Kitchenaid 730-0819 Owner's Manual

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FREESTANDING OUTDOOR GRILL

InstallationInstructionsandUse&CareGuide

For questions about features, operation/performance, parts, accessories or service, call: 1-877-373-2301

or visit our website at www.Kitchenaidgrills.com

ASADOR AUTÓNOMO PARA EXTERIORES

InstruccionesdeinstalaciónyManualdeusoycuidado

Para consultas respecto a características, funcionamiento, rendimiento, piezas, accesori os o servicio técnico, llame al: 1-877-373-2301

o visite nuestro sitio de internet en www.Kitchenaidgrills.com

GRIL D'EXTÉRIEUR AUTOPORTANT

Instructionsd’installationetGuided’utilisationetd’entretien

Pour des questions à propos des caractéristiques, du fonctionnement/rendement, des pièces, des accessoires ou du service,

composer le : 1-877-373-2301

ou visiter notre site web www.Kitchenaidgrills.com

Table of Contents/Índice/Table des matières................................................................................. 2

720-0819 (LP) 730-0819 (NG

19000361A1

TABLE OF CONTENTS

OUTDOOR GRILL SAFETY 3 INSTALLATION REQUIREMENTS

Tools and Parts

Location Requirements Product Dimensions Gas Supply Requirements Gas Connection Requirements Package Contents List

REPLACEMENT PARTS INSTALLATION INSTRUCTIONS 12

Freestanding Outdoor Grill Installation Make Gas Connection

GAS CONVERSION

Tools and Parts for Gas Conversion Conversion from LP Gas to Natural Gas Check and Adjust the Burners

5 5 5 6 6

12 17 19 19 19

ÍNDICE

SEGURIDAD DEL ASADOR PARA EXTERIORES 32 REQUISITOS DE INSTALACIÓN

Herramientas y piezas

Requisitos de ubicación Medidas del producto Requisitos del suministro de gas Requisitos para la conexión de gas Lista del contenido del paquete

PIEZAS DE REPUESTO INSTRUCCIONES DE INSTALACIÓN 41

Instalación del asador autónomo para exteriores Conexión del suministro de gas

CONVERSIONES DE GAS

Herramientas y piezas para la conversión de gas Conversión de gas LP a gas natural Revise y regule los quemadores

34 34 35

35 37 38

OUTDOOR GRILL USE 22

Using Your Outdoor Grill

TIPS FOR OUTDOOR GRILLING

Cooking Methods Grilling Chart

OUT DOOR GRILL CARE

Replacing the Igniter Battery General Cleaning

TROUBLE SHOOTING ASSISTANCE WARRANTY

USO DEL ASADOR PARA EXTERIORES

Cómo usar el asador para exteriores

CONSEJOS PARA ASAR AL AIRE LIBRE.………………..53

Métodos de cocción Cuadro para asar

CUIDADO DEL ASADOR PARA EXTERIORES

Cómo reemplazar la batería del encendedor Limpieza general

SOLUCIÓN DE PROBLEMAS ASISTENCIA GARANTÍA

24 25 27 27 27 29 29 30

51 51

53 54 56 56 56 58 58 59

TABLE DES MATIÈRES

SÉCURITÉ DU GRIL D'EXTÉRIEUR 61 EXIGENCES D’INSTALLATION

Outils et pièces

Exigences d'emplacement Dimensions du produit Spécifications de l'alimentation en gaz Exigences concernant le raccordement au gaz Contenu du colis

PIÈCES DE RECHANGE INSTRUCTIONS D’INSTALLATION 70

Installation du gril d’extérieur autoportant Raccordement au gaz

CONVERSIONS POUR CHANGEMENT DE GAZ

Outils et pièces pour conversion de gaz Conversion de propane à gaz naturel Contrôle et réglage des brûleurs

UTILISATION DU GRIL D’EXTÉRIEUR 80

63 63 63 64 64 66 67 68

70 75 77 77 77 79

Utilisation du gril d’extérieur

CONSEILS POUR L'UTILISATION DU GRIL D'EXTÉRIEUR 82

Méthodes de cuisson Tableau de cuisson au gril

ENTRETIEN DU GRIL D’EXTÉRIEUR

Remplacement de la pile de l’allumeur

Nettoyage général DÉPANNAGE ASSISTANCE GARANTIE

82 83 85 85 85 87 87 88

OUTDOOR GRILL SAFETY

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department

State of California Proposition 65 Warnings: WARNING: This product contains one or more chemicals known to the State of California to cause cancer. WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive

harm.

