KOHLER K-70600, K-706001, K-706002, K-706004, K-706005 User Manual

E-2-1201264

Sliding Bath Doors Sliding Shower Doors

USA/Canada: 1-800-4KOHLER	kohler.com
México: 001-800-456-4537

WARNING: Risk of serious injury. Damage prior to installation can result in glass shattering. Inspect the glass and all parts for damage before installation.

WARNING: Risk of serious injury. Improper installation can result in glass shattering. Follow all installation instructions.

WARNING: Risk of serious injury. Do not cut tempered glass. Tempered glass will shatter if cut.

WARNING: Risk of serious injury. Shower door and side panels can shatter. Regularly inspect the glass and all parts for damage, missing, or loose parts.

WARNING: Risk of serious injury. Always wear safety glasses while moving, installing, cutting, or drilling the glass panels.

IMPORTANT! Do not touch the edges of the tempered glass with tools or any other hard objects. Do not set the unframed tempered glass directly on the floor or any hard surface.

IMPORTANT! Leave this manual for the end user.

NOTICE: The warranty does not apply to product that has been modified or altered in a manner other than as expressly permitted in the Installation and Care Guide.

Read and follow all instructions before installing or using this product.

Walls must be within 3/8” (10 mm) of plumb.

Follow the silicone sealant manufacturer’s instructions for application and curing time.

1	Measure the Ledge:
	Confirm the ledge is at least 2-1/2” (64 mm) wide. Do

not install the door if there is not 2-1/2” (64 mm) of width.

Cover the drain with tape to avoid loss of small parts.

2-1/2"

(64 mm)

6 Install the Wall Jambs:

Position the wall jambs over the threshold. Plumb using a level.

Tape the wall jambs in place.

x2

Installation and Care Instructions

Sliding Bath and Shower Doors

K-70600, K-706001, K-706002, K-706004, K-706005, K-706006, K-706008, K-706009, K-706014, K-706015

Required Tools

Parts Identification

Need help? Contact the KOHLER Customer Care Center at 1-800-4KOHLER (1-800-456-4537)

For service parts information *

**Finish/color code must be specified when ordering.

Retain this document for future servicing.

Record model number from box for reference.

1198346**

Model Number:______________

Skin Pack

#6-20 x 1/4"

1049033-D

Inside Roller

Screw

Screw

Clip

Outside Roller

Roller Cap

Roller Plug

Screw

#10-24 x 1-1/4"

#10-24 x 1-3/8"

1197566-01**

1260190**

Retainer

Bubble Pack

Anchor

Screw

Wall Anchor

Screw

Bumper

Screw

#8-18 x 1-1/2"

#10-16 x 1-1/2"

#8-18 x 3/8"

1042520-G (#8-18 x 3/8")

Screw

1260250* (Center Guide)

1186360**

Skin Pack

Bumper Cover

1197564-01** [60" (1524 mm)]

1188940-01**

1197564-02** [48" (1219 mm)]

Cleat

Header

Screw

Wall Jamb

Center

Alcohol

Cleat

#6-20 x 1/4"

Cap

Guide

Wipe

1260672

Wall Anchor

Masking Tape

Tin Snips

1187908**

Roller Cap

1262336

9/64"

1/4", 5/16"

1048208-C (#8-18 x 1-1/2")

Inside Roller

Screw

5/32"

Masonry Bit

1/4"

for Tile

1198328-A (#10-24 x 1-1/4")

1077762

Screw

Anchor

Pliers

1181060**

1187908**

Wall Jamb Cap

1208955**

Roller Cap

Clip

1195781**

#10-16 x 1-1/2"

Roller Plug

100% Silicone Sealant

Miter Box

1049043-D

1262337

Screw

Outside

1260672

Roller

Wall Anchor

32 Teeth Per Inch Blade

Inside Door Panel*

1264187-01** [58" (1473 mm)]

1264187-02** [78-1/4" (1988 mm)]

Seal (Service Only)

1093027

Washer (8 ea.)

1262423-01** [58" (1473 mm)]

Outside Door Panel*

1262423-02** [70" (1778 mm)]

1057704-01** [24" (610 mm)]

1262423-03** [56" (1422 mm)]

1057704-03** [18" (457 mm)]

1262423-04** [78" (1981 mm)]

Towel Bar

Wall Jamb

1263090**

Center Guide

Step Stool

1187796**

Handles with

Templates

1179922-01** [60" (1524 mm)]

1179922-02** [48" (1219 mm)]

Threshold

2

Measure and Cut the Threshold:

3

Position the Threshold:

4

Install the Center Guide:

5

Prepare the Wall Jambs:

Measure distance “A.”

If needed, file the ends of the threshold to match the

Clean the center guide location behind the threshold

IMPORTANT! The threshold and wall jamb must fit

Mark distance “A” on the threshold.

corner radius. The threshold must sit flat.

with an alcohol wipe.

tightly against the ledge and wall.

Subtract 1/4” (6 mm) from “A” and make a second

Install the threshold as close to the front of the ledge as

Remove the backing (1) from the adhesive strips on the

Position the wall jamb over the threshold.

mark.

possible. Mark the location.

center guide.

