KitchenAid W10117506B User Manual

OUTDOOR BUILT-IN SEAR BURNER
Installation Instructions and Use & Care Guide
For questions about features, operation/performance, parts, accessories or service, call: 1-800-422-1230
or visit our website at www.kitchenaid.com
In Canada, call for assistance, installation and service, call: 1-800-807-6777
or visit our website at www.KitchenAid.ca
BRÛLEUR À INFRAROUGE ENCASTRÉ
POUR USAGE EXTÉRIEUR
Au Canada, pour assistance, installation ou service composez le 1-800-807-6777 ou visitez notre site web à...
www.KitchenAid.ca
Table of Contents/Table des matières.............................................................................2
IMPORTANT:
Save for local electrical inspector's use.
Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
IMPORTANT :
À conserver pour consultation par l'inspecteur local des installations électriques.
Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.
Models/Modèles KBEU121T
W10117506B
TABLE OF CONTENTS
TABLE DES MATIÈRES
OUTDOOR BUILT-IN SEAR BURNER SAFETY...........................3
INSTALLATION REQUIREMENTS................................................5
Tools and Parts ............................................................................5
Location Requirements................................................................ 5
Product Dimensions.....................................................................5
Cabinet Dimensions.....................................................................5
Electrical Requirements ...............................................................6
Gas Supply Requirements...........................................................7
INSTALLATION INSTRUCTIONS..................................................8
Outdoor Sear Burner Installation .................................................8
Check and Adjust the Burners.....................................................9
OUTDOOR SEAR BURNER USE ..................................................9
Lighting the Infrared Sear Burner.................................................9
Using Your Infrared Sear Burner................................................10
OUTDOOR SEAR BURNER CARE..............................................10
General Cleaning........................................................................10
TROUBLESHOOTING ..................................................................11
ASSISTANCE OR SERVICE.........................................................12
In the U.S.A. ...............................................................................12
Accessories................................................................................12
In Canada ...................................................................................12
WARRANTY ..................................................................................12
SÉCURITÉ DU BRÛLEUR À INFRAROUGE
ENCASTRÉ D'EXTÉRIEUR..........................................................14
EXIGENCES D'INSTALLATION...................................................16
Outillage et pièces......................................................................16
Exigences d'emplacement.........................................................16
Dimensions du produit...............................................................16
Dimensions du placard ..............................................................16
Spécifications électriques ..........................................................17
Spécifications de l'alimentation en gaz .....................................18
INSTRUCTIONS D'INSTALLATION.............................................19
Installation du brûleur à infrarouge d'extérieur..........................19
Contrôle et réglage des brûleurs................................................20
UTILISATION DU BRÛLEUR À INFRAROUGE D'EXTÉRIEUR.20
Allumage du brûleur à infrarouge...............................................20
Utilisation du brûleur à infrarouge..............................................21
ENTRETIEN DU BRÛLEUR À INFRAROUGE D'EXTÉRIEUR...21
Nettoyage général ......................................................................21
DÉPANNAGE.................................................................................23
ASSISTANCE OU SERVICE.........................................................23
Accessoires ................................................................................23
GARANTIE.....................................................................................23
2
OUTDOOR BUILT-IN SEAR BURNER SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
You can be killed or seriously injured if you don't immediately
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
follow instructions.
can be killed or seriously injured if you don't
You instructions.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
follow
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including benzene, formaldehyde, carbon monoxide, toluene, and soot.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
3
IMPORTANT: This sear burner is manufactured for outdoor use only. For sear burners that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate can be found on the right-hand side panel.
Copies of the standards listed may be obtained from: National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
CSA International 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
IMPORTANT SAFETY INSTRUCTIONS
WARNING:
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:
Do not install portable or built-in outdoor cooking gas appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
Always maintain minimum clearances from combustible construction, see “Location Requirements” section.
The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction.
This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.
Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.
Visually check the burner flames. They should be blue. Slight yellow tipping is normal for LP gas.
Check and clean burner/venturi tube for insects and insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.
The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.
- provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.
Always check connections for leaks each time you connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.
When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.
Gas cylinder must include a collar to protect the cylinder valve.
For appliances designed to use a CGA791 Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
If the following information is not followed exactly, a fire causing death or serious injury may occur.
Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance.
Never fill the cylinder beyond 80 percent full.
SAVE THESE INSTRUCTIONS
4
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools Needed
Tape measure
Small, flat-blade screwdriver
Flat-blade screwdriver
#2 and #3 Phillips screwdriver
Level
Wrench or pliers
Pipe wrench
Scissors or cutting pliers (to remove tiedowns)
Noncorrosive leak detection solution
Parts Needed
Gas line shutoff valve
½" male pipe thread nipple for connection to pressure
regulator
LP gas-resistant pipe-joint compound
CSA design-certified outdoor flexible stainless steel
appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed.
Parts Supplied
Convertible regulator set for 4" WCP Natural gas.
Single-prong plug/5,000 mAmp transformer assembly
Location Requirements
Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas.
Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for built-in outdoor sear
burners:
A minimum of 24" (58 cm) must be maintained between the
sides and back and any combustible construction.
A 24" (58 cm) minimum clearance must also be maintained
below the cooking surface and any combustible construction.
Ignition
A grounded, 3-prong outdoor outlet located to the left of the sear burner is required. See “Electrical Requirements” section.
Product Dimensions
A
B
B
C
D
E
F
G
H
A. 13" (33 cm) B. 12³⁄₄" (32.4 cm) C. 17" (43.2 cm) D. 26³⁄₈" (67 cm)
E. 25³⁄₈" (64.5 cm)
F. Ma n if ol d p i pe G. 2¹⁄₂" (6.4 cm) H. 22³⁄₄" (57.8 cm)
Built-In Outdoor Sear Burner Enclosure
The enclosure for the built-in outdoor sear burner is to be a minimum of 11" (28.0 cm) high x 23" (58.4 cm) deep x 14" (35.6 cm) wide.
Cabinet Dimensions
Enclosure and clearance dimensions that are shown must be used. Given dimensions provide required clearances.
Counter or support surfaces must be level. The installation of this sear burner must conform with local codes
or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NPFA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
Copies of the standards listed may be obtained from: CSA International 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
5
NOTE: The outdoor sear burner drops into the enclosure opening and is supported by its side flanges. No bottom support is needed.
Electrical Requirements
B
A
C
D
F
E
G
A. 12" (30.5 cm) minimum to sear
burner or any accessory B. 13¹⁄₂" (34.3 cm) C. 22¹¹⁄₁₆" (57.6 cm) D. 2¹⁄₄" (5.7 cm)
E. 7¹⁄₈" (18.1 cm) F. Gas line location at rear of
sear burner
G. 10⁵⁄₈" (27.0 cm)
H. 35¹⁄₂" (90.2 cm)
H
Built-in Outdoor Sear Burner Enclosure Ventilation for LP Gas:
An enclosure for an LP gas fuel tank is to be ventilated by openings at both the top and lower levels of the enclosure.
If converting to LP gas these vents are to be in the enclosure:
An enclosure for use with an LP gas fuel tank for built-in installation is to have at least one ventilation opening on an exposed exterior side located within 5" (12.7 cm) of the top and is to be a minimum of 20 in. within 1" (2.5 cm) of the bottom of the enclosure and the bottom opening is to be a minimum of 10 in.
2
(129.0 cm2). One ventilation opening
2
(64.5 cm2). All vent openings are to be unobstructed. Every opening is to be a minimum of ¹⁄₈" (0.32 cm) wide.
2
20 in.
(129.0 cm2) min.
ventilation both sides
1" (2.5 cm) max.
5" (12.7 cm) max.
WARNING
Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Check with a qualified electrician if you are not sure whether the infrared sear burner is properly grounded.
A 120-volt, 60-Hz, AC-only, 15-amp, fused electrical supply is required.
It is recommended that a separate circuit servicing only this sear burner be provided.
The model/serial number rating plate is located on the right-hand side panel. See the following illustration.
A
A. Model/serial number plate
Recommended Ground Method
The outdoor infrared sear burner, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70, or Canadian Electrical Code, CSA C22.1.
Copies of the standards listed above may be obtained from: CSA International
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
National Fire Protection Association One Batterymarch Park Quincy, Massachusetts 02269
B
10 in.2 (64.5 cm2) min. ventilation both sides
5" (12.7 cm) max.