In the State of Massachusetts, the following installation instructions apply:

 Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

 If using a ball valve, it shall be a T-handle type.  A flexible gas connector, when used, must not exceed 3 feet.

IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 200ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on the inside cabinet door.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING



IMPORTANT SAFETY INSTRUCTIONS



Installation Requirements

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

 Phillips screwdriver  Wrench or pliers  Pipe wrench

Parts Supplied

 Gas pressure regulator/hose assembly set for 11” WCP LP gas

 Right side shelf  Left side shelf  “AA” Batteries (1)  Warming rack  Cooking grid  Grease cup  Door hinges  Flame tamers

Parts Needed

 20lb LP gas fuel tank-approximately 18”(45.7cm height) and 12”(30.5cm) diameter

Parts Needed for Conversion to Natural Gas

 Natural gas conversion kit Part Number 710-0003. See “Assistance” section to order. The conversion kit includes:  Natural gas regulator 4" W.C. (marked “Natural Gas Regulator”)

 10 ft (3.0 m) Natural gas hose with quick connector  5.9" (150 mm) Natural gas regulator hose  6 mm nut driver  6 mm wrench  Hex key  Gas line shutoff valve  1/2" male pipe thread nipple for connection to pressure

regulator.

 LP gas-resistant pipe-joint compound  CSA design-certified outdoor flexible stainless steel

appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed.

 Scissors or cutting pliers (to

remove tiedowns)

 Noncorrosive leak-detection

solution

Location Requirements

Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for grill:

 A minimum of 24” (58 cm) must be maintained between the front of the grill hood, sides and back of the grill and any combustible construction.  A 24” (58 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.

Product Dimension

21. 2"

20"

The model/serial number rating plate is located on the inside of the cabinet door. See the following illustration.

A. Model/Serial number plate

45. 6"

12. 8"

48. 4"

21. 8"

23. 8"

Gas Supply Requirements

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage And Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable.

IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.

Gas Conversion:

No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.

Gas Pressure Regulator

The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:

LP Gas:

Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP

Natural Gas:

Operating pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure.

Burner Requirements for High Altitude

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance” section to order.

Gas Supply Line Pressure Testing Testing above 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):

The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).

Testing below 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:

The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

Gas Connection Requirements

20 lb LP Gas Fuel Tank

This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied. Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill, provided that it is compatible with the grill’s retention means (tank tray included). It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.

A. Gas pressure regulator/hose assembly

The 20 lb LP gas fuel tank must be mounted and secured.

Door Style Tank Tray

1. Open cabinet door.

2. Twist the tank bolt counterclockwise until it is loosened.

Natural Gas Conversion

Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural Gas Conversion Kit supplied with the grill (on some models) or the Natural Gas Conversion Kit Part Number W10118098 must be used. See “Assistance” section for information on ordering. IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. Follow instructions for converting to Natural gas in the “Gas Conversions” section of this manual or the instructions supplied with Natural Gas Conversion Kit Part Number 710-0003.The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.

A. Tank bolt

3. Place the 20 lb LP gas fuel tank bottom collar into the

mounting hole in the tank tray.

4. Tighten the tank bolt clockwise against the bottom collar of

the 20 lb LP gas fuel tank to secure.

A. Gas supply line B. Shutoff valve “open” position C. To grill

PACKAGE CONTENTS LIST

Firebox assembly-----1pc

Left side panel—1pc

Right side panel—1pc

Rear panel—1pc

Swivel caster—1pc

Door hinge—2pcs

Door—1pc

Swivel caster with brake—1pc Cart frame, front –1pc

Grease cup—1pc

Bottom panel—1pc

Warming rack—1pc

Side shelf, left—1pc

Flame tamer—2pcs

Side shelf, right—1pc

1.5 Volt “AA” size Alkaline Battery— 1pc

Cooking grid—2pcs

Stationary caster—2pcs

Replacement Parts

45 44 43

20 21

NG Package View

51 52

53 54

(Natural gas conversion kit sold separately)

Part Number

1 Main lid 3 1 32 Door 1 2 Main lid screw 3 2 33 Door handle 1

3 Temperature gauge housing 1 1 34 Door handle seat 1 4 Temperature gauge 1 1 35 Door hinge 1 5 Main lid handle seat, left 1 1 36 Stationary caster 1 6 Main lid handle seat ,right 1 1 37 Lighting rod 1 7 Main lid handle tube 1 1 38 Left panel 3 8 Side shelf, left 1 1 39 Cart frame, front 1 9 Towel rack 1 2 40 Lighting rod cover 1 10 Side shelf supporting bracket

