KODAK C643, C603 SERVICE MANUAL
{ServiceManual}{Produ ction}{KodakServiceSupp ort}{ExternalAndInterna l}
Publication No. SM1399-1
SERVICE MANUAL
for the
Kodak EasyShare C643 ZOOM DIGITAL CAMERA
Service Code: 1399
and the
Kodak EasyShare C603 ZOOM DIGITAL CAMERA
Service Code: 1417
Important
Qualified service personnel must repair this equipment.
19JUN06
Confidential
Restricted Information
© Eastman Kodak Company, 2006
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak sh all not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Necessary Materials
Configurations for the CAMERA DOCK
Reference Table for New CAMERAS
Reference Table for Adjustment Procedures
Visual Index
Equipment Parts
COVER AYs
MONITOR LCD
LENS AY AND MCU BOARD, POWER BOARD AND FRAME AY,
Alphabetical Index
Diagnostics
Error Codes
Troubleshooting
Diagnostic Tests
Checkout Procedures
Adjustments
MCU BOARD/LENS AY - “Shutter Delay”
MASTER CAMERA - “Calibration of the MASTER CAMERA”
CCD - “AWB/ ISO/DBP”
Auto Focus - “EFA”
Replacements
POWER BOARD AND FRAME AY
MONITOR LCD
MCU BOARD
Additional Service Procedures
Downloading the Files from the Partner Site
Installing the
Doing the Configuration of the SERVICE SOFTWARE
Checking the Connection to the SERVICE SOFTWARE
Preparing the MEMORY CARDS for Service
Doing a Calibration of the Test Equipment
Upgrading the Firmware Using the MEMORY CARD
Upgrading the Firmware Using the Internal Memory
Checking the ACTUATION, FLASH, POWER-ON COUNTERS and Serial Number
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SHUTTER BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Altek Vista SERVICE SOFTWARE on the Computer. . . . . . . . . . . . . . 51
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. 76
2 19JUN06 – SM1399-1
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Block
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
System Overview
Schematics
MCU BOARD
POWER BOARD
SHUTTER BOARD
Component Locator
MCU BOARD
POWER BOARD
SHUTTER BOARD
Publication History
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
SM1399-1 – 19JUN06 3
SERVICE MANUAL
Section 1: Illustrated Parts List
Necessary Materials
Primary Tools
Description Part No.
ESD MAT Region Provided
SCREWDRIVER - Phillips, No. 00 x 40 mm (1.57 in.) TL-5429
SCREWDRIVER - Phillips, No. 000 x 40 mm (1.57 in.) TL-5430
SCREWDRIVER - Phillips, No. 2 x 40 mm (1.57 in.) TL-5431
SCREWDRIVER - Phillips, No. 0 x 50 mm (1.97 in.) TL-5432
SCREWDRIVER - Milwaukee, cordless, with battery and charger, optional TL-5424
BATTERY for a POWER SCREWDRIVER - 2.4 V, optional TL-5422
HEX ADAPTER - 0.40 mm (0.02 in.) bit, optional TL-5421
BIT - power, 00 x 80 mm (3.14 in.), 4 mm (0.15 in.) drive, optional TL-5423
TWEEZERS - 2 TL-1207
TWEEZERS - special TL-5338
SOLDERING IRON - 35 W, 188 - 204
STATION - Weller, soldering, 50 W, optional TL-5412
TIP - soldering iron, standard ST1, optional TL-5413
TIP - soldering iron, single flat ST5, optional TL-5414
TIP - soldering iron, conical ST7, optional TL-5415
SOLDER REMOVAL TOOL Region Provided
FLASH CAPACITOR DISCHARGE TOOL - resistor minimum, 6.8 kΩ TL-5337
DIGITAL VOLTMETER TL-4114
DC POWER SUPPLY - 0 - 12 V, 5.0 A with clip leads, ez or alligator Region Provided
AIR HOSE - optional Region Provided
Kodak LENS CLEANING PAPER Region Provided
Kodak LENS CLEANER 1C8000
COVER CLEANER - Johnson SHINE-UP FURNITURE WAX TL-5182
Computer:
• Microsoft Windows XP OPERATING SYSTEM
• IBM COMPUTER or compatible, with a Pentium PROCESSOR, 2.0 GHz or
higher
• 512 MB RAM
• 40 GB hard disk space
• CD-ROM DRIVE
• USB PORT
• 21-in. color MONITOR
• INTERNET access
Color VIDEO MONITOR Region Provided
FEEDBACK SOFTWARE Region Provided
LIGHT BOX - Arrowin LBF, 2001 Region Provided
LAMP - Arrowin LBF, 2001 light box, EVC/FGX, Phillips, 6958 Region Provided
0
C (370 - 4000F) TL-2818
Region Provided
4 19JUN06 – SM1399-1
Illustrated Parts List
Description Part No.
