Publication No. XP 3239
December 1992
COMPONENT LOCATOR
for the
Kodak MINILOADER 2 PLUS
Use this Publication for:MINILOADER 2 Plus Model Stand-alone (SV code 3236), MINILOADER 2 Plus Model M35-M (SV code 3239)
and MINILOADER 2 Plus Model 480RA (SV code 3240).
HEALTH SCIENCES DIVISION
© Kodak Ltd. 1992
XP 3239 COMPONENT LOCATOR
CAUTION
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
© Kodak Ltd.
PLEASE NOTE
The information contained herein is based on the experience and knowledge
relating to the subject matter gained by Kodak Ltd. prior to publication.
No patent licence is granted by this information.
Kodak reserves the right to change this information without notice, and makes no warranty,
express or implied, with respect to this information. Kodak shall not be liable for any loss or
damage, including consequential or special damages, resulting from the use of this information,
even if loss or damage is caused by Kodak's negligence or other fault.
December 1992Page XP-2
COMPONENT LOCATOR
PRINTED CIRCUIT BOARDS 4
FUSES 4
RELA YS 5
MICROSWITCHES 5
XP 3239
CONTENTS
P AGE
PHOTOCELLS 6
MOTORS 6
SOLENOID VALVES 7
TEST POINTS 7
MISCELLANEOUS COMPONENTS 7
FIGURE 1 (FRONT VIEW) 8
FIGURE 2 (RIGHT SIDE) 8
FIGURE 3 (REAR VIEW) 9
FIGURE 4 (LEFT SIDE) 9
FIGURE 5 (INSIDE FRONT COVER) 10
FIGURE 6 10
FIGURE 7 (PCB 301) 11
FIGURE 8 (PCB 205) 12
FIGURE 9 (PCB 206) 12
PUBLICATION CHANGE NOTICE TABLE 13
© Kodak Ltd.Page XP-3December 1992
XP 3239 COMPONENT LOCATOR
PRINTED CIRCUIT BOARDS
PCB 301 MICROPROCESSOR PCB and RELAYS FIG 1
PCB 402 DISPLAY PCB FIG 1
PCB 303 ESR KEYPAD, PHOTOCELL AMPLIFIERS and PRINTER INTERFACE FIG 6
PCB 204 LED PCB (green, yellow and red) FIG 1
PCB 205 MAGAZINE OPEN PHOTOCELLS and MAGAZINE CARRIAGE INHIBIT RELAY FIG 6
PCB 206 TRANSFORMER SECONDARY FUSES FIG 3
FUSES
F1 COMPRESSOR MOTOR T 2 AMP (PCB 301) FIG 7
F2 VACUUM PUMP, CASSETTE T 2 AMP (PCB 301) FIG 7
F3 VACUUM PUMP, MAGAZINE T 2 AMP (PCB 301) FIG 7
F4 FAN MOTOR T 2 AMP (PCB 301) FIG 7
F5 TILT MOTOR T 2 AMP (PCB 301) FIG 7
F6 CONVEYOR BELT MOTOR T 6.3 AMP (PCB 301) FIG 7
F7 CAM MOTOR T 6.3 AMP (PCB 301) FIG 7
F12 SOLENOID VALVE SV6, CASSETTE SUCKERS 24 x 30 T 4 AMP (PCB 301) FIG 7
F13 SOLENOID VALVE SV2, MAGAZINE INJECTOR T 4 AMP (PCB 301) FIG 7
F14 ENTRY GUIDES MOTOR T 4 AMP (PCB 301) FIG 7
F15 MAGAZINE CARRIAGE MOTOR T 4 AMP (PCB 301) FIG 7
F16 RELAY 12 VOLT DC PROTECTION T 1 AMP (PCB 301) FIG 7
F17 SOLENOID VALVE SV4, MAGAZINE SUCKERS T 4 AMP (PCB 301) FIG 7
F18 SOLENOID VALVE SV3, CASSETTE SUCKERS 18 x 24 T 4 AMP (PCB 301) FIG 7
F19 SOLENOID VALVE SV5, PRESSURE VENT T 4 AMP (PCB 301) FIG 7
F20 SOLENOID VALVE SV1, CASSETTE INJECTOR T 4 AMP (PCB 301) FIG 7
F21 CASSETTE GUIDE MOTOR T 4 AMP (PCB 301) FIG 7
F22 SECONDARY WINDING, 15 VOLTS AC (RELAYS) T 4 AMP (PCB 206) FIG 9
F23 SECONDARY WINDING, 12 VOLTS AC (MOTORS) T 16 AMP (PCB 206) FIG 9
F24 SECONDARY WINDING, 10 VOLTS AC (PCELL & MICRO) T 10 AMP (PCB 206) FIG 9
F25 8 x 10 ENDSTOP MOTOR T 4 AMP (PCB 301) FIG 7
© Kodak Ltd.