A
C
A. 3 prong ground plug B. 3-prong polarized type outdoor outlet C. Ground prong
6
Gas Supply Requirements
C
WARNING
Explosion Hazard
Use a new CSA International approved “outdoor” gas supply line.
Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 11” (28 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149.1 - latest edition.
IMPORTANT: The infrared sear burner must be connected to a regulated gas supply.
Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
Gas Conversion:
No attempt shall be made to convert the infrared sear burner from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kits specified must be used.
Gas Supply Line Pressure Testing
Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The infrared sear burner and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa).
Testing below ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:
The infrared sear burner must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).
Natural Gas:
Infrared sear burners are equipped for use with Natural gas. They are design-certified by CSA International for LP (propane or butane) gases with appropriate conversion.
Infrared sear burners are set for Natural gas use and have a pressure regulator with ¹⁄₂" (1.3 cm) female pipe threads.
A
A. Rear side of burner B. ¹⁄₂" (1.3 cm) sear burner gas pipe C. New CSA approved outdoor flexible gas supply line
The supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the burner and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the appliance.
B
C
B
Gas Pressure Regulator
The gas pressure regulator supplied with this infrared sear burner must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:
LP Gas:
Set pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
Natural Gas:
Set pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum.
Contact local gas supplier if you are not sure about the inlet (supply) pressure.
Burner Requirements for High Altitude
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance or Service” section to order.
A
A. Gas supply line B. Open position of shutoff valve C. To sear burner
LP gas conversion from a local LP gas supply:
Conversion must be made by a qualified person. A qualified Natural gas technician shall provide the LP gas supply to the selected sear burner location in accordance with the National Fuel Gas Code ANSI Z2223.1/NFPA54 latest edition, and local codes.
To convert to LP gas, the LP Gas Conversion Kit Number W10118099 must be used. Follow Instructions included with kit.
LP gas conversion using a 20 lb LP fuel tank:
To convert to LP gas, the LP Gas Conversion Kit Number W10118099 must be used. Follow Instructions included with kit.
A 20 lb (9.1 kg) LP gas fuel tank must be purchased separately.
7
INSTALLATION INSTRUCTIONS
Outdoor Sear Burner Installation
WARNING
Excessive Weight Hazard
Use two or more people to move and install built-in sear burner.
Failure to do so can result in back or other injury.
Unpack sear burner. Remove all packaging materials and
remove sear burner from carton.
Move sear burner close to desired outdoor location.
Make Gas Connection
3. Using a wrench to tighten, connect the gas supply to the sear
burner. Use pipe-joint compound on all non-flared male threads. Do not kink or damage the flexible connector when moving the sear burner.
A
B
Natural Gas Use
This installation must conform with local codes and ordinances. In the absence of local codes, installations must conform with either the National Fuel Gas Code ANSI Z223.1 - latest edition, or CAN/CGA-B149.1 Natural Gas and Propane installation code.
1. Place sear burner into outdoor enclosure, but leave enough
room in back to connect to gas supply and plug in electrical single-prong plug to sear burner.
WARNING
Explosion Hazard
Use a new CSA International approved “outdoor” gas supply line.
Securely tighten all gas connections. Failure to do so can result in death, explosion, or fire.
2. A combination of pipe fittings must be used to connect the
sear burner to the existing gas line. If local codes permit, use an outdoor flexible stainless steel tubing gas connector, design-certified by CSA International, to connect the sear burner to the rigid gas supply line. A ⁵⁄₈" diameter line is recommended. Pipe-joint compounds suitable for use with Natural gas must be used. Do not use TEFLON
®†
tape.
D
A. ½" (1,3 cm) sear burner gas pipe B. New CSA International approved
“outdoor” flexible gas supply line C. Rear of sear burner D. To Natural gas supply
4. Open the manual shutoff valve in the gas supply line. The
valve is open when the handle is parallel to the gas pipe.
A
A. Closed valve B. Open valve
5. Test all connections by brushing on an approved
noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.
C
B
Plug in Sear Burner
1. This built-in outdoor sear burner comes with a 5,000 mAmp
power transformer plug assembly for the igniter system. Plug in the single-prong plug in the receptacle on the lower left­hand side of the sear burner.
†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
8
A
A. Single-prong plug
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