Kohler RSA III User Manual

RSA III
RSA III with a Single ATS Control
Industrial Generator Set Accessories
Remote Serial Annunciator III (RSA III)
Remote Serial Annunciator III (RSA III) for Kohlerr Controllers
D Monitors the generator set equipped with one of the following
controllers:
APM402 Decision-Makerr 3000 APM603 Decision-Makerr 3500 APM802 Decision-Makerr 6000 Decision-Makerr 3+ Decision-Makerr 8000 Decision-Makerr 550 KPC 1000
automatic transfer switch, and monitoring of the normal/ emergency source for up to four ATS with any of the following controllers:
Decision-Makerr MPACr 750, 1200, and 1500 MPACr 1000 and 1500
D Configuration via a personal computer (PC) software. D Writable surfaces (white boxes in illustrations) for user-defined
selections.
D Uses Modbusr RTU protocol. D Controller connections:
RS-485 for serial bus network USB port. Connect a personal computer and use Kohlerr
SiteTecht software to view events and adjust settings. * 12-/ 24-volt DC power supply 120/208 VAC power supply (available accessory)
D Meets the National Fire Protection Association Standard
NFPA 110, Level 1.
Dimensions
D Dimensions—W x H x D, mm (in.).
Surface Mounted:
203 x 203 x 83 (8.0 x 8.0 x 3.3)
Flush Mounted (Inside Wall):
203 x 203 x 76 (8.0 x 8.0 x 3.0) Flush mounting plate W1: 254 (10.0)
* SiteTecht software is available to Kohler authorized distributors and
dealers.
Modbusr is a registered trademark of Schneider Electric.
RSA III with Four ATS Controls
H
G6-139 4/19c
W
D
Surface Mounted Flush Mounted
W1
W
H
D
System
Fault and Status Conditions Fault LEDs Fault Horn
Overcrank Shutdown Red On Red Off Green High Engine Temperature Warning * Yellow On Red Green Green High Engine Temperature Shutdown Red On Red Off Green Low Oil Pressure Warning * Yellow On Red Green Green Low Oil Pressure Shutdown Red On Red Off Green Overspeed Shutdown Red On Red Off Green Emergency Stop * Red On Red Off Green Low Coolant Level/Aux. Shutdown Red On Red Off Green Low Coolant Temperature * Yellow On Red Off Green Low Cranking Voltage Yellow On Red Off Green Low Fuel—Level or Pressure * Yellow On Red Green or Off Green Not-In-Auto Red On Red Green or Off Green Common Fault Red On Green Green or Off Green Battery Charger Fault (1) * Yellow On Red Green or Off Green Battery Charger Fault (2) * Yellow On Green Green or Off Green High Battery Voltage * Yellow Off Green Green or Off Green Low Battery Voltage * Yellow Off Green Green or Off Green User Input #1 (Warning) Yellow Off Green Green or Off Green User Input #1 (Shutdown) Red On Green Off Green User Input #2 (Warning) Yellow Off Green Green or Off Green User Input #2 (Shutdown) Red On Green Off Green User Input #3 (Warning) (1) [ User Input #3 (Shutdown) (1) [ User Input #4 (Warning) (1) Y ellow Off Green Green or Off Green User Input #4 (Shutdown) (1) Red On Green Off Green User Input #5 (Warning) (1) Y ellow Off Green Green or Off Green User Input #5 (Shutdown) (1) Red On Green Off Green EPS Supplying Load Yellow Off Green Green Green Communications Status (Fault mode) Off Green or Red Green or Off Red ATS Fault (RSA III with ATS Controls only) Red On Red or Yellow Green or Off Green
Green LEDs appear as steady on when activated. Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage. Red LEDs slow flash when activated except fast flash with loss of communication and not-in-auto.
Yellow Off Green Green or Off Green
Red On Green Off Green
Ready LED
Generator
Running LED
Communication
Status LED
Specifications
D LED indicating lights for status, warning, and/or shutdown. D Power source with circuit protection: 12- or 24-volt DC D Power source with120/208 VAC, 50/60 Hz adapter (option) D Power draw: 200 mA D Humidity range: 0% to 95% noncondensing D Operating temperature range: - 20Cto+70C
(- 4F to +158F)
D Storage temperature range: - 40Cto+85C
(- 40F to +185F)
D Standards:
d NFPA 110, level 1 d UL 508 recognized d CE directive d NFPA 99 d ENS 61000- 4- 4 d EN6II-4-4 fast transient immunity
D RS-485 Modbusr isolated port @ 9.6/19.2/38.4/57.6 kbps
(default is 19.2 kbps)
D USB device port D NEMA 1 enclosure
(1) All generator set controllers except Decision-Makerr 3+ controller. (2) Decision-Makerr 3+ controller only. * May require optional kit or user-provided device to enable function and
LED indication.
