Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
Safety considerations usually are directed toward
machine design and the possibility of human error. In
addition, the environment in which a machine is operated must not be overlooked as a potential safety
hazard.
Most electrical equipment is safe when installed in a
normal environment. However, if the environment is
different from what most people consider to be normal, it is conceivable that the combination of the
machine and the room air could present a hazardous
combination. This is because heat (such as from
fusing units) and electrical arcs (which can occur
inside switches) have the ability to ignite flammable
substances, including air.
When installing a machine, check to see if there
is anything nearby which suggests that a poten-
tial hazard might exist. For example, a laboratory
might use organic compounds which, when they
evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The
presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.
If conditions such as these exist, take appropriate
action, such as one of the following suggestions.
effect may be caused by altering any aspect of the
machine’s design. Such changes have the potential
of degrading product performance and reducing
safety margins.
For these reasons, installation of any modification not
specifically authorized by Konica Business Machines
U.S.A., Inc., is strictly prohibited.
The following list of prohibited actions is not all-inclusive, but demonstrates the intent of this policy.
•Using an extension cord or any unauthorized
power cord adapter.
•Installing any fuse whose rating and physical size
differs from that originally installed.
•Using wire, paper clips, solder, etc., to replace or
eliminate any fuse (including temperature fuses).
•Removing (except for replacement) any air filter.
•Defeating the operation of relays by any means
(such as wedging paper between contacts).
•Causing the machine to operate in a fashion other
than as it was designed.
•Making any change which might have a chance
of defeating built-in safety features.
•Using any unspecified replacement parts.
•Determine that the environment is controlled
(such as through the use of an exhaust hood) so
that an offending substance or its fumes cannot
reach the machine.
•Remove the offending substance.
•Install the machine in a different location.
The specific remedy will vary from site to site, but the
principles remain the same. To avoid the risk of injury
or damage, be alert for changes in the environment
when performing subsequent service on any machine, and take appropriate action.
Unauthorized Modifications
Konica copiers have gained a reputation for being
reliable products. This has been attained by a combination of outstanding design and a knowledgeable
service force.
The design of the copier is extremely important. It is
the design process that determines tolerances and
safety margins for mechanical, electrical, and electronic aspects. It is not reasonable to expect individuals not involved in product engineering to know what
General Safety Guidelines
This copier has been examined in accordance with
the laws pertaining to various product safety regulations prior to leaving the manufacturing facility to
protect the operators and service personnel from
injury. However, as with any operating device, components will break down through the wear-and-tear of
everyday use, as will additional safety discrepancies
be discovered. For this reason, it is important that the
technician periodically performs safety checks on the
copier to maintain optimum reliability and safety.
The following checks, not all-inclusive, should be
made during each service call:
CAUTION: Avoid injury. Ensure that the copier is
disconnected from its power source before continuing.
•Look for sharp edges, burrs, and damage on all
external covers and copier frame.
•Inspect all cover hinges for wear (loose or broken).
•Inspect cables for wear, frays, or pinched areas.
v
SAFETY PRECAUTIONS
•Ensure that the power cord insulation is not damaged (no exposed electrical conductors).
•Ensure that the power cord is properly mounted
to the frame by cord clamps.
•Check the continuity from the round lug (GND) of
the power cord to the frame of the copier -- ensure
continuity. An improperly grounded machine can
cause an electrically-charged machine frame.
Safeguards During Service Calls
Confirm that all screws, parts, and wiring which are
removed during maintenance are installed in their
original positions.
•When disconnecting connectors, do not pull the
wiring, particularly on AC line wiring and high
voltage parts.
•Do not route the power cord where it is likely to
be stepped on or crushed.
•Carefully remove all toner and dirt adhering to any
electrical units or electrodes.
•After part replacement or repair work, route the
wiring in such a way that it does not contact any
burrs or sharp edges.
•Do not make any adjustments outside of the
specified range.
Applying Isopropyl Alcohol
Care should be exercised when using isopropyl alcohol, due to its flammability. When using alcohol to
clean parts, observe the following precautions:
•Remove power from the equipment.
