M product numbers are for Mexico (i.e. K-12345M)
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1010564-2-G
Important Information
WARNING: When using electrical products, basic precautions should always be followed, including
the following:
Building materials and wiring should be routed away from the pump body and other heat-producing
components of the unit.
Install to permit access for servicing.
Grounding is required. The unit should be installed by a qualified service representative, and grounded.
WARNING: Risk of electric shock. A licensed electrician should make all electrical connections.
WARNING: Risk of electric shock. Disconnect power before servicing.
WARNING: Risk of injury or property damage. Please read all instructions thoroughly before
beginning installation, including the following requirements.
NOTICE: Follow all local plumbing and electrical codes.
Product Information
Electrical Requirements
The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects against
line-to-ground shock hazard. Use a 120 V, 15 A, 60 Hz dedicated service for the whirlpool.
″H″ models require a separate 120 V, 15 A, 60 Hz dedicated service for the heater.
NOTE: If the pump supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard. The heater supply cord cannot be replaced. If the
cord is damaged the heater should be scrapped.
Product Notices
WARNING: Unauthorized modification may cause unsafe operation and poor performance of the
whirlpool. Do not relocate the whirlpool pump, or make other modifications to the whirlpool system,
as this could adversely affect the performance and safe operation of the whirlpool. Kohler Co. shall not
be liable under its warranty or otherwise for personal injury or damage caused by any such
unauthorized modification.
Factory-Assembled Features
Factory installed components include pump with power supply cord and air switch transmitter. No
installation is needed.
″H″ models are also supplied with a factory assembled heater.
An optional timer kit is available for certain models.
The whirlpool pump and piping are factory-assembled.
Connections and Service Access
Before installation, ensure proper access to the final connections.
1010564-2-G2Kohler Co.
Important Information (cont.)
NOTICE: Provide unrestricted service access to the pump. You must provide access for servicing the
pump and controls. The access must be located immediately next to the pump. Study the roughing-in
information packed with the whirlpool.
Table of Contents
Important Information.............................................................. 2
Thank You For Choosing Kohler Company.............................................. 4
Tools and Materials............................................................... 4
Before You Begin ................................................................. 4
Prepare the Site................................................................. 5
Prepare the Whirlpool............................................................. 6
Secure the Unit — Models With Support Blocks.......................................... 6
Secure the Whirlpool to the Stud Framing ............................................... 8
Secure the Unit — Models With Whirlpool Base.......................................... 9
Cut the Pump Banding Straps...................................................... 10
Install the Plumbing.............................................................. 10
Install a Rim-Mounted Faucet....................................................... 11
Make Electrical Connections ........................................................ 12
Test Run the Whirlpool ............................................................ 13
Complete the Finished Deck ........................................................ 14
Complete the Finished Wall........................................................ 15
Clean-Up After Installation......................................................... 15
We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before
you start installation. If you encounter any installation or performance problems, please don’t hesitate to
contact us. Our phone numbers and website are listed on the back cover. Thanks again for choosing Kohler
Company.
Tools and Materials
Plus:
• Conventional woodworking tools
Sealant
Safety Glasses
Tape Measure
Pipe Wrench
Pencil
Level
and materials
• Drop Cloth
• Construction adhesive (optional)
• Cement or mortar (optional)
• 2x4's or 2x6's
Before You Begin
CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the
piping or pump for structural support of the whirlpool.
We recommend this whirlpool for drop-in installation.
Inspect the whirlpool for damage before you begin installation.
You must install this whirlpool to an adequately supported, level subfloor.
Confirm adequate mounting and connection space for the faucet specified for your installation.
1010564-2-G4Kohler Co.
Whirlpool
Rim
Drop-In Installation
Allow for the thickness of
the planned deck material.
Whirlpool
Rim
Wood
Batten
Do not support
the whirlpool
by the rim.
Use the roughing-in
information to
construct the stud
framing.
Whirlpool
Rim
Use the roughing-in
information to
construct the stud
framing.