December 1992Page XP-4
COMPONENT LOCATOR
RELA YS
K1 COMPRESSOR MOTOR PCB 301 FIG 7
K2 CASSETTE VACUUM PUMP MOTOR PCB 301 FIG 7
K3 MAGAZINE VACUUM PUMP MOTOR PCB 301 FIG 7
K5 TILT MOTOR PCB 301 FIG 7
K6-F CONVEYOR BELT MOTOR, FORWARD PCB 301 FIG 7
K6-R CONVEYOR BELT MOTOR, REVERSE PCB 301 FIG 7
K7-F CAM MOTOR, FORWARD PCB 301 FIG 7
K7-R CAM MOTOR, REVERSE PCB 301 FIG 7
K12 SOLENOID VALVE SV6, CASSETTE SUCKERS 24 x 30 PCB 301 FIG 7
K13 SOLENOID VALVE SV2, MAGAZINE INJECTOR PCB 301 FIG 7
K14-F ENTRY GUIDE MOTOR, FORWARD PCB 301 FIG 7
K14-R ENTRY GUIDE MOTOR, REVERSE PCB 301 FIG 7
K15-F MAGAZINE CARRIAGE MOTOR, FORWARD PCB 301 FIG 7
XP 3239
K15-R MAGAZINE CARRIAGE MOTOR, REVERSE PCB 301 FIG 7
K17 SOLENOID VALVE SV4, MAGAZINE SUCKERS PCB 301 FIG 7
K18 SOLENOID VALVE SV3, CASSETTE SUCKERS 18 x 24 PCB 301 FIG 7
K19 SOLENOID VALVE SV5, PRESSURE VENT PCB 301 FIG 7
K20 SOLENOID VALVE SV1, CASSETTE INJECTOR PCB 301 FIG 7
K21 CASSETTE GUIDES MOTOR PCB 301 FIG 7
K22 PROCESSOR STAND-BY PCB 301 FIG 7
K23 MAGAZINE CARRIAGE INHIBIT (WHEN MAGAZINE OPEN) PCB 205 FIG 8
K25 8 x 10 ENDSTOP MOTOR PCB 301 FIG 7
MICROSWITCHES
MS1 24 x 30 and 8 x 10 MAGAZINE PRESENCE (WHEN MAGAZINE IS FORWARD) FIG 3
MS2 18 x 24 MAGAZINE PRESENCE (WHEN MAGAZINE IS FORWARD) FIG 3
MS3 TILT MOTOR, HOME POSITION FIG 4
MS4 TILT MOTOR, TILT ON POSITION FIG 4
MS5 CASSETTE GUIDES IN 18 x 24 POSITION FIG 4
MS6 CASSETTE GUIDES IN 24 x 30 POSITION FIG 4
MS7 CASSETTE GUIDES IN 8 x 10 POSITION FIG 4
MS8 MAGAZINE CARRIAGE END SWITCH (WHEN CARRIAGE REACHES EITHER EXTREME) FIG 1
MS9 MAGAZINE CARRIAGE IN 18 x 24 MAGAZINE FORWARD POSITION FIG 3
MS16 8 x 10 END STOP, LOWERED FIG 2
MS17 8 x 10 END STOP, RAISED FIG 2
MS18 RECEIVING MAGAZINE PRESENT (STAND-ALONE VERSION ONLY) NOT SHOWN
© Kodak Ltd.Page XP-5December 1992
XP 3239 COMPONENT LOCATOR
PHOTOCELLS
CONNECTS
FC1 18 x 24 and 24 x 30 CASSETTES AT ENDSTOP, TO
and FILM IN CASSETTE FOR 18 x 24 and 24 x 30 PCB 303 FIG 6
FC2 CASSETTE ENTERED PCB 303 FIG 5
FC3 CASSETTE OPENED SIGNAL PCB 303 FIG 1
FC4 FILM STUCK ON UPPER SCREEN (18 x 24 & 24 x 30 ONLY) PCB 303 FIG 6
FC5 SUPPLY MAGAZINE NEARLY EMPTY PCB 303 FIG 4
FC6 SUPPLY MAGAZINE EMPTY,
and SUPPLY MAGAZINE CODE 1 PCB 303 FIG 6
FC7 FILM IN UPPER CHUTE, (PROCESSOR INTERFACE VERSION ONLY)
or RECEIVING MAGAZINE FULL (STAND-ALONE VERSION ONLY)
and 8 x 10 CASSETTE NOT UNLOADED DETECTION PCB 303 FIG 3
FC8 MULTIPLE FILM LOAD PCB 303 FIG 6
FC9 FILM IN LOWER CHUTE ( M35-M VERSION ONLY)
or RECEIVING MAGAZINE 18 x 24 CODE (STAND-ALONE ONLY) PCB 303 NOT SHOWN
FC10 8 x 10 CASSETTE AT 8 x 10 ENDSTOP PCB 303 FIG 6
FC11 NOT USED AT PRESENT PCB 303
FC12 SUPPLY MAGAZINE CODE 2
and MAGAZINE EMPTY DETECTOR FOR A MINILOADER 1
MAGAZINE USED IN OPTIONAL ADAPTOR PCB 303 FIG 6
FC13 8 x 10 CASSETTE NOT RELOADED PCB 303 FIG 6
FC14 RECEIVING MAGAZINE OPEN (STAND-ALONE VERSION ONLY) PCB 303 NOT SHOWN
FC15 VIDEO CASSETTE DETECTION (AFTER MODIFICATION M02) PCB 303 FIG 5
FC20 UPPER CARRIAGE SUPPLY MAGAZINE IS OPEN PCB 205 FIG 4
FC21 LOWER CARRIAGE SUPPLY MAGAZINE IS OPEN PCB 205 FIG 4
MOTORS
M1 COMPRESSOR MOTOR FIG 3
M2 CASSETTE VACUUM PUMP MOTOR FIG 4
M3 MAGAZINE VACUUM PUMP MOTOR FIG 4
M4 FAN MOTOR FIG 2
M5 TILT MOTOR FIG 4
M6 CASSETTE CONVEYOR MOTOR FIG 2
M7 CAM MOTOR FIG 2
M8 MAGAZINE CARRIAGE MOTOR FIG 2
M9 CASSETTE ENTRY GUIDE MOTOR FIG 5
M10 CASSETTE GUIDES MOTOR FIG 1
M11 8 X 10 ENDSTOP MOTOR FIG 2
© Kodak Ltd.
