KEPCO KLP SERIES, KLP 10-150-2, KLP 20-120-2, KLP 36-60-2, KLP 75-33-2 User Manual

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Page 1
USER MANUAL
KLP SERIES
POWER SUPPLY
1200 WATT PROGRAMMABLE POWER SUPPLY
An ISO 9001 Company.
KLP SERIES
POWER SUPPLY
ORDER NO. REV. NO.
IMPORTANT NOTES:
1) This manual is valid for the following Firmware Versions:
FIRMWARE VERSION NOTE.
9.00
2) A Change Page may be included at the end of the manual. All applicable changes and revision number changes are documented with reference to the equipment serial num­bers. Before using this Instruction Manual, check your equipment serial number to identify your model. If in doubt, contact your nearest Kepco Representative, or the Kepco Docu­mentation Office in New York, (718) 461-7000, requesting the correct revision for your par­ticular model and serial number.
3) The contents of this manual are protected by copyright. Reproduction of any part can be made only with the specific written permission of Kepco, Inc.
Data subject to change without notice.
MODEL
©2012, KEPCO, INC P/N 243-1248-r2h
KEPCO, INC. z 131-38 SANFORD AVENUE z FLUSHING, NY. 11355 U.S.A. z TEL (718) 461-7000 z FAX (718) 767-1102
KEPCO®
THE POWER SUPPLIER™
email: hq@kepcopower.com z World Wide Web: http://www.kepcopower.com
Page 2
Page 3
Declaration of Conformity
Application of Council directives:
Standard to which Conformity is declared:
EN 61010-1:2001 (Safety requirements for electrical equipment for measurement,
control and laboratory use - Part 1)
EN 61326-1:2006 (Electrical equipment for measurement, control and laboratory
use - EMC requirements — Part 1: General requirements
Manufacturer's Name and Address:
Importer's Name and Address:
Type of Equipment:
Model No.:
2006/95/EC (LVD) 2004/108/EC (EMC)
KEPCO INC. 131-38 SANFORD AVENUE FLUSHING, N.Y. 11352 USA
P
O
C
E
V
I
T
A
T
N
E
S
E
R
P
E
R
Component Power Supply
[PRODUCT MODEL NUMBER]
Y
Year of Manufacture:
I, the undersigned, declare that the product specified above, when used in conjunction with the condi­tions of conformance set forth in the product instruction manual, complies with the requirements of the Low Voltage Directive 2006/95/EC, which forms the basis for application of the CE Mark to this product.
Place: KEPCO Inc.
131-38 Sanford Ave. Flushing, N.Y.11352 USA
Saul Kupferberg
(Full Name)
Date:
228-1728 DC-COMP/KLP 070312 A
VP OF SALES
(position)
Page 4
Conditions of Conformance
When this product is used in applications governed by the requirements of the EEC, the following restric­tions and conditions apply:
1. For European applications, requiring compliance to the Low Voltage Directive, 2006/95/EC, this power supply is considered a component product, designed for “built in“ applications. Because it is incom­plete in construction, the end product enclosure must provide for compliance to any remaining electri­cal safety requirements and act as a fire enclosure. (EN 61010-1:2001, Cl. 6, Cl. 7, Cl.8, and Cl. 9)
2. This power supply is designed for stationary installation, with mains power applied via a detachable power supply cord or via direct wiring to the source power terminal block.
3. This power supply is considered a Class 1 (earthed) product. It is intended for use as part of equip­ment meant for test, measurement and laboratory use, and is designed to operate from single phase, three wire power systems. This equipment must be installed within a suitably wired equipment rack, utilizing a three wire (grounded) mains connection. See wiring section of this manual for complete electrical wiring instructions. (EN 61010-1:2001, Cl.6.10.1)
4. This power supply has secondary output circuits that are considered hazardous, and which exceed 240 VA at a potential of 2V or more.
5. The output wiring terminals of this power supply has not been evaluated for field wiring and, therefore, must be properly configured by the end product manufacturer prior to use.
6. This power supply employs a supplementary circuit protector in the form of a circuit breaker mounted on the front panel. This circuit breaker protects the power supply itself from damage in the event of a fault condition. For complete circuit protection of the end product, as well as the building wiring, it is required that a primary circuit protection device be fitted to the branch circuit wiring. (EN 61010­1:2001, Cl. 9.5)
7. Hazardous voltages are present within this power supply during normal operation. All operator adjust­ments to the product are made via externally accessible switches, controls and signal lines as speci­fied within the product operating instructions. There are no user or operator serviceable parts within the product enclosure. Refer all servicing to qualified and trained Kepco service technicians.
B 228-1729 COND/CONFORM 070312
Page 5
SAFETY INSTRUCTIONS
1. Installation, Operation and Service Precautions
This product is designed for use in accordance with EN 61010-1 and UL 3101 for Installation Category 2, Pollution Degree 2. Hazardous voltages are present within this product during normal operation. The prod­uct should never be operated with the cover removed unless equivalent protection of the operator from accidental contact with hazardous internal voltages is provided:
!
!
There are no operator serviceable parts or adjustments within the product enclosure. Refer all servicing to trained service technician.
Source power must be removed from the product prior to performing any servicing.
2. Grounding
This product is a Class 1 device which utilizes protective earthing to ensure operator safety.
The PROTECTIVE EARTHING CONDUCTOR TERMINAL must be properly con-
!
nected prior to application of source power to the product (see instructions on instal­lation herein) in order to ensure safety from electric shock.
PROTECTIVE EARTHING CONDUCTOR TERMINAL - This symbol indicates the point on the product to which the protective earthing conductor must be attached.
EARTH (GROUND) TERMINAL - This symbol is used to indicate a point which is connected to the PROTECTIVE EARTHING TERMINAL. The component installer/ assembler must ensure that this point is connected to the PROTECTIVE EARTH­ING TERMINAL.
CHASSIS TERMINAL -This symbol indicates frame (chassis) connection, which is supplied as a point of convenience for performance purposes (see instructions on grounding herein). This is not to be confused with the protective earthing point, and may not be used in place of it.
3. Electric Shock Hazards
This product outputs hazardous voltage and energy levels as a function of normal operation. Operators must be trained in its use and exercise caution as well as common sense during use to prevent accidental shock.
This symbol appears adjacent to any external terminals at which hazardous voltage
!
228-1353 SAFETY - (SWITCH) 070312 C/(D BLANK)
levels as high as 600V d-c may exist in the course of normal or single fault condi­tions.
This symbol appears adjacent to any external terminals at which hazardous voltage levels in excess of 600V d-c may exist in the course of normal or single fault condi­tions
Page 6
Page 7
TABLE OF CONTENTS
SECTION PAGE
SECTION 1 - INTRODUCTION
1.1 Scope of Manual......................................................................................................................................... 1-1
1.2 General Description .................................................................................................................................... 1-1
1.3 Options ....................................................................................................................................................... 1-2
1.3.1 Rapid Output Discharge Circuit (RODC) Option (R Suffix) ..................................................................... 1-2
1.4 Specifications.............................................................................................................................................. 1-2
1.5 Features...................................................................................................................................................... 1-9
1.5.1 Local Control ........................................................................................................................................... 1-9
1.5.2 Remote Control ....................................................................................................................................... 1-9
1.5.2.1 Digital Programming ........................................................................................................................... 1-9
1.5.2.2 Analog Programming ......................................................................................................................... 1-9
1.5.3 Digital Calibration .................................................................................................................................... 1-9
1.5.4 Overvoltage/Overcurrent Protection........................................................................................................ 1-10
1.5.5 User-defined Voltage/Current Limits (Virtual Models) ............................................................................. 1-10
1.5.6 Storage of User-Programmed Active Settings ........................................................................................ 1-10
1.5.7 User-Programmed Sequences................................................................................................................ 1-10
1.5.8 Last Setting Recall .................................................................................................................................. 1-10
1.5.9 Built-in Protection .................................................................................................................................... 1-10
1.5.10 Internal Relay .......................................................................................................................................... 1-11
1.5.11 Master/Slave Control [standard models Only] ......................................................................................... 1-11
1.6 Equipment Supplied.................................................................................................................................... 1-11
1.7 Accessories ................................................................................................................................................ 1-11
1.8 Safety.......................................................................................................................................................... 1-11
SECTION 2 - INSTALLATION
2.1 Unpacking and Inspection .......................................................................................................................... 2-1
2.2 Terminations and Controls.......................................................................................................................... 2-1
2.2.1 Front Panel Controls and Indicators........................................................................................................ 2-1
2.2.2 Rear Panel Connectors and Switches..................................................................................................... 2-2
2.3 Source Power Requirements...................................................................................................................... 2-6
2.4 Cooling........................................................................................................................................................ 2-6
2.5 Preliminary Operational Check ................................................................................................................... 2-6
2.6 Installation................................................................................................................................................... 2-7
2.6.1 Rack Mounting ........................................................................................................................................ 2-7
2.7 Wiring Instructions ...................................................................................................................................... 2-7
2.7.1 Safety Grounding .................................................................................................................................... 2-8
2.7.2 Source Power.......................................................................................................................................... 2-8
2.7.2.1 Current Rating .................................................................................................................................... 2-8
2.7.2.2 Connections ....................................................................................................................................... 2-8
2.7.3 D-C Output Grounding ............................................................................................................................ 2-9
2.7.4 Power Supply/Load Interface .................................................................................................................. 2-10
2.7.5 Load Connection - General ..................................................................................................................... 2-10
2.7.5.1 Local Sensing/Remote Sensing Select .............................................................................................. 2-10
2.7.6 Series Operation ..................................................................................................................................... 2-11
2.7.7 Parallel Operation.................................................................................................................................... 2-11
2.7.7.1 Load Sharing ...................................................................................................................................... 2-13
2.7.8 Master/Slave Configurations [Standard Models Only]............................................................................. 2-14
2.7.9 Analog I/O Connections .......................................................................................................................... 2-14
2.8 Digital Connections..................................................................................................................................... 2-15
2.8.1 GPIB Connections................................................................................................................................... 2-15
2.8.2 RS 232 Connections [Standard Models Only]......................................................................................... 2-15
2.8.3 LAN Connections [E-Series Models Only]............................................................................................... 2-15
SECTION 3 - OPERATION
3.1 General ....................................................................................................................................................... 3-1
3.2 Local Mode Operation ................................................................................................................................ 3-1
3.2.1 Turning the Power Supply On ................................................................................................................. 3-1
KLP SVC 020498 i
Page 8
TABLE OF CONTENTS
SECTION PAGE
3.2.2 Setting Local/Remote Mode ................................................................................................................... 3-3
3.2.2.1 Remote with Local (Front Panel) Lockout ......................................................................................... 3-4
3.2.3 Menu Structure ....................................................................................................................................... 3-4
3.2.4 VOLTAGE and CURRENT Control Coarse/Fine Preference ................................................................. 3-4
3.2.5 Enabling/Disabling Output Power........................................................................................................... 3-5
3.2.6 Checking Voltage/Current Setpoints....................................................................................................... 3-6
3.2.7 Password Protected Functions............................................................................................................... 3-6
3.2.8 Defining a Virtual Model.......................................................................................................................... 3-6