11 Side shelf trim panel, left 1 1 42 Logo 1 12 Side shelf supporting bracket

13 Main lid bracket, left 1 1 44 Bezel 1 14 Warming rack 3 1 45 Control panel 3 15 Cooking grid 3 2 46 Electric igniter module 1 16 Flame tamer 3 2 47 Igniter junction wire 1 17 Main burner igniter wire A 1 1 48 Front baffle 1 18 Main burner 5 2 49 Main manifold 1 19 Main burner igniter wire B 1 1 50 Main gas valve 3 20 Main lid bracket, right 1 1 Preassembly hardware 21 Main burner bowl assembly 1 1 Manual 22 Side shelf trim panel, right 1 1

23 Side shelf, right 3 1

24 Rear panel 3 1 51 NG Regulator

25 Tank tray bolt 1 1 52 NG Gas Hose with

26 Side panel, right 3 1 53 6mm Nut Driver

27 Swivel caster with brake 1 1 54 Hex Wrench

28 Door hinge bracket 1 2 55 6mm Wrench

29 Swivel caster 1 1 56 Truss Head Screw with

30 Bottom panel 1 1 57 Flat Washer

31 Grease box 3 1

Part(description)

Warranty

Coverage

1 2 41 Regulator for LP unit 1

1 2 43 Control knob 1

Quantity

Part Number

Part

Number

Part(description)

NG Package list*

Description Quantity

assembly for NG unit (sold separately)

Quick Connector assembly for NG unit (sold Separately)

(sold separately)

Lock (sold separately)

(sold separately)

*Natural gas conversion kit sold separately

Warranty

Coverage

Quantity

1 1

2 2 2 1 1 1 1 1

1 2

2 1 1 1 1 1 2

INSTALLATION INSTRUCTIONS

Freestanding Outdoor Grill Installations

Swivel Caster Assembly

1. Unpack bottom panel and 2 casters. Note that there are 2 casters pre-assembled to the bottom panel. Check and make sure the 2 pre-assembled casters have not loosened during transit. Remove 8 pre-assembled screws from the bottom panel and use those screws to secure the 2 casters. The locking caster is to be located at the rear of the bottom panel.

Hardware contents pre-installed as noted in instructions that follow.

REF# Description QTY

1. 1/4*15mm Truss Head Screw 14pcs 2 1/4*15mm Spring Washer 4pcs 3 5/32*12mm Countersunk Head

4pcs

screw

4 1/4*10mm Stage Screw 4pcs

Cart Assembly

1. Unpack both side panels and the rear panels. Loosen the 8

Preparation

Before beginning assembly, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacements parts.

 Estimated Assembly Time: 20 minutes

 Note: The right and left sides of the grill are designated as if

you are facing the front of the grill.

screws which are pre-assembled to the bottom panel and the 6 pre-assembled screws on the side panels.

2. Secure the left side panel by clipping the open hole onto the screws which is pre-assembled to the bottom panel and tighten the 3 screws.

3. Secure the rear panel by clipping the open hole onto the screws which is pre-assembled to the bottom panel and the left side panel. Tighten the 3 screws to the side panel.

4. Secure the right side panel by clipping the open hole onto the screws which are pre-assembled to the bottom panel and rear panel and tighten the remaining 8 screws.

5. Place the cart frame in position with notch facing up and to the right. Remove the top screw and loosen the bottom screw for the left and right side of the frame. Remove the screws on the inside front of the side panels. Align the notches in the side panels with the screws in the cart frame. Screw the 2 top screws into the cart frame and the 2 screws in to the inside of the side panels that were previously removed. Tighten all 6 screws.

Notch facing up on the right side

Tighten all screws to secure panels.

Remove the top screw and loosen the bottom screw

Screw the top screw and the screw removed on inside side panel.

6. Remove 4 screws pre-assembled on the door .Use the 4 screws to attach the door hinge on the inside of the door as shown below.

Firebox Assembly

1. Remove the 4 screws under the firebox on each corner. Place the firebox on the cart as shown with the hose inside the cart and reattach the 4 screws. Tighten to secure.

Side Shelf Assembly

7. To adjust door alignment the hinges need to be adjusted. Loosen the screws marked A securing the door hinges. Hold door and hinges in desired position and tighten screws to secure the hinges. To adjust door angle, turn screws marked B clockwise to move door left and counterclockwise to move door right.

Note: Door may misalign when grill is rolled over uneven ground or positioned on uneven ground.