If needed, trim and file the ends to match radius

Cut the threshold at the second mark.

Tape the threshold in place.

Align and rotate the center guide into place (2) with the

corners.

Mark the exact center of the shower ledge.

center marks on the guide and threshold aligned.

Press the center guide firmly into place (3).

2

1

A

Groove

1/4"

(6 mm)

	Cut Line	"A" Mark				3
				Centerline		Centerline
	A
7	Locate the Wall Jamb Anchors:		8	Tile Installations Only:	9	Install the Top Wall Jamb Anchors:	10	Install the Wall Jambs:
	On each side of the wall jamb, measure 1” (25 mm)			Mark the tile at the hole location before drilling by		Drill a 1/4” hole at each mark.		Slide each wall jamb onto the top screw, then down
	down and mark the side of the wall jamb.			carefully tapping the mark with a center punch. This		Install the provided wall anchors.		over the threshold.
	Remove the wall jamb. Mark the center point between			keeps the drill bit from moving as the hole is started.		Install the two #10-16 x 1-1/2” screws, one for each		IMPORTANT! The jambs must be tight against the
	the marks.			When installing to a tile wall, first drill a small		wall jamb, leaving a 1/8” (3 mm) gap between the		wall. Adjust the screws as needed.
				diameter hole, then the correct size hole.		screwhead and the wall.
				Install anchors. Do not install the screws directly into
				the tile, as this may crack the tile.
				When drilling, use a masonry bit.
	x2					#10-16 x 1-1/2"
						x2		x2

1/8"

(3 mm)

1"

(25 mm)

Mark

Center

Punch

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1

11	Locate the Cleats:	12	Install the Anchors:	13	Install the Cleats:	14	Measure the Header and Retainer Length:	15	Cut the Retainer and Header:
	IMPORTANT! Each cleat must contact the side of the		Drill 5/16” holes at the two diagonal cleat marks.		IMPORTANT! Each cleat must be level with the top of		Measure distance “B” between the screwheads.		IMPORTANT! Confirm your measurements before
	wall jamb and be level with the top.		Insert the anchors.		the wall jamb and in contact with the wall jamb.		Subtract 1/16” (2 mm) from “B” for the final dimension.		cutting. Do not cut too short.
	Position a cleat in contact with the wall jamb, top of the				Align the cleat with the wall jamb and secure with two				Measure and mark dimension “B - 1/16” ( 2 mm) on the
	cleat level with the top of the wall jamb.				#8-18 x 1-1/2” screws.				header.
	Mark two holes diagonally.				NOTE: The second set of holes can be used if the first				Cut the header at the mark.
	IMPORTANT! Do not use holes across from each other.				set is not correctly aligned. Repeat step 11 if needed.				Measure and mark dimension “B - 1/16” (2 mm) on the
									retainer.

B

Cut the retainer at the mark.

File any rough edges.

x2

#8-18 x 1-1/2"

Retainer

x2

Cut Line

x2

B

Header

3

"B - 1/16" (2 mm) Mark

2

1

16

Install the Header:

17

Assemble the Inside Panel:

18

Install the Inside Panel:

19

Assemble the Outside Panel:

20

Install the Outside Panel:

Rotate the header, flat side out, into place on the cleats.

IMPORTANT! The inside panel measures 5” (140

With help, from inside the shower lift the inside panel

Install an outside roller, clip, and #10-24 x 1-1/4” screw

With help, lift the outside panel onto the outside leg of

Secure to each cleat with two #8-18 x 3/8” self-drilling

mm) from hole to top of the glass.

over the guide and into the lower track on the header.

in each upper hole.

the guide, then onto the upper track.

screws from inside the shower.

Assemble and install the inside rollers, tab on top, and

Confirm the channel on the bottom of the door panel is

Hold the anti-jump clip with a pliers, hook down in the

If immediate adjustment of either door panel is needed,

Carefully and thoroughly clean the top track, making

#10-24 x 1-1/4” screws in the upper holes.

engaged with the inside leg on the center guide.

6 o’clock positon, as the screw is tightened.

see Step 28.

sure there is no debris on the roller groove.

Securely tighten the screw.

Securely tighten the screw.

NOTE: The inside panel is positioned with the rollers

toward the entry (outside) of the shower module.

Upper

Inside

Track

#8-18 x 3/8"

x2

#10-24 x 1-1/4"

Clip

#10-24 x 1-1/4"

Label on this

Axle

Outside

Lower

x2

x2

Side of Glass

Track

Screw

Inside

Label on this

Cam

Side of Glass

5"

(127 mm)

Roller

3-1/8"

Orient tab

Spacer

(79 mm)

Outside

on top.

Gasket

Gasket

Gasket

Gasket

Orient tab

Outside

Spacer

Inside Leg

on top.

Leg

Cam

Orient clip

Roller

down.

Outside Panel

Axle

21

Install the Retainer:

22

Install the Retainer:

23

Confirm Correct Retainer and Roller Installation:

24

Install the Bumpers:

25

Check Frame Alignment:

IMPORTANT! Position the screws at the dimensions

Slide the retainer between the panels.