3.2.9 Setting voltage or current........................................................................................................................ 3-7
3.2.9.1 Real-time Voltage/Current Adjustment .............................................................................................. 3-8
3.2.9.2 Setpoint Adjustment .......................................................................................................................... 3-8
3.2.9.3 Last Setting Recall............................................................................................................................. 3-8
3.2.10 Viewing/Changing Overvoltage or Overcurrent Protection Values ......................................................... 3-9
3.2.11 Changing GPIB Address......................................................................................................................... 3-9
3.2.12 Changing RS 232 Baud Rate [Standard Models Only]........................................................................... 3-10
3.2.13 Setting up Master/Slave Configurations [Standard Models Only] ........................................................... 3-10
3.2.13.1 Configure power supply as Slave [Standard Models Only] ............................................................... 3-10
3.2.13.2 Configure power supply as Master [Standard Models Only] ............................................................. 3-11
3.2.13.3 Operating the Master/Slave Configuration [Standard Models Only].................................................. 3-12
3.2.13.4 Restoring the Master/Slave Configuration to Standalone operation [Standard Models Only] ........... 3-13
3.2.14 LAN Interface Configuration [E-series Models Only] .............................................................................. 3-13
3.2.15 Unit Configuration................................................................................................................................... 3-15
3.2.16 Utility Function ........................................................................................................................................ 3-15
3.2.16.1 Internal Relay Control........................................................................................................................ 3-16
3.2.16.2 Quick Boot ......................................................................................................................................... 3-17
3.2.16.3 System Configuration Functions........................................................................................................ 3-18
3.2.16.3.1 Remote Inhibit Configuration....................................................................................................... 3-18
3.2.16.3.2 Fault Recovery Configuration...................................................................................................... 3-18
3.2.16.4 Analog Output Full Scale Calibration................................................................................................. 3-20
3.2.16.5 Analog Input Full Scale Calibration ................................................................................................... 3-21
3.2.16.6 Calibration ......................................................................................................................................... 3-21
3.3 Remote Mode Programming Using Digital Interfaces ................................................................................ 3-21
3.3.1 Factory Default Settings ......................................................................................................................... 3-21
3.3.1.1 GPIB Factory Defaults ....................................................................................................................... 3-21
3.3.1.2 RS 232 Factory Defaults [Standard Models Only] ............................................................................. 3-21
3.3.1.3 LAN Factory Defaults [E-Series Models Only]................................................................................... 3-22
3.3.2 Additional Functions Not Available from the Front Panel ....................................................................... 3-22
3.3.3 Remote Programming Using the IVI-COM Instrument Driver................................................................. 3-22
3.3.4 Remote Programming Using the LabView G Instrument Driver ............................................................. 3-23
3.3.5 Remote Programming Using the VXI plug&play Instrument Driver ........................................................ 3-23
3.3.6 Remote Programming Using the Web Interface [E-series Models Only]................................................ 3-23
3.3.6.1 Troubleshooting LAN Communication Problems............................................................................... 3-23
3.3.6.2 Finding Kepco Power Supplies on the LAN [E-Series Models Only]................................................. 3-24
3.3.6.3 Launch Web Interface [E-Series Models Only].................................................................................. 3-25
3.3.6.4 Instrument Configuration Using Web Interface [E-Series Models Only] ............................................ 3-26
3.3.6.5 LAN Configuration Using Web Interface [E-Series Models Only]...................................................... 3-27
3.3.6.6 Operating The Unit Using Web Interface [E-Series Models Only]..................................................... 3-29
3.3.6.6.1 Changing the Output [E-Series Models Only] ............................................................................. 3-30
3.3.6.6.2 Changing Protection [E-Series Models Only] .............................................................................. 3-30
3.3.6.6.3 Using Save and Recall [E-Series Models Only] ..........................................................................3-30
3.3.6.6.4 Resetting the Unit (*RST) [E-Series Models Only] ......................................................................3-31
3.3.6.6.5 Using a List (User-Programmed Sequences) [E-Series Models Only]........................................ 3-31
ii KLP SVC 070312
Page 9
TABLE OF CONTENTS
SECTION PAGE
3.3.6.6.6 Setting Virtual Model [E-Series Models Only] ..............................................................................3-33
3.4 Remote Programming Using Analog Signals ............................................................................................. 3-34
3.4.1 Enabling/Disabling the Output using Analog Control .............................................................................. 3-34
3.4.2 Programming with external resistance .................................................................................................... 3-35
3.4.3 Programming with external Voltage ........................................................................................................ 3-36
3.4.4 Changing Overvoltage or Overcurrent Protection Values in Analog Programming Mode....................... 3-37
SECTION 4 - CALIBRATION
4.1 General ....................................................................................................................................................... 4-1
4.2 Equipment Required ................................................................................................................................... 4-1
4.3 Calibration Using Front Panel Controls in Local Mode ............................................................................... 4-2
4.3.1 Voltage Calibration (Local) ...................................................................................................................... 4-2
4.3.2 Current Calibration (Local) ...................................................................................................................... 4-3
4.3.3 External Calibration (Local) ..................................................................................................................... 4-3
4.3.4 Calibration Exit (Local) ............................................................................................................................ 4-4
4.4 Calibration using VXI plug&play Driver....................................................................................................... 4-4
4.4.1 Voltage Calibration (VXI plug&play Driver Demo)................................................................................... 4-6
4.4.2 Current Calibration (VXI plug&play Demo).............................................................................................. 4-7
4.4.3 Analog Reference Calibration (VXI plug&play Demo) ............................................................................. 4-9
4.4.4 Calibration Exit (VXI plug&play Demo).................................................................................................... 4-10
4.5 Changing the Calibration Password ........................................................................................................... 4-10
4.6 Restoring Prior Calibration Values.............................................................................................................. 4-11
KLP INSTALLATION/OPERATION SUMMARY
KLP SVC 020498 iii
Page 10
LIST OF FIGURES
FIGURE TITLE PAGE
1-1 KLP Series Power Supply ............................................................................................................................. vi
1-2 KLP Operating Regions.............................................................................................................................. 1-3
1-3 KLP Series Power Supply, Mechanical Outline Drawing ........................................................................... 1-7
2-1 KLP Series, Front Panel Controls and Indicators ....................................................................................... 2-1
2-2 KLP Series, Rear Panel Switch and Connectors ....................................................................................... 2-3
2-3 Remote Sensing......................................................................................................................................... 2-11
2-4 Series Connection using Remote Sensing................................................................................................. 2-12
2-5 Parallel Connections Using Remote Sensing............................................................................................. 2-12
3-1 Function Switch Menu Structure ................................................................................................................ 3-5
3-2 Fault Recovery Configuration Display ........................................................................................................ 3-20
3-3 PS Find Screen .......................................................................................................................................... 3-24
3-4 Setting a Static IP Address......................................................................................................................... 3-25
3-5 Web Interface Home Page (Unit Description) ............................................................................................ 3-26
3-6 Web Interface Configure Instrument Page ................................................................................................. 3-27
3-7 Web Interface Configure LAN Page ........................................................................................................... 3-28
3-8 Web Interface Operate Instrument Page.................................................................................................... 3-29
3-9 Protection Dialog Box................................................................................................................................. 3-30
3-10 Save/Recall Dialog Box.............................................................................................................................. 3-30
3-11 Reset Dialog Box........................................................................................................................................ 3-31
3-12 List Dialog Box ........................................................................................................................................... 3-32
3-13 Adding Multiple Steps (Ramps) to List ....................................................................................................... 3-33
3-14 Virtual Model Dialog Box ............................................................................................................................ 3-34
3-15 Analog Programming of Output Voltage or
Current using Resistance ....................................................................................................................... 3-35
3-16 Analog Programming of Output Voltage or Current using Voltage............................................................. 3-37
4-1 Calibration Window .................................................................................................................................... 4-6
4-2 Voltage Calibration Window ....................................................................................................................... 4-7
4-3 Current Calibration Window ....................................................................................................................... 4-8
4-4 Analog Reference Calibration Window....................................................................................................... 4-9
iv KLPSVC 070312
Page 11
LIST OF TABLES
TABLE TITLE PAGE
1-1 Rapid Output Discharge Circuit Improvement in Output Response Time ...................................................1-2
1-2 Model Parameters .......................................................................................................................................1-3
1-3 KLP Specifications ......................................................................................................................................1-4
1-4 Equipment Supplied ....................................................................................................................................1-11
1-5 Accessories .................................................................................................................................................1-12
1-6 Safety Symbols ...........................................................................................................................................1-12
2-1 Controls, and Indicators ..............................................................................................................................2-1
2-2 Analog I/O Switch Functions .......................................................................................................................2-2
2-3 IEEE 488 Port Connector (J4) Pin Assignments .........................................................................................2-4
2-4 RS 232 Port Connector (J3) Pin Assignments [Standard Models Only] .....................................................2-4
2-5 LAN Port Connector (J7) Pin Assignments [E-Series Models Only] ...........................................................2-5
2-6 Control Input Terminal block Assignments ..................................................................................................2-5
2-7 Analog I/O Connector (J2) Pin Assignments ..............................................................................................2-5
2-8 Input Current Service Rating and Conductor Sizes ....................................................................................2-8
3-1 Power-up Built-in Test Error Codes ............................................................................................................3-2
4-1 Factory Default Unit Passwords ..................................................................................................................4-10
KLP SVC 020498 v
Page 12
vi KLP070312
FIGURE 1-1. KLP SERIES POWER SUPPLY
Page 13
1.1 SCOPE OF MANUAL
This manual contains instructions for installation and for local and analog remote operation of the KLP series of 1200W output power, stabilized voltage or current, d-c power supplies manu­factured by KEPCO, Inc., Flushing, New York, U.S.A. Digital remote operation is described in the KLP Developer’s Guide which can be downloaded from the Kepco website at www.kepcopower.com/support/opmanls.htm#klp.