PAINT - gray, 18%, interior flat Region Provided
Vendor:
RC Shaheen
1400 St. Paul Blvd.
Rochester, NY 14621
Telephone: 585-266-1500
MUR1597
TARGET - gray, 18%, 3 x 4 ft minimum size TL-5845
GEN 3 CUSTOM TEST FIXTURE TL-5912
SHROUD - GEN 3 CUSTOM TEST FIXTURE - optional TL-5910
TRIPOD - Bogen, Model 3021s TL-5176
TRIPOD HEAD - Bogen, Model 3047 TL-5206
OPTRONICS PHOTOMETER/DETECTOR - Graseby Region Provided
COLOR TEMPERATURE METER - Gossen Color Pro 3F Region Provided
AUTO METER VF - Minolta Region Provided
TAPE - masking Region Provided
Special Tools
Description Part No.
Kyoritsu INFINITY COLLIMATOR VC-1100 Region Provided
BATTERY VOLTAGE ADJUSTMENT TOOL - battery simulator TL-5637
Kodak OXY-ALKALINE DIGITAL CAMERA BATTERY AA - 2-pack, 1.5 V, non-rechargeable 892 2338*
Kodak OXY-ALKALINE DIGITAL CAMERA BATTERY AA - 4-pack, 1.5 V, non-rechargeable 889 3992*
Kodak LITHIUM DIGITAL CAMERA BATTERY CRV3 - 3.0 V, non-rechargeable 888 2938*
Kodak Ni-MH RECHARGEABLE DIGITAL CAMERA BATTERY KAA2HR - 2.4 V, 2100 mAh 815 6572*
Kodak Ni-MH RECHARGEABLE DIGITAL CAMERA BATTERY AA - 2 pack, 2500 mAh 801 7949*
Kodak Ni-MH RECHARGEABLE DIGITAL CAMERA BATTERY AA - 4 pack, 2500 mAh 122 3353*
Kodak EasyShare CAMERA DOCK SERIES 3 188 6597
Kodak DOCK ADAPTER KIT D-22*** 175 6824
USB CABLE, 8-Pin, Model U-8, for Kodak EasyShare DIGITAL CAMERAS 195 5137
A/V CABLE, 8-Pin, Model AV-8, for Kodak EasyShare DIGITAL CAMERAS 811 8390
SERVICE SOFTWARE “Vista for Service V4.1.0.7” **
Firmware file “kc643100.fw” **
Kodak EasyShare SOFTWARE, Version 5.2 or higher *
* This item is provided by the region.
** This file is on the Kodak Partner Web site at https://partner.kodak.com/.
*** See “
Configurations for the CAMERA DOCK” on Page 6.