December 1992Page XP-6
COMPONENT LOCATOR
XP 3239
SOLENOID VALVES
SV1 CASSETTE INJECTOR FIG 4
SV2 MAGAZINE INJECTOR FIG 4
SV3 18 x 24 and 8 x 10 CASSETTE SUCKERS FIG 1
SV4 MAGAZINE SUCKERS FIG 1
SV5 PRESSURE VENT - AT END OF CYCLE FIG 2
SV6 24 x 30 CASSETTE SUCKERS FIG 1
TEST POINTS
PINS
+ -
TP101 PCB 301 12 VOLT DC, RELAYS (10.5 to 13.5 VOLT DC.) 2 1 FIG 7
12 VOLT DC, MOTORS (11 to 15 VOLT DC.) 3 4 FIG 7
TP102 PCB 301 5 VOLT DC, MICROPROCESSOR (4.8 to 5.2 VOLT DC.) 2 1 FIG 7
12 VOLT DC, SENSORS (10.5 to 13.5 VOLT DC.) 3 1 FIG 7
POWER ON RESET 5 1 FIG 7
MISCELLANEOUS
CB-1 MAIN CIRCUIT BREAKER FIG 1
CYCLE COUNTER FIG 6
ENCODER ASSEMBLY FIG 4
T1 TRANSFORMER (RELAYS AND MOTORS) FIG 3
T2 TRANSFORMER (SENSORS AND MICROPROCESSOR) FIG 3
TB1 MAIN TERMINAL BLOCK FIG 2
TB2 TERMINAL BLOCK ON TRANSFORMER T1 FIG 3
TB3 TERMINAL BLOCK ON TRANSFORMER T2 FIG 3
CUSTOMER KEYPAD FIG 5
© Kodak Ltd.Page XP-7December 1992
XP 3239 COMPONENT LOCATOR
PCB 204PCB 402SV3
SV6
SV4
FIGURE 1
M10
CB-1
FC3
MS8
PCB 301
TB1
(INSIDE)
FIGURE 2
M6
M8
© Kodak Ltd.
M4
M7
M11
MS16
MS17 (BEHIND)SV5
December 1992Page XP-8
COMPONENT LOCATOR
FIGURE 3
MS9
XP 3239
FC7
MS2
MS1
FIGURE 4
FC20
FC21
FC5
M1
T2 WITH TB3
MOUNTED ABOVE
PCB 206
T1 WITH TB2
MOUNTED ABOVE
MS6
MS5
ENCODER
SV1
SV2
M2
MS7
M3MS3M5MS4
© Kodak Ltd.Page XP-9December 1992
XP 3239 COMPONENT LOCATOR
CUSTOMER KEYPAD
FC15
FIGURE 5
FC2
(INSIDE)
(INSIDE)
M9
FIGURE 6
PCB 205PCB 303
COUNTER
FC1
FC10
FC4
© Kodak Ltd.
FC12
FC8 & FC13FC6
December 1992Page XP-10
COMPONENT LOCATOR
XP 3239
PCB 301 - FUSES, RELAYS AND TEST POINTS.
FIGURE 7
© Kodak Ltd.Page XP-11December 1992
XP 3239 COMPONENT LOCATOR
FIGURE 8
FIGURE 9
PCB 205
X601
© Kodak Ltd.
PCB 206
December 1992Page XP-12
COMPONENT LOCATOR
Publication Change Notice Table
Rev. Date PCN No. Pub.No. Affected Pages Description
August 92 1 30080001 All Complete updating of all pages.
December 92 2 30080003 All All pages renumbered. Page 4
-correction to Fuse F7 value. Page 5
-microswitch MS18 added. Page 7 - voltage
tolerances added.
XP 3239
© Kodak Ltd.Page XP-13December 1992
HEALTH SCIENCES DIVISION
© Kodak Ltd., Customer Equipment Services Division, Swallowdale Lane, Hemel Hempstead, Hertfordshire, England.
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