KitchenAid KDRP463LSS05, KDRP463LSS07, KDRP463LSS08, KDRP463LSS0, KDRP463LSS04 Installation Guide

...
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for residentiaJuse enJy
backguard
(required for some installations)
Tip Over Hazard
A child or adult can tip the range and be killed.
Reconnect the anti-tip bracket, if
the range is moved.
Failure to follow these instructions can resuJt in death or serious
burns to chitdren and adults.
Readandsave these
IMPORTANT: Installer: Leave installation
instructions with the homeowner= Homeowner: Keep installation
instructions for future reference. Save installation instructions for local
electrical inspector's use.
KitchenAid _
FORTHE WAY IT'S MADE _
Write down the model and serial numbers before installing range.
Both numbers are on the model/serial rating plate, located on the surface below
the control panel. Model #
Serial #
Questions regarding features, operation, performance, parts or
service? Call 1=800o422=1230 or visit our web site at www.kitchenaid.com.
Part No. 8301169 Rev. A
Before youstart,,,
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and
on your appliance. AK_'ays read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the
word "DANGER" or "VVARNING". These words mean:
You can be killed or seriously
injured if you don't immediately
follow instructions.
You can be killed or seriously
injured if you don't foltow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the
instructions are not followed.
IMPORTANT: Observe all governing codes and ordinances.
WARNING: If the information in this manua_
is not followed exactly, a fire or explosion may result
causing property damage, persona_ injury or death.
m Do not store or use
gasoline or other
flammable vapors and
_iquids in the vicinity of
this or any other
appliance. WHAT TO DO _FYOU
SMELL GAS o Do not try to _ight any
appliance.
o Do not touch any
electrica_ switch.
o Do not use any phone in
your building.
o _mmediately cal_ your
gas supplier from a neighbor's phone. Follow
the gas supp_ier's
instructions.
o _fyou cannot reach your
gas supplier, call the fire department.
Installation and service
must be performed by a qualified installer, service agency or the gas
supplier.
NOTE: The range cooktop is manufactured for use with Natural gas. To convert to LR/Propane gas, see the Gas Conversion instructions provided in literature package.
Proper gas and electrical supply connections must be available. See "Gas
supply requirements," Page 4 and "Electrical requirements," Page 5.
IMPORTANT: Observe all governing codes and ordinances.
Do not obstruct flow of combustion and ventilation air.
Proper installation is your responsibility. Have a qualified technician install this range. Make sure you have everything necessary for correct installation. It is the installer's responsibility to comply with the installation clearances specified on the gas information label. The gas information label and model/serial rating plate are
located on the surface below the control panel.
This installation must conform with all local codes and ordinances, in the
absence of local codes, installation must conform with American National
Standard, National Fuel Gas Code ANSI Z223.1 --latest edition* or CAN/CGA --
B149 -- latest edition* installation codes=
it is the customer's responsibility: o To contact a qualified electrical installer.
To assure that electrical installation is adequate and in conformance with
National Electrical Code, ANSI/NFPA 70 -- latest edition**, or CSA Standard, C22.! Canadian Electrical Code, Part 1
-- latest edition*, and all local codes and ordinances.
Cabinet opening dimensions shown must be used. Given dimensions are minimum
clearances= When installing a range under existing
cabinets and installation does not meet the minimum cabinet clearances, install a
range hood above the range to avoid burn hazards.
NOTE: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder
or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
All openings in the wall or floor where the
range is to be installed must be sealed. it is recommended that a range hood be
installed above this range.
Copies of the standards listed may be obtained
from:
* CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
** National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
Parts
. . suppliedfor
ns aiia men
2 - #10 x 2" anti-tip
phillips headscrews brackets
° Anti=tip bracket must be securely
attached to a wall stud. Thickness of finished wail may require using
longer screws to anchor the bracket.
* LR conversion kit is included in
literature package.
