Kohler K-1461 User Manual [en, es, fr]

Homeowners Guide

Bath Whirlpool

K-1460-H2, K-1461-H2

Write model number here: Écrire le numéro du modèle ici: Escriba el número de modelo aquí: ___________________ M product numbers are for Mexico (i.e. K-12345M)

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1022231-5-C

Important Information

INSTRUCTIONS PERTAINING TO A RISK OF FIRE,

ELECTRICAL SHOCK, OR INJURY TO PERSONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

WARNING: When using electrical products, basic precautions should always be followed, including the following:

DANGER: Risk of personal injury. To reduce the risk of injury, do not permit children to use this

unit unless they are closely supervised at all times.

WARNING: Risk of personal injury. To avoid injury, exercise care when entering or exiting the whirlpool.

WARNING: Risk of electric shock. Do not permit electric appliances (such as a hair dryer, lamp, telephone, radio, or television) within 5’ (1.5 m) of this whirlpool.

WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs

when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6°F (37°C). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include: (a) failure to perceive heat, (b) failure to recognize the need to exit the bath, (c) unawareness of impending hazard, (d) fetal damage in pregnant women, (e) physical inability to exit the bath, and (f) unconsciousness resulting in the danger of drowning.

WARNING: Risk of hyperthermia. People using medications and/or having an adverse medical history should consult a physician before using a whirlpool equipped with a heater.

WARNING: Risk of scalding. Do not allow the water temperature in the whirlpool to exceed 104°F (40°C).

The heater will automatically maintain the water temperature when the whirlpool is running, as long as the water temperature does not exceed 104°F (40°C). The heater will disengage at higher temperatures.

An equipment grounding terminal is provided in the ﬁeld wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply panel with a conductor equivalent in size to the circuit conductors supplying this whirlpool.

A pressure wire connector is provided on the exterior of the pump or control within this unit to permit connection of a bonding conductor between this unit and all other exposed metal in the vicinity, as needed to comply with local requirements.

Use this whirlpool only for its intended purpose as described in this guide. Do not use attachments not recommended by the manufacturer.

Never drop or insert any object into any opening. Keep small objects such as bath toys and bathing accessories out of the whirlpool while the unit is running.

Do not operate this unit without the guard (cover) over the suction ﬁtting. The whirlpool must be connected only to a supply circuit that is protected by a Ground-Fault

Circuit-Interrupter (GFCI) or Residual Current Device (RCD). Such a GFCI or RCD should be provided by the installer and should be tested on a routine basis. To test the GFCI or RCD, press the test button. The GFCI or RCD should interrupt power. Press the reset button. Power should be restored. If the GFCI or RCD fails to operate in this manner, the GFCI or RCD is defective. If the GFCI or RCD interrupts power to the bath without the test button being pressed, a ground current is ﬂowing, indicating the possibility of an

1022231-5-C 2 Kohler Co.

Important Information (cont.)

electric shock. Do not use this whirlpool bath. Disconnect the whirlpool and have the problem corrected by a qualiﬁed service representative before using.

Flush your whirlpool system twice a month or more depending upon usage, as described in the ″Flush System″ section of this guide.

Repeated use of personal care products containing oils can damage plastic whirlpool components. Do not use heavy, vegetable-based shampoos or bath oils.

Whirlpool hydro-massage action can cause even a small amount of bubble bath, bath soap, shampoo, or bath oil to foam excessively. For this reason, please don’t use these products during whirlpool operation.

Table of Contents

Important Information .............................................................. 2

Thank You For Choosing Kohler Company .............................................. 3

Your Kohler Whirlpool ............................................................. 3

Operation ...................................................................... 4

Care and Cleaning ................................................................ 5

Flush System .................................................................... 5

Warranty ....................................................................... 5

Troubleshooting .................................................................. 7

Service Parts ................................................................... 10

Thank You For Choosing Kohler Company

Thank you for choosing Kohler Co. Your Kohler Co. product reﬂects the true passion for design, craftsmanship, artistry, and innovation Kohler Co. stands for. We are conﬁdent its dependability and beauty will surpass your highest expectations, satisfying you for years to come.