Publication No. Title
4J4308 “USER’S GUIDE for the Kodak EasyShare C643/C603 ZOOM DIGITAL CAMERA”
XP9999-52 “USER GUIDE for the GEN 3 CUSTOM TEST FIXTURE”
SM1399-1 – 19JUN06 5
SERVICE MANUAL
Configurations for the CAMERA DOCK
CUSTOM
DOCK
INSERT
DOCK ADAPTER
KIT D-22
CAMERA
DOCK
6000
Figure 2
CUSTOM
DOCK
INSERT
CAMERA
DOCK
SERIES 3
P252_0075BAFigure 1
Note
• You must use the Kodak DOCK ADAPTER KIT D-22 when connecting the Kodak EasyShare C643 ZOOM
DIGITAL CAMERA or the C603 ZOOM DIGITAL CAMERA to the Kodak EasyShare CAMERA DOCK 6000.
•The Kodak EasyShare C643 and C603 ZOOM DIGITAL CAMERAS are compatible with:
– Kodak EasyShare CAMERA DOCK SERIES 3
– other 26-PIN DOCKS
6 19JUN06 – SM1399-1
Illustrated Parts List
Reference Table for New CAMERAS
Use the following catalog numbers to order a replace m en t CAM E RA if the CAME R A is under wa rr an ty an d cann o t
be repaired, or to order a MASTER CAMERA.
Region Language
Americas and Canada, with SENSORMATIC and
CHECKPOINT TAG
Americas and Canada, Non-OFM, with SENSORMATIC
and CHECKPOINT TAG
Brazil • Italian
Europe, Africa, and the Middle East • English
Europe, Africa, and the Middle East • Italian
Europe, Africa, and the Middle East
• English
• French
• Spanish
• English
• French
• Spanish
• Spanish
• Portuguese
• French
• German
• Spanish
• Portuguese
Nordic:
Catalog No. for
C643
857 7355 157 4763
168 4869 102 9766
198 7650 802 2550
859 4129 167 4399
393 6903 393 6978
393 6911 393 6986
Catalog No. for
C603
• Swedish
• Danish
• Finnish
Europe, Africa, and the Middle East
Emerging:
393 6929 393 6994
• English
• Russian
• Turkish
• Polish
Greater China and Taiwan • English
• Chinese
– simplified
– traditional
100 0587 187 4775
• Korean
People’s Republic of China • English
• Chinese
– simplified
– traditional
868 8343 127 3135
• Korean
Asia Pacific and Korea • English
• Chinese
– simplified
– traditional
120 7042 866 5648
• Korean
Japan Japanese 188 2729 120 9717
Kodak Service & Support - bulk, class A English
Kodak Service & Support - retail, class A English
SP 864 4676 SP 187 9659
SP 857 7355 SP 157 4763
SM1399-1 – 19JUN06 7
SERVICE MANUAL
Region Language
Kodak Service & Support - bulk, class B English
Kodak Service & Support - retail, class B English
Reference Table for Adjustment Procedures
Component Procedure
LENS AY AND MCU BOARD • MCU BOARD/LENS AY - “Shutter Delay”
• CCD - “AWB/ ISO/DBP” on Page 40
Catalog No. for
C643
SP 864 4676 SP 192 7417
SP 866 5580 SP 116 4789
on Page 36
Catalog No. for
C603
8 19JUN06 – SM1399-1
Visual Index
Illustrated Parts List
1
2
3
1
P273_1000DCA
P273_1000DC
Item Description
1 “
COVER AYs” on Page 10
2 “MONITOR LCD” on Page 12
3 “LENS AY AND MCU BOARD, POWER BOARD AND FRAME AY, SHUTTER BOARD” on Page 13
SM1399-1 – 19JUN06 9
SERVICE MANUAL
Equipment Parts
Caution
Before removing the BACK COVER AY, you must:
• remove, if installed:
– MEMORY CARD
– BATTERY
Figure 1 COVER AYs
1
1
5
5
2
2
6
6
4
4
3
3
1
1
1
1
1
1
1
8
8
7
7
9
9
1
P273_1001DCA
P273_1001DC
10 19JUN06 – SM1399-1
Illustrated Parts List
Figure 1 COVER AYs
Item Part No. Description Quantity Notes
1 3F6374 SCREW - tapping, 1.7 x 4.0, nickel
2 3F9415 COVER - back, C643
3F9464 COVER - back, C603
3 3F9414 COVER - front, C643
3F9463 COVER - front, C603
4 3F9423 CARD DOOR AY - C643
3F9466 CARD DOOR AY - C603
5 3F9424 SHAFT - card door
6 3F9425 SPRING - card door
7 3F9421 SHAFT - battery door
8 3F9422 SPRING - battery door
9 3F9419 BATTERY DOOR - C643
3F9465 BATTERY DOOR - C603
------ 3F9618 PLATE - data, C643
------ 3F9619 PLATE - data, C603
------ 3F6387 STRAP - wrist
------ 3F9428 CUSTOM DOCK INSERT
1 8
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1 Not visible in the graphic.