Flush Installation
Tiled Ledge Installation
1. Prepare the Site
NOTICE: Unless otherwise specified, floor support under the whirlpool must provide for a minimum of
80 lbs/square foot (390 kg/square meter) loading.
NOTICE: Do not support the whirlpool by the rim.
Make sure the flooring offers adequate support for your whirlpool, and verify that the subfloor is
flat and level.
The whirlpool should be installed in a drop-in, flush, or tiled ledge installation. Construct 2x4 or 2x6
stud framing designed for your particular installation. Provide for a 1/16″ (2 mm) gap between the
bottom of the whirlpool rim and the stud framing for drop-in installations. Frame the floor, or
construct a frame for a raised installation in accordance with the roughing-in information packed
with the whirlpool.
Carefully lay out and cut the rough deck material. Use the cut-out template if one is provided, or
refer to the roughing-in cut-out information.
Position the plumbing according to the roughing-in information packed. Cap the supplies, and
check for leaks.
Kohler Co.51010564-2-G
Position the rough
plumbing.
Construct 2x4 or 2x6
stud framing according
to the roughing-in
information.
Provide a 1/16" (2 mm) gap
between the whirlpool rim
and framing.
Frame the floor
according to the
roughing-in information.
Verify that the subfloor
offers adequate support,
and is flat and level.
2. Prepare the Whirlpool
Install the drain to the whirlpool according to the drain manufacturer’s instructions. Do not connect
the trap at this time.
Position a clean drop cloth or similar material in the bottom of the whirlpool. Be careful not to
scratch the surface of the whirlpool.
3. Secure the Unit — Models With Support Blocks
CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the
piping or pump for structural support of the whirlpool.
CAUTION: Risk of product damage. Do not support the whirlpool by the rim.
Choose the installation option that best applies to your particular installation. Follow the
appropriate instructions.
If the subfloor is not level, shim the whirlpool support blocks as necessary.
Option Using a Cement or Mortar Bed
NOTE: Do not use gypsum cement or drywall compound for this application, as they will not provide an
acceptable, durable bond.
NOTE: The pump support bracket (when the pump banding straps are cut) and support blocks must
rest directly on the subfloor.
Spread a 2″ (5.1 cm) thick layer of cement or mortar on the subfloor where the whirlpool will be set.
This will help secure, level, and support the unit. Clear all the material away from the pump
support bracket and support block locations.
Position a piece of plastic drop cloth material on top of the cement or mortar bed. With help,
carefully lift the whirlpool into place, and make sure the pump support bracket and support blocks
do not rest in the bed material.
Insert the drain tailpiece into the trap. Make sure the whirlpool is level and resting on all support
blocks.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Option Using Construction Adhesive
Apply a generous amount of high-quality construction adhesive to the bottom of the support blocks.
With help, carefully lift the whirlpool into position.
1010564-2-G6Kohler Co.
Secure the Unit — Models With Support Blocks (cont.)
Insert the drain tailpiece into the trap. Make sure the whirlpool is level and resting on all support
blocks.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Option Using Silicone Sealant
With help, carefully lift the whirlpool into position.
Insert the drain tailpiece into the trap. Make sure the whirlpool is level and resting on all support
blocks.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Kohler Co.71010564-2-G
Stud Framing
Nail 1/4" (6 mm) furring
strips to the studs.
Drill a small pilot
hole through the
nailing-in flange.
Use #6 large-head galvanized
nails to secure to the studs.
Install a pressure-treated wood
batten along the nailing-in flange.
Stud Framing
4. Secure the Whirlpool to the Stud Framing
Option for Integral Flange Models
Drill a small pilot hole through the nailing-in flange at each stud. Add shims between the nailing-in
flange and the studs as needed to eliminate gaps.
Nail 1/4” (6 mm) thick furring strips to the studs to shim out to the edge of the nailing-in flange.
Use #6 large-head galvanized nails to secure the nailing-in flange to the studs.
