King Industrial KC-227-6, KC-227-2 User Manual

10” X 18” METAL CUTTING BANDSAW
MODELS: KC-227-2 (220V) KC-227-6 (600V)
INSTRUCTION MANUAL
COPYRIGHT © 2007 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
WARRANTY INFORMATION
2-YEAR
IMITED WARRANTY
FOR THIS 10” X 18” METAL CUTTING BANDSAW
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this product are available at our authorized King Canada service centers across Canada.
LIMITED TOOL WARRANTY
King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.
To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the warranty period.
OFFERS A 2-YEAR LIMITED WARRANTY
ING CANADA TOOLS
K
FOR INDUSTRIAL USE.
KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4
www.kingcanada.com
GENERAL & SPECIFIC
SAFETY INSTRUCTIONS
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that
specified on the nameplate of the tool. A power source with voltage greater than that for the specified tool can result in SERIOUS INJURY to the
ser - as well as damage to the tool. If in doubt DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate is
u harmful to the motor.
1. KNOW YOUR TOOL
Read and understand the owners manual and labels affixed to
he tool. Learn its application and limitations as well as its
t specific potential hazards.
2. GROUND THE TOOL.
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding
NEVER connect the green wire to a live terminal.
wire.
3. KEEP GUARDS IN PLACE.
Keep in good working order, properly adjusted and aligned.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the floor is clean and not slippery due to wax and sawdust build-up.
6. AVOID DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations or expose them to rain. Keep work area well lit and provide adequate surrounding work space.
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF.
Use padlocks, master switches or remove starter keys.
9. USE PROPER SPEED.
A tool will do a better and safer job when operated at the proper speed.
10. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it was
not designed.
11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get caught in moving parts. Non-slip footwear is recommended. W
ear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
lways wear safety glasses (ANSI Z87.1). Everyday eyeglasses
A only have impact resistant lenses, they are Also use a face or dust mask if cutting operation is dusty.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOL WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS.
Before servicing, when changing accessories or attachments.
16. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the ‘’OFF’’ position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool tips over. Do not store materials such that it is necessary to stand on the tool to reach them.
19. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are da-maged should be carefully checked to ensure that they will operate properly and perform their intended function. Check for alignment of moving parts, breakage other conditions that may affect its operation. A guard or other parts that are damaged should be properly repaired or replaced.
20. NEVER LEAVE MACHINE RUNNING UNATTENDED.
urn power ‘’OFF’
T a complete stop.
’. Don’t leave any tool running until it comes to
NOT safety glasses.
of parts, mounting, and any
SPECIFIC SAFETY
1. If you are not thoroughly familiar
bandsaws, obtain advice from your supervisor, instructor or other qualified person.
2. Adjust and position the blade guide arm before starting the cut.
3. Keep blade guide arm tight. A loose blade guide arm will affect
sawing accuracy.
4. Make sure that blade tension and blade tracking are properly
adjusted.
5. To prolong blade life always release blade tension at the end of
each work day.
INSTRUCTIONS
with the operation of
6. Make sure blade speed is set correctly for material being cut.
7. Always have stock firmly clamped in vise before starting cut.
8. Check coolant daily: Low coolant level can cause foaming and
high blade temperatures. Dirty or weak coolant can clog pump, cause crooked cuts, low cutting rate and permanent blade failure. Dirty coolant can cause the growth of bacteria with ensuing skin irritation.
GETTING TO KNOW YOUR
METAL CUTTING BANDSAW
WARNING: For your own safety, never connect the bandsaw to a power source until you have read and understood safety, adjustments and
operational instructions.
UNPACKING AND CLEANING
Remove wooden crate around the machine, then unbolt bandsaw from the crate base. Many parts are coated with rust prevention product which must be removed with a soft cloth soaked in kerosene before operation. Do not use acetone, gasoline, or lacquer thinner; these are dangerous products. It is recommended to apply a coat of paste wax to the table work surface.
1-Vise handwheel. Moves the movable vise jaw towards the workpiece. 2-Vise quick cam lock lever. Quickly clamps and unclamps
workpiece.
3-0-450Movable quick positioning vise jaw. 4-0-450Stationary vise jaw. 5-Blade guide assemblies. 6-Left side coolant flow valve. 7-Control arm (1 of 2).
for accurate cuts.
8-Control panel. Contains the Coolant on/of
Power on light, Down feed rate dial and hydraulic cylinder on/off.
9-Right side coolant flow valve.
Must be moved as close to the cut as possible
f, Stop button, On button,
10-Motor. 11-Speed change belt and pulley cover.
drive belt on the pulleys inside this cover to change the blade speed.
12-Blade wheel cover. (1 of 2) 13-Work stop and work stop shaft. Position this work stop when even
length repititious cuts are desired.
14-Blade tension levers. Tightens or loosens the blade tension. 15-Blade tension pressure gauge. Indicates the blade tension. 16-Gear box. 17-Limit switch.
the bandsaw automatically shuts off.
18-Stop bolt.
Once the limit switch reaches the stop bolt beneath it,
Change the position of the
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