KitchenAid KDRP463LSS05, KDRP463LSS07, KDRP463LSS08, KDRP463LSS0, KDRP463LSS04 Installation Guide

...

[] []

for residentiaJuse enJy

backguard

(required for some installations)

Tip Over Hazard

A child or adult can tip the range and be killed.

Connect anti-tip bracket to wall behind range.

Reconnect the anti-tip bracket, if

the range is moved.

Failure to follow these instructions can resuJt in death or serious

burns to chitdren and adults.

Readandsave these

IMPORTANT: Installer: Leave installation

instructions with the homeowner= Homeowner: Keep installation

instructions for future reference. Save installation instructions for local

electrical inspector's use.

KitchenAid _

FORTHE WAY IT'S MADE _

Write down the model and serial numbers before installing range.

Both numbers are on the model/serial rating plate, located on the surface below

the control panel. Model #

Serial #

Questions regarding features, operation, performance, parts or

service? Call 1=800o422=1230 or visit our web site at www.kitchenaid.com.

Part No. 8301169 Rev. A

Before youstart,,,

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and

on your appliance. AK_'ays read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the

word "DANGER" or "VVARNING". These words mean:

You can be killed or seriously

injured if you don't immediately

follow instructions.

You can be killed or seriously

injured if you don't foltow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the

instructions are not followed.

IMPORTANT: Observe all governing codes and ordinances.

WARNING: If the information in this manua_

is not followed exactly, a fire or explosion may result

causing property damage, persona_ injury or death.

m Do not store or use

gasoline or other

flammable vapors and

_iquids in the vicinity of

this or any other

appliance. WHAT TO DO _FYOU

SMELL GAS o Do not try to _ight any

appliance.

o Do not touch any

electrica_ switch.

o Do not use any phone in

your building.

o _mmediately cal_ your

gas supplier from a neighbor's phone. Follow

the gas supp_ier's

instructions.

o _fyou cannot reach your

gas supplier, call the fire department.

Installation and service

must be performed by a qualified installer, service agency or the gas

supplier.

NOTE: The range cooktop is manufactured for use with Natural gas. To convert to LR/Propane gas, see the Gas Conversion instructions provided in literature package.

Proper gas and electrical supply connections must be available. See "Gas

supply requirements," Page 4 and "Electrical requirements," Page 5.

IMPORTANT: Observe all governing codes and ordinances.

Do not obstruct flow of combustion and ventilation air.

Proper installation is your responsibility. Have a qualified technician install this range. Make sure you have everything necessary for correct installation. It is the installer's responsibility to comply with the installation clearances specified on the gas information label. The gas information label and model/serial rating plate are

located on the surface below the control panel.

This installation must conform with all local codes and ordinances, in the

absence of local codes, installation must conform with American National

Standard, National Fuel Gas Code ANSI Z223.1 --latest edition* or CAN/CGA --

B149 -- latest edition* installation codes=

it is the customer's responsibility: o To contact a qualified electrical installer.

• To assure that electrical installation is adequate and in conformance with

National Electrical Code, ANSI/NFPA 70 -- latest edition**, or CSA Standard, C22.! Canadian Electrical Code, Part 1

-- latest edition*, and all local codes and ordinances.

Cabinet opening dimensions shown must be used. Given dimensions are minimum

clearances= When installing a range under existing

cabinets and installation does not meet the minimum cabinet clearances, install a

range hood above the range to avoid burn hazards.

NOTE: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder

or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

All openings in the wall or floor where the

range is to be installed must be sealed. it is recommended that a range hood be

installed above this range.

Copies of the standards listed may be obtained

from:

* CSA International

8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575

** National Fire Protection Association

One Batterymarch Park Quincy, Massachusetts 02269

Parts

. . suppliedfor

ns aiia men

2 - #10 x 2" anti-tip

phillips headscrews brackets

° Anti=tip bracket must be securely

attached to a wall stud. Thickness of finished wail may require using

longer screws to anchor the bracket.