For tile ledge installations, size and install a pressure-treated wood batten along the nailing-in
flange. Pre-drill nail holes through the wood batten and nailing-in flange before securing with
galvanized nails.
1010564-2-G8Kohler Co.
Spread a 2" (5.1 cm) layer of
cement or mortar bed material.
Apply a bead of
silicone sealant
around the entire
rim.
or
Apply construction
adhesive to the
whirlpool base.
5. Secure the Unit — Models With Whirlpool Base
CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the
piping or pump for structural support of the whirlpool.
CAUTION: Risk of product damage. Do not support the whirlpool by the rim.
Choose the installation option that best applies to your particular installation. Follow the
appropriate instructions.
If the subfloor is not level, shim the whirlpool base as necessary.
Option Using a Cement or Mortar Bed
NOTE: Do not use gypsum cement or drywall compound for this application, as they will not provide an
acceptable, durable bond.
Spread a 2″ (5.1 cm) thick layer of cement or mortar on the subfloor where the whirlpool will be set.
This will help secure, level, and support the unit.
Position a piece of plastic drop cloth material on top of the cement or mortar bed. With help,
carefully lift the whirlpool into place.
Insert the drain tailpiece into the trap. Make sure the whirlpool is level. Use screws or lag bolts to
secure the whirlpool base to the floor. Drill small pilot holes through the whirlpool base as needed.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Option Using Construction Adhesive
Apply a generous amount of high-quality construction adhesive to the bottom of the whirlpool base.
With help, carefully lift the whirlpool into position.
Insert the drain tailpiece into the trap. Make sure the whirlpool is level. Use screws or lag bolts to
secure the whirlpool base to the floor. Drill small pilot holes through the whirlpool base as needed.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Option Using Silicone Sealant
With help, carefully lift the whirlpool into position.
Insert the drain tailpiece into the trap. Make sure the whirlpool is level. Use screws or lag bolts to
secure the whirlpool base to the floor. Drill small pilot holes through the whirlpool base as needed.
Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant
around the entire rim of the whirlpool.
Kohler Co.91010564-2-G
Pump
Cut the pump
banding straps.
Drainage
NOTE:
Pump model illustrated may differ from your
actual product.
Suction Line
6. Cut the Pump Banding Straps
NOTE: If your pump model does not have banding straps, proceed to the next section.
IMPORTANT! This step is necessary to make your Kohler whirlpool operate more quietly.
NOTE: Do not raise the pump higher than it was before you cut the pump banding straps. If the pump is
raised too high, it will not prime properly.
Use tin snips to cut the two pump banding straps. When the banding straps are cut, the pump
support bracket and pump will drop about 1/2″ (1.3 cm) until they rest on the subfloor. If the pump
drops more than 1/2″ (1.3 cm), shim under the pump support bracket so there is a 1/2″ (1.3 cm)
gap between the pump and bracket to allow for proper drainage.
To minimize whirlpool noise and vibration, be sure the pump is not in direct contact with the
shipping bracket after the pump banding straps are cut.
Secure the pump support bracket to the subfloor with screws or lag bolts (not provided).
7. Install the Plumbing
CAUTION: Risk of property damage. Ensure a watertight seal on the whirlpool drain.
Connect the drain to the trap according to the drain manufacturer’s instructions.
NOTICE: An access panel will simplify future maintenance.
Install the faucet valving according to the faucet manufacturer’s instructions. Do not install the
faucet trim until instructed. Open the hot and cold water supplies, and check the supply
connections for leakage.
Run water into the whirlpool, and check the drain connections for leakage.
1010564-2-G10Kohler Co.
Whirlpool Rim
4" (10.2 cm)
Measure, cut, and drill a piece of 1/2" exterior
grade plywood 4" (10.2 cm) x 11-1/2" (29.2 cm) for
Install the faucet to the rim and
plywood according to the faucet
manufacturer's instructions.
the K-1226, or 4" (10.2 cm) x 15-1/2" (39.4 cm) for
the K-1331.