•Use alcohol in small quantities to avoid spillage
or puddling. Any spillage should be cleaned up
with rags and disposed of properly.
•Be sure that there is adequate ventilation.
•Allow a surface which has been in contact with
alcohol to dry for a few minutes to ensure that the
alcohol has evaporated completely before applying power or installing covers.
Summary
It is the responsibility of every technician to use professional skills when servicing Konica products. There
are no short cuts to high-quality service. Each copier
must be thoroughly inspected with respect to safety
considerations as part of every routine service call.
The operability of the copier, and more importantly,
the safety of those who operate or service the copier,
are directly dependent upon the conscientious effort
of each and every technician.
Remember...when performing service calls, use good
judgement (have a watchful eye) to identify safety
hazards or potential safety hazards that may be present, and correct these problem areas as they are
identified -- the safety of those who operate the copier
as well as those who service the copier depend on it!
vi
GENERAL,
MECHANICAL/
ELECTRICAL
SPECIFICATIONS
1
Type: 10-Moving-Bin Sorter (ST-723)
10-Moving-Bin Sorter with Automatic Stapler (ST-724)
Installation: Appendant to copier
No. of Bins: 11
Modes: Non-Sort
Sort
Group
Sort StapleST-724 only
*1
*2
Manual StapleST-724 only
*1: Not available for an ST-724 mounted together with
an DF-723.
*2: Available only for a system equipped also with an
DF-723.
In the Non-Sort Mode
Copy Medium: Recommended paper weighing 60 to 90 g/m
24 lbs., translucent paper, transparencies, heavy paper
(91 to 157 g/m
2
or 25 to 41 lbs.).
Size: A5 lengthwise to A3, and A3 Wide or 5-1/2"
× 17" and Full Bleed
Max. Capacity: Recommended paper : 1st Bin - 50
11"
(80 g/m
2
or 22 lb.) : 2nd to 10th Bin - 25/Bin
: Transparencies: 10 (max. size: A4 or 8-1/2"
: Other special paper: 10
2
or 16 to
× 8-1/2" to
× 11")
In the Sort/Group Mode
Copy Medium: Recommended paper weighing 60 to 80 g/m
2
or 16 to
22 lbs.
Size: A5 lengthwise to A3, 5-1/2"
Max. Capacity: 25 sheets of 80 g/m
In the Sort Staple Mode
Copy Medium: Recommended paper weighing 60 to 80 g/m
× 8-1/2" to 11" × 17"
2
or 22 lb. paper per Bin
2
or 16 to
22 lbs.
Size: A4 to A3, 8-1/2"
Max. Capacity: 25 sheets of 80 g/m
No. of Copies That Can
: 2 to 25 copies of 80 g/m
× 11" to 11" × 17"
2
or 22 lb. paper per Bin
2
or 22 lb. paper
be Stapled
Power Requirement: DC24V (supplied from copier)
Power Consumption: 72W or less
Dimensions: Width - 400 mm or 15-3/4"
Depth - 562 mm or 22-1/4"
Height - 404 mm or 16"
Weight: ST-723 - 15.8 kg or 34-3/4 lbs. (excl. Mounting Bracket)
ST-724 - 18.1 kg or 40 lbs. (excl. Mounting Bracket)
Environmental
: Same as copier
Requirements
M-1
PARTS IDENTIFICATION
2
1
2
3
4
7
10
9
8
1. Sorter Lock Release Lever
2. Hookup Connector
3. Sorter Lock Lever
4. Drive Coupling Gear
5. Transport Guide Plates
6. Sorter Set Detector
7. Stapler Cover
(Cannot be opened on ST-723)
3
6
4428M060AA
11
4428M061AA
8. 1st to 10th Bins
9. Top Bin
10. Paper Aligning Bar
(ST-724 only)
11. Mounting Bracket
5
M-2
CROSS-SECTIONAL VIEW
3
3
4
2
1
5
6
7
8
9
10
1. 1st to 10th Bins
2. Top Bin
3. Spiral Cam
4. Bin Empty Sensor LED Board
PWB-B
5. Sorter Lock Release Lever
6. Bin Upper Limit Interlock
Switch S1
11
7. Sorter Lock Lever
8. Sorter Exit Sensor PC2
9. Bin Lower Limit Interlock
Switch S2
10. Bin Lower Limit Position
Sensor PC4
11. Bin Empty Sensor PQ Board
PWB-C
M-3
DRIVE SYSTEM
4
Belt 1
P1
P2
G3
G4
GP1
P5
Belt 3
P3
P6
G5
Belt 4
Belt 2
P4
GP2
G1
G2
Symbol Length
Belt 1150 mm
Belt 2918 mm
Belt 3160 mm
Belt 4150 mm
Symbol
G125/15
G236
G337
G434/16
G530
GP112/60
GP223/19
Gear/Pulley:
No. of Teeth
M-4
Symbol
Pulley: No.
