Kohler K-45803T-L-SHP, K-45806T-L-SHP Installation Instructions Manual

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Page 1

BEFORE YOU BEGINBEFORE YOU BEGIN

MINIMA

INSTALLATION INSTRUCTIONS

SLIDING, 1 DOOR 1 PANEL

8mm K-45803T-L-SHP

10mm K-45806T-L-SHP

Before you install your shower door, please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information is based on the latest product

information available at the time of publication. Kohler China Ltd. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning,

and warranty information-

instructions for the consumer.

Make sure that the bath and the finished wall

material are completely and correctly installed prior to installing your shower door. Prepare waterproof layer to wall and floor of the showering area. It is not allowed for any presence of electric switches and sockets. Make sure the floor drain runs smoothly. Before starting the door installation, lay out and

identify all the parts. Use the exploded view illustrated on page 2 for reference. For the installation method of customized shower

with different dimensions, please refer to this instructions.

CAUTION: Risk of injury or product damage.

Tempered glass cannot be cut, drilled or knocked by hard object. Make sure corner area of the glass refraining from knocking so as to cause personal injury due to broken glass.

ATTENTION:

receptors or curbs. (Not included). If the curb is not Kohler-branded, please note its top width should be more than 80mm.

IMPORTANT:

finished wall. The squareness of the wall is recommended no more than 3 mm/m. KOHLER Company won't take responsibility of the installation quality.

Please install this door on Kohler

The shower door requires a flat vertical

please leave these

(

) 80mm

3mm/m

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13-1 528437

, 2014

Page 2

ROUGHING-IN

PARTS IDENTIFICATIONPARTS IDENTIFICATION

IMPORTANT

Unit: mm

SKU B H

K-45803T K-45806T

1200-1600 1850-2000

Before installation check that all components are correctly supplied.

If any parts are missing please ring the helpline.

800-820-2628

Top Lintel

Inline Panel

Wall Channel

Glass Clamp

800-820-2628

Door Panel

1198141-T01-B

Threshold

Splashguard

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Wall Channel

Cover Seal

Page 3

4mm Allen key 4mm

Top Roller Clamps

Mid-support Clamp

2.5mm Allen Key

2.5mm

Screw Covers

Support Strip

Bottom Guide

End Socket

Door Closing Guide

Plastic Guides

Frame Cap,LH Frame Cap,RH

Wall Plugs

Wedge

Handle

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Page 4

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

Tools Required

Phillips Screwdriver

Pencil

Caulk Gun

Measuring Tape

Safety Glasses

Center Punch

Hammer

Knife

Masonry Drill & 6mm Drilll Bit

Level

Materials Required

Drop Cloth Tape

Silicone Sealant

INSTALLATION

Fit tray and then tile walls before fitting the unit.

NOTE: Glass seal will extend out of wall channel.

6mm

Fit Wall Channel 'A'

6mm

0mm

Tray MUST be level in all planes or the unit will not install properly.

STEP

0mm

Wall channels

MUST

plumb.

STEP

Ensure the support strips are still on the bottom edge of the inline panel, inside the H section, and that the H section is 53mm from the corner of the glass.

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53mm

STEP

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Page 5

Bottom channel fits under seal.

Caution

Rest panel against seal of wall channel 'A' .

Support glass panel until glass clamp is fitted

Check that bottom channel is parallel to edge of tray.

Glass needs to be at least 8mm into wall channel

8mm

8mm minimum

8mm

STEP

Fit glass clamp and turn screw until it lightly grips glass.

Glass should protrude out of bottom channel by 53mm.

53mm

0mm

Glass panel be plumb.

When glass is in correct position fully tighten clamp glass screws.

must

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STEP

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Page 6

Cut seals exposed at top with a sharp knife.

53mm

Mark hole position, remove temporarily the bottom guide and drill hole into the tray.

Top view

STEP

Lay a bead of sealant in bottom guide as shown, then slide it under glass.

STEP

Locate one end of threshold under the bottom guide.

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6mm

STEP

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Page 7

Remove

cover vinyl.

Lay sealant on bottom of door closing guide.

Place door closing guide under wall channel.

Keep threshold position parallel to tray edge.

Fit the second wall channel.

0mm

Wall channel

MUST

plumb.

STEP

6mm

STEP

Push cover vinyl Into place.

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Channel fits over threshold.

STEP

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STEP

Page 8

Screw bottom guide to tray.

Position support clamps and sockets on top lintel.

Top view

STEP

Turn with allen key to lightly grip the top lintel.

Fully tighten mid support clamp '2' & loosely fit end sockets '1' & '3'.

213

Screw mid support clamp to lintel.

Turn with allen key to lightly grip the top lintel.

Slide lintel and sockets to position.

Place the end socket1&3ontopofglass and wall channels.

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STEP

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Page 9

Screw into wall channel.

Place mid support clamp.

Screw mid support clamp firmly to glass.

Screw 2nd socket to wall channel then tighten the allen screws on both sides.

Allen screw

STEP

Carefully turn door panel on its edge and support.

STEP

10mm

Fit splashguard to bottom of door 10mm from the closing edge.

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STEP

10mm

STEP

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Page 10

Fit door panel.

Place support spacer.

Lower the door panel into bottom guide and rest on spacer support and strip.

Place support strip.

Caution

Fit rollers clamps to top lintel and door panel.

Front

STEP

Lift door panel slightly and remove support strip.

Ensure screws are securely tightened.

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STEP

Slide door open and remove support spacer.

STEP

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Page 11

Fit plastic guides into bottom guide.

Carefully apply silicone sealant along the back face to fix the plastic guide in place.

Notched seal

Inline panel

Fit seals on:

Back edge

Door panel

STEP

Closing edge

Door panel

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STEP

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Page 12

Fix handle.

Fix cap.

Lay a thin bead of sealant.

STEP

Allow at least 24 hours before using shower to allow sealant to cure.

24hrs

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STEP

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