All information in this guide is based upon the latest product information available at the time of publication. At Kohler Co. we strive to fulﬁll our mission of improving the level of gracious living for each person who is touched by our products and services. We reserve the right to make changes in product characteristics, packaging, or availability at any time without notice.

Please take a few minutes to review this guide. Pay special attention to the care and cleaning instructions.

Your Kohler Whirlpool

Your new whirlpool is designed to stimulate, invigorate, and energize your body with comforting hydro-massage therapy. The whirlpool consists of the following components:

Lighted User Keypad - Located within easy reach, allows you to turn the pump and heater on and off and regulate the water ﬂow through the jets.

Pump Motor - Provides quiet, variable speed power to circulate the water. Adjustable Jets - Positioned to optimize their hydro-massage effect, the jets allow you to adjust the

air and water ﬂow and control the ﬂow direction as you desire. Heater - Automatically helps maintain a 104°F (40°C) water temperature, turns on when the

whirlpool is operating, and turns off when the pump motor is turned off. Using the lighted user keypad, the heater may be turned off at any time while the pump is operating.

Kohler Co. 3 1022231-5-C

Heater On/Off

Heater Indicator Light

Increases Flow

Indicator Bar Shows water flow volume

Turn the jet trim ring clockwise to decrease the flow.

Fill with water at least 2" (5.1 cm) above the highest jet.

Position the jet nozzles to direct the water flow as desired.

Power On/Off

Decreases Flow

Turn the jet trim ring counterclockwise

Lighted User Keypad

to increase the flow.

Operation

Lighted User Keypad

Power Turns the whirlpool pump on and off. Up Arrow Increases the water ﬂow. Down Arrow Decreases the water ﬂow. Heater Automatically engages when the whirlpool pump is powered on. Press the heater button

Indicator Bar Displays the water ﬂow volume.

NOTE: If the whirlpool is not operating properly, consult the ″Troubleshooting″ section of this guide

before calling a qualiﬁed service representative.

Whirlpool

Turn the jet trim fully counterclockwise. Position the jet nozzles so they face down toward the basin.

NOTICE: Do not allow the water temperature in the whirlpool to exceed 104°F (40°C). The heater will automatically maintain the water temperature when the whirlpool is running, as long as the water temperature does not exceed 104°F (40°C). The heater will disengage at higher temperatures.

Close the drain, then ﬁll the whirlpool to a level at least 2″ (5.1 cm) above the highest jet. Using your hand, test the water temperature for comfort and safety. Carefully enter the bath.

Press the power icon to turn on the whirlpool pump and heater. Water will ﬂow at medium volume. Press the up or down arrow icons to increase or decrease the water ﬂow. The indicator bar will

display the water ﬂow volume. Adjust the jets for optimum air/water mixture. Turn the jet trim clockwise to reduce the ﬂow or

counterclockwise to increase the ﬂow. If desired, position the jet nozzles to direct the water ﬂow to maximize your hydro-massage experience.

If desired, turn the heater off by pressing the heater icon. Press the button a second time to turn the heater back on.

Press the power icon a second time to turn off the whirlpool pump and heater.

once to turn the heater off. Press the button a second time to turn the heater back on.

NOTE: The pump and heater will automatically stop after approximately 20 minutes of continuous operation. If desired, press the power icon to reactivate the pump and heater.

Carefully exit the bath, then open the drain to empty the whirlpool.

1022231-5-C 4 Kohler Co.

Care and Cleaning

For best results, keep the following in mind when caring for your KOHLER product:

•

Always test your cleaning solution on an inconspicuous area before applying to the entire surface.

•

Wipe surfaces clean and rinse completely with water immediately after applying cleaner. Rinse and dry any overspray that lands on nearby surfaces.

•

Do not allow cleaners to soak on surfaces.

•

Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring pad to clean surfaces.

For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care & Cleaning information, call 1-800-456-4537.

Flush System

NOTE: Flush your whirlpool system twice a month or more, depending upon usage.

Turn the jet trim rings fully clockwise to remove air induction.