. Backguard and island trim. The
backguard included with the range must be installed when a standard
24" (61 cm) deep base cabinet is used and there is zero clearance
between the back edge of range and combustible rear wall.
For island installations or other installations with more than 5"
(12.7 cm) clearance to back wall, use the optional stainless steel
island trim, includedwith the range, to cover the backguard mounting flanges.
NOTE:regulator locatedat center
bottom of range, 36" (91,4 cm)
9ol/4"
1/4"(6,4 ram)
spacer ,,_
26-1/2"_
width with
control panel
13" (33 cm) max.
upper cabinet depth 36" (91.4 cm) rain.
cooktop width
upper cabinet width
36" 91_4cm
wdth
36" (91,4cm) rangewith all sealedburnersdrown
clearance to top of
dimensions
45" (1143 cm) overall height
36" (914 cm) cooktop
heightwith feetloosened
3/4turns
For minimum range,see NOTE,*
*NOTE: 42" (106.7 cm) rain. when bottom of wood or
metal cabinet is protected by not less than 1/4" (6.4 ram) flame retardant millboard covered with not less than
No. 28 MS6 sheet steel,0.015" 0.4 ram) stainless steel, 0,024" 0.6 mm a um num or 0.020" 05 mm copper,
48" (121.9 crn) rain. clearance between the top of the cooking platform andthe bottom of an unprotected wood
or metal cabinet.
3-1/2" (8.9 crn)
maximum junction
box height
18" (45.7 cm)
upper cabinet
to countertop
junction box to be
located in this area
36-1/4" (92.1
opening width
8"
(20.3 cm)
3" (7.6 cm) rnaximurn
gas line height
I
gas line opening to be
located in this area
(10.2 cm) rain.
clearance from both sides of range to side wall or
other combustible rnaterial above cooking surface
0" (0 cm) clearance from
both sides and back of rangeto adjacent
combustible construction
below cooking surface
GaS $U
Explosion Hazard
Use a new AGA or CSA approved
gas supply line, Install a shutoff valve.
Securely tighten all gas con nections.
if connected to LP, have a qualified person make sure gas pressure does not exceed 14" (35.6 cm) water column.
Examples of a qualified person
include:
Licensed heating personnel, Authorized gas company personnel_ and Authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all governing codes and ordinances.
IMPORTANT: Range cooktop must be connected to a regulated gas supply.
AE This installation must conform with local codes and ordinances. In the
absence of local codes, installations must conform with American National
Standard, National Fuel Gas Code
ANSI Z223.1 -- latest edition* or
CAN/CGA-B149 -- latest edition* installation codes.
C mThe range is equipped for use with
NATURAL gas. it is design=certified by international Approval Services (I.A.S.) for
NATURAL and L.R gases with appropriate conversion. The model/serial rating plate,
located on the surface below the control panel, has information on the type of gas
that can be used. if this information does not agree with the type of gas available,
check with the local gas supplier.
L.R Gas:
No attempt shall be made to convert the cooktop from the gas specified on the model/serial rating plate for use with a
different gas without consulting the serving gas supplier. Conversion must be
done by a qualified service technician. To convert to L.R gas, use L.R gas conversion kit part no. 8301439. The parts
for this kit are in the literature package
supplied with range.
Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the range location. A smaller size pipe on long runs may result in insufficient gas supply. Pipe=joint compounds, appropriate for use with L.R gas, must be used. With L.R gas, piping or tubing size can be 1/2" (1.3 cm) minimum.
L.R gas suppliers usually determine the
size and materials used on the system.
E E If local codes permit, a new AGA
or CSA design-certified, 4-5 foot (122-
152.4 cm)long, 5/8" (1.6 cm) I.D. flexible metal appliance connector is recommended for connecting this range to the gas supply line. Do not kink or damage the flexible tubing when moving the range. A 1/2" (1.3 cm) male pipe
thread is needed for connection to pressure regulator female pipe threads.