of Teeth
P122
P222
P328
P428
P520
P620
ELECTRICAL COMPONENTS LAYOUT
5
SYMBOLPARTS NAMESYMBOLPARTS NAME
PWB-A
PWB-B
PWB-C
M1
∗M2
∗M3
∗M4
∗SL1
PC1
PC2
PC3
PC4
∗ ... ST-724 Only
Control Board
Bin Empty Sensor LED
Board
Bin Empty Sensor PQ Board
Bin Moving Motor
Paper Clamp Motor
Paper Aligning Motor
Stapling Motor
Paper Clamp Solenoid
Bin Moving Pulse Sensor
Sorter Exit Sensor
Bin Positioning Sensor
Bin Lower Limit Position
Sensor
∗PC5
∗PC6
∗PC8
∗PC10
S1
S2
S3
∗S4
Paper Aligning Home Position
Sensor
Paper Clamp Home Position
Sensor
Paper Clamping Sensor
Staple Empty Detecting Sensor
Bin Upper Limit Interlock Switch
Bin Lower Limit Interlock Switch
Sorter Set Switch
Stapler Home Position
Detecting Switch
M-5
OUTLINE OF OPERATION IN EACH MODE
Repeats for the no. of
copies set to be made.
6
6-1. INITIAL OPERATION
The following operations are performed sequentially when Sorter Set Switch
S3 is first actuated after the Power Switch of the copier has been turned ON.
ST-723 performs step
➃ only.
➀ The Paper Aligning Bar is detected at its home position.
(For details, see p. M-14.)
➁ The Paper Clamp Unit is detected at its home position.
(For details, see p. M-22.)
➂ A check is made to ensure that the Stapler Arm is at its home
position.
* If not at the home position, the Stapler Arm is moved to the home
* position. (For details, see p. M-27.)
➃ The 1st Bin is detected at the reference position.
(For details, see p. M-19.)
6-2. NON-SORT MODE
When in the Non-Sort Mode, the ST-724/ST-723 feeds all copies out onto
the 1st Bin. It feeds copies into the subsequent Bin as soon as the capacity
of the current Bin is exceeded. (As soon as 25 copies have been fed into the
10th Bin, the Remove Copies Indicator on the copier control panel lights up
and the copier inhibits the initiation of a new copy cycle.)
Example: Making 80 copies
No. of Copies
Bin
Fed In
1st50
2nd25
3rd5
Outline of Operation
Out of Copier
Through
ST-724/ST-723
Fed into 1st Bin
Aligning
End of Operation
…ST-724 only
M-6
When the capacity of the
current Bin is exceeded
Bin Moving
6-3. SORT MODE
● When in the Sort Mode, the ST-724/ST-723 sorts copies into complete
sets of originals, each set being fed out onto a Bin. Sorting is
bi-directional: the copies of the odd-numbered originals are sorted in the
sequence from the 1st Bin to 10th Bin (the Bins moving upward). Copies
of the even-numbered originals are sorted in the sequence from the 10th
Bin to 1st Bin (the Bins moving downward).