* LR conversion kit is included in

literature package.

. Backguard and island trim. The

backguard included with the range must be installed when a standard

24" (61 cm) deep base cabinet is used and there is zero clearance

between the back edge of range and combustible rear wall.

For island installations or other installations with more than 5"

(12.7 cm) clearance to back wall, use the optional stainless steel

island trim, includedwith the range, to cover the backguard mounting flanges.

NOTE:regulator locatedat center

bottom of range, 36" (91,4 cm)

9ol/4"

1/4"(6,4 ram)

spacer ,,_

26-1/2"_

width with

control panel

13" (33 cm) max.

upper cabinet depth 36" (91.4 cm) rain.

cooktop width

upper cabinet width

36" 91_4cm

wdth

36" (91,4cm) rangewith all sealedburnersdrown

clearance to top of

dimensions

45" (1143 cm) overall height

36" (914 cm) cooktop

heightwith feetloosened

3/4turns

For minimum range,see NOTE,*

*NOTE: 42" (106.7 cm) rain. when bottom of wood or

metal cabinet is protected by not less than 1/4" (6.4 ram) flame retardant millboard covered with not less than

No. 28 MS6 sheet steel,0.015" 0.4 ram) stainless steel, 0,024" 0.6 mm a um num or 0.020" 05 mm copper,

48" (121.9 crn) rain. clearance between the top of the cooking platform andthe bottom of an unprotected wood

or metal cabinet.

3-1/2" (8.9 crn)

maximum junction

box height

18" (45.7 cm)

upper cabinet

to countertop

junction box to be

located in this area

36-1/4" (92.1

opening width

(20.3 cm)

3" (7.6 cm) rnaximurn

gas line height

gas line opening to be

located in this area

(10.2 cm) rain.

clearance from both sides of range to side wall or

other combustible rnaterial above cooking surface

0" (0 cm) clearance from

both sides and back of rangeto adjacent

combustible construction

below cooking surface

GaS $U

Explosion Hazard

Use a new AGA or CSA approved

gas supply line, Install a shutoff valve.

Securely tighten all gas con nections.

if connected to LP, have a qualified person make sure gas pressure does not exceed 14" (35.6 cm) water column.

Examples of a qualified person

include:

Licensed heating personnel, Authorized gas company personnel_ and Authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances.

IMPORTANT: Range cooktop must be connected to a regulated gas supply.

AE This installation must conform with local codes and ordinances. In the

absence of local codes, installations must conform with American National

Standard, National Fuel Gas Code

ANSI Z223.1 -- latest edition* or

CAN/CGA-B149 -- latest edition* installation codes.

C mThe range is equipped for use with

NATURAL gas. it is design=certified by international Approval Services (I.A.S.) for

NATURAL and L.R gases with appropriate conversion. The model/serial rating plate,

located on the surface below the control panel, has information on the type of gas

that can be used. if this information does not agree with the type of gas available,

check with the local gas supplier.

L.R Gas:

No attempt shall be made to convert the cooktop from the gas specified on the model/serial rating plate for use with a

different gas without consulting the serving gas supplier. Conversion must be

done by a qualified service technician. To convert to L.R gas, use L.R gas conversion kit part no. 8301439. The parts

for this kit are in the literature package

supplied with range.

Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the range location. A smaller size pipe on long runs may result in insufficient gas supply. Pipe=joint compounds, appropriate for use with L.R gas, must be used. With L.R gas, piping or tubing size can be 1/2" (1.3 cm) minimum.

L.R gas suppliers usually determine the

size and materials used on the system.

E E If local codes permit, a new AGA

or CSA design-certified, 4-5 foot (122-

152.4 cm)long, 5/8" (1.6 cm) I.D. flexible metal appliance connector is recommended for connecting this range to the gas supply line. Do not kink or damage the flexible tubing when moving the range. A 1/2" (1.3 cm) male pipe

thread is needed for connection to pressure regulator female pipe threads.