Dangerous and lethal potentials are present, both within this power supply, and at the output!
Before proceeding to use the power supply, read this manual very care­fully. Caution must be used when working with, and making connections to, this power supply. Use only wires with the proper voltage rating for high voltage connections.
1.2 GENERAL DESCRIPTION
The KLP Power Supply Series (Figure 1-1) are universal input, automatic crossover, 1200-watt constant power, voltage/current stabilizers with a full rectangular output characteristic within the voltage and current ranges listed in Table 1-2.
SECTION 1 - INTRODUCTION
WARNING
Seven standard (previously referred to as -1200) KLP Models and seven KLP E-Series Models (previously referred to as -1.2K) are available, as listed in Table 1-2. The standard Models are GPIB and RS 232 compatible; the KLP E-Series Models (identified by the E suffix) are GPIB and LAN (ethernet, LXI) compatible. The only difference between standard and E-Series models is that LAN replaces the RS 232 interface on E-Series models. All models allow remote analog programming as well as local control.
For each model a multitude of virtual models can be configured. The “rated voltage, maximum current at rated voltage” and “rated current and maximum voltage at rated current” parameters define the virtual models available within the limit of 1200 Watts of output power (see Figure 1-
2).
KLP power supplies operate from wide range 90-265V a-c, 45-66 Hz or 125-275V d-c input source power. Since there are no internal adjustments, KLP Power Supplies offer excellent out­put voltage/current stability and easy calibration.
Output voltage and current are displayed on independent LED displays. Control of the KLP can be either local, via the front panel controls and displays, or remote, using 1) either analog sig­nals (applied to the Analog I/O Port), or 2) digital programming. Digital programming of standard models is via either IEEE 488.2 (GPIB) bus or RS 232 communication bus. The E-Series mod­els offer digital programming via either IEEE 488.2 (GPIB) bus or using direct or web page con­trol via the LAN port. Digital control is done with 12 bits of resolution over the entire voltage/current range.
The full-rack cross section permits mounting in a standard 19-inch wide rack (for optional chas­sis slides); see Table 1-5. Load connections are made at the rear panel. Sensing, monitor, and current share terminals are also available at the rear panel. Outline dimensions are provided in Figure 1-3.
KLP 070312 1-1
Page 14
1.3 OPTIONS
Options are identified by a letter suffix. Unless otherwise noted, options apply equally to stan­dard and E-Series models, and specifications are not affected.
1.3.1 RAPID OUTPUT DISCHARGE CIRCUIT (RODC) OPTION (R SUFFIX)
The Rapid Output Discharge Circuit (RODC) option (suffix R) is available on all KLP models. This circuit rapidly discharges the output capacitance, thus significantly reducing response time to reductions in output voltage.
The circuit consists of a voltage detector that compares the programmed and actual values of output voltage. The discharge circuit is activated only when the actual voltage exceeds the pro­grammed value.
Without the RODC circuit, discharge of the total output capacitance (internal and external) is achieved through a combination of the external load resistance and an internal current sink. For high load resistance or open circuit conditions at the output, response time (fall time) can vary from milliseconds to seconds depending upon the magnitude of the high-to-low voltage transi­tion.
With the RODC option, output fall time is reduced to approximately the same value as rise time, even with external capacitance equal to 50% of the nominal internal output capacitance. Table 1-1 illustrates the typical performance improvement that can be expected with an open circuit output.
TABLE 1-1. RAPID OUTPUT DISCHARGE CIRCUIT IMPROVEMENT IN OUTPUT RESPONSE TIME
KLP Model No.
KLP 10-150-
KLP 20-120-
KLP 36-60-
KLP 75-33-
KLP 150-16-
KLP 300-8-
KLP 600-4-
(1) Values shown assume that an external capacitance of 1/2 value of CO is connected across the output terminals. (2) Specifications listed apply to both standard and LXI models.
(2)
(2)
(2)
(2)
Nominal Internal Output
Capacitance
(2)
(2)
(2)
Test Voltage
(CO)
28600 µF 10V 600 msec 30 msec
13000 µF 20V 675 msec 30 msec
7280 µF 36V 1460 msec 30 msec
5600 µF 75V 3690 msec 25 msec
2200 µF 150V 8940 msec 30 msec
550 µF 300V 8720 msec 26 msec
118 µF 600V 6500 msec 33 msec
Maximum Fall Time @ 1.5 x Co
without RODC with RODC
(1)
The RODC circuit will support continuous repetitive discharges from rated model voltage to zero at rate of up to 1 Hz for the 10V, 20V and 36V models, and up to 0.5 Hz for the 75V, 150V, 300V and 600V models. Smaller discharge steps will be supported at higher continuous rates; con­tact Kepco Applications Engineering for additional details. The RODC circuit employs protection against both peak energy and average power overload conditions by disabling only the RODC function until conditions recover to normal range; unit performance remains otherwise unaf­fected. Note that RODC Option units support the TRANsient command (see KLP Developer’s Guide for details).
1.4 SPECIFICATIONS
Table 1-2 lists the parameters applicable to individual models. Table 1-3 lists general specifica­tions applicable to all models except where otherwise noted.
1-2 KLP 070312
Page 15
Model number
Vol tag e
Range
Rated
KLP 10-150
KLP 20-120
KLP 36-60
KLP 75-33
KLP 150-16
KLP 300-8
KLP 600-4
(3)
(3)
(3)
(3)
(3)
(3)
(3)
0-10V 120A@10V 1.9A 0-150A 8V@150A 60 mV 80%
0-20V 60A@20V 1.5A 0-120A 10V@120A 60 mV 82%
0-36V 33.3A@36V 0.8A 0-60A 20V@60A 60 mV 83%
0-75V 16A@75V 0.4A 0-33.3A 36V@33.3A 60 mV 84%
0-150V 8A@150V 0.2A 0-16A 75V@16A 125 mV 86%
0-300V 4A@300V 0.1A 0-8A 150V@8A 150 mV 87%
0-600V 2A@600V 0.05A 0-4A 300V@4A 150 mV 88%
(1) The maximum current and voltage are constrained by the 1200 watt power limitation, see Figure 1-2. (2) Bandwidth: 20MHz; low frequency ripple may be higher at loads less than 30 Watts. (3) Specifications listed apply to both standard and E-Series (suffix E) models.
KLP 070312 1-3
FIGURE 1-2. KLP OPERATING REGIONS
TABLE 1-2. MODEL PARAMETERS
Maximum
current for
(1)
rated voltage
Minimum
Programmable
current
Rated
Current
Range
Maximum
voltage for
(1)
rated current
Ripple and
noise
(2)
p-p
Efficiency
@115 Va-c
Page 16
TABLE 1-3. KLP SPECIFICATIONS
SPECIFICATION RATING/DESCRIPTION CONDITION/COMMENT
INPUT CHARACTERISTICS
nominal 100-240 Va-c Single Phase.
a-c voltage
d-c voltage range 125-275 Vd-c No regulatory agency approval.
Frequency
Power Factor typical 0.99 Meets EN 61000-3-2.
Maximum Input Current 120 Va-c 13A rms Rated load (1200W).
Inrush Current
Input Fusing Circuit Breaker 2-line
Low a-c Protection Self protected No fixed limits.
Output hold up typical 10 milliseconds Ride through.
Leakage Current 115 Va-c, 60Hz 1.2mA max
Electromagnetic compatibility
nominal range 50-60 Hz
230 Va-c 50Hz 2.3mA max
range 90-265 Va-c Wide Range; contact factory for opera-
tion to 265V a-c.
maximum 45-440 Hz Increased Leakage above 66 Hz.
240 Va-c 6.5A rms Rated load (1200W).
265 Va-c 40A Peak
132 Va-c 20A Peak
Emissions CISPR11, Class A Class B Conducted
Immunity EN 61326-1, Table 2 Industrial Environment
OUTPUT CHARACTERISTICS
Type of stabilizer CV/CC Voltage/Current
Adjustment range voltage 0-100% of rated voltage No minimum load required.
current minimum to 100% of rated current No minimum load required. See Table
1-2 for minimum programmable current.
Source effect voltage 0.01% E
current 0.01% I
Load effect voltage 0.01% E
current
Temperature effect voltage 0.02%/deg C 0-50 deg C
current 0.05%/deg C
Time effect (drift) voltage 0.05%/24hr After 30 min warmup.
current 0.05%/24hr
Error sensing 0.25 volts per wire Above rated output. Contact factory for
Isolation voltage 600 Vd-c or peak Either output terminal to ground.