Fill the whirlpool with warm water to a level at least 2″ (5.1 cm) above the highest jets, or leave water in the whirlpool after using.

Add 2 teaspoons (10 ml) of a low-foaming, powder automatic dishwasher detergent and 20 ounces (590 ml) of household bleach (5% - 6% sodium hypochlorite) to the water.

Run the whirlpool for 5 to 10 minutes. Turn off the whirlpool and drain. If desired, rinse the bath surfaces with water. Rinse the surfaces of the jets, faucet, handrails, and drain, and wipe them dry with a soft cloth.

Warranty

ONE-YEAR LIMITED WARRANTY

KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you speciﬁc legal rights. You may also have other rights which vary from state/province to state/province.

This is Kohler Co.’s exclusive written warranty.

Warranty

KOHLER CO. It is recommended that at the time of purchase, you verify that all accessories and components are complete

in this package.

Kohler Co. 5 1022231-5-C

Warranty (cont.)

This Kohler product is warranted to be free of defects in material and workmanship for one (1) year from the date of purchase as shown on the invoice or receipt.

1. Kohler Co. will only service its commercialized products through its authorized distributors.

2. To obtain warranty service, please present the invoice and corresponding warranty.

3. Through its authorized distributors, Kohler Co. promises to repair the defective product or provide a new replacement or an equivalent model (in those cases that the model has been discontinued) when the product is beyond repair, without any charge to the consumer.

4. The time of repair will not exceed six (6) weeks commencing on the date the product is received.

5. It is recommended that the consumer save the invoice or receipt as additional protection, as it may substitute the warranty in the case that there is a discrepancy in the validity of the warranty.

EXCEPTIONS AND RESTRICTIONS The Warranty will not be valid in the following cases:

1. When the product is not operated in accordance with the instructions concerning use and operation set forth in the owner’s manual or installation instructions, and when the recommendations and warnings included are not observed.

2. When the product has been modiﬁed or dismantled partially or totally; or has been used in a negligent fashion and as a consequence has suffered damages attributable to the consumer, individual, or hardware not authorized by Kohler Co.

3. This warranty does not cover the damages as a result of disaster such as ﬁre or acts of God, including ﬂooding, earthquake, or electric storms, etc. To obtain a list of distributors in your area where you can exercise your rights under this warranty, please call 001-800-456-4537.

KOHLER CO., KOHLER, WI 53044 U.S.A.

IMPORTER:

INTERNACIONAL DE CERÁMICA, S.A.B. DE C.V. AV. CARLOS PACHECO NO. 7200 CHIHUAHUA, CHIH., MEXICO C.P. 31060 TEL: 52 (14) 29-11-11

1022231-5-C 6 Kohler Co.

Remove the Jets

Reinstall the Jets

Insert the tool hook as shown and pull the jet out of the housing. The jet should be facing up when this is done.

Housing

Inspect and lubricate the O-ring.

Slide the O-ring onto the first shoulder of the jet.

Insert the jet into the housing, and lightly push and rotate until it snaps in position.

Troubleshooting

NOTICE: This section is for general aid only. A Kohler Authorized Service Representative or qualiﬁed electrician should correct any electrical problems. For warranty service, contact your dealer or wholesale distributor.

Remove the Jets

Position the ball nozzle of the jet facing up. This will ensure the jet tool will not slip off.

Position the jet tool (provided) with the hook facing up. Insert the jet tool into the opening of the jet and hook the inside top of the nozzle. Place your thumb against the whirlpool wall while ﬁrmly grasping the jet tool. Steadily pull the jet tool until the jet assembly pulls free from the housing. Be careful not to lose the

O-ring.

Reinstall the Jets

NOTE: To allow easy rotation and proper operation of the jet, the O-ring must be: (1) correctly positioned, (2) lubricated, and (3) in good condition.

Install the O-ring onto the ﬁrst shoulder of the jet. Using the silicone lube packet (provided), lubricate the O-ring to prevent noisy operation of the jet. Carefully insert the jet into the housing, then lightly push and rotate the jet until it snaps into

position. Do not force the jet. Verify the jet is installed correctly. The jet should turn smoothly both clockwise and

counterclockwise. Remove and reinstall, if necessary.

