KitchenAid KICU568SBL, KICU508SBL User Manual

TECHNICAL EDUCATION
JOB AID 4317409
KAC-47
TOUCH-ACTIVATED
ELECTRONIC
INDUCTION COOKTOP
MODELS: KICU508SBL & KICU568SBL
FORWARD
This KitchenAid Job Aid “Touch-Activated Electronic Induction Cooktop” (Part No. 4317409), pro­vides the In-Home Service Professional with information on the installation, operation, and service of the Touch-Activated Electronic Induction Cooktop. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Wiring Diagram” provided with the cooktop.
The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the cooktop.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide information that will enable the In-Home Service Professional to properly diagnose malfunctions and repair the Touch-Activated Electronic Induction Cooktop.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• Successfully troubleshoot and diagnose malfunctions.
• Successfully perform necessary repairs.
• Successfully return the cooktop to its proper operational status.
WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than authorized In-Home Service Professionals.
Copyright
© 2007, Whirlpool Corporation, Benton Harbor, MI 49022
TABLE OF CONTENTS
Page
GENERAL .............................................................................................................................. 1-1
Cooktop Safety ..................................................................................................................
Model & Serial Number Designations ................................................................................
Model & Serial Number Label And Wiring Diagram Locations ...........................................
Specifications .....................................................................................................................
1-1 1-2 1-3 1-4
INSTALLATION INFORMATION
Installation Instructions ......................................................................................................
PRODUCT OPERATION
Theory Of Operation ..........................................................................................................
Troubleshooting .................................................................................................................
COMPONENT ACCESS
Component Locations ........................................................................................................
Removing The Cooktop Glass ........................................................................................... 4-2
Removing The Touch Control Board ..................................................................................
Removing An Induction Element Assembly .......................................................................
Removing A Negative Temperature Coefficient (NTC) Sensor ..........................................
Removing A Cooling Fan And An Electronic Board ............................................................
Removing A 20A Line Fuse ................................................................................................
COMPONENT TESTING ........................................................................................................ 5-1
Induction Elements ............................................................................................................
Negative Temperature Coefficient (NTC) Sensor ...............................................................
Electronic Board IC Check .................................................................................................
20A Line Fuses ..................................................................................................................
DIAGNOSTICS & TROUBLESHOOTING ............................................................................. 6-1
Electronic Board Error Codes ............................................................................................
Touch Control Board Error Codes ......................................................................................
....................................................................................................... 3-1
........................................................................................................ 4-1
............................................................................................ 2-1
2-1
3-1 3-4
4-1
4-3 4-4 4-6 4-7 4-8
5-1 5-2 5-3 5-3
6-1 6-2
WIRING DIAGRAMS ............................................................................................................. 7-1
30 36
˝ Cooktop ...................................................................................................................... 7-1
˝ Cooktop ...................................................................................................................... 7-2
- iii -
— NOTES —
- iv -
GENERAL
DANGER
WARNING
COOKTOP SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on the appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:
You can be killed or seriously injured if you don’t immediately follow instructions.
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
1-1
MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER K IC U 50 8 S BL 0
PRODUCT GROUP
K = KITCHENAID
PRODUCT IDENTIFICATION
EC = ELECTRIC COOKTOP GC = GAS COOKTOP IC = INDUCTION COOKTOP
MERCHANDISING SCHEME
C = CERAMIC GLASS S = STANDARD / PORCELAIN METAL T = TEMPERED GLASS U = ULTIMA V = VBL PRO LINE SERIES X = 208 VOLTS
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITION 2ND POSITION 0 = 2 BURN. / ELEM. 0 = 30
1 = STANDARD 2 = 42˝ OR 12˝ WIDE 2 = GRILL / GRIDDLE 3 = 33˝ WIDE 3 = TEMP. GLASS 5 = 15˝ WIDE 4 = COMMERCIAL 6 = 36˝ WIDE 5 = CERAMIC GLASS 8 = 48˝ WIDE
FEATURE CODE
0 = STANDARD ELEMENTS / BURNERS 1 = RADIANT ELEMENTS 2 = DUAL ELEMENTS OR SEALED BURNERS W/GRILL 6 = 5 BURNERS / ELEMENTS 7 = HALOGEN ELEMENTS / OR 6 BURNERS 8 = TOUCH CONTROLS 9 = INDUCTION
YEAR OF INTRODUCTION
S = 2006
COLOR CODE
BL = BLACK
ENGINEERING CHANGE (0, 1, 2, ETC.)