8. Install a Rim-Mounted Faucet
K-1226 and K-1231 Only
Measure and cut a piece of 1/2″ exterior grade plywood 4″ (10.2 cm) x 11-1/2″ (29.2 cm) for the
K-1226, or 4″ (10.2 cm) x 15-1/2″ (39.4 cm) for the K-1231.
The faucet should be located in the center of the flat area of the rim. Refer to the faucet
manufacturer’s instructions. Use a pencil to mark the faucet centerlines for drilling.
NOTE: The K-1226 will accept faucets with 4″ (10.2 cm) centers, and the K-1231 will accept faucets with 4″
(10.2 cm) or 6″ (15.2 cm) centers.
CAUTION: Risk of product damage. Position a thin piece of cardboard on the finished surface of the
whirlpool before clamping the plywood in place. Make sure the clamps do not make direct contact
with the finished surface of the whirlpool.
Set a thin piece of cardboard on the finished surface of the whirlpool rim. Position the plywood on
the bottom of the rim, and carefully clamp the plywood in place. Make sure the clamps are in
contact with the cardboard, not the finished surface of the whirlpool.
Carefully drill the faucet holes to the size required by the faucet manufacturer. Remove the clamps
and cardboard.
Install the faucet to the rim and plywood according to the faucet manufacturer’s instructions.
Open the hot and cold water supplies, and check the supply connections for leakage.
Run water into the whirlpool, and check the drain connections for leakage.
Kohler Co.111010564-2-G
Install a GFCI-protected 120 V, 15 A grounded outlet. Install a second GFCI-protected
outlet for "H" models for the heater.
Optional Heater (models may vary)
either T-style (shown) or water intake
(not shown).
Make sure the air actuator tubing is
securely attached to the pump.
Bond in accordance with applicable codes.
NOTE:
Pump model illustrated may differ from your actual product.
Plug pump and
heater into these
outlets.
9. Make Electrical Connections
WARNING: Risk of electric shock. Make sure the power has been disconnected before performing the
following procedures.
WARNING: Risk of electric shock. To reduce the risk of electrical shock, connect the pump and in-line
heater (if heater option included) to properly grounded, grounding-type receptacles protected by
Ground-Fault Circuit-Interrupters (GFCI’s). Do not remove the plugs’ grounding pins. Do not use
grounding adapters.
Pump Wiring
NOTE: The whirlpool model number is printed on a label near the whirlpool pump. This label also
identifies the electrical rating of the whirlpool.
Your Kohler whirlpool bath is equipped with a cord and plug. All wiring of the pump and control
has been completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 15 A,
grounded outlet. No other load should be on this circuit. Locate the outlet behind the whirlpool,
and within 24″ (61 cm) of the pump.
Plug the pump into this outlet.
NOTE: Make sure the air actuator tubing is securely attached to the pump, and is not kinked or damaged.
If a K-1639 Timer Kit will be used, install it now according to the instructions packed.
In-line Heater Wiring
″H″ Models: The heater is equipped with a cord and plug. All wiring of the heater has been
completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 15 A, grounded
outlet. No other load should be on this circuit. Locate the outlet behind the whirlpool, and within
24″ (61 cm) of the heater.
Plug the heater into this outlet.
1010564-2-G12Kohler Co.
Fill with water 2" (5.1 cm)
above the highest jet.
Turn the jet trim ring
clockwise to
decrease the flow.
Turn the jet trim ring counterclockwise
to increase the flow.
Position the jet
nozzles to direct
the water flow as
desired.
Press the air actuator to turn
the whirlpool on or off.
10. Test Run the Whirlpool
Check all electrical connections, and make sure the electrical power to the whirlpool and heater (if
equipped) is on.
Make sure all union connections to the pump and heater are securely hand tightened.
Verify that the pump banding straps have been cut (if applicable), and that the pump is resting
directly on the subfloor or whirlpool base.