G E if rigid pipe _T

is used as a gas supply line, a combination of pipe UI'

fittings must be used to obtain an in-line

connection to the range. All strains must be removed from the supply and fuel lines so range will be level and in line.

EThe regulatormust be checked at a minimum 1-inch (25.4 mm) water column above the set pressure.The inlet pressure to the regulatorshould be as followsfor operation and checking the regulator setting:

NATURAL GAS:

Manifold pressure =

5 inches (12.7 cm) W.C.

Maximum pressure =

14 inches (35.6 cm) W.C.

LR GAS:

Manifold pressure =

10 inches (25.4 cm)W.C.

Maximum pressure =

14 inches (35.6 cm) W.C.

E Line pressure testing:

Testing above 1/2 psi (3.5 kPa) (gauge): The range and its individual shutoff valve must be disconnected from the gas

supply piping system during any pressure testing of that system at test pressures

greater than 1/2 psig (3.5 kPa). Testing at 1/2 psi (3.5 kPa) (gauge)

or lower: The range must be isolatedfrom the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

BE Input ratings shown on the

model/serial rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000

feet (305 m) above sea level. (Not

applicable for Canada.)

shutoffvalve "0pen"I

gassupply_,

Die

F to range

E The supply line shall be equipped

with an approved shutoff valve. This valve should be located in the same room, but

external to the range, and should be in a location that allows ease of opening and closing. Do not block access to the

shutoff valve.

Copies of the standards listed may be obtained from:

* CSA International

8501 East Pleasant Valley Road Cbvetand, Ohio 44131=5575

if codes permit and a separate ground

wire is used, it is recommended that a

qualified electrician determine that the ground path and wire gauge are in

accordance with local codes. Do not ground to a gas pipe. Check with a qualified electrician if you

are not sure the range is properly grounded. Do not have a fuse in the neutral or

ground circuit. This range must be connected to a

grounded metal, permanent wiring system.

Am A four-wire or three-wire, single

phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 30- ampere circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is

recommended. The fuse size must not exceed the circuit rating of the range

specified on the model/serial rating plate located on the horizontal surface below

the control panel.

BE Wire sizes and connections must

conform to the requirements of the National Electrical Code ANSI/NFPA 70 -

latest edition*, or CSA Standards C22.1- 94, Canadian Electrical Code, Part 1 and

C22.2 No. 0-M91 - latest edition** and all local codes and ordinances.

C E The range should be connected

directly to the fused disconnect or circuit breaker box through flexible, armored or nommetallic sheathed, copper cable. The

flexible, armored cable extending from the fuse box or circuit breaker box should be

connected directly to the junction box.

F_ Connection at connection block must

be copper wire only. If the house has aluminum wiring, follow

the procedure below: a) Connect the aluminum wiring to the

copper wiring using special connectors designed and Undep,_/riters

Laboratoriesqisted for joining copper to

aluminum. Follow the electrical connector manufacturer's recommended

procedure.

b) Aluminum/copper connection must

conform with local codes and industry- accepted wiring practices.

Copies of the standards listed may be obtained

from:

* National Fire Protection Association

One Batterymarch Park Quincy, Massachusetts 02269

** CSA international

8501 East Pteasant ',/alley Road Cleveland, Ohio 44131-5575

lastaiiatiea

ExcessBve Weight Hazard

Use two or more people to move and Bnstall range.

Failure to do so can result in back or other injury.

m Put on safety glasses and gloves. Remove shipping materials, tape and protective film from range. Keep shipping pallet under range. Unpack the burner grates, burner caps, simmer plate, grille grate, drip tray, spill guard, wave tray,

wave plate, tile bezels, regulator,

backguard and island trim. Items are either packaged in the range or on the range. Parts shipped with range depend

on model ordered.

down and pull toward you. Carefully lay this part to the side to avoid scratching

the stainless steel.