G E if rigid pipe _T
is used as a gas supply line, a combination of pipe UI'
fittings must be used to obtain an in-line
connection to the range. All strains must be removed from the supply and fuel lines so range will be level and in line.
EThe regulatormust be checked at a minimum 1-inch (25.4 mm) water column above the set pressure.The inlet pressure to the regulatorshould be as followsfor operation and checking the regulator setting:
NATURAL GAS:
Manifold pressure =
5 inches (12.7 cm) W.C.
Maximum pressure =
14 inches (35.6 cm) W.C.
LR GAS:
Manifold pressure =
10 inches (25.4 cm)W.C.
Maximum pressure =
14 inches (35.6 cm) W.C.
E Line pressure testing:
Testing above 1/2 psi (3.5 kPa) (gauge): The range and its individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures
greater than 1/2 psig (3.5 kPa). Testing at 1/2 psi (3.5 kPa) (gauge)
or lower: The range must be isolatedfrom the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
BE Input ratings shown on the
model/serial rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000
feet (305 m) above sea level. (Not
applicable for Canada.)
shutoffvalve "0pen"I
gassupply_,
Die
F to range
E The supply line shall be equipped
with an approved shutoff valve. This valve should be located in the same room, but
external to the range, and should be in a location that allows ease of opening and closing. Do not block access to the
shutoff valve.
Copies of the standards listed may be obtained from:
* CSA International
8501 East Pleasant Valley Road Cbvetand, Ohio 44131=5575
if codes permit and a separate ground
wire is used, it is recommended that a
qualified electrician determine that the ground path and wire gauge are in
accordance with local codes. Do not ground to a gas pipe. Check with a qualified electrician if you
are not sure the range is properly grounded. Do not have a fuse in the neutral or
ground circuit. This range must be connected to a
grounded metal, permanent wiring system.
Am A four-wire or three-wire, single
phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 30- ampere circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is
recommended. The fuse size must not exceed the circuit rating of the range
specified on the model/serial rating plate located on the horizontal surface below
the control panel.
BE Wire sizes and connections must
conform to the requirements of the National Electrical Code ANSI/NFPA 70 -
latest edition*, or CSA Standards C22.1- 94, Canadian Electrical Code, Part 1 and
C22.2 No. 0-M91 - latest edition** and all local codes and ordinances.
C E The range should be connected
directly to the fused disconnect or circuit breaker box through flexible, armored or nommetallic sheathed, copper cable. The
flexible, armored cable extending from the fuse box or circuit breaker box should be
connected directly to the junction box.
F_ Connection at connection block must
be copper wire only. If the house has aluminum wiring, follow
the procedure below: a) Connect the aluminum wiring to the
copper wiring using special connectors designed and Undep,_/riters
Laboratoriesqisted for joining copper to
aluminum. Follow the electrical connector manufacturer's recommended
procedure.
b) Aluminum/copper connection must
conform with local codes and industry- accepted wiring practices.
Copies of the standards listed may be obtained
from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA international
8501 East Pteasant ',/alley Road Cleveland, Ohio 44131-5575
lastaiiatiea
ExcessBve Weight Hazard
Use two or more people to move and Bnstall range.
Failure to do so can result in back or other injury.
m Put on safety glasses and gloves. Remove shipping materials, tape and protective film from range. Keep shipping pallet under range. Unpack the burner grates, burner caps, simmer plate, grille grate, drip tray, spill guard, wave tray,
wave plate, tile bezels, regulator,
backguard and island trim. Items are either packaged in the range or on the range. Parts shipped with range depend
on model ordered.
down and pull toward you. Carefully lay this part to the side to avoid scratching
the stainless steel.
3E Lay a piece of cardboard from side
packing on the floor behind range. Using 2 people, firmly grasp each side of range. Lift range up about 3 inches (8 cm) and move it back until the range is off shipping pallet. Set range on cardboard to avoid damaging floor.