Fill the whirlpool to a level at least 2″ (5.1 cm) above the top of the highest jet.
Operate the whirlpool for 5 minutes, and check all whirlpool piping connections for leaks.
For additional information on whirlpool operation, refer to ″Confirm Proper Operation.″
Kohler Co.131010564-2-G
Finished Deck
Material
Whirlpool
Apply silicone sealant to the
edges of the water-resistant
deck material and the
finished deck
Water-Resistant
Deck Material
Framing
11. Complete the Finished Deck
If you have not already done so, carefully remove the protective tape from the whirlpool rim.
Cover the framing with water-resistant deck material. Seal the joints between the whirlpool rim
edge and the water-resistant deck material with silicone sealant.
Tape and mud the water-resistant deck material. Install the finished deck to the water-resistant deck
material. Seal the joints between the whirlpool rim and the finished deck material with silicone
sealant.
Install the faucet trim according to the trim manufacturer’s instructions.
1010564-2-G14Kohler Co.
Install the finished
ledge material.
First install water-resistant
wall material.
Framing
Finished
Ledge
Apply silicone
sealant to the
joint between the
finished wall and
the whirlpool rim.
Whirlpool Flange
Install the finished
wall material.
Apply silicone sealant to the
joint between the finished
wall and the whirlpool rim.
12. Complete the Finished Wall
Tiled Ledge Installation
If you have not already done so, carefully remove the protective tape from the whirlpool rim.
Cover the framing with water-resistant wall material.
Tape and mud the water-resistant wall material. Install the finished wall to the water-resistant wall
material.
Seal the joints between the whirlpool rim and the finished wall material with silicone sealant.
Install the faucet trim according to the instructions packed with the trim.
13. Clean-Up After Installation
When cleaning up after installation, do not use abrasive cleansers, as they may scratch and dull the
whirlpool surface. Use warm water and a liquid detergent to clean the surface.
Remove stubborn stains, paint, or tar with turpentine or paint thinner. Do not allow cleaners
containing petroleum distillates to remain in contact with any whirlpool surfaces for long periods
of time. Remove plaster by carefully scraping with a wood edge. Do not use metal scrapers, wire
brushes, or other metal tools. Use a powder-type detergent on a damp cloth to provide mild
abrasive action to any residual plaster.
14. Confirm Proper Operation
Fill the Whirlpool
NOTE: Please read these steps carefully before you operate your whirlpool.
Position the jet nozzles so they face down toward the basin. Turn the jet trim rings fully
counterclockwise.
Fill the whirlpool to a water level at least 2″ (5.1 cm) above the top of the highest jet.
NOTE: The water temperature in the whirlpool should not exceed 104°F (40°C).
To service orifices insert a pencil into the end of the jet nozzle and push the orifice out. After
removing any blockage, check the orifice to make sure it is clear and press it into the jet housing.
NOTE: Orifices are only installed in whirlpool jets when there are six or more jets in the whirlpool system.
Operating Sequence
Press the air actuator to turn on the whirlpool jets.
Kohler Co.151010564-2-G
Confirm Proper Operation (cont.)
Adjust each jet for optimum air/water mixture. Turn the trim ring clockwise to reduce the air flow,
and counterclockwise to increase the air flow.
If equipped with a heater, the heater will engage automatically when the pump is turned on and
will disengage when the pump is turned off. The heater will not turn on if the water temperature
exceeds 104°F (40°C).
Press the air actuator a second time to turn off the whirlpool.
1010564-2-G16Kohler Co.
Remove the Jets
Reinstall the Jets
Insert the tool hook as shown and pull the jet out of the
housing. The jet should be facing up when this is done.
Housing
Inspect and
lubricate the O-ring.
Slide the O-ring
onto the first
shoulder of the jet.
Insert the jet into the housing, and lightly
push and rotate until it snaps in position.