1 1 Not visible in the graphic.
1 1 Not visible in the graphic.
1 1 Not visible in the graphic.
SM1399-1 – 19JUN06 11
SERVICE MANUAL
Figure 2 MONITOR LCD
1
1
Figure 2 MONITOR LCD
Item Part No. Description Quantity Notes
1 3F9413 MONITOR LCD
2 1See “MONITOR LCD” on Page 46 for special
replacement instructions.
P273_1002HCA
P273_1002HC
12 19JUN06 – SM1399-1
Caution
Before removing the LENS AY AND MCU BOARD, you must:
• remove the SOLDER from the SOLDER JOINTS
• do a discharge of the CAPACITOR at the CONTACTS - see Step 1
“
POWER BOARD AND FRAME AY” on Page 44
Figure 3 LENS AY AND MCU BOARD, POWER BOARD AND FRAME AY, SHUTTER BOARD
6
6
6
4
4
6
12
12
8
8
in To Remove: for the
6
6
6
6
1
1
Illustrated Parts List
2
2
7
7
6
6
5
5
11
11
9
9
3
3
10
10
P273_1003HCA
P273_1003HC
SM1399-1 – 19JUN06 13
SERVICE MANUAL
Figure 3 LENS AY AND MCU BOARD, POWER BOARD AND FRAME AY, SHUTTER BOARD
Item Part No. Description Quantity Notes
1 ------ SOLDER JOINTS
2 3F9583 LENS AND MCU BOARD AY
3 5
3 1See “MCU BOARD” on Page 47 for details on
where the colored WIRES are soldered to the
MCU BOARD.
3 3F9417 POWER BOARD AND FRAME AY
3 1See “POWER BOARD AND FRAME AY” on
Page 44 for special replacement instructions.
4 3F9418 BOARD - shutter
5 3F9426 ESD PLATE - monitor LCD
6 3F6412 SCREW - tapping, 1.7 x 3.0, black
7 3F9416 BOARD - mcu
3 1
3 1
3 4
3 1See “MCU BOARD” on Page 47 for details on
where the colored WIRES are soldered to the
MCU BOARD.
8 3F9420 LENS AY
9 3F9443 ESD PLATE - speaker
10 ------ HOOK A
3 1
3 1
3 1 Release the LENS AY AND MCU BOARD from
the HOOK A.
11 ------ HOOK B
3 1 Release the SHUTTER BOARD from the
HOOK B.
12 ------ TAB
------ 3F6204 FUSE - 1.25 A, F3
------ 3F6205 FUSE - 2.5 A, F1, F2
3 1 Release the LENS AY from the TAB.
3 1See “POWER BOARD - 1 of 2” on Page 93.
3 1See “POWER BOARD - 2 of 2” on Page 94.
14 19JUN06 – SM1399-1
Alphabetical Index
Section 2: Alphabetical Index
Alphabetical Index
Part No. Description Figure No.