1. Remove the pre-assembled top screws and nuts on each corner bracket.

Remove the top screw and nut

2. Attach the side shelf onto the bottom screws and turn the side shelf up to a horizontal position.

Spare Parts Assembly

1. Unpack the grease cup, 2 pieces of flame tamer, 2 pieces of cooking grid and warming rack accordingly.

3. Insert the 4 screws and nuts removed in step 1 and tighten them

2. Put the flame tamers on the indentations in firebox.

3. Then put on the cooking grid and warming rack

4. Open the cart door, and put the grease cup between the grease cup brackets.

Igniter Battery Assembly

1. Unscrew igniter button cap counterclockwise to

remove.

2. Place the battery in, negative end first, and screw the

igniter button cap clockwise.

Swivel caster with brake use.

Press the brake down. This places the swivel caster in the locked position. Pull the brake up to unlock the swivel caster so it can move.

Make Gas Connection

NOTE: If grill is to be converted to Natural gas, follow instructions in the “Gas Conversions” section.

20 lb LP Gas Fuel Tank

LP Gas:

IMPORTANT: A 20 lb LP gas fuel tank must be purchased separately. IMPORTANT: The gas pressure regulator/hose assembly supplied with

the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model, is available from your outdoor grill dealer.

Door Style Tank Tray

1. Open cabinet door.

2. Twist the tank bolt counterclockwise until it is loosened.

To Connect the 20 lb LP Gas Fuel Tank:

1. Check that the 20 lb LP gas fuel tank is in the “Off” position. If not, turn the valve clockwise until it stops.

2. Check that the 20 lb LP gas fuel tank valve has the proper type-1 external male thread connections per ANSI Z21.81.

3. Check that the burner control knobs are in the “Off” position.

4. Remove any debris and inspect the valve connections, port, and gas pressure regulator/hose assembly for damage. NOTE: Always keep the LP cylinder at 90° (upright) orientation to provide vapor withdrawal.

5. Using your hand, turn the gas pressure regulator/hose assembly clockwise to connect to the 20 lb LP gas fuel tank as shown. Hand tighten only. Use of a wrench could damage the quick coupling nut.

A. Tank bolt

3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.

4. Tighten the tank bolt clockwise against the bottom collar of the 20 lb LP gas fuel tank to secure.

A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank

Make sure that the cylinder valve connection device properly mates with the connection device attached to the inlet of the pressure regulator.

6. Open the tank valve fully by turning the valve counterclockwise. Wait a few minutes for gas to move through the gas line.

7. Before lighting the grill, test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak.

8. If a leak is found, turn the tank valve off and do not use the grill. Contact a qualified gas technician to make repairs.

9. Go to “Check and Adjust the Burners” section.

To Disconnect the 20 lb LP Gas Fuel Tank:

1. Check that the burner control knobs are in the “Off” position and the grill is cool.

2. Check that the 20 lb LP gas fuel tank is in the “Off” position. If not, turn the valve clockwise until it stops.

3. Using your hand, turn the gas pressure regulator/hose assembly counterclockwise to disconnect to the 20 lb LP gas fuel tank as shown. Hand loosen only. Use of a wrench could damage the quick coupling nut.

A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank

4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

5. Go to “Check and Adjust the Burners” section.

GAS CONVERSION

Tools and Parts for Gas Conversion

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools needed

 Phillips screwdriver  Thin flat-blade screwdriver  Pipe wrench  Pliers  Adjustable wrench  Pipe thread sealant certified for

LP gas  6 mm socket and wrench or 6 mm nut driver

Parts supplied

 Natural gas orifices

Parts needed

 Natural gas conversion kit Part Number 710-0003. See

“Assistance” section to order. The conversion kit includes:

 Natural gas regulator 4" W.C. (marked “Natural Gas

Regulator”)

 10 ft (3.0 m) Natural gas hose with quick connector  5.9" (150 mm) Natural gas regulator hose  6 mm nut driver  6 mm wrench  Hex key

IMPORTANT: Gas conversions must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the appliance prior to disconnecting the electrical power.

Conversion from LP Gas to Natural Gas

Installation of the regulator

1. Turn off the main gas supply valve.

2. Disconnect 20 lb LP gas fuel tank (if present).

3. Turn off all burner control valves.

4. Remove the 20 lb LP gas fuel tank (if present) from the grill cart.

5. Use an adjustable wrench to remove the LP regulator from the manifold.

6. Use an adjustable wrench to install the Natural gas regulator hose to the manifold and secure. Attach the Natural gas regulator to the side panel inside the grill cart with the two screws that are preassembled on the regulator.