˝ WIDE
SERIAL NUMBER XT U 24 01234 DIVISION RESPONSIBILITY
XT = OXFORD
YEAR OF PRODUCTION
U = 2007
WEEK OF PRODUCTION
24 = 24TH WEEK
PRODUCT SEQUENCE NUMBER
1-2
MODEL & SERIAL NUMBER LABEL
AND WIRING DIAGRAM LOCATIONS
The Model/Serial Number label and Wiring Diagram locations are shown below.
Wiring Diagram Location
(On Bottom Of Cooktop)
Model & Serial Number
Label Location
1-3
SPECIFICATIONS
Model Number KICU508SBL KICU568SBL
Model Description
Size-Configuration
Dimensions/Specifications
Exterior Dimensions Overall Height (in) Overall Width (in) Overall Depth (in) Cutout Dimensions Burner Box Height Cutout Width (in) Cutout Depth (in) Weight Net Weight (lbs) Ratings Electric Voltage/Phase/Frequency (Hz) 240/208 Volt,Single Phase,60Hz 240/208 Volt,Single Phase,60Hz Total Connected Load In kW 240 Volts (Preferred) 7.2 10.6 208 Volts 6.65 10.3 Circuit Amps 30 Amp (240V) / 32 Amp (208V) 45 Amp (240V) / 48 Amp (208V)
Exterior
Cooktop Finish Ceramic Glass Ceramic Glass Cooktop Color Premium Black Premium Black Cooktop Controls Touch Activated Touch Activated Cooktop Control Type LED LED Cooktop Control # 4 5 Electronic Control Yes - Touch Activated LED Control Yes - Touch Activated LED Control Keep Warm Yes (“h”) Yes (“h”) Keep Warm Switch Yes (Press + and - at the same time) Yes (Press + and - at the same time)
Cooktop Features
Power On Light 4 5 Autofocus Light No Yes Hot Surface Indicator 4 (“H”) 5 (“H”) Kitchen Timer Yes (99 Min.) Yes (99 Min.) Control Lock Yes Yes Ele R Front Size & Type Ele RF Output (W@240/208V) 1400W/1320W 2200W/2075W Ele L Front Size & Type Ele LF Output (W@240/208V) 1800W/1700W 1800W/1700W Ele R Rear Size & Type Ele RR Output (W@240/208V) 2400W/2200W 1400W/1320W Ele L Rear Size & Type Ele LR Output (W@240/208V) 1800W/1700W 1800W/1700W Ele C Front Size & Type Ele CF Output (W@240/208V) 3600W - 1800W/3120 - 1700W
Touch Activated 30
Premium Black Induction Cooktop
3-1/4˝ 3-1/4˝
21-9/16˝ 21-9/16˝
29-1/2˝ 35-1/2˝ 20-1/2˝ 20-1/2˝
5-7/8˝ Single Induction 8-1/4˝ Single Induction
7-1/8˝ Single Induction 7-1/8˝ Single Induction
˝ Single Induction 5-7/8˝ Single Induction
11
7-1/8˝ Single Induction 7-1/8˝ Single Induction
˝ Ceramic
30˝ 36˝
31˝ 37˝
3˝ 3˝
44.1 50.7
Touch Activated 36˝ Ceramic
Premium Black Induction Cooktop
˝/ 7-1/8˝ Dual Zone Induction
11
1-4
Model Number KICU508SBL KICU568SBL
Miscellaneous
Product Literature Installation Instructions Yes Yes Parts List Yes Yes Service Manual/Job Aid Yes Yes Tech Sheet Yes Yes Use & Care Guide Yes Yes Other Agency Approvals UL, CUL UL, CUL Approved to Install Over BI Oven Yes Yes Hardware Yes Yes Power Cord Length & # Wires 3 Foot/3 Wire 3 Foot/3 Wire Residential Use Only Yes Yes
Warranty
Limited 12 Mo 12 Mo Extended Ceramic Glass Cooking Surface 60 Mo. Parts only 60 Mo. Parts Only Electronic Controls 60 Mo. Parts only 60 Mo. Parts Only Electrical Elements 60 Mo. Parts only 60 Mo. Parts Only