3F9465 BATTERY DOOR - C603 1
3F9419 BATTERY DOOR - C643 1
3F9416 BOARD - mcu 3
3F9418 BOARD - shutter 3
3F9466 CARD DOOR AY - C603 1
3F9423 CARD DOOR AY - C643 1
3F9464 COVER - back, C603 1
3F9415 COVER - back, C643 1
3F9463 COVER - front, C603 1
3F9414 COVER - front, C643 1
3F9428 CUSTOM DOCK INSERT 1
3F9426 ESD PLATE - monitor LCD 3
3F9443 ESD PLATE - speaker 3
3F6204 FUSE - 1.25 A, F3 3
3F6205 FUSE - 2.5 A, F1, F2 3
------ HOOK A 3
------ HOOK B 3
3F9583 LENS AND MCU BOARD AY 3
3F9420 LENS AY 3
3F9413 MONITOR LCD 2
3F9619 PLATE - data, C603 1
3F9618 PLATE - data, C643 1
3F9417 POWER BOARD AND FRAME AY 3
3F6412 SCREW - tapping, 1.7 x 3.0, black 3
3F6374 SCREW - tapping, 1.7 x 4.0, nickel 1
3F9421 SHAFT - battery door 1
3F9424 SHAFT - card door 1
------ SOLDER JOINTS 3
3F9422 SPRING - battery door 1
3F9425 SPRING - card door 1
3F6387 STRAP - wrist 1
------ TAB 3
SM1399-1 – 19JUN06 15
SERVICE MANUAL
Section 3: Diagnostics
Error Codes
E00
Description R ecommended Action
A communication error occurred between the
MCU and the 16-BIT MAIN CPU.
E12
Description Recommended Action
An error occurred when the LENS was retracted after
energizing the CAMERA.
1. Do “
2. Install a new MCU BOARD.
Upgrading the Firmware Using the MEMORY
CARD” on Page 74.
1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
E14
Description Recommended Action
An error occurred when the LENS was extended after
energizing the CAMERA.
E15
Description Recommended Action
An error occurred when the STEP MOTOR was reset
after energizing the CAMERA.
E20
Description Recommended Action
An error occurred when the CAMERA was writing to the
NANDFLASH memory.
1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
1. Do “
2. Install a new MCU BOARD.
Upgrading the Firmware Using the MEMORY
CARD” on Page 74.
16 19JUN06 – SM1399-1
Diagnostics
E22
Description Recommended Action
An error occurred when the LENS was retracted afte r
de-energizing the CAMERA.
1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
E25
Description Recommended Action
An error occurred when the STEP MOTOR was reset
after de-energizing the CAMERA.
1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
E41
Description Recommended Action
An error occurred when the LENS was retracting. 1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
E81
Description Recommended Action
An error occurred when the LENS was extending. 1. Check the FPC CABLE from the MOTOR to the
CONNECTOR J3 on the MCU BOARD.
2. Install a new MCU BOARD.
3. Install a new LENS AY.
Troubleshooting
LEDs
Description Recommended Action
The red VIEWFINDER LED is blinking. 1. Install a new BATTERY.
2. Check the BATTERY CONTACTS.
3. Install a new BATTERY DOOR AY.
SM1399-1 – 19JUN06 17
SERVICE MANUAL
MONITOR LCD
Description Recommended Action
The MONITOR LCD does not energize. 1. Check the connection of the red and black wires
from the MONITOR LCD to the POWER BOARD
AND FRAME AY.
2. Check the condition of the SOLDER that connects
the POWER BOARD AND FRAME AY to:
• LENS AY
• VIEWFINDER
• MCU BOARD
• SOLDER that connects:
• MCU BOARD/LENS AY has no damage
• MONITOR LCD has no damage
3. Install:
• new MONITOR LCD
• new MCU BOARD/LENS AY
The MONITOR LCD energizes, but the screen is blank. 1. Check the FPC from the MONITOR LCD to
CONNECTOR J1 on the MCU BOARD.
2. Install:
• new MONITOR LCD
• new MCU BOARD/LENS AY
Malfunction of pixels occurs on the MONITOR LCD. Install a new MONITOR LCD.
The image on the MONITOR LCD is not in focus. Install a new MONITOR LCD.
Horizontal or vertical lines display on the MONITOR
LCD.
