller Slot Pinout ...................... 2 - 19
2-13 CompactPCI Connector J1 Peripheral Slot Pinout .................................. 2 - 20
2-14 64-bit CompactPCI Connector J2 Pinout (CP3002 Front I/O Vers.) ........ 2 - 21
2-15 Rear I/O CompactPCI Connector J2 Pinout (CP3002 Rear I/O Vers.) .... 2 - 23
2-17 GPIO Signal Description .......................................................................... 2 - 24
2-16 Rear I/O Signal Description ..................................................................... 2 - 24
2-18 COMA and COMB Signal Description ..................................................... 2 - 25
2-19 GPIO Signal Description .......................................................................... 2 - 26
2-20 VGA Signal Description ........................................................................... 2 - 26
2-21 Gigabit Ethernet Signal Description ......................................................... 2 - 27
P R E L I M I N A R Y
2-22 Serial ATA Signal Description .................................................................. 2 - 28
2-23 USB Signal Description ........................................................................... 2 - 28
2-24 Power Supply and Power Management Signal Description .................... 2 - 29
4-1 DIP Switch SW1 Functionality ................................................................... 4 - 3
4-2 I/O Address Map ........................................................................................ 4 - 4
4-3 Status Register 0 (STAT0) ......................................................................... 4 - 5
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Preface CP3002
4-4 Status Register 1 (STAT1) .......................................................................... 4 - 6
4-5 Control Register 0 (CTRL0) ....................................................................... 4 - 6
4-6 Control Register 1 (CTRL1) ....................................................................... 4 - 7
4-7 Device Protection Register (DPROT) ......................................................... 4 - 8
4-8 Reset Status Register (RSTAT) .................................................................. 4 - 9
4-9 Board Interrupt Configuration Register (BICFG) ...................................... 4 - 10
4-10 Status Register 2 (STAT2) ........................................................................ 4 - 11
4-11 Board ID High Byte Register (BIDH) ........................................................ 4 - 11
4-12 Board and PLD Revision Register (BREV) .............................................. 4 - 12
4-13 Geographic Addressing Register (GEOAD) ............................................. 4 - 12
4-14 Watchdog Timer Control Register (WTIM) ............................................... 4 - 14
4-15 Board ID Low Byte Register (BIDL) ......................................................... 4 - 15
4-16 LED Configuration Register (LCFG) ........................................................ 4 - 16
4-17 LED Control Register (LCTRL) ................................................................ 4 - 17
4-18 General Purpose Output Register (GPOUT) ............................................ 4 - 18
4-19 General Purpose Input Register (GPIN) .................................................. 4 - 19
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics ..................................................................... 5 - 5
5-4 CP3002 in EFI Shell ................................................................................... 5 - 7
5-5 CP3002 with Win. XP and Processor and Graphics in Idle State .............. 5 - 7

5-6 CP3002 with Win. XP and Max. Proc. Workload and Graphics in Idle State 5 - 7

5-7 CP3002 with Win. XP and Max. Processor and Graphics Workload ......... 5 - 7
5-8 Power Consumption of CP3002 Accessories ............................................ 5 - 8
P R E L I M I N A R Y
5-9 Start-Up Currents of the CP3002 ............................................................... 5 - 8
A-1 CP3002-HDD Module Specifications ........................................................ A - 4
A-2 Serial Port Connector J5 Pinout ................................................................ A - 8
A-3 USB Connectors J2 and J4 Pinout ............................................................ A - 9
A-4 DVI-D Connector J1 Pinout ..................................................................... A - 10
A-5 CFast Connector J6 Pinout ...................................................................... A - 11
A-6 SATA Connector J3 Pinout ...................................................................... A - 12
B-1 CP-RIO3-04 Rear I/O Module Main Specifications ................................... B - 4
B-2 USB Connectors J11 and J12 Pinout ........................................................ B - 7
B-3 D-Sub VGA Connector J7 Pinout .............................................................. B - 8
Page x ID 1042-9252, Rev. 2.0
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B-4 Dual Gigabit Ethernet Connector J10A/B Pinout ....................................... B - 9
B-5 COM Connectors J2a (COMA) and J3a (COMB) Pinout ......................... B - 10
B-6 Serial Port Con. J2 (COMA) and J3 (COMB) Pinout ............................... B - 10
B-7 Peripheral Connector J13 Pinout ............................................................. B - 11
B-8 SATA Connectors J5 and J6 Pinout ......................................................... B - 12
B-9 Rear I/O CompactPCI Connector rJ2 Pinout ........................................... B - 14
B-10 Rear I/O Signal Description ..................................................................... B - 15
C-1 SATA Flash Module Specifications ............................................................ C - 3
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