Troubleshooting Table

User Keypad and Pump Symptoms Probable Causes Recommended Action

1. User keypad does

not illuminate when power button is pressed.

A. No power to control. A. Check wiring and connect power. B. GFCI or RCD tripped. B. Reset GFCI or RCD. C. Wiring harness from user

keypad to control is loose, disconnected or damaged.

D. User keypad does not work. D. Replace user keypad. E. Control does not work. E. Replace control.

C. Check wiring for proper connections.

Replace wiring harness if necessary.

Kohler Co. 7 1022231-5-C

Troubleshooting (cont.)

User Keypad and Pump Symptoms Probable Causes Recommended Action

2. Motor starts, but all

jets are not functioning.

3. User keypad is

illuminated, but does not respond to the buttons.

4. User keypad

indicator bar keeps scanning at power-up.

5. User keypad is

illuminated, but pump will not start.

6. Motor runs but

pump will not prime (cavitates).

7. Pump stops before

18 minutes.

8. Pump does not

automatically stop after 22 minutes.

9. Pump will not turn

off when the power button on user keypad is pressed.

10. Pump operates but

variable speed feature does not work.

11. Bath water cools

while pump is operating.

A. Jet is closed. A. Rotate jet trim counterclockwise to

B. Jet not installed correctly. B. Reinstall jet; check for O-ring damage. C. Jets are blocked. C. Remove blockage. A. Control program is locked. A. Reset GFCI or RCD. B. Wiring harness from user

keypad to control is loose, disconnected or damaged.

C. User keypad does not work. C. Replace user keypad. D. Control does not work. D. Replace control. A. Control program is locked. A. Reset GFCI or RCD. B. Wiring harness from user

keypad to control is loose, disconnected or damaged.

C. User keypad does not work. C. Replace user keypad. D. Control does not work. D. Replace control. A. Power cord from pump to

control is loose, disconnected or damaged.

B. Pump does not work. B. Replace pump. C. Control does not work. C. Replace control. A. Pump is shimmed too high. A. Lower pump/control to subﬂoor level. B. Small air leak at pump inlet. B. Securely tighten nut(s) on intake side of

C. Motor/pump does not work. C. Replace motor/pump. D. Control does not work. D. Replace control. A. GFCI or RCD tripped. A.

B. Suction is blocked. B. Remove obstruction. C. Jets are blocked. C. Remove blockage. D. Motor overheated and protection

device activated.

A. 20-minute timer inadvertently

disabled.

A. User keypad does not work. A. Replace user keypad.

B. Control does not work. B. Replace control.

A. Motor/pump does not work. A. Replace motor/pump.

B. Control does not work. B. Replace control.

A. Water temperature above 104°F

(40°C).

B. Heater is turned off on user

keypad.

C. Wiring from heater to control is

loose, disconnected or damaged.

D. Heater does not work. D. Replace heater. E. Control does not work. E. Replace control.

open.

B. Check wiring for proper connections.

Replace wiring harness if necessary.

B. Check wiring for proper connections.

Replace wiring harness if necessary.

A. Check wiring for proper connections.

pump.

Identify source of fault, and correct. Reset GFCI or RCD.

D. Check for blockage at suction and/or

jets. Remove blockage and allow motor to cool.

A. See service manual.

A. Allow bath water to cool.

B. Turn heater on.

C. Check wiring for proper connections.

1022231-5-C 8 Kohler Co.

Troubleshooting (cont.)

User Keypad and Pump Symptoms Probable Causes Recommended Action

12. Noisy operation. A. Pump banding straps have not

been cut.

B. Dry or dislodged jet O-ring

(squeal).

A. Cut pump banding straps with tin

snips.

B. Remove jet, replace and lubricate

O-ring, and reinstall jet.

Optional Remote Control Symptoms Probable Causes Recommended Action

1. Remote control does not

work.

A. Batteries improperly installed or

dead.

B. Antenna on wiring harness is

A. Replace batteries.

B. Replace wiring harness.

damaged.

C. Remote control not programmed

correctly.