Example: Making 10 Copies Each from 3 Different Originals
Direction of Bin Moving for
Copies of 1st Original
Copy
Direction of Bin
Moving for
Copies of 2nd
Original
● When 25 copies have been fed out into the last Bin, the Remove Copies
Direction of Bin Moving for
Copies of 3rd Original
Indicator lights up on the copier control panel and the copier inhibits the
initiation of a new copy cycle. If, however, the 6th and subsequent Bins
are not used in the Sort Mode (i.e., the number of copies to be made has
been set to 5 or less), the Remove Copies Indicator does not light up.
Instead, the ST-724/ST-723 is automatically switched to the Auto Dual
Mode and copying continues using the 6th and subsequent Bins until the
Remove Copies Indicator lights up or the copy cycle is completed.
Example: Making 3 Copies Each from 30 Different Originals
BinOriginal
1st
2nd
3rd
6th
7th
8th
1st to 25th25
26th to 30th5
No. of Copies
Fed Out
M-7
● When the Start Key is pressed with 11 or more set for the number of
Repeats for the no. of
copies set to be made.
copies to be made, the number on the Multi-Copy Display is automatically
changed to 10 and the ST-724/ST-723 operates in the Sort Mode.
Outline of Operation
Out of Copier
Through
ST-724/ST-723
Fed into Bin
Aligning
Bin Moving
…ST-724 only
After the last copy
has been aligned
End of Operation
M-8
6-4. GROUP MODE
Repeats for the no. of
copies set to be made.
● When in the Group Mode, the ST-724/ST-723 separates copies made
from a single original into groups, each group containing the same, or a
different, number of copies.
Example: Making 25 Copies Each from 3 Different Originals
BinOriginal
1st
2nd5
3rd
4th5
● If the settings on the copier control panel and other conditions require
1st
2nd
No. of Copies
Fed Out
25
25
more than 10 Bins, during execution of the copy job, the copier stops the
initiation of a new copy cycle and the Remove Copies Indicator lights up.
If space remains available in the 10th Bin, the Start Key can be pressed
again. All copies of the subsequent original or originals are now fed into
the 10th Bin. However, as soon as the capacity of the 10th Bin is
exceeded, the copier inhibits the initiation of the new copy cycle.
Outline of Operation
Out of Copier
Through
ST-724/ST-723
Fed into Bin
Aligning
End of Operation
…ST-724 only
At the end of the copy
cycle for one original
Bin Moving
M-9
6-5. SORT STAPLE MODE (ST-724 ONLY)
Repeats for the no. of
copies set to be made.
● When in the Sort Staple Mode, the ST-724 automatically staples each of
the copy sets sorted into each Bin (the sorting operation is the same as in
the Sort Mode).
● Stapling action occurs starting with the lowest Bin in use. (For instance, if
1st to 4th Bins are in use, the copy sets are stapled starting with the 4th
Bin.)
● If copies are to be sorted only into the 1st Bin (i.e., when making one copy
each of two different originals), after both copies have been fed into the
1st Bin, the ST-724 moves the Bins to the 2nd Bin position and then back
to the 1st Bin position before initiating the stapling action.
● If the ST-724 is switched to the Auto Dual Mode during sorting, it cancels
the stapling action and sets the ST-724 into the Sort Mode.
Outline of Operation
Out of Copier
Through ST-724
Fed into Bin
Aligning
Bin Moving
● Stapling action is inhibited under any of the following conditions even if
the copy cycle has been initiated in the Sort Staple Mode:
After the last copy
has been aligned
Bin Moving
Clamping
Stapling
Bin Moving
…If the lowest Bin in
…use is not located to
…receive copies
End of Operation
➀ There is a copy or copies present in any of the Bins when the Power
Switch is turned ON and the copy cycle is initiated without having
removed it.
➁ The copy cycle is initiated with copies made in a preceding Non-Sort
cycle still in the Bins.
➂ The copy cycle is initiated with paper inserted into the Bin externally.