1. Check:
• FPC from the MONITOR LC D to CONNEC TOR
J1 on the MCU BOARD
• MCU BOARD/LENS AY has no damage
2. Install:
• new MONITOR LCD
• MCU BOARD/LENS AY
STROBE
Description Recommended Action
The STROBE does not energize. 1. Check that the correct mode of the STROBE is
selected.
2. Measure the voltage of the STROBE CAPACITOR
across both ends of the LAMP. The voltage should
be > 280 V.
3. Check:
• FUSE F4 on the POWER BOARD
• COIL and PLATE for the TRIGGER is soldered
correctly
The STROBE operates in the “Fill Flash” mode, but does
not operate in the “Auto Flash” mode.
18 19JUN06 – SM1399-1
Check the brightness of the environment.
Description Recommended Action
Smoke emits from the CAMERA when the STROBE is
actuated.
The LAMP for the STROBE is dark. Do a replacement of the CAMERA.
Check:
• connection of the red and black wires between the
STROBE AY and the POWER FRAME AY
• STROBE COVER or STROBE REFLECTOR AY
has no debris
MEMORY CARD
Description Recommended Action
The CAMERA does not recognize the MEMORY CARD. 1. Use a new MEMORY CARD.
2. Check:
•“IMAGE STORAGE” option is set to “AUTO”
• SOCKET of the MEMORY CARD on the MCU
BOARD/LENS AY has no damage
3. Do “
Images are not stored on the MEMORY CARD. 1. Use a new MEMORY CARD.
2. Check:
3. Format the MEMORY CARD and capture an image
4. Do “
Upgrading the Firmware Using the Internal
Memory” on Page 75.
• position of the WRITE PROTECT SWITCH on
the SD CARD
•“IMAGE STORAGE” option is set to “AUTO”
• SOCKET of the MEMORY CARD on the MCU
BOARD/LENS AY has no damage
again.
Upgrading the Firmware Using the Internal
Memory” on Page 75.
Diagnostics
SM1399-1 – 19JUN06 19
SERVICE MANUAL
Power
Description Recommended Action
The CAMERA does not energize. 1. Check:
• power source for the CAMERA
• FUSE F1 and F2 on the POWER BOARD. If
• BOARD-TO-BOARD CONNECTOR JP1 on the
2. Diagnose the MODULE that has the malfunction.
• Disconnect all MODULES from the MODE DIAL
• Connect the MODULES one at a time, until the
3. Install a new:
• MODE DIAL BOARD
• POWER BOARD
• MCU BOARD/LENS AY
The CAMERA with no BATTERY does not operate on
the CAMERA DOCK.
1. Check the DOCK CONNECTOR on the CAMERA.
2. Install a new MCU BOARD/LENS AY.
open, install a new FUSE.
MCU BOARD/LENS AY to J3 on the POWER
BOARD
BOARD.
FUSE opens.
Image Quality
Description Recommended Action
The images are black. 1. Check:
• BOARD-TO-BOARD CONNECTOR J1 on the
• FPC
• any sound from the SHUTTER
2. Install a new MCU BOARD/LENS AY.
• The image is not in focus.
• The color of the image is not correct.
• The images are too light.
• The images are too dark.
• The images have pixels that are continually
energized.
• The captured image is other than the image
displayed on the VIEWFINDER AY.
Install a new MCU BOARD/LENS AY.
MCU BOARD/LENS AY to J3 on the POWER
BOARD
20 19JUN06 – SM1399-1
Diagnostics
Communication
Description Recommended Action
The CAMERA does not download images from the USB
PORT.
1. Connect the CAMERA to the computer to check for
communication.