C. See homeowners guide or service

manual.

D. Remote control does not work. D. Replace remote control. E. Control does not work. E. Replace control.

Kohler Co. 9 1022231-5-C

1003065

Suction Flange Removal Tool

93836 (1/2") 93837 (3/4") 93838 (1") 93839 (1-1/4") 94853 (1-1/2")

Tube (w/Couplings)

65054**

Screw

65226**

Suction Cover Plug

96708

Flange

73518

Plug

96895** 65061**

Cover

65886 60050

Gasket

(Colored Finishes)

(Metal Finishes)

91967

Check Valve

93685

Housing

(Acrylic and FRP) (Cast Iron)

1086350

Flange Removal Wrench

34353

O-Ring

1045715-P

Silicone Lube Packet

30739

Jet Tool

67665

Plug

67429

Flange

65885 (Acrylic and FRP) 67668 (Cast Iron)

Gasket

Single Jet For Whirlpools With 5 or Less Jets

88532**

(Colored Finishes)

88531**

(Metal Finishes)

Jet

Single Jet For Whirlpools With 6 or More Jets

88530**

(Colored Finishes)

88529**

(Metal Finishes)

Jet

67889

Jet Housing

**Finish/color code must be specified when ordering.

Service Parts

1022231-5-C 10 Kohler Co.

67065

Ground Lug

61776

Lock Washer

60320

Screw

1033678

Screw

93892-A

Electrical Box

60320

Screw

61776

Lock Washer

67065

Ground Lug

1001794

Locknut

1018964

Bracket

61845-K

Copper Grounding Wire

1080775

Pump Tee

1019719

Connector

1012855

Nut

1016953

Pump

1010677

Screw

94821

O-Ring

94821

O-Ring

94821

O-Ring

1010548

Volute

1010676

Cover

To In-line Heater

1080774

Union Assy

To Tee Heater

1010675

O-Ring

1019444-A [3/4" (1.9 cm)] 1019444-B [1-3/4" (4.4 cm)] 1019444-C [2" (5.1 cm)] 1019444-D [1-1/2" (3.8 cm)] 1019444-E [1" (2.5 cm)] 1019444-F [1-1/4" (3.2 cm)] 1019444-G [2-1/4" (5.7 cm)] 1019444-H [2-1/2" (6.4 cm)] 1019444-J [2-3/4" (7 cm)] 1019444-K [3" (7.6 cm)] 1019444-L [1/2" (1.3 cm)] 1019444-M [1/4" (6 mm)]

Spacer

1016954

Motor

1010673

Seal

93893

Cover

1013755

Impeller

93003

Strain Relief

90153

Locknut

1019433

Carriage Bolt

1019446-A [1-3/4" (4.4 cm)] 1019446-B [2-3/4" (7 cm)] 1019446-C [3" (7.6 cm)] 1019446-D [2-1/2" (6.4 cm)] 1019446-E [2" (5.1 cm)] 1019446-F [2-1/4" (5.7 cm)] 1019446-G [3-1/4" (8.3 cm)] 1019446-H [3-1/2" (8.9 cm)] 1019446-J [3-3/4" (9.5 cm)] 1019446-K [4" (10.2 cm)] 1019446-L [1-1/2" (3.8 cm)] 1019446-M [1-1/4" (3.2 cm)]

Stud

1018660 1018662

Control

**Finish/color code must be specified when ordering.

(One Outlet) (Two Outlets)

Outlet

1019447-A [1/4" (6 mm)] 1019447-B [1/2" (1.3 cm)] 1019447-C [3/4" (1.9 cm)]

Isolation Mount

Kohler Co. 11 1022231-5-C

1022408

In-line Heater

1032545

Housing

1012653

Adapter

1012653

Adapter

94821

O-Ring

94821

O-Ring

1012916

Nut w/Screws

1018710

Tee Heater

1012916

Nut with Screws

94821

O-Ring

1011679

Gasket

1012977

Adapter

94821

O-Ring

1012977

Adapter

**Finish/color code must be specified when ordering.

1011679

Gasket

1022231-5-C 12 Kohler Co.

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