4E Carefully move range close to the cabinet opening. Place the
rack in oven. Place level on rack, first side to side; then front to back.
leveling leg
slee J
if the range is not level, adjust the feet up or down. Turn leveling leg sleeves to level range and to raise or lower range to the desired countertop height.
5m Choose the correct bracket for your
installation.
If the wail behind the range has no baseboard or a baseboard up to 3/8" (9.5 ram) thick, use the shorter 1" (2.5 cm) anti-tip bracket.
If the wall behind the range has a baseboard thicker than 3/8" (9.5 mm), use the longer 1-3/4" (4.4 cm) anti-tip
bracket.
rear brace,
\
Locate the junction box to allow
as much slack as possible between the
junction box and the range so that the
range can be moved if servicing is ever necessary. Do not cut the conduit.
E mA U.L.- or CSA-listed conduit
connector must be provided at each end of the power supply cable (at the cooktop and at the junction box).
remove screws ',,
bottom
vent
m Remove the bottom vent by removing the 2 screws on each side of the top of the bottom vent, Slide the vent
write down this distance
Locate a stud in wall behind range. Measure distance from top of rear brace to floor. Add 5/16" (7.9 mm) to measurement to allow anti-tip bracket to
slide over rear brace. Use this final measurement and mark a horizontal line on wall where stud is located.
5
TipOverHazard
A childor aduJtcantip the range andbekiiJed.
Connectanti-fipbrackettowa!I behindrange.
Reconnecttheanti-tip bracket, if
the range is moved.
Failure to follow these instructions can result in death or serious burns to children and aduJts.
line I
aHti-tip --_._ I _;
bracket _ _
Position top of anti-tip bracket at line marked in step 5 and mark holes. Drill two 1/8" (3 mm) holes. Use screws provided to fasten anti-tip bracket to wall.
NOTE: Anti-tip bracket must be mounted securely to stud in wall behind the range. Depending on thickness of the wall covering, longer screws may be required.
mMake electrical connection.
If your house has aluminum wiring, see "Electrical requirements" page 5.
I
I I
__f_ wall stud
I I
I
_ mounting
screws
I I
I I
Electrical Shock Hazard
Disconnect power before servicing. Use 8 gauge copper wire.
Electrically ground range. Failure to follow these instructions can result in death, fire, or
eJectricaJ shock.
This range must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the range.
This range is manufactured with a frame-
connected, green or bare ground wire factory-crimped to the neutral (white) wire. Connect the range cable to the junction box through the U.L- or CSA=
listed conduit connector. Complete
electrical connection according to local
codes and ordinances.
Am Where local codes Do Not
permit connecting the frame-ground
conductor to the neutral (white) junction
box wire (also used for Canadian
installations):
4-wire cable from power supply
red wires ,._,j [ ./junction box
lite wires
J iY'_'X /_t_'_._J ".twist-on
connector
bare_ greel__ / black wires
wires _d] \ U.L- ozCSA- listed
4-wire cable from range
/ conduit connector
Ungrounded neutral
Figure 1
3oConnect the two black wires
together; and the two red wires together using twist-on connectors.
(See Figure 1.)
4. Separate the factory-crimped bare and white range cable wires.
5oConnect the two white wires together
using twist=on connector.
6oConnect the bare ground wire from
the range cable to the grounded wire
in the junction box or other grounded
connector using twist-on connector.
(See Figure 1.) Do not connect bare ground wire to neutral (white) wire in junction box.
B. Where local codes permit
connecting the frame-ground conductor to the neutral (white) junction box wire (not used for Canadian installations):
3-wire cable from
junction box
red
white wire
white and bare oven cable wires -- factory crimped
4-wire cablefrom range
power supply
black
wires
U.L.- or CSA- listed conduit connector
Grounded neutral
Figure 2
1. Disconnect power supply.
2. Connect the flexible, armored cable from the range to the junction box
using a U.L.- or CSAqisted conduit
connector. Tighten screws on conduit connector.
