Kodak Carousel 4200, Carousel 4200-J, Carousel 4200-KK, Carousel 4400, Carousel 4600 Parts List

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{IllustratedPartsList}{Production}{KodakServiceSupport}{ExternalAndInternal}
Publication No. IP5440-1
Supersedes IP5440-1
ILLUSTRATED PARTS LIST
for the
Kodak Carousel 4200/4200-J/4200-KK/4400/
4600/4600-KK PROJECTORS
Kodak Carousel 5600/5600-J/5600-KK PROJECTORS
New Look PROJECTORS
Service Code: 5440
11DEC03
A100_0027HA
Confidential
Restricted Information
© Eastman Kodak Company, 2003
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak sh all not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CONTROL PANEL LOWER HOUSING AY MOUNT MIRROR and VIEWER DRAWER LAMP MODULE AY EXTRA BRIGHT LAMP MODULE AY MOTOR and Electrical LAMP and COOLING SYSTEM LENS MOUNT AY for the NON-AUTO FOCUS PROJECTORS LENS MOUNT AY for the AUTO FOCUS PROJECTORS PHOTOCELL and CLAMP PAD AY for the
5600, 5600-J, 5600-KK PROJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
VIEWER FOCUS AY for the 5600, 5600-J, 5600-KK PROJECTORS MECHANISM AY and TOP HOUSING AY MECHANISM AY and TOP PLATE AY MECHANISM AY and SHUTTER AND GATE AY MECHANISM AY and CAMSTACK AY MECHANISM AY and LEVERS REMOTE CONTROL EC3 for the
5600, 5600-J, 5600-KK PROJECTORS
REMOTE CONTROL EC2 for the 4400 PROJECTOR . . . . . . . . . . . . . . . . . 31
REMOTE CONTROL EC1 for the
4200, 4200-J, 4200-KK, 4600, 4600-KK PROJECTORS . . . . . . . . . . . . . . . 33
COMPONENT BOARD AY for the
4200, 4200-J, 4200-KK, 4400 PROJECTORS . . . . . . . . . . . . . . . . . . . . . . . 34
COMPONENT BOARD AY for the 4600, 4600-K, 4600-KK PROJECTORS COMPONENT BOARD AY for the 5600, 5600-J, 5600-KK PROJECTORS
Numerical Index Alphabetical Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . 17
. . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . 35
. . . 37
2 11DEC03 – IP5440-1

Section 1: Illustrated Parts List

A091_4044DA
6
3
5
4
3
1
2
A091_4044DCA

Figure 1 CONTROL PANEL

Illustrated Parts List
3
6
5
4
3
2
1
Figure 1 CONTROL PANEL
Item Part No. Description Quantity Notes
1 226082 KNOB - focus 2 6C0907 PANEL - control, 4200 projector, long life only
6C0908 PANEL - control, 4400 projector, long life only 6C0909 PANEL - control, 4600 projector, long life only 6C0910 PANEL - control, 5600 projector, long life only
3 3B0158 SLIDER - power/timer switch 4 3B0162 BUTTON - reverse 5 3B0161 BUTTON - forward 6 3B0160 INTERFACE - power/timer
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
IP5440-1 – 11DEC03 3
ILLUSTRATED PARTS LIST

Figure 2 LOWER HOUSING AY

2
2
3
3
13
13
15
15
14
3
3
14
1
1
4
4
5
5
6
6
7
7
16
16
A100_0026DCA
A100_0026DA
11
11
17
17
8
8
9
9
4 11DEC03 – IP5440-1
Illustrated Parts List
Figure 2 LOWER HOUSING AY
Item Part No. Description Quantity Notes
1 221133 SPRING - elevation 2 129795 E-RING 3 254379 SCREW - hex, button 4 221223 PLATE - elevation 5 231687 LEVER - elevation 6 229364 BUTTON - elevation 7 221160 KNOB - elevation 8 221252 ELEVATION AY 9 7C3457 COVER AY - cord wrap
10 205342 LABEL - serial number, U.S. projectors
2 1 2 1 2 3 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Not visible in
graphic. 785004 LABEL - serial number, 4200-J, 5600-J projectors 941999 LABEL - serial number, 4200-KK, 4600-KK, 5600-KK
projectors
11 226079 LEVELING AY 13 2E5901 HOUSING - lower, 4200, 4200-J, 4400, 4600 projecto rs
7C3453 HOUSING - lower, 4200-KK, 4600-KK projectors
2J6317 HOUSING - lower, 5600, 5600-J projectors
5B5064 HOUSING - lower, 5600-KK projector
14 893402 FOOT 15 254442 SCREW - base 16 7C3470 CORD - power, U.S. projectors
259460 CORD - power, 4200-J, 5600-J projectors 941962 CORD - power, 4200-KK, 4600-KK, 5600-KK projectors
17 3H6864 LABEL - data, U.S. projectors
2 1
1
2
2 1 2 1 2 1 2 1 2 1 2 1 2 6 2 1 2 1 2 1 2 1
IP5440-1 – 11DEC03 5
ILLUSTRATED PARTS LIST