Transient recovery for load change
Turnon/turnoff overshoot same as load transient response limits
Overvoltage protection voltage 20-120% of E
Overcurrent protection current 72-120% of I
Overtemperature protection Shutdown See PAR. 3.2.16.3.2.
Open Load wire protection Shutdown See PAR. 3.2.16.3.2.
Parallel operation Active load sharing within 5% of Io rated Up to 5 units, maximum.
(1) For 20V model: 0.05%. (2) For 600V model: 0.02% + 3.3µA/V of compliance voltage.
excursion 1% of E
recovery 2 msec Return to 0.1% of setting.
0.02% I
max
max
max
max
(1)(2)
max
max
max
Over full source range.
Over full load current range.
larger margins.
50% load step 2A/microsecond max.
Programmable; see PAR. 3.2.16.3.2.
Programmable; see PAR. 3.2.16.3.2.
1-4 KLP 070312
Page 17
TABLE 1-3. KLP SPECIFICATIONS (Continued)
SPECIFICATION RATING/DESCRIPTION CONDITION/COMMENT
GENERAL (ENVIRONMENTAL) SPECIFICATIONS
Temperature operating -20 to +50 deg C Rated load. Derate at -25W per °C from
storage -40 to +85 deg C
Cooling 3 internal d-c fans exhaust to the rear
Humidity 0 to 95% RH non-condensing
Shock 20g, 11msec +/- 50% half sine non-operating
Vibration 5 -10 Hz 10mm double amplitude 3-axes, non-operating
10-55 Hz 2g 3-axes, non-operating
Altitude sea level to 10000 ft. 0-3,000 ft: 100%, linear derating to 70%
50°C to 70°C.
of power at 10,000ft.
PHYSICAL CHARACTERISTICS
Dimensions English 1.735”H x 19"W x 17.5"D Depth excluding connectors and termi-
metric 44.45 x 482.6 x 443.7 mm
Weight English 15 lbs
metric 6.82kg
Source power connector IEC 320-C19 appliance inlet 250 Va-c, 16A (VDE);
Load connections 10-36V models Nickel plated copper busbar with inte-
gral threaded stud (1/4-20-1/2in.)
75-600V models Shock-safe Euroblock, single conduc-
tor size: 20-10AWG (0,5 - 5,0 mm2)
Analog programming port. 15 pin D-sub
Digital programming ports primary Standard GPIB connector IEEE 488.2 (GPIB)
secondary 9 pin D-sub RS 232 (standard Models only)
secondary RJ 45 LAN (E-Series Models Only)
Feedback/Control Input 5 position low profile Euroblocks
nal blocks (see Figure 1-3).
125V a-c, 20A (UL)
Provision for safety covers.
PROGRAMMING CHARACTERISTICS - LOCAL
Local control rotary encoders Panel mounted.
Local control resolution Coarse ~100 LSB/step Depress control for Fine resolution
Fine 1 LSB/step
Setting range 0-100% of rating KLP will automatically adjust limit to
Power up settings voltage defaults to zero See PAR. 3.2.9.3.
current defaults to min. value (See Table 1-2)
Protection Limits Overvoltage 20-120% of Emax Programmable; accessed via front
Overcurrent 72-120% of Imax
maintain 1200 W maximum,
panel protect switch or SCPI command over digital bus.
KLP 070312 1-5
Page 18
TABLE 1-3. KLP SPECIFICATIONS (Continued)
SPECIFICATION RATING/DESCRIPTION CONDITION/COMMENT
PROGRAMMING CHARACTERISTICS - ANALOG
Analog remote control selection Activate with jumper at analog program-
ming connector
isolation Safety Extra Low Voltage (SELV)
Analog Input Update Rate 2Hz (0.5 Second) Applies to program-
ming by voltage/ resistance and read­back specifications.
Programming by voltage voltage 0-10V See PAR. 4.3.3 to reduce Full Scale
current 0-10V Min. programming limit; see Table 1-2.
Programming by resistance voltage 0-10K ohms See PAR. 4.3.3 to reduce Full Scale
current 0-10K ohms Min. programming limit; see Table 1-2.
Readback 0-10V proportional signal Proportional to analog control volt-
Remote inhibit TTL compatible Dual polarity; see PAR. 3.2.16.3.1.
Composite status flag Isolated form C contacts Programmable functions (PAR.
Recognized during power up.
Analog input voltage digitized (12-bit resolution), optically isolated, then pro­cessed by digital section.
voltage.
See PAR. 4.3.3 to reduce Full Scale voltage.
resistance.
See PAR. 4.3.3 to reduce Full Scale resistance.
age/resistance.
3.2.16.1).
PROGRAMMING CHARACTERISTICS - DIGITAL
Supported Interfaces standard models GPIB and RS 232 SCPI command set for GPIB and RS
232 (see KLP Developer’s Guide).
E-Series models GPIB and LAN Support SCPI command set (see KLP
Developer’s Guide) for GPIB and LAN; Support four interfaces for LAN:
1. Web interface, port 80 (LXI Class C, Version 1.2
2. SCPI Telnet, port 5024
3. SCPI Sockets, port 5025
4. VXI 11, port 1024
GPIB GPIB address range: 1 to 30 Factory default is 6.
RS 232 standard models Baud Rate range: 2400, 4800, 9600,
19,200 or 38,400
Digital remote control isolation Safety Extra Low Voltage (SELV)
format compatible with SCPI protocols W98 SE and later operating systems.
Programming resolution 0.024% of Emax and Imax
Programming accuracy 0.05% of Emax and Imax
Readback resolution 0.024% of Emax and Imax
Readback accuracy Either 0.1% of Emax and Imax, or front
panel voltmeter or ammeter display res­olution, whichever is greater.
Status reporting OVP, OCP, OTP, output lead fault
(OLF), fan failure, power loss
(1) Display resolution is determined by the number of significant digits shown, relative to the decimal point. Resolution is 10-X where X is the number of digits to the right of the decimal point. E.g for display of 10.00V, resolution is 10-2 or 0.01 or 10mV; for display of
150.0A, resolution is 10-1 or 0.1 or 100mA.
(1)
Factory default is 38,400.
±1 LSB error
See PAR. 1.5.4 and 1.5.9.
1-6 KLP 070312
Page 19
FIGURE 1-3. KLP SERIES POWER SUPPLY, MECHANICAL OUTLINE DRAWING (SHEET 1 OF 2)
KLP 070312 1-7
Page 20
FIGURE 1-3. KLP SERIES POWER SUPPLY, MECHANICAL OUTLINE DRAWING (SHEET 2 OF 2)
1-8 KLP 070312
Page 21
1.5 FEATURES
1.5.1 LOCAL CONTROL
Two front panel rotary encoders allow adjustment of voltage and current setpoints and limits. Operating mode of the power supply is indicated by lighting either a green (Constant Voltage) or amber (Constant Current) LED. The output can be enabled or disabled by the front panel DC OUTPUT switch; an associated indicator lights when the output is enabled (applied to the load). Two 4-character LEDs normally display actual output voltage and current, or programmed volt­age and current limits in setpoint mode.
The voltage and current controls and their associated LED displays are also used with the FUNCTION and PROTECT switches and the 4-character status display for various other func­tions described in PAR. 3.2. A local lockout feature (see PAR. 3.2.2.1) prevents alteration of the power supply settings from the front panel when the power supply is operating in remote mode.
1.5.2 REMOTE CONTROL
Remote control of the KLP Power Supply can be accomplished either through digital or analog programming.
1.5.2.1 DIGITAL PROGRAMMING
Digital control for standard models is available directly via either the IEEE 488.2 (GPIB) or RS 232 ports using SCPI commands. Digital control for E-Series models is available directly via either the IEEE 488.2 (GPIB) port using SCPI commands or via the LAN port using SCPI com­mands or web pages. Most features available in local mode can be accessed in remote mode through digital programming, as well as some that are only available via digital remote program­ming (PAR. 3.3.2). Front panel indicators showing operating mode and output voltage and cur­rent are active when digital programming is used. Refer to the KLP Developer’s Guide for more information about digital programming.
1.5.2.2 ANALOG PROGRAMMING
KLP Power Supplies can also be controlled remotely using switch selectable voltage or resis­tance. Analog programming functions include voltage and current programming, enabling/dis­abling the output, and voltage and current readback (see PAR. 3.4).
Full scale programming/readback can be programmed using either an input analog voltage or by an input analog resistance. See PAR. 3.4 for more information.
1.5.3 DIGITAL CALIBRATION
Internal adjustments of the KLP Power Supply are automatic. Calibration can be performed in either local or remote (using the VXI plug&play demo program) digital mode, using a calibrated DVM and a corresponding precision shunt resistor.
Calibration constants for programming and read-back activities are calculated by the microcon­troller and stored in the non-volatile memory. No internal adjustments are necessary. The previ­ous calibration is saved and can be restored if desired. The original factory calibration can also be restored. Calibration is password-protected. Refer to Section 4 for more information.
KLP 070312 1-9
Page 22
1.5.4 OVERVOLTAGE/OVERCURRENT PROTECTION
Overvoltage and Overcurrent protection values can be individually programmed. If the output voltage/current exceeds the overvoltage/overcurrent protection value, the protection circuit latches the output off, flashes an overvoltage (OVP) or overcurrent (OCP) error message on the status display and sets a status bit that can be retrieved through the RS 232 [standard models only], LAN [E-Series models only], or GPIB port. The N.O. and N.C. contacts of the relay pro­vide status flags via the Analog I/O port connector. Refer to PAR. 3.2.16.1 for more information.
1.5.5 USER-DEFINED VOLTAGE/CURRENT LIMITS (VIRTUAL MODELS)
The KLP Power Supply can be programmed to User-defined values that can be lower than the maximum values. For example, the KLP 36-60 will automatically be limited to 1200 Watts as illustrated in Figure 1-2, however arbitrary limits, e.g., 40A@30V or 30A@35V can be estab­lished. Once the limits are set, setting values exceeding the limit values will not be accepted. Refer to PAR. 3.2.8 for more information.