15. Troubleshooting Procedure
Remove the Factory Installed Jets
NOTE: A special tool is provided with the replacement jets that will allow you to remove the jets from the
whirlpool. This tool is also supplied with each trim kit.
Position the jet ball nozzle so it is pointing upward.
NOTE: The nozzle must remain pointed up or the tool will slip off.
Insert the removal tool, hooked end up, into the opening of the jet and hook the inside top of the
nozzle.
Grasp the tool firmly and place your thumb against the whirlpool wall. Pull steadily on the tool
until the jet assembly pulls free of the hole. Be careful not to lose the O-ring.
Reinstall the Jets
NOTE: The jet O-ring must be correctly positioned, must be lubricated, and must be in good condition to
permit easy rotation and proper operation of the jet.
Install the O-ring onto the first shoulder of the jet. Lubricate the O-ring with silicone lubricant to
prevent noisy operation of the jet.
Carefully insert the jet into the housing, and lightly push and rotate the jet until it snaps into
position. Do not force the jet.
NOTE: When installed correctly, the jet should turn smoothly both clockwise and counterclockwise.
Troubleshooting Guide
This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or qualified
electrician should correct any electrical problems. For warranty service, contact your dealer or wholesale
distributor.
SymptomsProbable CausesRecommended Action
1.Whirlpool does not start
or stop.
A. No power to motor.A. Check that the pump and heater
are plugged in and that the GFCI
or ELCB is switched to the
correct position. Plug in or reset
the GFCI/ELCB as needed.
B. Air hose is loose or disconnected.B. Check that the hose is connected
at both the receiver/pump end
and to the air switch. Reconnect
if needed.
Kohler Co.171010564-2-G
Troubleshooting Procedure (cont.)
SymptomsProbable CausesRecommended Action
C. Air hose is pinched or kinked.C. Adjust hose to clear the
D. Part(s) of the push button
assembly is/are damaged.
E. Push button has grease in the
bleed area.
F.Air hose is not properly installed
to the optional timer kit, or the
pump is in the ″off″ position.
G. Air hose is damaged.G. Replace the air hose.
H. Motor/pump does not work.H. Rebuild or replace motor/pump.
2.Motor starts, not all jets
are functioning.
3.Whirlpool stops
automatically before 18
minutes.
4.Pump does not prime.
(Models with support
blocks only.)
5.Noisy operation.A. Pump banding straps have not
6.Heater does not operate.
(“H” models only)
A. Jet is closed.A. Rotate jet trim ring
B. Jet not installed correctly.B. Reinstall jet; check for O-ring
C. Jets are blocked.C. Remove blockage.
A. The GFCI or ELCB trips.A. Identify source of fault, and
B. Suction blocked.B. Remove obstruction.
C. Jets are blocked.C. Remove blockage.
D. Motor overheated and protection
device activated.
A. Pump shimmed too high.A. Lower pump support bracket.
been cut. (Models with support
blocks only.)
B. Jet O-ring dislodged.B. Remove jet, replace and lubricate
A. No power to heater.A.
B. Water temperature exceeds 104°F
(40°C).
C. Heater does not work.C. Replace heater.
pinched/kinked area. If the
tubing is pinched/kinked and
cannot be readjusted, or no
noticeable pinch/kink is
apparent, poke a small hole in
the tubing with a tack and try
the system again.
D. Replace the push button
assembly.
E. Disassemble the push button
assembly and wipe away any
excess grease. Reassemble the
button and retry the system.
F.Refer to the timer kit installation
instructions to check the timer kit
installation. Contact the
installer/dealer.
counterclockwise to open.
damage.
correct.
D. Check for blockage at motor
vents. Remove blockage and
allow motor to cool.
Check for suction blockage.
Remove blockage and allow
motor to cool.
Check for jet blockage. Remove
blockage and allow motor to
cool.
A. Cut pump banding straps with
tin snips.
O-ring, and reinstall jet.
Reset the GFCI or ELCB.
B. Allow water to cool and heater
will reengage.
1010564-2-G18Kohler Co.
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