[ Digital input #3 is factory-set for high battery voltage on the
Decision-Makerr 3+ controller.
Modbusr is a registered trademark of Schneider Electric.
ATS Controls (RSA III with ATS controls only)
D ATS position LED (normal or emergency) D Power source indicator LED (normal or emergency) D ATS fault LED D Key-operated lock/unlock switch for Test feature D Test pushbutton
NFPA Requirements
D NFPA 110 compliant D Engine functions:
d High battery voltage warning * d High engine temperature shutdown d High engine temperature warning * d Low battery voltage warning * d Low coolant level/aux. shutdown d Low coolant temperature warning * d Low cranking voltage d Low fuel warning (level or pressure) * d Low oil pressure shutdown d Low oil pressure warning * d Overcrank shutdown d Overspeed shutdown
D General functions:
d Audible alarm silence d Battery charger fault * d Lamp test d Master switch not-in-auto
G6-139 4/19c
Fault and Status LEDs and Lamp Test Switch
Alarm Horn. Horn sounds giving a minimum 90 dB at 0.1 m
(0.3 ft.) audible alarm when a warning or shutdown fault condition exists except on high/low battery voltage or EPS supplying load.
Alarm Silenced. Red LED on lamp test switch lights when alarm horn is deactivated by alarm silence switch.
Alarm Silence Switch. Lamp test switch quiets the alarm during servicing. The horn will reactivate upon additional faults.
ATS Fault. Red LED lights when ATS fails to transfer.
Battery Charger Fail. LED lights if battery charger
malfunctions. Requires battery charger with alarm contact.
Battery Voltage Hi/Lo. LED flashes if battery or charging voltage drops below preset level. LED lights steady if battery voltage exceeds preset level.
Common Fault. LED lights when a single or multiple common faults occur.
Communication Status. Green LED lights indicating annunciator communications functional. Red LED indicates communication fault.
EPS Supplying Load. LED lights when the Emergency Power System (EPS) generator set is supplying the load (APM402, APM603, APM802, and Decision-Makerr 550, 3000, 3500, 6000, and 8000 controllers) or when transfer switch is in the emergency position (Decision-Makerr 3+ controller).
Emergency Stop. LED lights and engine stops when emergency stop is made. May require a local emergency stop switch on some Decision-Makerr 3+ controllers.
Generator Running. LED lights when generator set is in operation.
High Engine Temperature. Red LED lights if engine has shut down because of high engine coolant temperature. Yellow LED lights if engine coolant temperature approaches shutdown range. Requires warning sender on some models.
Lamp Test (Switch). Switch tests all the annunciator indicator LEDs and horn.
Low Coolant Level/Aux. LED lights when engine coolant level is below acceptable range on radiator-mounted generator sets only. When used with a Decision-Makerr 3+ controller, the LED indicates low coolant level or an auxiliary fault shutdown. Requires user-supplied low coolant level switch on remote radiator models.
Low Coolant Temperature. LED lights if optional engine block heater malfunctions and/or engine coolant temperature is too low. Requires prealarm sender on some models.
Low Cranking Voltage. LED lights if battery voltage drops below preset level during engine cranking.
Low Fuel (Level or Pressure). LED lights if fuel level in tank approaches empty with diesel models or fuel pressure is low on gas models. Requires customer-supplied switch.
Low Oil Pressure. Red LED lights if generator set shuts down because of insufficient oil pressure. Yellow LED lights if engine oil pressure approaches shutdown range. Requires warning sender on some models.
Not In Auto. LED lights when the generator set controller is not set to automatic mode.
Overcrank. LED lights and cranking stops if engine does not start in either continuous cranking or cyclic cranking modes.
Overspeed. LED lights if generator set shuts down because of overspeed condition.
System Ready. Green LED lights when generator set master switch is in AUTO position and the system senses no faults. Red LED indicates system fault.
User-Defined Digital Inputs #1- #5. Monitors five digital auxiliary inputs (can be configured as warnings or shutdowns). User-defined digital inputs are selected via the RSA III master for local digital input can be assigned via PC using SiteTecht setup software.
or remote (generator set or ATS). The user-defined
G6-139 4/19c
Accessories
- Power source adapter kit 120/208 VAC, 50/60 Hz.
- Modbusr/Ethernet converter GM41143-KP2 for serial to
Ethernet communication.
- Communication module GM32644-KA1 or GM32644-KP1 is
required with Decision-Makerr 3+ controllers.
Modbusr is a registered trademark of Schneider Electric.
KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com
Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.
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2014, 2016, 2018, 2019 by Kohler Co. All rights reserved.
G6-139 4/19c
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