1-5
— NOTES —
1-6
INSTALLATION INFORMATION
A. Heat shield B. Remove scre
ws
A
B
A. Heat shield B. Predrilled hole
s
A
B
WARNING
INSTALLATION INSTRUCTIONS
INSTALL HEAT SHIELD
1. Decide on the final location for the cooktop.
Excessive Weight Hazard
Use two or more people to move and install cooktop.
Failure to do so can result in back or other injury.
2. Using two or more people, place the cooktop upside down on a covered work surface.
3. Remove the heat shield from the cooktop. Set the two screws aside for reattaching the heat shield.
4. Using two screws, reattach the heat shield to the underside of the cooktop at the predrilled holes as shown in the following illustration.
INSTALL COOKTOP
Style 1: Cooktop over undercounter built-in oven
IMPORTANT:
Your cooktop may not be approved for use over an undercounter built-in oven. Contact your dealer to confirm that your cooktop is approved.
Clamping brackets should not be used.
1. Turn cooktop right side up.
2. Place cooktop in cutout.
NOTE: Make sure that the front edge of
the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.
2-1
A. Glass cooktop B. Cookto
p base
C. Attachment scre
w
D. Clamping
bracket (extends far enough beyond cooktop base to allow installation of clamping screws)
E. 2-1/2
" (6.4 cm) clamping screw (to be installed in “Attach Cooktop to Countertop” section)
F. Counte
rtop
G. Foam seal
A
B
D
C
E
F
G
A. Attachment screw holes, side or back locations B. Front of cookto
p
A
B
A. Clamping bracket B. Attachment screw
and
washer
C. Clamping scre
w
A
B
C
Style 2: Cooktop over cabinets
1. Determine whether your cabinet construc­tion provides clearance for installing clamp ing brackets at cooktop base ends. This is the recommended location. Clamping brackets can be installed on the back of cooktop base bottom, if necessary.
2. The clamping brackets can be installed before or after the cooktop is placed into the cutout. Complete the following steps for the option you choose.
Installing Brackets Before Placing Cooktop in Cutout
1. Position bracket to allow the clamping bracket to extend far enough out from the cooktop for the installation of 2-1/2˝ (6.4 cm) clamping screws. See “Attach Cooktop to Countertop” for illustration of clamping screw installa tion.
2. Rotate brackets so they do not extend beyond edge of cooktop base.
3. Tighten screws enough to hold brackets
­in place when cooktop is placed into the cutout.
4. Turn the cooktop right side up and place in cutout.
NOTE: Make sure that the front edge of
the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.
5. Loosen the screws and rotate the brackets so that they are perpendicular to the edge of the cooktop base and extend beyond its edge. Securely tighten screws.
Installing Brackets After Placing Cooktop in Cutout
1. Place cooktop in cutout.
NOTE: Make sure that the front edge of
the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.
2. Position clamping bracket to allow the bracket to extend far enough out from the cooktop for the installation of 2-1/2
-
clamping screws
˝ (6.4 cm)
3. Attach brackets to cooktop base bottom with bracket attachment screws using the bracket mounting holes. Securely tighten screws.
2-2
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