➃ There is only one copy in the Bin after sorting.
➄ Copies with different crosswise lengths are in the Bins.
➅ The copy set is not properly conveyed to the stapling position because of
a clamping or other failure (in which case, the ST-724 goes on to staple
the copy set in the next Bin).
M-10
6-6. MANUAL STAPLE MODE (ST-724 ONLY)
The following two different operations are possible in the Manual Staple
Mode.
• When the Manual Staple Key on the copier control panel is pressed after
copies have been made in the Sort or Group Mode, the ST-724 staples
together two or more copies in a Bin. (The stapling action and stapling
inhibiting conditions are the same as those in the Sort Staple Mode.)
• When there are no copies in any of the Bins, the ST-724 can staple
together sheets of paper inserted into the 1st Bin by hand when the Manual
Staple Key on the copier control panel is pressed. At this time, the ST-724
performs no aligning action.
Operation
Press the Manual Staple Key.
Clamping
Stapling
End of Operation
No stapling action occurs if the sheets of paper have not properly been
conveyed to the stapling position because of a clamping or other failure.
6-7. BIN MOVEMENT AT END OF COPY CYCLE
If the 1st Bin is not located to receive copies at the end of a copy cycle, the
Bins are moved so that the 1st Bin will be located to receive copies 2 sec.
after copies have been removed from the Bins. This sets the ST-724/ST-723
M-11
OPERATION OF EACH MECHANISM
7
7-1. PAPER TRANSPORT MECHANISM
● Paper Path
The paper fed out of the Copier by the Exit Roller in the copier is fed
directly onto the Transport Roller in the ST-724/ST-723. The Transport
Roller turns to feed the paper almost straight into the Bin. During this
time, Sorter Exit Sensor PC2 is unblocked ( ) as the leading edge of
the paper moves past it and blocked ( ) as the trailing edge of the
H
L
paper moves past it. The paper path is constant, as shown below,
regardless of the operating mode selected for use.
Light Blocking Plate
Paper
PC2
Copier
Transport Roller
PC2
● Transport Roller Drive
Exit Roller in Copier
The Transport Roller is driven by the Drive Coupling Gear Assy which
receives drive from the Exit Roller Drive Gear inside the copier (or Duplex
Unit). This means that the Transport Roller turns in phase with the paper
take-up drive of the copier.
= Viewed from Rear of System =
Transport
Roller Pulley
Drive Coupling
Gear Assy
Timing Belt
Copier
or
Duplex
Unit
Exit Roller
Drive Gear
ST-724/ST-723
Drive Coupling
Gear Assy
Transport
Roller Pulley
M-12
7-2. PAPER ALIGNING MECHANISM (ST-724 ONLY)
● The Paper Aligning Mechanism presses the copies fed into the Bins up
against the Aligning Reference Plate so that they can be aligned in the
crosswise direction. This mechanism will operate only with B5
Lengthwise, 8"
● The copies are aligned by the Paper Aligning Bar which is moved by
× 10" Lengthwise or greater size.
Paper Aligning Motor M3 turning forward or backward. The movement of
the Paper Aligning Bar differs depending on the paper size.
Paper Aligning Home
Position Sensor PC5
Spiral Shaft
M3
M3 Turning
Forward
Paper Aligning
Bar
● Paper Aligning Motor M3
M3 Turning
Backward
Aligning
Reference
Plate
Paper Aligning Motor M3 is a two-phase stepping motor. The output
pulses from pins 12 to 15 of IC1A are applied via IC6A and IC9A to M3 to
control the direction and distance of movement of the Paper Aligning Bar.
Each output pulse from IC1A turns M3 one angular increment, or a step,
which is 7.5°. This is equivalent in the movement of the Paper Aligning
Bar to approx. 0.3 mm. The number of output pulses from IC1A therefore
controls the distance of movement of the Paper Aligning Bar. The output
sequence of pulse signals (steps 1, 2, 3, and 4 or steps 4, 3, 2, and 1), on
the other hand, determines the direction of rotation of M3.