Make Gas Connection

1. A combination of pipe fittings must be used to connect the grill to the existing gas line.  The 10 ft (3.0 m) PVC flexible gas supply hose design certified by CSA must be used.  Pipe-joint compounds suitable for use with Natural gas must be used. Do not use Teflon®† tape.  There must be a certified manual shut-off valve in the gas supply line near the grill for easy access.

2. Connect the brass connector on one end of the 10 ft (3.0 m) PVC flexible gas supply hose to the Natural gas pressure regulator.

† ®TEFLON is a registered trademark of E. I. Du Pont De Nemours and Company.

3. Connect the quick connector on the other end of the 10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe.

3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the brass orifice from the end of gas valve. The main burner orifice is located behind the LP orifice, so no additional orifice needs to be installed.

A. Manifold B. Right side panel C.10 ft. (3.0 m) PVC gas hose D. Natural gas pressure regulator/hose assembly

Change Grill Burner Valve Orifices

1. Remove the grates and flame tamers.

2. Remove the 1 screw and cotter clip that hold the burner in place. Set the screw and clip aside. Remove the burner from the grill by lifting the burner out.

IMPORTANT: Check that the orifice is properly installed inside of the burner opening.

4. Reinsert the burner and reattach using the 2 screws previously removed. Repeat the procedure for each main burner.

5. Position the igniters so they are 1/4" (6.0 mm) away from each burner.

Adjust High Flame Setting Screw

When converting from LP to Natural gas, you will need to adjust the high flame setting screw for ideal burner flame height.

1. Remove each control knob for the main burners and side burner by loosening the setscrew with the hex key.

A. Main burner orifice

2. Use a flat-blade screwdriver to turn the high flame setscrew counterclockwise approximate 90 degree.

3. Check that burner operates at the new high flame setting. It may be necessary to adjust the screw setting slightly more to get the ideal burner flame height.

Check and Adjust the Burners

The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking and adjusting the grill burner flames requires removing the grates and flame tamers.

Burner Flame Characteristics

The flames of the grill burners and side burners (on some models) should be blue and stable with no excessive noise or lifting (LP gas flames will have a slightly yellow tip). A yellow flame indicates not enough air. If flame is noisy or lifts away from the burner, there is too much air. Some yellow tips on flames when the burner is set to HIGH setting are acceptable as long as no carbon or soot deposits appear. The flames should be approximately 1" (2.5 cm) high.

Check that burners are not blocked by dirt, debris, insect nests, etc., and clean as necessary. If they are clean, adjust air shutters as needed. IMPORTANT: Before adjusting air shutters, let burners cold completely. To Adjust:

1. Light grill using information in the “Outdoor Grill Use” section.

2. Observe flame to determine which burners need adjustment and how the flame is acting.

3. Turn off the valve and wait until grill and burners cold

completely.

4. Remove grill grates and flame tamers.

5. Remove the 1 screw and cotter pin that hold the burner in place. Remove gas burner from the grill.

A. Cotter pin

6. If flame is yellow (not enough air), turn air shutter adjustment screw counterclockwise. If flame is noisy or lifts away from burner (too much air), turn air shutter adjustment screw clockwise.

Adjustment should be made clockwise or counter- clockwise from 1/8” (3.2 mm) to ¼” (6.4 mm).

7. Replace gas burner, sear plates and grates.

8. Light grill using information in the “Outdoor Grill Use” section. See “Burner Flame Characteristics.

A. Air shutter adjustment screw

Low Flame Adjustment

If flame goes out on the “LOW” setting, the low flame setting must be adjusted.

1. Turn off the valve and wait until grill and burners are cold.

2. Remove grill grates and flame tamers.

3. Light grill using information in the “Outdoor Grill Use” section.

4. Turn burner to its lowest setting.

5. Remove each control knob for the main burners and side burner by loosening the setscrew with the hex key.

6. Hold valve stem with pliers and insert a small flat-blade screwdriver into the shaft.

7. Watch the flame and slowly turn the screwdriver counterclockwise.

8. Adjust flame to minimum stable flame.

A. Valve stem B. Small flat-blade screwdriver C. Pliers

9. Replace the control knob and turn off the burner.

10. Repeat steps 3 through 9 for each burner if needed.

11. Replace the flame tamers and grates after the burners have been cold.

Control Panel

OUTDOOR GRILL USE

A. Left main burner knob B. Right main burner knob

Using Your Outdoor Grill

Inspect the LP Gas Fuel Tank Supply Hose

Inspect the gas pressure regulator/hose assembly before each use.