3E Lay a piece of cardboard from side

packing on the floor behind range. Using 2 people, firmly grasp each side of range. Lift range up about 3 inches (8 cm) and move it back until the range is off shipping pallet. Set range on cardboard to avoid damaging floor.

4E Carefully move range close to the cabinet opening. Place the

rack in oven. Place level on rack, first side to side; then front to back.

leveling leg

slee J

if the range is not level, adjust the feet up or down. Turn leveling leg sleeves to level range and to raise or lower range to the desired countertop height.

5m Choose the correct bracket for your

installation.

• If the wail behind the range has no baseboard or a baseboard up to 3/8" (9.5 ram) thick, use the shorter 1" (2.5 cm) anti-tip bracket.

• If the wall behind the range has a baseboard thicker than 3/8" (9.5 mm), use the longer 1-3/4" (4.4 cm) anti-tip

bracket.

rear brace,

Locate the junction box to allow

as much slack as possible between the

junction box and the range so that the

range can be moved if servicing is ever necessary. Do not cut the conduit.

E mA U.L.- or CSA-listed conduit

connector must be provided at each end of the power supply cable (at the cooktop and at the junction box).

remove screws ',,

bottom

vent

m Remove the bottom vent by removing the 2 screws on each side of the top of the bottom vent, Slide the vent

write down this distance

Locate a stud in wall behind range. Measure distance from top of rear brace to floor. Add 5/16" (7.9 mm) to measurement to allow anti-tip bracket to

slide over rear brace. Use this final measurement and mark a horizontal line on wall where stud is located.

TipOverHazard

A childor aduJtcantip the range andbekiiJed.

Connectanti-fipbrackettowa!I behindrange.

Reconnecttheanti-tip bracket, if

the range is moved.

Failure to follow these instructions can result in death or serious burns to children and aduJts.

line I

aHti-tip --_._ I _;

bracket _ _

Position top of anti-tip bracket at line marked in step 5 and mark holes. Drill two 1/8" (3 mm) holes. Use screws provided to fasten anti-tip bracket to wall.

NOTE: Anti-tip bracket must be mounted securely to stud in wall behind the range. Depending on thickness of the wall covering, longer screws may be required.

mMake electrical connection.

If your house has aluminum wiring, see "Electrical requirements" page 5.

I I

__f_ wall stud

I I

_ mounting

screws

I I

Electrical Shock Hazard

Disconnect power before servicing. Use 8 gauge copper wire.

Electrically ground range. Failure to follow these instructions can result in death, fire, or

eJectricaJ shock.

This range must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the range.

This range is manufactured with a frame-

connected, green or bare ground wire factory-crimped to the neutral (white) wire. Connect the range cable to the junction box through the U.L- or CSA=

listed conduit connector. Complete

electrical connection according to local

codes and ordinances.

Am Where local codes Do Not

permit connecting the frame-ground

conductor to the neutral (white) junction

box wire (also used for Canadian

installations):

4-wire cable from power supply

red wires ,._,j [ ./junction box

lite wires

J iY'_'X /_t_'_._J ".twist-on

connector

bare_ greel__ / black wires

wires _d] \ U.L- ozCSA- listed

4-wire cable from range

/ conduit connector

Ungrounded neutral

Figure 1

3oConnect the two black wires

together; and the two red wires together using twist-on connectors.

(See Figure 1.)

4. Separate the factory-crimped bare and white range cable wires.

5oConnect the two white wires together

using twist=on connector.

6oConnect the bare ground wire from

the range cable to the grounded wire

in the junction box or other grounded

connector using twist-on connector.

(See Figure 1.) Do not connect bare ground wire to neutral (white) wire in junction box.

B. Where local codes permit

connecting the frame-ground conductor to the neutral (white) junction box wire (not used for Canadian installations):

3-wire cable from

junction box

red

white wire

white and bare oven cable wires -- factory crimped

4-wire cablefrom range

power supply

black

wires

U.L.- or CSA- listed conduit connector

Grounded neutral

Figure 2

1. Disconnect power supply.

2. Connect the flexible, armored cable from the range to the junction box

using a U.L.- or CSAqisted conduit

connector. Tighten screws on conduit connector.