IC1A (Pin No.)
1234
12LLHH
13HHLL
14HLLH
15LHHL
Step
Output SequenceM3 Turning Forward
M3 Turning Backward
M-13
● Paper Aligning Bar Home Position Detection
The home position of the Paper Aligning Bar is where the Light Blocking
Plate fitted to the Paper Aligning Bar has just blocked Paper Aligning
Home Position Sensor PC5 ( ). This position serves as the reference
point, based on which the number of output pulses from IC1A is
calculated for different paper sizes.
Operation When Paper Aligning Bar is Detected at its Home Position
L
➀ M3 is turned backward until
PC5 is blocked.
➁ M3 is turned forward until
PC5 is unblocked.
➂ M3 is turned backward by one
pulse until PC5 is blocked, at
which time M3 is
deenergized. (See NOTE
below.)
➀ M3 is turned forward until
PC5 is unblocked.
➁ M3 is turned backward by one
pulse until PC5 is blocked, at
which time M3 is
deenergized. (See NOTE
below.)
NOTE: CPU checks whether PC5 is blocked or unblocked each time M3 is
The home position of the Paper Aligning Bar is detected under any of the
following timings:
energized for one pulse.
• When Sorter Set Switch S3 is turned ON.
• At the end of each mode (when the last copy has been aligned).
M-14
● Outline of Paper Aligning Bar Operation
Home Position
…… The Bar is located near, but not in contact
with, the copy. (See NOTE below.)
…… The Bar presses the copy up against the
Aligning Reference Plate. (See NOTE
below.)
NOTE: Varies for different paper sizes.
➀
Standby Position
Aligning Position
➁
Home Position
➀ During a multi-copy cycle, the Paper Aligning Bar repeatedly
moves between the standby and aligning position until it
completes aligning the last copy.
➁ The Paper Aligning Bar returns to the home position when it
has completed aligning the last copy.
● Number of Pulses (Paper Aligning Bar Movement) for Different Paper
Sizes
Predetermined No. of Pulses
Paper Size
A3051
× 17"1162
11"
8-1/2"
A4L139190
From Home to
Standby Position
× 11"L137188
From Standby to
Aligning Position
L: Lengthwise
M-15
● Aligning Operation
Paper Aligning Bar at home position
60 msec. after Sorter Exit Sensor PC2 has
been unblocked ( ) as the leading edge
of the copy fed out of the copier reaches it
H
Paper Aligning Motor M3 turns forward for the predetermined number of
pulses corresponding to the paper size, thereby moving the Paper Aligning
Bar to the standby position.
270 msec. after PC2 has been blocked
( ) as the trailing edge of the copy
L
moves past it
M3 turns forward for the predetermined number of pulses, which moves the
Paper Aligning Bar to the aligning position to align the copy.
60 msec. later
In a multi-copy cycle
M3 turns backward for the
predetermined number of pulses
to return the Paper Aligning Bar to
In a single-copy cycle or at the end
of aligning the last copy
M3 turns backward and the Paper
Aligning Bar is detected at its home
position.
the standby position.
M-16
7-3. BIN MOVING MECHANISM
● The Top Bin and 1st to 10th Bin are all held in position by the grooves in
the Side Plate and those in the Spiral Cams. When the Spiral Cams are
turned one complete turn by Bin Moving Motor M1, all Bins and Top Bin
are at once moved up or down (depending on the turning direction of the
Spiral Cam) one Bin position along the grooves in the Spiral Cams.
Top Bin
Bin Upper Limit
Interlock Switch S1
1st to
10th Bin
Bin Lower Limit
Interlock Switch
S2
M1
Bin Moving Pulse
Sensor PC1
Bins Moving Up
Bins Moving Down
Spiral Cam
M1
PC1
Light Blocking Plate
M-17
4428M063AA
Bin Lower Limit Position
Sensor PC4
Pressure Roll
Drive Transmitting Belt
S1
S2
PC4
Bin Positioning
Sensor PC3
● Bin Moving Motor M1
Bin Moving Motor M1 is a DC motor. The outputs from pins 5 and 6 of
IC1A are applied via IC7A and IC10A to M1. This energizes or
deenergizes M1 and controls the direction of M1 rotation.