Figure 3 MOUNT MIRROR and VIEWER DRAWER

6
6
5
5
1
1
2
2
4
4
7
7
3
A100_0024DCA
A100_0024DA
3
Figure 3 MOUNT MIRROR and VIEWER DRAWER
Item Part No. Description Quantity Notes
1 5B4641 MIRROR - mount, 5600, 5600-J, 5600-KK projectors 2 221054 SPRING 3 5B4644 DRAWER AY - viewer, 5600, 5600-J, 5600-KK, medalist I projectors 4 221053 SPRING 5 5B4642 SCREEN - frame, 5600, 5600-J, 5600-KK projectors 6 221014 SCREEN 7 221018 DRAWER - viewer
3 1 3 1 3 1 3 1 3 1 3 1 3 1
6 11DEC03 – IP5440-1
11
11
13
13
14
14

Figure 4 LAMP MODULE AY

Illustrated Parts List
1
1
2
2
3
3
4
4
A100_0003DCA
A100_0003DA
12
12
10
10
15
15
5
5
9
9
8
8
6
6
7
7
IP5440-1 – 11DEC03 7
ILLUSTRATED PARTS LIST
Figure 4 LAMP MODULE AY
Item Part No. Description Quantity Notes
1 236541 SCREW 2 5B5047 PLATE AY - lamp and door 3 259556 SCREW 4 --- LAMP - ANSI code, FHS 5 259748 TERMINAL AY - lamp socket 6 628491 LENS - heat absorbing 7 628305 LENS - condenser 8 628154 MIRROR - lamp module
9 235849 EJECTOR - lamp 10 5B5045 DOOR - lamp module 11 5B5831 MODULE AY - extra bright, lamp 12 5B5046 LIGHT - door reading 13 239814 SWITCH AY - cycle, with power switch 14 239813 SPRING - door latch 15 628582 LENS - reading light
4 1 4 1 For the LAMP MODULE AY. 4 4 4 1 Listed in the Kodak Price Catalog. 4 1 4 1 4 1 4 1 4 1 4 1 4 1 Listed in the Kodak Price Catalog. 4 1 For the LAMP MODULE AY. 4 1 4 1 Not visible in graphic. 4 1 Not visible in graphic.
8 11DEC03 – IP5440-1
13
13
10
10
11

Figure 5 EXTRA BRIGHT LAMP MODULE AY

not
12
1211
shown
Illustrated Parts List
1
1
2
2
3
3
4
4
A100_0046DCA
A100_0046DA
9
9
8
8
7
7
5
5
6
6
IP5440-1 – 11DEC03 9
ILLUSTRATED PARTS LIST
Figure 5 EXTRA BRIGHT LAMP MODULE AY
Item Part No. Description Quantity Notes
1 785130 SCREW 2 2B5832 PLATE AY - lamp and door 3 259556 SCREW 4 628104 LAMP - ANSI code, FHS 5 259748 TERMINAL AY - lamp socket 6 628305 LENS - condenser 7 2B7754 MIRROR 8 235849 EJECTOR - lamp
9 5B5625 DOOR - lamp module 10 8B9864 LIGHT - door reading 11 239313 SPRING - door latch 12 239314 LATCH - door 13 5B5831 MODULE AY - extra bright, lamp
5 1 5 1 For the extra bright LAMP MODULE AY. 5 4 5 1 Listed in the Kodak Price Catalog. 5 1 5 1 5 1 For the EXTRA BRIGHT LAMP MODULE AY. 5 1 5 1 For the EXTRA BRIGHT LAMP MODULE AY. 5 1 For the EXTRA BRIGHT LAMP MODULE AY. 5 1 Not visible in graphic. 5 1 5 1 Listed in the Kodak Price Catalog.
10 11DEC03 – IP5440-1
11
11
20
20
13
13
12
12
17
17
21
21
16
16
Illustrated Parts List

