KOHLER K-702400, K-702402, K-702404, K-702406, K-702408 Installation Manual

...

1218632-2-B

Pivot Shower Doors

USA/Canada: 1-800-4KOHLER México: 001-800-456-4537

WARNING: Risk of serious injury. Damage prior to installation can result in glass shattering. Inspect the glass and all parts for damage before installation.

WARNING: Risk of serious injury. Improper installation can result in glass shattering. Follow all installation instructions.

WARNING: Risk of serious injury. Do not cut tempered glass. Tempered glass will shatter if cut.

WARNING: Risk of serious injury. Shower door and side panels can shatter. Regularly inspect the glass and all parts for damage, missing, or loose parts.

WARNING: Risk of serious injury. Always wear safety glasses while cutting and drilling.

kohler.com

Required Tools Parts Identiﬁ cation

1035084**

LH Wall Jamb Cover

1034805-01**

Wall Jamb

1036384**

Hardware Skin Pack

Installation and Care Instructions

Pivot Shower Doors

K-702400, K-702402, K-702404, K-702406, K-702408, K-702410, K-702412, K-702414, K-702416

*Call Customer Care Center to order replacement parts.

**Finish/color code must be speciﬁ ed when ordering.

Retain this document for future servicing.

Record model number from box for reference.

Model Number:______________

1018459**

Hinge Jamb Cover

1036958-*-**(K-702400)

1013641-01**

Hinge Jamb

Series Number Label

1048208-B(Silver) Panhead Screw

1036959-*-** 1036960-*-** 1036961-*-** 1036962-*-** 1036963-*-** 1036964-*-** 1036965-*-** 1113195-*-**

Door Panel Assembly

(K-702402) (K-702404) (K-702406) (K-702408) (K-702410) (K-702412) (K-702414) (K-702416)

1019387-A(Bronze) 1019387-B 1019387-C

Screw

(Brass) (Silver)

NOTICE: Do not touch the edges of the tempered glass with tools or any other hard objects. Do not set the unframed tempered glass directly on the floor or any hard surface.

IMPORTANT! Leave this manual for the end user.

Read these instructions before installing or using this product. Walls must be within 3/8” (10 mm) of plumb. Cover the drain with tape to avoid loss of small parts. Follow the silicone sealant manufacturer’s instructions for application and

curing time.

5/16" Tile Bit

Tin Snips

Masking Tape

5/16"

1036986-01** 1037046-01** 1037047-01** 1037048-01** 1037049-01** 1037050-01** 1037051-01** 1037052-01** 1113196-01**

Hinge

(K-702400) (K-702402) (K-702404) (K-702406) (K-702408) (K-702410) (K-702412) (K-702414) (K-702416)

1035917**

Handle

1019420**

Strike Jamb Cover

1017115**

Latch

1019386-A(Bronze) 1019386-B 1019386-C

Screw

(Brass) (Silver)

867201

Clamp

1035083**

RH Wall Jamb Cover

1034805-01**

Wall Jamb

Determine either a right or a left door pivot.

The door handle installs on the same side as the showerhead.

1014086-01 1014086-02

100% Silicone Sealant

Miter Box

32 Teeth Per Inch Blade

Loosely attach four adjustment clamps to each

2 3 4

wall jamb with flathead screws. Use the hex wrench provided. Do not tighten the screws at

Center the wall jambs on the threshold and check the fit. If needed, snip and file the bottom edges of the wall jambs for a snug fit.

1014086-03 1014086-04 1014086-05 1014086-06 1014086-07 1014086-08 1014086-13

Threshold Seal

(K-702400) (K-702402) (K-702404) (K-702406) (K-702408) (K-702410) (K-702412) (K-702414) (K-702416)

Key

this time.

1019934-01**

Bottom Track

(5/64" Hex)1013942 (3/32" Hex)1019972

1021020

Bulb Seal

Using a level, plumb both wall jambs. Secure with masking tape. Mark the screw holes and the front edges of the wall jambs.

1036966-01**

Strike Jamb

1048208-N

Screw

Remove the wall jambs. Drill 5/16” holes and

insert anchors in both shower walls. For tile, use a 5/16” tile bit. Anchors will work in wall studs.

1077762

Wall Anchor

Right Pivot Left Pivot

Handle

Pivot Side

Strike Side

Showerhead

Top View

Handle

Pivot Side

Strike Side

Showerhead

Top View

Realign and plumb both wall jambs. Secure with screws.