1.5.6 STORAGE OF USER-PROGRAMMED ACTIVE SETTINGS
The KLP Power Supply contains 40 memory locations that can be used to store active settings. This feature is only available via digital remote programming. Values are stored in the nonvola­tile memory, and are retained when the unit is turned off (refer to PAR 3.3.2 for more informa­tion).
1.5.7 USER-PROGRAMMED SEQUENCES
The KLP Power Supply contains 100 memory locations for programming sequences that can program the KLP to produce a variety of sequential output operations. Each memory location accommodates a value for voltage and current and a dwell time (how long the parameter is to be in effect). Values are stored in the volatile memory, and are lost when the unit is turned off (refer to PAR 3.3.2 for more information).
1.5.8 LAST SETTING RECALL
The KLP Power supply has the ability to retain the last voltage and current setpoints pro­grammed before the unit is shut off. A DIP switch selection (position 3) allows the user to deter­mine whether the power supply is set to 0V, minimum current or the retained voltage and current setpoints upon the next power-up sequence. Refer to Table 2-2 and PAR. 3.2.9.3 for more infor­mation.
1.5.9 BUILT-IN PROTECTION
KLP Series Power Supplies provide built-in protection against the system faults listed below. In each case, a detected fault results in immediate latched shutdown of the power supply output. In addition, the status display flashes the appropriate indication and the status bit is set for retrieval through either of the digital programming ports. If the internal relay is configured for FAULT mode (factory default setting, see PAR. 3.2.16.1) the relay will toggle to provide a composite fault indication at the analog programming port. The indication time is limited by internal hold-up capacity for PWR faults (as the unit shuts down, when power is no longer sufficient to power the relay it de-energizes.
a. Overtemperature (OTP). Monitors heatsink temperature; trips if it exceeds factory set limit.
b. Overvoltage (OVP) or overcurrent (OCP) at the output. (See PAR. 3.2.10)
1-10 KLP 070312
Page 23
c. Fan failure (FAN). Monitors all three internal cooling fans; trips if failure of any fan.
d. Output Lead Fault (OLF). Monitors output power and sense leads; trips if any discontinuity
(open circuit) is detected in load connections.
e. Source Power Loss (PWR). Monitors internal d-c bus voltage at output of PFC; trips if low
a-c input or PFC failure occurs.
1.5.10 INTERNAL RELAY
An internal relay provides common, normally open and normally closed contacts available to the user via the analog I/O connector. This relay is normally programmed (factory default) to ener­gize upon detection of a system fault (FLT mode); see PAR. 1.5.9 for a list of faults. The relay may also be programmed to be energized at the user’s discretion from the front panel (MAN mode), or as part of a user-specified program using LIST commands (LIST mode). Refer to PAR. 3.2.16.1 for details.)
1.5.11 MASTER/SLAVE CONTROL [STANDARD MODELS ONLY]
For applications that require the use of multiple standard KLP power supplies in either series (for higher voltage) or parallel (for redundancy or higher current) the master/slave feature allows a single power supply (the master) to automatically control both outputs to achieve the desired output. Refer to PAR. 2.7.8 and 3.2.13 for details.
1.6 EQUIPMENT SUPPLIED
Equipment supplied with the unit is listed in Table 1-4.
TABLE 1-4. EQUIPMENT SUPPLIED
ITEM
Source power connector 142-0381 1
Jumper (24 AWG or larger bus wire) for local sensing connections 172-0585 2
Analog I/O port mating connector 142-0528 1
Quick Start Guide 228-1616 1
Nut, 1/4-20, with captive lockwasher (on output studs of 10V, 20V and 36V models only) 102-0175 2
PART NUMBER QUANTITY
1.7 ACCESSORIES
Accessories for the KLP Power Supply are listed in Table 1-5.
1.8 SAFETY
There are no operator serviceable parts inside the case. Service must be referred to authorized personnel. Using the power supply in a manner not specified by Kepco. Inc. may impair the pro­tection provided by the power supply. Observe all safety precautions noted throughout this man­ual. Table 1-6 lists symbols used on the power supply or in this manual where applicable.
KLP 070312 1-11
Page 24
TABLE 1-5. ACCESSORIES
ITEM FUNCTION
Line Cord Set (125V/20A) 2.5m long cord set, provides for source power
connection. Mates with NEMA 5-20R receptacle (see adjacent figure). Supports rated load power over mains voltage range of 100-136V a-c.
Line Cord Set (125V/15A) 2.5m long cord set, provides for source power
Line Cord Set (250V/15A) 2.5m long cord set, provides for source power
IEEE 488 (GPIB) Cable, 1m long Connect KLP Power Supply to GPIB bus. SNC 488-1
IEEE 488 (GPIB) Cable, 2m long Connect KLP Power Supply to GPIB bus. SNC 488-2
IEEE 488 (GPIB) Cable, 4m long Connect KLP Power Supply to GPIB bus. SNC 488-4
Chassis Slide (2 required per power supply)
Analog Connector Backshell Locks analog port mating connector to KLP via jackscrews. 108-0204
Loop Back Test Connector Used for verification of RS 232 operation. 195-0112
Null Modem Cable, 10 ft. Connect RS 232 port with controlling computer, DB9F to DB9F, 10 feet
Null Modem Cable, 1 ft. Used for Master/Slave connections. Connects RS 232 ports of stacked
LAN Patch cable Connects KLP LAN port to LAN, 10 ft long. 118-1115
Support bracket, rear Provides extra support to rear of rack-mounted unit if needed. Two
connection. Mates with NEMA 5-15R receptacle (see adjacent figure). Supports restricted load power over mains voltage range of 100-136V a-c (contact Kepco Sales Engineering for details).
connection. Mates with NEMA 6-15R receptacle (see adjacent figure). Supports rated load power over mains voltage range of 180-265V a-c.
Allows rack-mounted units to slide in and out. 108-0239
long.
power supplies, DB9F to DB9F, one foot long.
brackets required per unit. Each bracket requires 2 screws and 2 washers. See Figure 1-3, sheet 1, Detail “A” for requirements.
NEMA 5-20R 118-0776
NEMA 5-15R 118-1136
NEMA 6-15R 118-1137
KEPCO
PART NUMBER
(Jonathan
375-QD Series)
118-1176
118-1220
128-2306
SYMBOL MEANING
!
WARNING INDICATES THE POSSIBILITY OF BODILY INJURY OR DEATH.
CAUTION INDICATES THE POSSIBILITY OF EQUIPMENT DAMAGE.
1-12 KLP 070312
TABLE 1-6. SAFETY SYMBOLS
CAUTION: RISK OF ELECTRIC SHOCK.
CAUTION: REFER TO REFERENCED PROCEDURE.
Page 25
SECTION 2 - INSTALLATION
2.1 UNPACKING AND INSPECTION
This instrument has been thoroughly inspected and tested prior to packing and is ready for operation. After careful unpacking, inspect for shipping damage before attempting to operate. Perform the preliminary operational check as outlined in PAR 2.5. If any indication of damage is found, file an immediate claim with the responsible transport service.
2.2 TERMINATIONS AND CONTROLS
2.2.1 FRONT PANEL CONTROLS AND INDICATORS. Refer to Figure 2-1 and Table 2-1.
POWER ON/OFF
Circuit Breaker
CONTROL OR
INDICATOR
POWER ON/OFF
Circuit Breaker
VOLTAGE
control/switch
DC VOLTS
display
VOLTAGE
control/momentary switch
indicator
FUNCTION
momentary switch
CV
[E-Series models only]
LAN
indicator
Status
display
momentary switch
CC
indicator
PROTECT
control/momentary switch
DC AMPERES
CURRENT
display
DC OUTPUT
DC OUTPUT
on/off switch
FIGURE 2-1. KLP SERIES, FRONT PANEL CONTROLS AND INDICATORS
TABLE 2-1. CONTROLS, AND INDICATORS
FUNCTION
Turns the power supply on or off. Applies input power to power supply internal circuits. Circuit breaker provides input overload protection.
Multifunction rotary encoder with momentary-contact pushbutton switch. Rotate to set output voltage (PAR. 3.2.9) and overvoltage limit (PAR. 3.2.10). Also used to enter SET mode of voltage program­ming (PAR. 3.2.9.2), change GPIB address (PAR. 3.2.11), change RS 232 baud rate (PAR. 3.2.12), enter Virtual Model password (PAR. 3.2.8), and enter calibration password and perform calibration (PAR. 4.3).
indicator
DC VOLTS
display
CV
indicator
Status
4 character display
CC
indicator
KLP-HV 070312 2-1
Four-digit LED display that shows voltage settings: a. Shows actual output voltage (default). b. Shows voltage set point (PAR. 3.2.9.2) or overvoltage limit when function selected (PAR. 3.2.10).
Green LED lights to indicate power supply is operating in constant voltage mode (see PAR. 3.2.9).
Displays active function or blinks for error messages. Normally blank (VOLTAGE and CURRENT LEDs display actual voltage and current).
Amber LED lights to indicate power supply is operating in constant current mode (see PAR. 3.2.9).
Page 26
CONTROL OR
INDICATOR
TABLE 2-1. CONTROLS, AND INDICATORS (CONTINUED)
FUNCTION
DC AMPERES
display
CURRENT
control/
momentary switch
DC OUTPUT
indicator
DC OUTPUT
on/off switch
PROTECT
momentary switch
LAN Indicator
[E-Series models only]
FUNCTION
momentary switch
Four-digit LED display that shows current settings: a. Shows actual output current (PAR.3.2.9). b. Shows current set point or overcurrent limit when function selected (PAR. 3.2.9.2). c. Shows GPIB address (PAR. 3.2.11), baud rate (PAR. 3.2.12). d. Shows unit password (PAR. 3.2.8 and PAR. 4.3).