Figure 6 MOTOR and Electrical

22
22
1
1
2
2
14
14
4
4
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3
5
5
10
10
18
18
9
9
7
7
19
8
8
19
(not shown)
15
15
6
6
A100_0028DCA
A100_0028DA
IP5440-1 – 11DEC03 11
ILLUSTRATED PARTS LIST
Figure 6 MOTOR and Electrical
Item Part No. Description Quantity Notes
1 215242 SCREW 2 215178 GROMMET 3 7C9783 MOTOR - 4200-J, 5600-J, standard projectors
7C9785 MOTOR - 4200-J, 5600-J, long life projectors
221075 MOTOR - U.S., all other standard projectors
7C9786 MOTOR - U.S., all other long life projectors
4 5B5894 MOTOR - pulley, U.S. projectors 5 2J6630 BELT - fan drive 6 232011 RECEPTACLE - remote 7 6C1825 SCREW 8 232994 WALL - stabilizer 9 251669 DAMPENER - foam, 4200-KK, 4600-KK, 5600-KK
projectors
10 256801 BOARD AY - component, 4200, 4200-J, 4200-KK, 4400
projectors 256807 BOARD AY - component, 4600, 4600-K, 4600-KK projectors 256809 BOARD AY - component, 5600, 5600-J, 5600-KK projectors
11 989237 MODULE - voltage, 4200-KK, 4600-KK, 5600-KK projectors 12 989232 SYMBOL - corporate 13 251708 HOUSING - fuse, 4200-KK, 4600-KK, 5600-KK projectors 14 145051 FUSE - 4200-KK, 4600-KK, 5600-KK projectors 15 5B5042 GRILLE AY - 4200, 4200-J. 4200-KK, 4400, 4600, 4600-KK
projectors
5B5058 GRILLE AY - 5600, 5600-J projectors 5B5066 GRILLE AY - 5600-KK projector
16 251699 INSULATOR - 4200-KK, 4600-KK, 5600-KK projectors 17 7C3585 COVER - viewer screen, 5600 projector only 18 5B5038 DOOR - storage 19 232954 LATCH - storage door 20 5B4638 MODULE - transformer, complete, 4200-KK,4600-KK, 5600-
KK projectors
21 941963 TRANSFORMER - 4200-KK, 4600-KK, 5600-KK projectors 22 227132 VARISTOR - motor, 4600, 5600 projectors
6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 4 6 1
1
6
1
6
6 1 6 1 6 1 6 1 6 1 6 1
1
6
6 1 6 1 6 1 6 1 6 1 6 1
1
6
6 1 6 1 Not visible in
graphic.
23 --- CAPACITOR
6 1 Not visible in
graphic.
12 11DEC03 – IP5440-1
11
11

Figure 7 LAMP and COOLING SYSTEM

6 6
6
9
9
8
8
10
10
19
19
Illustrated Parts List
1
12
15
15
13
13
12
14
14
7
7
6
17
17
18
18
1
2
2
3
3
4
4
5
5
6
6
16
16
A100_0005DCA
A100_0005DA
2020
21
IP5440-1 – 11DEC03 13
ILLUSTRATED PARTS LIST
Figure 7 LAMP and COOLING SYSTEM
Item Part No. Description Quantity Notes
1 254443 SCREW - 4200-KK and 5600 projectors 2 227400 RESISTOR - dropping 3 236078 COVER AY - blower 4 254758 CLIP - retainer 5 236070 FAN AY 6 236541 SCREW 7 2J6630 BELT - fan drive 8 221285 BAFFLE - upper light
9 250083 TRACK - right 10 221419 TRACK - left 11 250081 BAFFLE 12 5B5830 SCREW 13 236056 DUCT - pre-heat 14 221381 RECEPTACLE - lamp 15 226075 FUSE - thermal 16 254759 BLOWER AY - fan shaft 17 941993 POWER INLET SOCKET - 4200-KK, 4600-KK, 5600-KK
projectors
18 691662 FUSE - main, 2.5 AMP, 250 V - 4200-KK, 4600-KK, 5600-KK
projectors
19 5B5621 LABEL - 4200-KK, 4600-KK, 5600-KK projectors
7 1 7 1 7 1 7 1 7 1 7 6 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1
1
7
1
7
7 1
14 11DEC03 – IP5440-1
12
12

Figure 8 LENS MOUNT AY for the NON-AUTO FOCUS PROJECTORS

1
1
18
18
13
13
14
14
15
15
16
16
Illustrated Parts List
2
2
11
11
3
3
10
10
4
4
9
9
8
8
17
17
7
7
6
6
5
5
A091_0003DCA
A091_0003DA
Figure 8 LENS MOUNT AY for the NON-AUTO FOCUS PROJECTORS
Item Part No. Description Quantity Notes
1 231788 SPRING - focus shaft 2 226702 SPRING - lens mount 3 231787 BRACKET - lens support 4 231783 PAD - lens mount 5 207279 BRACKET 6 6C1825 SCREW 7 226084 RAIL - lens support
8 1 8 1 8 1 8 1 8 1 8 1 8 2
IP5440-1 – 11DEC03 15
ILLUSTRATED PARTS LIST
Item Part No. Description Quantity Notes
8 128527 E-RING 8 1
9 543384 SPACER 10 961758 BRACKET - focus motor 11 226061 SHAFT AY - worm 12 961848 SCREW 13 961757 MOTOR - focus 14 961759 COVER - focus motor 15 231792 SHAFT AY - focus 16 236541 SCREW 17 988302 MOUNT AY - lens, 4200, 4200-J, 4200-KK projectors
988303 MOUNT AY - lens, 4400 projector
18 5B5808 BRACKET - lens mount, 4200 and 4400 projectors
8 1 8 1 8 1 8 2 8 1 8 1 8 1 8 1 8 1 8 1 8 1
16 11DEC03 – IP5440-1
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