Confirm the retainer is in the correct position, secured

Apply 100% silicone sealant to both sides of the cleat.

Slide the door panels back and forth.

shown.

Secure the retainer to the header with six screws.

with six screws.

Position a bumper over the top track, engaged in the

If the outside door panel contacts the wall jamb, remove

On the top of the retainer, mark the centerline.

Confirm the top portion of the rollers on the inside

rail. Close the bumper.

the tape on the threshold. If there is no contact, go to the

On the top of the retainer, mark the hole locations in the

panel are behind the retainer.

Slide the bumper along the track and press tight to the

next step.

channel at the locations shown.

Confirm the anti-jump clips on the outside panel are

cleat.

Adjust the wall jamb outward until contact is

Drill six 5/32” holes in the retainer at the marks.

oriented downward.

Repeat with the second bumper (the second bumper

eliminated. Tape the threshold in place on this side.

Remove all burrs.

installs with the opening opposite the first bumper).

Repeat with the opposite wall jamb.

Side View

Confirm the threshold is parallel with the front ledge.

Screws

Adjust if needed.

#6-20 x 1/4"

Retainer

x2

Profile

1-1/2"

Centerline

(13 mm)

12"

Retainer

(305 mm)

Clip

		3"
		(76 mm)		Top of roller must
				be covered by the
	12"			retainer!
	(305 mm)	Channel
	1-1/2"
	(13 mm)
	Install the Bottom Wall Jamb Screws:		Operation Checklist:	Final Adjustment:	Install the Roller Caps:	30	Apply Silicone Sealant:
	26 On each side of the wall jamb (1), measure 4-1/2” (114		27 Confirm the bottom bumpers are installed on the door	28 Adjust the panel height and orientation by loosening	29 Install the towel bar or handle using the separate		Press the cap onto the wall jamb.
	mm) up and mark each side of the wall jamb.		panels.	the screws and turning the adjustment cam.	instructions provided.		Apply 100% silicone sealant along the wall jambs inside
	Slide the wall jamb up past the marks. Mark the center		Slide the door panels back and forth.	Repeat until the door operates smoothly, then retighten	Snap a cap into place on each of the four rollers.		and outside the shower, along the threshold outside the
	point between the marks.		Confirm the door panels do not rub on the floor.	the screws securely.	Install clip caps, flat side down, on the clip side of the		shower, and around the base of the center guide.
	Remove the wall jambs. Drill a 1/4” hole (2) at each		Confirm the door panels are plumb with the wall jambs.	Confirm the anti-jump clip is still oriented correctly (see	inside rollers.
	center mark. Install the provided wall anchors.		Confirm the top and bottom bumpers contact the door	Step 23).
	Install the two #10-16 x 1-1/2” screws (3), leaving a 1/8”
			panels at the same time.
	(6 mm) gap between the screwhead and the wall.		Go to the next step if adjustment is required.
					x4		x2
			Bumper
	x2	#10-16 x 1-1/2"
	1	3
	4-1/2"	1/8"		Cam	x2
	(114 mm)	(3 mm)		Screw
	2
					Slot
	Troubleshooting				Warranty
	Symptom: Alignment		Recommended Action		ONE-YEAR LIMITED WARRANTY
					KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of
	1. The top of the door panel is tilted away from the wall		A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam. See steps 17,
					installation.
	or the bottom of the door panel is tilted away from the		19, and 28.		Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such
	wall.
					defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation
	2. The door panel does not touch the bumper.		A. Determine whether the door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.		costs. Use of in-tank toilet cleaners will void the warranty.
	Symptom: Water Leaks		Recommended Action		To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by
	1. Water leaks between panels.		A. When showering, make sure the inside panel is against the showerhead wall.		writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER
					(1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the
	2. Water leaks between the wall jamb and the door panel.		A. Adjust the door panel to line up with the wall jamb.		USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.
			B. Order the optional seal kit.		IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
	3. Water leaks under the threshold.		A. Check for proper silicone sealant application. See step 30. Apply additional silicone sealant in the leak location.		ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER
					DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do
	4. Water leaks around the wall jamb area.		A. The notched wall jamb fits over the threshold to cover any miscut or skewed cuts. Seal as directed to ensure proper watertight
					not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential
			seal. See step 30.		damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also
	Symptom: Operation (open/close)		Recommended Action		have other rights which vary from state/province to state/province.

This is Kohler Co.’s exclusive written warranty.

1. The inside and/or outside panel is difficult to move.

A. Ensure a gap exists between the guide and the door panel. If no gap exists, raise the position of the rollers.

B.Ensure the panel is properly engaged over the centerguide. See step 20.

C.Ensure the rollers are properly installed. See steps 17 and 19.

D.Ensure that the hanger bracket is tight to the glass.

2. Rubbing noise during panel movement.

A. Ensure the anti-jump clips are straight and not rubbing on the header. See step 23.

B.Ensure the roller screws are the correct size. See steps 17 and 19. Ensure the roller screws are completely tightened.

C.Ensure the retainer is securely tightened. See step 22.

1201264-2-E

2

©2015 Kohler Co.