Multifunction rotary encoder with momentary-contact pushbutton switch. Rotate to set output current (PAR. 3.2.9) and overcurrent limit (PAR. 3.2.10). Also used to enter SET mode of current programming (PAR. 3.2.9.2), change GPIB address (PAR. 3.2.11), change RS 232 baud rate (PAR. 3.2.12), enter Virtual Model password (PAR. 3.2.8), and enter calibration password and perform calibration (PAR.
4.3).
Green LED lights when DC output is enabled. LED is off when output is disabled.
Enables or disables the DC Output. When output is disabled, current and voltage are programmed to minimal value and zero, respectively (PAR. 3.2.5). Also used to accept front panel inputs.
Used to set overvoltage and overcurrent (PAR. 3.2.10) protection limits. NOTE: Requires a thin tool (e.g., end of paper clip) to press switch.
Green LED indicates when LAN interface is installed and valid IP address found. Can be intentionally blinked using the web-based interface to identify which unit is being accessed in a multi-unit environ­ment. During initialization the LED blinks rapidly while attempting to locate a valid IP address. If suc­cessful, LED stays on without blinking; LED not lit indicates failure.
Used to set user-determined limits on voltage and current (virtual model) (PAR. 3.2.8), view KLP con­figuration (Firmware Version, Model rating, Options installed) (PAR. 3.2.15), change GPIB address (PAR. 3.2.11), change RS 232 baud rate (standard models only, PAR. 3.2.12), set up master/slave operation (standard models only, PAR. 3.2.13), set up LAN interface (E-Series models only, PAR.
3.2.14), and enter the Utility menu (PAR. 3.2.16). The utility menu is used to configure the internal relay (PAR. 3.2.16.1), configure quick-boot (PAR. 3.2.16.2), configure Remote Inhibit (high or low) and determine how the unit responds to faults (PAR. 3.2.16.3), calibrate analog inputs (PAR. 3.2.16.4), and enter calibration (PAR. 4.3). NOTE: Requires a thin tool (e.g., end of paper clip) to press switch.
2.2.2 REAR PANEL CONNECTORS AND SWITCHES. Refer to Figure 2-2 and Tables 2-2 through 2-7.
TABLE 2-2. ANALOG I/O SWITCH FUNCTIONS
DIP SWITCH
POSITION
Allows analog programming commands for voltage to be provided
1
2
3
4 Reserved - Do not use.
5
by either variable voltage (PAR. 3.4.3) or resistance (PAR. 3.4.2).
Allows analog programming commands for current to be provided by either variable voltage (PAR. 3.4.3) or resistance (PAR. 3.4.2).
Allows retention of the last entered setpoint values for voltage and current in non-volatile memory for recall at the next power-up sequence. (see PAR. 3.2.9.3).
Allows locking of the front panel controls. (see PAR. 3.2.2.1) ON: Local controls locked.
FUNCTION SETTINGS
ON: Selects Resistance OFF: Selects Voltage (factory
default)
ON: Selects Resistance OFF: Selects Voltage (factory
default)
ON: Save and recall previous set-
point values upon power-up.
OFF: Power-up set to 0 Volts and
minimum current (factory default).
OFF: Local controls enabled (fac-
tory default).
2-2 KLP-HV 070312
Page 27
FIGURE 2-2. KLP SERIES, REAR PANEL SWITCH AND CONNECTORS
KLP-HV 070312 2-3
Page 28
TABLE 2-3. IEEE 488 PORT CONNECTOR (J4) PIN ASSIGNMENTS
PIN SIGNAL NAME FUNCTION
1
2
3
4
5 EOI End or Identify
6 D AV Data Va l id
7 NRFD Not Ready for Data
8 NDAC Not Data Accepted
9 IFC Interface Clear
10 SRQ Service Request
11 ATN Attention
12 SHIELD Shield
13
14
15
16
17 REN Remote Enable
18 GND Ground (signal common)
19 GND Ground (signal common)
20 GND Ground (signal common)
21 GND Ground (signal common)
22 GND Ground (signal common)
23 GND Ground (signal common)
24 LOGIC GND Logic Ground
I01
D
DI02
DI03
DI04
I05
D
DI06
DI07
DI08
I/O Line
I/O Line
I/O Line
I/O Line
I/O Line
I/O Line
I/O Line
I/O Line
TABLE 2-4. RS 232 PORT CONNECTOR (J3) PIN ASSIGNMENTS [STANDARD MODELS ONLY]
PIN SIGNAL NAME FUNCTION
NOTE: A null modem cable (see Table 1-5) is required for nearly all applications, with the exception of
those in which RXD and TXD line transposition is accomplished via external hardware (e.g. older Apple MAC computers with D-sub serial port).
1 DCD Data Carrier Detect (protocol not used)
2RXD Receive Data
3 TXD Transmit Data
4 DTR Data Terminal Ready (protocol not used)
5 SGND Signal Ground
6 DSR Data Set Ready (protocol not used)
7 RTS Request To Send (protocol not used)
8 CTS Clear To Send (protocol not used)
9 RI Ringer Indicator (protocol not used)
2-4 KLP-HV 070312
Page 29
TABLE 2-5. LAN PORT CONNECTOR (J7) PIN ASSIGNMENTS [E-SERIES MODELS ONLY]
PIN SIGNAL NAME FUNCTION
1 TX+ Transmit +
2 TX– Transmit –
3 NOT USED
4 NOT USED
5 NOT USED
6 NOT USED
7RX+ Receive +
8RX Receive
TABLE 2-6. CONTROL INPUT TERMINAL BLOCK ASSIGNMENTS
TERMINAL FUNCTION
M+ Positive output monitor connection (TB5) (see PAR. 2.7.5.1)
S+ Positive sense connection (TB4) (see PAR. 2.7.5.1)
CS Current Share bus (TB3) (see PAR. 2.7.7.1)
S- Negative sense connection (TB2) (see PAR. 2.7.5.1)
M- Negative output monitor connection (TB1) (see PAR. 2.7.5.1)
TABLE 2-7. ANALOG I/O CONNECTOR (J2) PIN ASSIGNMENTS
PIN SIGNAL NAME FUNCTION
1 Cref Analog signal which programs output current from zero to full scale. Voltage or resistance programming
2 RELAY_NO Connected to RELAY_COM (pin 4) for relay energized condition.
3 Vref Analog signal which programs output voltage from zero to full scale. Voltage or resistance program-
4 RELAY_COM Relay common.
5 Reserved.
6 VOLT_RBACK Analog signal which represents output voltage from zero to full scale. The full scale programming level
7 CURR_RBACK Analog signal which represents output current from zero to full scale. The full scale programming level
8 REM_INH Allows single signal to control output on/off. See PAR. 3.4.1.
9 GND Ground
10 RELAY_NC Connected to RELAY_COM (pin 4) for relay not energized condition
11 GND Ground
12 ANALOG_CTRL Enables or disables analog programming (see PAR. 3.4).
13 GND Ground
14 EXT_TRG Performs same function as SCPI *TRG command if unit is programmed for external triggering via digital
15 GND Ground
(1)
Refer to PAR. 3.2.16.1 to configure internal relay.
(2)
All GND connections are common.
is selected via DIP switch position 2 (See Table 2-2). Refer to PAR. 3.4.3 for voltage programming and
3.4.2 for resistance programming. (1)
ming is selected via DIP switch position 1 (See Table 2-2). Refer to PAR. 3.4.3 for voltage programming and 3.4.2 for resistance programming.
(1)
sets the full scale readback level (see PAR. 4.3.3).
sets the full scale readback level (see PAR. 4.3.3).
(2)
(1)
1 = Analog programming disabled (default, no connection) 0 = Analog programming accepted (use jumper on mating connector to connect to pin 9, 11, 13 or 15 (ground).
remote mode. Transition from 1 (+5V) to 0 (ground) causes values established by VTRIG and CTRIG commands to become VSET and CSET (see PAR 3.3.2, External Triggering).
KLP-HV 070312 2-5
Page 30
2.3 SOURCE POWER REQUIREMENTS
This power supply operates with the installed circuit breaker from either d-c or single phase a-c mains power over the voltage and frequency ranges specified in Table 1-3 without adjustment or modification.
2.4 COOLING
The power devices used within the power supply are maintained within their operating tempera­ture range by means of internal heat sink assemblies cooled by three internal (d-c type) cooling fans.
ALL INLET AND EXHAUST OPENINGS AT THE FRONT AND REAR OF THE POWER SUP­PLY CASE MUST BE KEPT CLEAR OF OBSTRUCTION TO ENSURE PROPER AIR ENTRY AND EXHAUST. Although not a requirement, it is recommended that side and top vent openings be clear of obstruction for more efficient cooling. Periodic cleaning of the power supply interior is recommended by authorized service personnel only (see KLP Service Manual for instructions).
If the power supply is rack mounted, or installed within a confined space, care must be taken that the ambient temperature, which is the temperature of the air immediately surrounding the power supply, does not rise above the specified limits (see Table 1-3).
2.5 PRELIMINARY OPERATIONAL CHECK
A simple operational check after unpacking and before equipment installation is advisable to ascertain whether the power supply has suffered damage resulting from shipping.
Refer to Figures 2-1 and 2-2 for location of operating controls and electrical connections. Table 2-1 explains the functions of operating controls and indicators.
NOTE: This test must be performed with IEEE 488, RS 232 [standard models], LAN [E-Series
models] and ANALOG I/O ports disconnected, and ANALOG I/O SETTINGS switch positions 3 and 5 set to OFF.
1. With POWER circuit breaker set to OFF position, connect the power supply to source power (see PAR. 2.7.2).
2. With no load connected, set POWER circuit breaker to the ON position (see PAR. 3.2.1). Each time the unit is turned on an internal self-test is performed. After the test has been successfully completed, the unit displays the following:
The status display flashes MODL (model) for two seconds while the DC VOLTS display shows Eo
and the DC AMPERES display shows Io
MAX
. (E.g., for model 75-33, DC
MAX
VOLTS reads 75 and DC AMPERES reads 33.)