If M1 is turned at its maximum speed, Bins vibrate heavily as they move,
resulting in a greater noise. M1 speed is controlled by pulse width
modulation, or PWM, which varies the width of pulses applied to M1,
thereby changing the average voltage applied to M1. The M1 shaft is
fitted with a Pulse Disk and Bin Moving Pulse Sensor PC1 is used to
convert the M1 shaft speed to pulse signals. The CPU knows the shaft
speed by means of the pulse frequency. Based on the output from PC1,
the M1 drive pulses are controlled, thereby minimizing vibration as it
occurs during Bin moving. This contributes to quieter operation.
Pulse Disk
M1
PC1
PC1
M-18
●
Bin Home Position Detection
The home position of the Bins is where the 1st Bin is located to receive
copies fed out of the copier. Movement of each Bin is controlled with this
position as the reference. The Bin home position is detected by Bin
Positioning Sensor PC3 and Bin Lower Limit Position Sensor PC4. PC3 is
blocked ( ) and unblocked ( ) by a Light Blocking Plate which turns
L
H
in phase with the Spiral Cam. It is unblocked when any of the Bins is
located to receive the copy. PC4 is normally kept blocked ( ) by a Light
L
Blocking Plate. However, when the 1st Bin is located lower than the level
to receive the copy, the 10th Bin pushes the Light Blocking Plate, which
unblocks PC4 ( ).
H
Spiral Cam
10th Bin
PC4
Light Blocking
Plate
PC3
Senses that any of
the Bins is located to
receive a copy.
4428M021AA
Light Blocking Plate
Operation at Bin Home Position Detection
➀ M1 is turned backward
until PC4 is unblocked.
➁ M1 is turned forward and
is deenergized as soon
as PC3 is unblocked.
(This is where the 1st Bin
4428T01MCA
The Bin home position is detected under the following timing:
• Sorter Set Switch S3 is turned ON for the first time after the Power
Switch of the copier has been turned ON.
● Bin Moving Control
After the Bin home position is detected, at which time the 1st Bin is
located to receive the copy, movement of the Bins is controlled by the
direction of M1 rotation and the number of times PC3 is blocked and
unblocked.
receives the copy.)
M-19
● Bin Upper Limit Interlock Switch S1 and Bin Lower Limit Interlock Switch
S2
For a mechanical or electrical failure, Bin Moving Motor M1 can keep on
turning even when it should remain stationary. Bin Upper Limit Interlock
Switch S1 and Bin Lower Limit Interlock Switch S2 are installed to shut
down the DC24V power supply to M1, thereby bringing it to a stop if such
trouble occurs.
Bin Upper Limit Interlock Switch S1
If, during the upward motion of the Bins,
Actuator
Top Bin
the Bins continue moving upward above
the upper limit position (which is where
the 10th Bin is located to receive the
copy), the Actuator is swung by the Top
1st Bin
S1
Bin Lower Limit Interlock Switch S2
Bin as shown on the left, actuating S1 to
cut off the power supply to M1.
If, during the downward motion of the
Bins, the Bins continue moving
downward, having moved past the level
which unblocks Bin Lower Limit Position
10th Bin
S2
PC4
Sensor PC4, the Light Blocking Plate of
PC4 actuates S2 as shown on the left,
thus shutting down the power supply to
M1.
Light Blocking Plate
● Purpose of Installation of Top Bin
The paper this machine handles is mainly colored copies. Colored copies
tend to develop a slight face curl and, as a result, the copies fed out into
the1st Bin in the Sort mode can be misaligned with each other in the bin.
(With the 2nd Bin and lower, the copies fed into each bin are held by the
immediately upper bin and therefore the curl is minimized in the copies.)
The Top Bin in this machine therefore functions to keep the copies down
as they are fed into the 1st Bin.
M-20
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