2. Check for damage on:
• USB CONNECTOR to the PINS on the J3 on the
MCU BOARD
• BOARD-TO-BOARD CONNECTOR J1 on the
MCU BOARD/LENS AY to J3 on the POWER
BOARD
3. Install a new MCU BOARD/LENS AY.
General Functions
Description Recommended Action
One or more do not operate correctly:
•“menu” BUTTON
• FLASH BUTTON
•“share” BUTTON
•“delete” BUTTON
•“review” BUTTON
• 4-WAY BUTTON
•“OK” BUTTON
The SHUTTER BUTTON does not operate correctly. 1. Check the connection of the SHUTTER BOARD to
The SELF-TIMER LED does not operate correctly. Check the connection of the red and black wires from
1. Check for damage to:
• BUTTONS
• inside the BACK COVER AY
2. Install a new:
• BACK COVER AY
• MCU BOARD/LENS AY
the MCU BOARD/LENS AY.
2. Install a new:
• SHUTTER BOARD
• MCU BOARD/LENS AY
the SELF-TIMER LED to the MCU BOARD/LENS AY.
SM1399-1 – 19JUN06 21
SERVICE MANUAL
Diagnostic Tests
Current Leakage Test
[1] Energize the DC POWER SUPPLY.
[2] Set the voltage to 3.0 V.
[3] Energize the DIGITAL MULTIMETER.
[4] Connect the DIGITAL MULTIMETER in series with the positive connection on the DC POWER SUPPLY.
[5] Set the DIGITAL MULTIMETER to read the current of 100 mA or less.
[6] Connect the POWER SUPPLY and the DIGITAL MULTIMETER to the BATTERY VOLTAGE ADJUSTMENT
TOOL.
[7] Check that the CAMERA is de-energized.
[8] Install the CAMERA on the BATTERY VOLTAGE ADJUSTMENT TOOL.
[9] Energize the CAMERA.
[10] Check that the current is within the limits:
During the first 10 seconds After 10 seconds
1 mA - 80 mA 0.5 mA - 20 mA
[11] Is the current within the limits?
Yes No
De-energize the CAMERA. 1. Install a new POWER BOARD AND FRAME AY.
2. Do Step 1
3. If the current is not within the limits again, do:
• install a new LENS AY AND MCU BOARD
• Step 1
4. De-energize the CAMERA.
- Step 10 again.
- Step 10 again
22 19JUN06 – SM1399-1
Low Voltage Test
[1] Connect the DIGITAL MULTIMETER to the BATTERY VOLTAGE ADJUSTMENT TOOL:
To the BATTERY VOLTAGE
Wire Color From the DIGITAL MULTIMETER:
Red “+”“2.6 V”
Black Ground Ground
[2] Energize the DIGITAL MULTIMETER.
[3] Adjust the BATTERY VOLTAGE ADJUSTMENT TOOL to 2.5 V.
[4] Check that the CAMERA is de-energized.
[5] Install the CAMERA on the BATTERY VOLTAGE ADJUSTMENT TOOL.
[6] Rotate the MODE DIAL to “AUTO” to energize the CAMERA.
[7] Set the CAMERA to the “Fill Flash” mode.
[8] Press the SHUTTER BUTTON.
[9] Check:
• STROBE actuates
• image displays correctly
• low “Battery” icon displays
[10] Press:
•“review” BUTTON
•“T” BUTTON continually to a magnification to 8X
[11] Check the MONITOR for image quality.
[12] Do any of the following errors occur?
• red VIEWFINDER LED blinks
•“Battery” icon blinks
• error message “Batteries are too low for live view” displays
ADJUSTMENT TOOL
Diagnostics
Yes No
1. Install a new POWER BOARD AND FRAME AY.
2. Do Step 1
3. If any of these errors occur again, do:
• install a new LENS AY AND MCU BOARD
• Step 1
4. De-energize the CAMERA.
- Step 11 again .
- Step 11 again
De-energize the CAMERA.
SM1399-1 – 19JUN06 23
SERVICE MANUAL
Checking the Power On “Self Test”
[1] Do Preparing the “C643_C603 Self_Test” MEMORY CARD on Page 70.
[2] Insert the “C643_C603 Self_Test” MEMORY CARD in the CAMERA:
[3] Do either:
• Install the CAMERA on the CAMERA DOCK.
• Insert a BATTERY that has a full charge into the CAMERA.