Then the status display flashes VIRT (Virtual model) for two seconds while the DC VOLTS display shows Eo
and the DC AMPERES display shows the current corre-
MAX
sponding to 1200W. (E.g., for model 75-33, DC VOLTS reads 75 and DC AMPERES reads 16.)
Then the status display flashes PROT (protection limits) for two seconds while the DC VOLTS display shows 120% of Eo
and the DC AMPERES display shows 120% of
MAX
current corresponding to 1200W. (E.g., for model 75-33, DC VOLTS reads 90.0 and DC AMPERES reads 19.2.)
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Then the status display reads SET (setpoint mode), the DC VOLTS display reads 0 Volts, the DC AMPERES display reads minimum Amperes (see Note 1, below).
NOTES: 1. A minimum programmed current (actual value depends on model) is required to
ensure proper operation of the power supply under all load conditions. Pro­grammed current is automatically set to be at least the minimum current.
2. If an error indication is blinking in the Status display, refer to Table 3-1 for an expla­nation of error codes.
3. Rotate VOLTAGE adjust knob clockwise. Verify that DC VOLTS display increases in large (X 100) increments.
4. Press and rotate VO LTAGE adjust knob clockwise. Verify the DC VOLTS display increases in finer increments than step 3, then release knob.
5. Adjust VOLTAGE adjust knob clockwise until Status display reads >MAX. Tap either VOLT- AGE or CURRENT adjust knob once to enter values. Verify Status display is blank
6. Connect a digital voltmeter (DVM) to the (M+) and (M–) terminals on the rear panel.
7. Press and release DC OUTPUT switch to enable the output. Verify DC OUTPUT indicator lights.
8. Compare the programmed output voltage value (step 5) with the voltage reading of the DVM; the difference between the two should not exceed 0.05% of the maximum voltage of the unit.
9. Compare the voltage reading of the DC VOLTS display with that of the DVM; the difference between the two should not exceed 0.1% of the maximum voltage of the unit.
10. Enter different value for output voltage, then repeat steps 8 and 9 using different values for programmed voltage.
11. Disable the output by pressing and releasing DC OUTPUT switch; verify front panel DC VOLTS and DC AMPERES displays read 0.0V and minimal current and the DC OUTPUT indicator is off.
2.6 INSTALLATION
2.6.1 RACK MOUNTING
The unit is intended to be mounted directly in a 19-inch wide rack. Optional slides (see Table 1-
5) can be used.
2.7 WIRING INSTRUCTIONS
Interconnections between an a-c power source and the power supply, and between the power supply and its load are as critical as the interface between other types of electronic equipment. If optimum performance is expected, certain rules for the interconnection of source, power sup­ply and load must be observed by the user. These rules are described in detail in the following paragraphs.
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2.7.1 SAFETY GROUNDING
Local, national and international safety rules dictate the earth grounding of the metal cover and case of any instrument connected to the a-c power source, when such grounding is an intrinsic part of the safety aspect of the instrument.
KLP is provided with a three-terminal IEC appliance coupler for connection of the mains supply source, one terminal of which is dedicated for the protective earthing conductor; no other ground or earth connection is required, although the chassis may be separately connected to earth ground for noise or other performance considerations (frame grounding).
The instructions below suggest wiring methods which comply with these safety requirements; however, in the event that the specific installation for the power system is different from the rec­ommended wiring, it is the customer's responsibility to ensure that all applicable electric codes for safety grounding requirements are met.
2.7.2 SOURCE POWER
2.7.2.1 CURRENT RATING
All switchmode power supplies, including the KLP series, present a constant power characteris­tic to the input power source. Consequently, the power supply draws maximum input current for a given load power at low input voltage, and proportionately less as source voltage is raised according to the formula
The input power circuit breaker of the power supply is rated to support rated load power under worst-case efficiency conditions at the lowest rated source voltage (90V a-c), and provides the necessary overload protection to the power supply's internal circuitry. The user must provide a properly sized and rated mains lead (line cord) and service with a current rating compatible with the anticipated input current. The Table 2-8 provides recommendations for service current rating and mains lead wire size for common a-c mains voltages. Table 1-5 lists line cords currently available as accessories.
TABLE 2-8. INPUT CURRENT SERVICE RATING AND CONDUCTOR SIZES
MAINS VOLTAGE RANGE CURRENT SERVICE RATING CONDUCTOR SIZE
90 - 132V a-c, 50/60Hz 20 Amp #12AWG [2,0 mm²]
180 - 265V a-c, 50/60Hz 15 Amp #14AWG [1,6 mm²]
For continuous operation at output power levels lower than 1000 watts, or for other line cord styles, contact Kepco Applications Engineering for additional options.
2.7.2.2 CONNECTIONS
Source power is connected at the rear panel of the KLP power supply (see Figure 2-2) via the IEC 320-style recessed power inlet connector, which provides interface to a three-wire safety line cord via a polarized mating plug. A user-wirable mating connector is provided. Terminal assignment follows internationally accepted conventions. It is the user's responsibility to ensure that all applicable local codes for source power wiring are met. Kepco also makes a variety of prefabricated safety line cord sets available for connecting KLP to source power via conven­tional box-mounted receptacles. Table 1-5 lists three popular cord set variants for North Ameri­can applications. For other options please contact Kepco Sales Engineering with specific requirements.
Input Current = Output Power / (Efficiency x Input Voltage)
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IT IS IMPERATIVE THAT THE USER PROVIDE ALL THREE SOURCE WIRE CONNECTIONS, AS THIS CONNECTION IS THE SAFETY GROUND PROVISION!
2.7.3 D-C OUTPUT GROUNDING
Connections between the power supply and the load and sensing connections may, despite pre­cautions such as shielding, twisting of wire pairs, etc., be influenced by radiated noise, or “pick­up”. To minimize the effects of this radiated noise the user should consider grounding one side of the power supply/load circuit. The success of d-c grounding requires careful analysis of each specific application, however, and this recommendation can only serve as a general guideline.
One of the most important considerations in establishing a successful grounding scheme is to avoid GROUND LOOPS. Ground loops are created when two or more points are grounded at different physical locations along the output circuit. Due to the interconnection impedance between the separated grounding points, a difference voltage and resultant current flow is superimposed on the load. The effect of this ground loop can be anything from an undesirable increase in output noise to disruption of power supply and/or load operation. The only way to avoid ground loops is to ensure that the entire output/load circuit is fully isolated from ground, and only then establish a single point along the output/load circuit as the single-wire ground point.
WARNING
The exact location of the “best” d-c ground point is entirely dependent upon the specific applica­tion, and its selection requires a combination of analysis, good judgement and some amount of empirical testing. If there is a choice in selecting either the positive or negative output of the power supply for the d-c ground point, both sides should be tried, and preference given to the ground point producing the least noise. For single, isolated loads the d-c ground point is often best located directly at one of the output terminals of the power supply; when remote error sens­ing is employed, d-c ground may be established at the point of sense lead attachment. In the specific case of an internally-grounded load, the d-c ground point is automatically established at the load.
The power supply output terminals (located on the rear panel) for KLP Power Supplies are d-c isolated (“floating”) from the chassis in order to permit the user maximum flexibility in selecting the best single point ground location. Output ripple specifications as measured at the output are equally valid for either side grounded. Care must be taken in measuring the ripple and noise at the power supply: measuring devices which are a-c line operated can often introduce additional ripple and noise into the circuit.
There is, unfortunately, no “best” method for interconnecting the load and power supply. Individ­ual applications, location and nature of the load require careful analysis in each case. It is hoped that the preceding paragraphs will be of some assistance in most cases. For help in special applications or difficult problems, consult directly with Kepco's Application Engineering Depart­ment.
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2.7.4 POWER SUPPLY/LOAD INTERFACE
The general function of a voltage or current stabilized power supply is to deliver the rated output quantities to the connected load. The load may have any conceivable characteristic: it may be fixed or variable, it may have predominantly resistive, capacitive or inductive parameters; it may be located very close to the power supply output terminals or it may be a considerable distance away. The perfect interface between a power supply and its load would mean that the specified performance at the output terminals would be transferred without impairment to any load, regardless of electrical characteristics or proximity to each other.
The stabilized d-c power supply is definitely not an ideal voltage or current source, and practical interfaces definitely fall short of the ideal. All voltage-stabilized power supplies have a finite source impedance which increases with frequency, and all current-stabilized power supplies have a finite shunt impedance which decreases with frequency. The method of interface between the power supply output and the load must, therefore, take into account not only the size with regard to minimum voltage drop, but the configuration with regard to minimizing the impedance introduced by practical interconnection techniques (wire, bus bars, etc.). The series inductance of the load wire must be as small as possible as compared to the source inductance of the power supply: although the error sensing connection to the load compensates for the d-c voltage drop in the power leads, it cannot completely compensate for the undesirable output effects of the power lead inductance. These lead impedances (both power and sensing leads) are especially important if the load is a) constantly modulated or step-programmed, b) has pri­marily reactive characteristics, or c) where the dynamic output response of the power supply is critical to load performance.
2.7.5 LOAD CONNECTION - GENERAL
Power connections to the load are achieved via the (+) and (–) DC OUTPUT terminals located on the rear panel. The low voltage models (10V, 20V, 36V) provide 1/4-20 threaded stud termi­nals that accommodate a variety of wire termination lugs as well as bus bar connections. High Voltage models (75V, 150V, 300V, 600V) employ Euroblock-style terminal blocks that accept bare wire ends.
Where discrete wires are used for the load connection, Kepco strongly recommends the use of stranded (not solid) wire with (+) and (–) wires tightly twisted to reduce self-inductance; wire end ferrules are suggested to prevent fraying of the strands. In addition, the wiring must include a service/strain relief loop as well as support of the cabling; KLP provides a 6-32 x 0.5" deep threaded insert adjacent to the output terminal blocks for mounting a support clamp.