1. Inspect the gas pressure regulator/hose assembly for cuts, abrasions, or excessive wear.

2. If necessary, replace the gas pressure regulator/hose assembly before using the grill.

3. Contact the dealer and use only replacement hoses specified for use with the grill.

A. Gas pressure regulator/Hose assembly

Prepare the Grill for Lighting

1. Open the hood completely. Do not light burners with the hood closed.

2. Make sure control knobs are turned to OFF. The drip pan must be in place and pushed all the way to the back.

Manually Lighting Main Burners

1. Open the hood completely. Do not light burners with hood closed.

2. Do not lean over the grill.

3. Remove the manual lighting extension (see following illustration) and attach a match to the split ring.

A. Drip pan

Turn the Gas Supply On

1. For using a 20 lb LP gas fuel tank: Slowly open the tank valve. NOTE: If flow limiting device activates, your grill may not light. If

your grill does light, the flames will be low and will not heat properly. Turn tank valve and all control knobs off and wait 30 seconds. After shutting off the tank, very slowly open tank valve and wait 5 seconds before lighting.

2. For outdoor grills using gas supply source other than a 20 lb LP gas fuel tank:

Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

Lighting the Grill

IMPORTANT: If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting.

1. Open the hood completely. Do not light burners with the hood closed.

2. Do not lean over the grill.

3. Select the burner you want to light. Push in and turn the grill burner control knob to IGNITE/HIGH or IGNITE/ON, while continuing to hold it in.

4. You will hear the ‘‘snapping’’ sound of the spark. When burner is lit, release the knob. Turn knob to desired setting.

5. Repeat for each of the other burners as needed. IMPORTANT: If burner does not light immediately, turn the burner

knob to OFF and wait 5 minutes before relighting.

4. Strike the match to light it.

5. Guide the lit match between the grill grate.

6. Push in and turn the burner knob to IGNITE/HIGH for the burner closest to the lit match. The burner will light immediately. When burner is lit, turn knob to desired setting.

7. Repeat steps 2 trough 6 for each main burner.

8. Remove match and replace manual lighting extension inside the cabinet door.

IMPORTANT: If burner does not light immediately, turn the burner knob to

OFF and wait 5 minutes before relighting. If any burners do not light after attempting to light them

manually, contact the Customer Service Center. See the ‘‘ Assistance or Service’’ section.

TIPS FOR OUTDOOR GRILLING

Before Grilling

 Thaw food items before grilling.  Preheat grill on high (use all grill burners) 10 minutes. The

hood must be closed during preheating, There is no need to use the back rotisserie burner for preheating. Preheating provides the high heat needed to brown and seal the juices.

 Shorten the preheat time when grilling high-fat cuts of meat

or poultry, such as chicken thighs. This will help reduce flare-ups.

 Lightly oil the grill grates or the food when cooking low-fat

cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts.

 Using too much oil can cause gray ash to deposit on food.  Trim excess fat from meats prior to cooking to reduce

flare-ups.

 Make vertical cuts at 2" (5 cm) intervals around the fat

edge of meat to avoid curling.

 Add seasoning or salt only after the cooking is finished.

During Grilling

 Turn foods only once. Juices are lost when meat is turned

several times.

 Turn meat just when juices begin to appear on the surface.  Avoid puncturing or cutting the meats to test doneness.

This allows juices to escape.

 It may be necessary to lower the heat setting for foods

that cook a long time or are marinated or basted in a sugary sauce.

 It using a high flame, add barbecue sauce only during the

last 10 minutes of cooking to avoid burning the sauce.

 The degree at doneness is influenced by the type of meat,

cut of meat (size, shape and thickness), heat setting selected, and length of time on the grill.

 Cooking time will be longer with an open grill cover.

For optimal use of the SureSear™ system, the following cooking methods are recommended.

Direct Heat

Cooking by direct heat means the food is placed on grill grates directly above lighted burners. Hood position can be up or down. If hood is in the up position, total cooking times may be longer. Direct heat sears the food. Searing is a process that seals natural juices in food by cooking with intense heat for a short period of time. While juices stay inside, the outside is browned with a flavorful grilled coating.

Indirect Heat

For best results, do not select the indirect heat cooking method when it is windy.

Cooking by indirect heat means the food is placed on the grill grate above an unheated burner, allowing heat from lighted burner(s) on either side to cook the food.