Adjustment Clamps to the Inside of the

Adjustment Clamp

Wall Jamb

#8-18 x 3/4"

At the threshold, measure from the first stop on

7 86 9

the inside of the strike wall jamb to the first stop on the inside of the hinge wall jamb (Dimension “A”).

Cut the bottom track to dimension “A.” Smooth the cut edge with a file. Verify bottom track fit between the wall jambs so the tall side of the bottom track is to the outside.

Shower

Level

Apply silicone sealant along the groove on the underside of the bottom track.

Position the bottom track on the threshold and

between the first steps of the wall jambs. Make sure the tall side of the bottom track faces out. Tape the bottom track in place.

#8-18 x 2"

Level

Wall Jamb

Stop

Outside

Showerhead

Stop

Tall Side of the Bottom Track

Wall Jamb

Sealant

Front Side of Bottom Track

Bottom Track

11218632-2-B

Lay the hinge jamb on a flat, protected surface.

11 12

Insert the unslotted wing of the hinge into the hinge jamb groove. Use four screws to secure the hinge to the hinge jamb.

Align the hinge assembly even with the top of the channel. Secure the hinge to the door panel with the panhead screws. Install the hinge jamb cover to the hinge jamb.

Lay the door panel on a flat, protected surface.

Starting at the hinge end of the glass, press the threshold seal onto the bottom of the door panel.

Position a latch in the strike jamb, and secure

it in place with the two screws. Repeat for the second latch.

Strike Jamb

Fit the strike jamb into the wall jamb so the

strike jamb slots fit over the adjustment clamp screws. Tighten the adjustment clamp screws. Install the strike jamb cover to the strike jamb.

Hinge

Screw

Hinge Jamb

Make sure the strike seal is fully installed into

the strike jamb channel until it contacts the bottom track. Cut off any excess seal material at the top.

#8-18 x 3/8"

Screw

Hinge Jam Cover

Channel

Lift the door panel into position, and fit the

hinge jamb into the remaining wall jamb. Tighten the adjustment clamp screws to secure the door panel in place.

#8-18 x 3/8"

Outside of Shower

Door Panel

Inside of Shower

Threshold Seal

The gap between the edge of the glass and the

strike jamb should be 3/16” (5 mm). If needed, loosen the adjustment clamp screws, adjust the the door, and retighten the screws.

Strike Jamb Latch

#6-20 x 1/2"

Install the wall jamb covers to the top of the wall

jambs so the flat edges are toward the wall.

Strike Jamb

Strike Jamb Cover

Assemble and install the door handles as shown,

so the logo is to the outside. Hand tighten the handles so the logo is properly oriented.

Strike Seal

Top View

On the inside of the shower, apply silicone

sealant where the wall jambs meet the walls and where the bottom track contacts the threshold.

Adjustment Clamp

Top View

On the outside of the shower, apply silicone

sealant where the wall jambs meet the walls and where the bottom track meets the threshold.

Strike Seal

3/16" (5 mm)

Top View

On the outside of the shower, apply silicone

sealant to the seams between the bottom track and the hinge jamb, and the strike jamb and the bottom track.

3/16" (5 mm)

Flat Edge

Wall Jamb Cover

Wall Jamb

Logo

Spacer

Handle Setscrew

Outside of Shower

Sealant

Inside of Shower

Troubleshooting

Symptom: Installation Recommended Action

1. The door does not close properly. A. Make sure the door seal has been trimmed so a small gap exists on the handle side of the seal. See step 13. B. Check the hinge installation to verify that the hinge is properly installed into the hinge jamb groove. See step 11.

Symptom: Door Functionality Recommended Action

1. Opening or closing the door panel is difficult. A. Adjust the adjustment clamps to increase the gap between the door panel and the strike jamb. See step 18.

2. The door contacts the bottom track. A. Adjust the adjustment clamps so the door panel opens evenly and does not contact the bottom track. See step 15.

Symptom: Water Leaks Recommended Action

1. Water leaks under the door panel. A. Verify the seal is in place. See step 13.

2. Water leaks past the strike jamb. A. Adjust the door to decrease the gap between the door panel and the strike jamb. See step 18. B. Adjust the strike jamb so the door panel makes contact with the strike jamb. See step 15.

3. Water leaks under the bottom track. A. From the outside of the shower, apply silicone sealant where the bottom track meets the threshold. See step 21.

4. Water leaks between the wall jamb and the

wall.

A. From the outside of the shower, apply silicone sealant where the wall jamb meets the wall. See step 22.

Warranty

ONE-YEAR LIMITED WARRANTY KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler. com in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do

not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.

This is Kohler Co.’s exclusive written warranty..

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