[4] Energize the CAMERA to execute the test.
[5] If the MONITOR LCD displays “Date and time have been reset”, select “CANCEL”.
[6] For each test displaying on the MONITOR LCD, do:
Test Check:
“F/W: n.nnnn” version of the firmware
“MCU: n.nnnn” version of the MCU
“RGB Level Checking...” quality of the 6 colors
“Gray Level Checking...” quality of the 6 gray areas
“LEDs On/Off testing”•green LED on the front of the CAMERA illuminates
• red and green LEDs on the back of the CAMERA illuminate
“LCD On/Off testing” MONITOR LCD blinks
“Strobe testing” STROBE energizes once
“SDRAM testing”•“SDRAM OK”
“IDRAM testing”
“SD card testing”
“NAND flash testing”
“Temperature checking...” message “OK”
“LCD Bad pixel testing” MONITOR LCD for:
•“IDRAM OK”
•“SD Card OK”
•“NAND Flash OK”
• dark pixels in the white screen
• white pixels in the dark screen
[7] When the test is completed, de-energize the CAMERA.
[8] Remove the MEMORY CARD.
24 19JUN06 – SM1399-1
Checking for Uniform Flash
Diagnostics
Important
• A dark room or the GEN 3 CUSTOM TEST FIXTURE can be used.
• The distance is measured from the surface of the TARGET to the front surf ace of the CAMERA.
SM1399-1 – 19JUN06 25
SERVICE MANUAL
[1] If you are using:
GEN 3 CUSTOM TEST FIXTURE with Controlled Light Dark Room
a. Connect:
• USB CABLE between the CAMERA DOCK and the
computer
• 5 V AC ADAPTER to the CAMERA DOCK
b. Install the CAMERA ADAPTER on the CAMERA DOCK.
c. Adjust the GEN 3 CUSTOM TEST FIXTURE with:
• VERTICAL MEASURE TUBE “J” for T1
• HORIZONTAL MEASURE TUBE “H” and “K” for T4
•“X” axis to 1344
•“Y” axis to 1072
d. Place:
• 18% gray TARGET in the TARGET FRAME
• CAMERA DOCK on the CAMERA NEST
• CAMERA on the CAMERA DOCK
e. Press and hold:
•“review” BUTTON
•“T” TELE BUTTON
f. Rotate the MODE DIAL to “Auto”.
g. Release the BUTTONS.
h. Press the TRANSFER BUTTON on the CAMERA DOCK.
i. Check that the MONITOR LCD de-energizes.
j. Continue with Step 2
a. Place the TARGET 1 m (39.4 in.) from
the front surface of the CAMERA.
b. Continue with Step 2
.
.
[2] Select “Flash Uniformity”.
[3] Click [OK].
26 19JUN06 – SM1399-1
[4] Check the mark on the computer screen.
Green “✓” Red “X”
• The test was successful.
• Continue with Step 5
.
• A failure occurred.
• De-energize the CAMERA.
• Do “
• If the failure occurs again, check the hardware.
Diagnostics
Checking for Uniform Flash” on Page 25 again.
[5] Close “Flash Uniformity” window.
[6] Click [Yes].
[7] Continue with Checking “Wide IQ Chart w/o Flash”
on Page 28.
SM1399-1 – 19JUN06 27
SERVICE MANUAL
Checking “Wide IQ Chart w/o Flash”
[1] Select “Wide IQ Chart w/o Flash”.
[2] Click [OK].
[3] Click [Yes].
[4] Continue with Checking “Wide IQ Chart with Flash”
on Page 29.
28 19JUN06 – SM1399-1
Checking “Wide IQ Chart with Flash”
[1] Select “Wide IQ Chart with Flash”.
[2] Click [OK].
Diagnostics
[3] Click [Yes].
[4] Close:
• “Menu for service” window
•“VISTA for SERVICE (Kodak)” window
[5] De-energize the CAMERA.
SM1399-1 – 19JUN06 29
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