Turn on 1 burner. Cook with the hood down. This will shorten the cooking time.

Indirect Cooking Place food only on the grill grate over the OFF burners.

Grill Size Burner Burner

1 2

20"(50.8cm)grill ON OFF

Cooking Methods

Grilling Chart



 Knobs have High, Medium and Low settings for flame

adjustment.

 Heat settings indicated are approximate.  Grilling times are affected by weather conditions.

FOOD COOKING METHOD/

BURNER SETTING

Beef

Hamburgers ½" (1.3 cm) to

" (1.9 cm) thick

Roasts Rib Eye, Sirloin Steaks, 1" (2.5 cm) Porterhouse, Rib, T-bane, Top Loin, Sirloin

Steaks, 1½" (3.8 cm) Porterhouse, Rib, T-bane, Top Loin, Sirloin Top Round or Shoulder/ Chuck (London Broil) 1½" (3.8 cm) thick Flank, ½" (1.3 cm) thick DIRECT Medium Med-Rare(145°F/63°C) 11-29

Pork

Chops, 1" (2.5 cm) 1½ " (3.8 cm) thick Ribs 2½-4 lbs (0.9-1.5 kg)

Roast, boneless tenderloin, 1lb (0.37 kg) Ham halt, 8-10 lbs (3-3.7 kg)

Ham steak precooked, ½” (1.3 cm) thick

Hot Dogs

Chicken Breast, boneless DIRECT Medium

Pieces, 2-3 lbs (0.75-

1.1 kg)

Lamb

Chops and Steaks, Loin, Rib, Sirloin, 1" (2.5 cm) thick 1½" (3.8 cm) thick DIRECT Medium

DIRECT Medium Medium (160°F/71°C) 10-15 Grill, turning once.

INDIRECT Medium/OFF/Medium DIRECT Medium Med-Rare (145°F/63°C)

DIRECT Medium Med-Rare (145°F/63°C)

DIRECT Medium to MedLow

INDIRECT Med/OFF/Med Medium (160°F/71 °C) 40-60 Grill, turning occasionally.

DIRECT Medium Medium (160°F/71 °C) 18-22 Turn during cooking to

INDIRECT Med/OFF/Med Reheat (140°F/60°C) 2-2½ hours Wrap entire ham in foil and

DIRECT Preheat Medium Grill Medium DIRECT Medium

DIRECT Med-Low to Medium

DIRECT Medium

INTERNAL TEMP. TIME (total minutes) SPECIAL

Med-Rare (145°F/63°C) to Medium (160°F/71°C)

to Medium (160°F/71°C)

Medium (160°F/71 °C) 12-22

Reheat (145°F/63°C) 7-10

Reheat (145°F/63°C) 5-10 Slit skin if desired.

170°F/77°C 15-22 For even cooking, pound

Breast 170°F/77°C Thigh 180°F/82°C

Med-rare (145°F/63°C) to Medium (160°F/71°C)

 When 2 temperatures are listed, for example: Medium to

Medium-Low, start with the first and adjust based on cookin progress.

 Cooking times may vary from chart times depending on the

type of fuel, Natural or LP gas.

32-40 per lb (12-15 per kg) 11-16 Rotate steaks Vi turn to

18-25

22-29

30-40

During last few minutes brush with barbecue sauce if desired When done, wrap in foil.

brown on all sides.

put on grill without pan or drip pan

breas to ¾" (2.0 cm) thick.

Start bone side down.

10-20

16-20

INSTRUCTIONS

Tent with foil first 45-60 minute; of cooking time.

create criss-cross grill marks.

FOOD COOKING

METHOD/ BURNER SETTING

Fish and Seafood

Fillets, Steaks, Chunks

DIRECT Medium 4-6 per ½” (1.3 cm)

Halibut, Salmon, Swordfish, 8 oz (0.25 kg) Whole, Catfish, Rainbow

DIRECT High 5-7 per side

Trout, 8-11 oz (0.25-0.34 kg)

Shellfish, Scallops,

DIRECT Medium 4-8

Shrimp

Turkey

Whole breast (bone-in)

INDIRECT HI/OFF/HI

Half breast (bone-in)

Whole, 7-12 lbs (2.6-4.5 kg)

Fresh Vegetables Corn on the cob

Eggplant

Onion, ½ (1.3 cm) thick DIRECT Medium

Potatoes, Sweet, whole

Baking, whole

Peppers, Roasted

Squash, Summer, Zucchini

Garlic Roasted DIRECT Medium

INDIRECT Medium/OFF/Medium INDIRECT HI/OFF/HI

DIRECT Medium

DIRECT High

DIRECT Medium

INTERNAL TEMP. TIME (total

minutes)

SPECIAL INSTRUCTIONS

Grill, turning once.

thickness of fish

Brush grill with oil to keep fish from sticking. Remove when inside is opaque and flaky with skin easily removed.