3. Connect the two black wires together; the two red wires together; and the factory-crimped bare and white cooktop cable wires to the white
(neutral) wire in the junction box using
twist-on connectors. (See Figure 2.)
1. Disconnect power supply.
2. Connect the flexibJe, armored cable from the range to the junction box
using a U.L- or CSAqisted conduit connector. Tighten screws on conduit
connector.
ERemovecardboardorhardboard
fromunderrange.
3 fl'0nt screws
(4 rear screws required
but not shown)
use pipe-joint
regulator flexible
a 1/2" male pipe thread is neededfor connection to pressure regulator female pipe threads
connector
/
union 1/2"t0 3/4" gas
adapter pipe
ignitor electrode
_burnercap
burner
base
attaching the
backguard
attaching the island
trim
centerh01e
notused
E Attach the backguard or island trim
as required for your installation.
Attachment screws are in the literature
package.
Slide range completely back so anti-tip bracket is over rear brace of range.
E Make gas connection. Assemble
flexible connector from gas supply pipe to
pressure regulator located in the middle
front of the range. Apply pipe-joint
compound made for use with L.R gas to the smaller thread ends of the flexible
connector adapters. Attach one adapter to the pressure regulator elbow and the other adapter to the gas shutoff valve. Tighten both adapters.
shutoff valve
"open" p
gas supply line \..,
to range
mOpen manual shutoff valve in gas supply line. Wait a few minutes for gas to move through the line.
E Leak testing of the appliance shall be conducted according to the
following instructions:
Use a brush and liquid detergent to test all gas connections for leaks. Bubbles
around connections will indicate a leak. If a leak appears, shut off gas valve
controls and adjust connections. Then check connections again. Clean all detergent solution from range.
m Put a burner cap on each
burner base. Place burner grates over burner bases and caps.
if your model has only surface burners (no griNe or griddle), go to "Check the operation of the surface burners, grille and griddle" on Page 9.
if your model was shipped with a grille or griddle, go to "Installing the grille or griddle" on Page 8 to complete the
installation.
5 mTurn on power supply. "PF"
should appear in the clock display. (Refer to your Use and Care Guide for instructions on using the electronic control.)
installingthe griJie or griddJe.
Grille installation: Go to Step 16. Griddle installation: The griddle is factory
installed. To complete the installation, go to Step 17.
m Installing the grille:
log burner
A, Lift the log burner up out of the bay and set aside.
D, Reinstall the log burner. Make sure
burner's rear flange is seated in slot.
E,, Plug power supply cord into
grounded outlet.
F, Check the surface burner and grille
flames. Before completing the grille
installation, go to "Check the operation of
the surface burners, grille and griddle" on
Page 9.
slotfor
locatingtab
m Completing the griddle
installation:
griddle dlip
tray
A, Place drip tray in the well at the
front of the griddle. Slide tray forward until
it stops.
B, Refer to the Use and Care Guide
that came with your Cooktop for instructions on cleaning and seasoning the griddle before using.
locating feet
tray
B, Place drip tray on bottom of grille
bay and slide the tray forward so that it is located side-to-side and against the locating feet of the rear spill guard.
locating
tab
/,
G, Install the wave tray into the grille bay.The tab in the left rear corner of the
bay must fit through the slot in the left rear corner of the wave tray.
wave wave
tray J plate
\
C, Plug power supply cord into grounded outlet.
D, Check the surface burner and
griddle flames. Go to "Check the operation of the surface burners, grille
and griddle" on Page 9.
insert feet
into slots
C, Insert the front spill guard feet into the slots in the rear spill guard as shown.
The rear flange will rest on the burner box. 8
H, Place the wave plate on the wave
tray as shown. The wave plate must be centered on the wave tray.
_, install the grille grate.
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