3. Connect the two black wires together; the two red wires together; and the factory-crimped bare and white cooktop cable wires to the white

(neutral) wire in the junction box using

twist-on connectors. (See Figure 2.)

1. Disconnect power supply.

2. Connect the flexibJe, armored cable from the range to the junction box

using a U.L- or CSAqisted conduit connector. Tighten screws on conduit

connector.

ERemovecardboardorhardboard

fromunderrange.

3 fl'0nt screws

(4 rear screws required

but not shown)

use pipe-joint

regulator flexible

a 1/2" male pipe thread is neededfor connection to pressure regulator female pipe threads

connector

union 1/2"t0 3/4" gas

adapter pipe

ignitor electrode

_burnercap

burner

base

attaching the

backguard

attaching the island

trim

centerh01e

notused

E Attach the backguard or island trim

as required for your installation.

Attachment screws are in the literature

package.

Slide range completely back so anti-tip bracket is over rear brace of range.

E Make gas connection. Assemble

flexible connector from gas supply pipe to

pressure regulator located in the middle

front of the range. Apply pipe-joint

compound made for use with L.R gas to the smaller thread ends of the flexible

connector adapters. Attach one adapter to the pressure regulator elbow and the other adapter to the gas shutoff valve. Tighten both adapters.

shutoff valve

"open" p

gas supply line \..,

to range

mOpen manual shutoff valve in gas supply line. Wait a few minutes for gas to move through the line.

E Leak testing of the appliance shall be conducted according to the

following instructions:

Use a brush and liquid detergent to test all gas connections for leaks. Bubbles

around connections will indicate a leak. If a leak appears, shut off gas valve

controls and adjust connections. Then check connections again. Clean all detergent solution from range.

m Put a burner cap on each

burner base. Place burner grates over burner bases and caps.

if your model has only surface burners (no griNe or griddle), go to "Check the operation of the surface burners, grille and griddle" on Page 9.

if your model was shipped with a grille or griddle, go to "Installing the grille or griddle" on Page 8 to complete the

installation.

5 mTurn on power supply. "PF"

should appear in the clock display. (Refer to your Use and Care Guide for instructions on using the electronic control.)

installingthe griJie or griddJe.

Grille installation: Go to Step 16. Griddle installation: The griddle is factory

installed. To complete the installation, go to Step 17.

m Installing the grille:

log burner

A, Lift the log burner up out of the bay and set aside.

D, Reinstall the log burner. Make sure

burner's rear flange is seated in slot.

E,, Plug power supply cord into

grounded outlet.

F, Check the surface burner and grille

flames. Before completing the grille

installation, go to "Check the operation of

the surface burners, grille and griddle" on

Page 9.

slotfor

locatingtab

m Completing the griddle

installation:

griddle dlip

tray

A, Place drip tray in the well at the

front of the griddle. Slide tray forward until

it stops.

B, Refer to the Use and Care Guide

that came with your Cooktop for instructions on cleaning and seasoning the griddle before using.

locating feet

tray

B, Place drip tray on bottom of grille

bay and slide the tray forward so that it is located side-to-side and against the locating feet of the rear spill guard.

locating

tab

G, Install the wave tray into the grille bay.The tab in the left rear corner of the

bay must fit through the slot in the left rear corner of the wave tray.

wave wave

tray J plate

C, Plug power supply cord into grounded outlet.

D, Check the surface burner and

griddle flames. Go to "Check the operation of the surface burners, grille

and griddle" on Page 9.

insert feet

into slots

C, Insert the front spill guard feet into the slots in the rear spill guard as shown.

The rear flange will rest on the burner box. 8

H, Place the wave plate on the wave

tray as shown. The wave plate must be centered on the wave tray.

_, install the grille grate.

+ 16 hidden pages