170°F/77°C

Breast 170°F/77°C Thigh 180°F/82°C

14-18

25-30

11-16

20-25

7-10 Wash and cut into ½ (1.3

8-20

40-70

45-90

15-22

7-10 Wash and cut into ½ (1.3

20-25

Tent with foil until last 30 minutes of cooking time.

Start skin side down.

Less than 11 lbs.

Soak in cold water 20 minutes. Do not husk. Shake off excess water.

cm) slices or lengthwise. Brush with olive oil. Grill, turning once. Brush with olive ail. Put a skewer through several slices to hold together. Individually wrap in heavy-duty foil. Grill, rotating occasionally.

Wash and place on grill whole. Char skin all around. Cool in a paper bag or plastic wrap to loosen blackened skin. Peel and remove seeds.

cm) slices or lengthwise. Brush with olive oil. Cut off top, drizzle with olive oil and wrap in double layer of foil

OUTDOOR GRILL CARE

Replacing the ignite Battery

If igniters stop sparking, the battery should be replaced.

1. Unscrew igniter button cap counterclockwise to remove.

A. "AA" Size battery B. Igniter cap

2. Remove battery from the battery compartment.

3. Replace with a new alkaline “AA” size battery. Install battery with negative end in first.

4. Screw igniter button cap clockwise into place.

General Cleaning

IMPORTANT: Before cleaning, make sure all controls are off and the grill is cool. Always follow label instructions on cleaning products.

For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks.

Do not use steel wool to clean the grill, as it will scratch the surface. To avoid weather damage to finish, use grill cover.

STAINLESS STEEL IMPORTANT: To avoid damage to stainless steel surfaces, do not

use soap-filled scouring pads, abrasive cleaners, cooktop polishing creme, steel wool, gritty wash cloths or paper towels.

Cleaner should not contain chlorine. Damage may occur. Food spills should be cleaned as soon as entire grill is cool. Spills may cause permanent discoloration.

Cleaning Method:

 Rub in direction of grain to avoid scratching or damaging the

surface.

 Stainless steel cleaner.  Liquid detergent or all-purpose cleaner.  Rinse with clean water and dr with soft, lint-free cloth.  Vinegar to remove hard water spots.  Glass cleaner to remove fingerprints.

GRILL GRATES IMPORTANT: To avoid damage to grill grates, do not use a

steel or fiber scraper. Immediately after you are finished cooking, loosen food soil with a brass bristle brush. Turn all burners to HI for 10-15 minutes with the hood closed to burn off food soil. Turn off all burners, raise the hood and let grates cools. Use the brass bristle brush to remove ash from the grill grates.

When completely cool, grill racks can be removed for thorough cleaning. Clean them with a mild detergent and warm water.

For baked-on soil, prepare a solution of 1 cup (250mL) ammonia to 1 gal. (3.75 L) water. Soak grates for 20 minutes, then rinse with water and dry completely.

WARMING SHELF Cleaning Method:

 Liquid detergent or an all-purpose cleaner.  Rinse with clean water and dry with soft, lint-free

 For tough spots or baked-on grease, use a

IMPORTANT: Make sure gas supply is off and all control knobs are in the OFF position.

EXTERIOR

The quality of this material resists most stains and pitting, providing that the surface is kept clean, polished and covered.

 Apply stainless steel polish to all non-cooking areas

 Cleaning should always be followed by rinsing with

 Wipe the surface completely dry with a soft cloth.  For tough spots or baked-on grease, use a

INTERIOR:

Discoloration of stainless steel on these parts is to be expected, due to intense heat from the burners. Always

Rub in the direction of the grain. Cleaning should always be followed by rinsing with clean, warm water.

Cleaning Method:

 Liquid detergent or all-purpose cleaner.  Rinse with clean water and dry completely with a soft,

 A heavy-duty scrub sponge can be used with mild

 For small, difficult-to-clean areas, use a commercial

cloth.

commercial heavy duty degreaser designed for stainless steel.

before first use. Reapply after each cleaning to avoid permanent damage to surface.

clean warm water.

commercial heavy duty degreaser designed for stainless steel.

lint-free cloth.

cleaning products.

heavy duty degreaser designed for stainless steel.

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