Where bus bars are used, it is recommended that the (+) and (-) bars be positioned in overlap separated by a minimum dielectric thickness, again to reduce self-inductance; external mechan­ical support must be provided for the bus bars as well.
2.7.5.1 LOCAL SENSING/REMOTE SENSING SELECT
Local sensing (factory default configuration) is established by connecting terminal TB4 (S+) to TB5 (M+) and TB1 (M–) to TB2 (S–) (see Figure 2-2). The power supply is shipped with two jumpers installed to obtain local sensing.
Remote sensing is established by first removing the factory-installed local sensing jumpers between S+ and M+ and between M– and S–. The S+ and S– lines must be connected at the load (see Figure 2-3). A high frequency bypass network consisting of two capacitors connected across the load as shown in Figure 2-3 is recommended to reduce noise in the sense loop.
NOTE: Regardless of output configuration, output sense lines must be connected for
proper operation, either locally, or at the load (remote). Observe polarities: the S+ terminal must be connected to either M+ (local) or +Load (remote), and the S– terminal must be connected to either M– (local) or –Load (remote).
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2.7.6 SERIES OPERATION
Units may be connected in series to obtain higher output voltages. Each power supply in the series may be protected by a clamping diode connected in its non-conducting direction in paral­lel with the output. This diode protects the power supply outputs against secondary effects in the event of a load short. (Note that this is NOT the same as the blocking diode used for parallel/ redundant operation.) Selection of the clamping diode is entirely dependent upon output volt­age/current parameters. The clamping diode must be rated for the maximum voltage and cur­rent of the series connection. Several clamping diodes in parallel may be required to meet the total current rating. The user must also respect the ±600V d-c maximum isolation from output to chassis when determining the maximum series voltage. Figure 2-4 shows a series connection of two KLP power supplies using remote sensing. Kepco strongly recommends that series applica­tions employ master/slave control (available on standard models only) as described in PAR’s.
2.7.8 and 3.2.13.
While KLP power supplies may be configured for series operation, the complexities of external interconnections make parallel operation the superior choice for achieving higher output power levels in all but a minority of applications. Users considering series configuration of KLP are urged to contact Kepco Application Engineering first to discuss application details before order­ing KLP power supplies intended for Series operation.
2.7.7 PARALLEL OPERATION
FIGURE 2-3. REMOTE SENSING
Identical KLP power supply models may be connected in parallel in order to provide increased output current to a common load (see Figure 2-5). This permits the user to obtain significantly higher load ratings than for a single KLP power supply. The number of power supplies required is determined by dividing the required load current by the current rating of the applicable KLP model, and rounding up to the next whole number when necessary. KLP power supplies utilize active current sharing circuitry to distribute the load current equally among the paralleled units. When operating KLP power supplies in any parallel configuration, load sharing must be imple­mented among the paralleled modules. Kepco strongly recommends that parallel applications employ master/slave control (available on standard models only) as described in PAR’s. 2.7.8 and 3.2.13.
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FIGURE 2-4. SERIES CONNECTION USING REMOTE SENSING
2.7.6
FIGURE 2-5. PARALLEL CONNECTIONS USING REMOTE SENSING
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2.7.7.1 LOAD SHARING
When operating two or more power supplies in parallel, either for capacity or redundancy, it is desirable to distribute the load equally among all of the power supplies in order to improve per­formance, reduce stress and increase reliability. KLP power supplies incorporate active circuitry which forces multiple power supplies wired in parallel to share load current, both in voltage- and current-mode regulation. The KLP employs a single wire connection between paralleled power supplies, forming a master-slave relationship as follows: the highest voltage unit becomes the master, and all of the remaining units are slaved to it via the current share signal (CS, available at the rear panel terminal A3TB3, Figure 2-2), which boosts the slave outputs in order to increase load share. A maximum boost limit prevents the slave units from following a defective master into an overvoltage condition, or from creating a load hazard if either the slave itself or the load sharing system is defective.
When implementing load sharing, the user must ensure that all power supplies are attempting to regulate to the same voltage at the same location, and must minimize the possibility of load share signal corruption; the power supplies should, as nearly as possible, emulate a single large power supply. To this end, the following rules apply:
a. All error sense connections must terminate to the same physical point, whether the feedback
is configured as local or remote sensing.
For local error sensing, select one power supply as output regulation point and leave the local error sense jumpers in place. Remove the local error sense jumpers from all other units and use tightly-twisted wire triplets to daisy-chain the S+, CS and S- terminals to the first power supply.
For remote error sensing the same procedure is followed as for local sensing, except that the local error sense jumpers are removed from the first power supply as well, and a tightly-twisted wire pair is connected from the S+ and S- terminals of the first power supply to the load regulation point. Install the HF bypass network indicated in Figure 2-5 across the error sense termination points.
b. The power supplies should be located as near to each other as possible, preferably in verti-
cally adjacent (stacked) positions. Power terminations must be bussed together using ade­quately-sized interconnecting conductors, both between the paralleled outputs and from the power supply assembly to the load. Current rating of the conductors must accommodate the total maximum current contribution based on the programmed current regulation points of all power supplies. For low-voltage models (10V, 20V, 36V) Kepco advises the use of bus bar conductors where possible; for higher voltage models (75V - 600V), appropriately sized twisted conductor pairs terminated with wire ferrules are recommended (contact Kepco Applications Engineering for details).
c. For local error sensing, the power outputs should be daisy-chained to the power supply out-
put terminals serving as the regulation point, and from there to a connection run to the load. For remote sensing, load connections may be run directly from each power supply's output terminals to the error sense regulation point, or daisy-chained as for remote sensing connec­tions. In each case, the connections from the power supply outputs to the load must be prop­erly sized for maximum current and configured to minimize inductance and noise, either through twisted wires, power coaxial cabling or parallel or laminated bus bars. For guidance on wire sizing see the nomograph at www.kepcopower.com/nomomax.htm.
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d. The output voltage setting of all power supplies must be adjusted to the same voltage as
closely as possible, and in any case within a ±1% error band, to ensure adequate range of the load sharing circuit. In addition, the output current setting should be identical for all power supplies and high enough to support all load requirements, including both static and tran­sient loading conditions.
2.7.8 MASTER/SLAVE CONFIGURATIONS [STANDARD MODELS ONLY]
Master/slave configurations of power supply pairs can be used to allow changes to output volt­age/current of one supply (master) to affect the output of the other (slave). Both units of a mas­ter/slave configuration must be identical models. Master/slave control is implemented using the RS 232 ports. After connecting the series or parallel pair (see PAR. 2.7.6 or 2.7.7, respectively), use a null modem cable, minimum length 0.5 foot, DB9F-DB9F, to connect the RS 232 ports of both power supplies. Then refer to PAR. 3.2.13 to complete the setup of each power supply in the master/slave configuration.
If GPIB control of the master/slave pair is desired, the user must connect to the master unit using an “in-line” style connector, as the commonly-used stackable connector will interfere phys­ically with the RS 232 connector above it. Contact Kepco Sales Engineering for additional guid­ance.
2.7.9 ANALOG I/O CONNECTIONS
The Analog I/O Port connector, located on the rear panel of the KLP power supply (see Figure 2-2), provides access for all analog programming inputs and status signal outputs. In addition, an external trigger input is available for use with SCPI *TRG and TRIG commands. Refer to Table 2-7 for analog I/O programming signal pin assignments and descriptions.
These signals must be protected from radiated and conducted noise as well as from physical contact with non-valid driving sources. The following subsections address specific programming signal applications; in general, however, when accessing this connector from distant locations or high-noise environments, it is recommended that a shielded cable be used, with the shield ter­minated to the system's single point ground.
a. Analog Programming Enable (ANALOG_CTRL)
Connect pin 12 (Analog Control) to pin 9, 11, 13, or 15 (ground) to enable analog I/O pro­gramming.
b. External Voltage and Current Programming (V_Ref and C_Ref)
Twist the voltage programming signal V_Ref (pin 3), Current Programming signal C_Ref (pin
1) and ground (pin 9, 11, 13, or 15). Configure Analog I/O switch positions 1 and 2 to use either voltage or resistance as the programming source. Factory default for full scale output is 10V or 10 Kohms (see par. 4.3.3 to set lower values for full scale output).
c. Voltage and Current Readback (VOLT_RBACK and CURR_RBACK)
Twist the voltage readback signal VOLT_RBACK (pin 6), Current readback signal CURR_RBACK (pin 7) together with ground (pin 9, 11, 13, or 15). Full scale readback volt­ages are identical to selected full scale programming voltages (see PAR. 4.3.3).
d. Remote Inhibit (REM_INH)
Twist remote inhibit (pin 8) together with ground (pin 9, 11, 13, or 15). See PAR. 3.2.16.3.1 to configure active high or low and PAR. 3.4.1 to enable/disable the output using remote inhibit.
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e. Fault Connections (RELAY_NC, RELAY_COM, RELAY_NO
It is recommended that normally open and normally closed relay signals RELAY_NC (pin 10) and/or RELAY_NO (pin 2), respectively, be twisted together with RELAY_COM (pin 4) as needed to eliminate noise pickup. See PAR. 3.2.16.1 to configure internal relay.
f. External Trigger (EXT_TRIG)
External Trigger may be used with the SCPI TRIG commands (see KLP Developer’s Guide) during digital remote operation. For noise suppression it is recommended that wires from EXT_TRIG, pin 14 and ground (pin 9, 11, 13, or 15) be twisted together.
2.8 DIGITAL CONNECTIONS
The following paragraphs describe the connections required to use the GPIB, RS 232 [standard models only] or LAN [E-Series models only] ports for remote control of the unit.
2.8.1 GPIB CONNECTIONS
Your computer must have a GPIB interface card installed. Connect the power supply to the computer’s GPIB interface card. Use a standard GPIB interface cable at the GPIB port on the rear panel (See Figure 2-2). Refer to Table 2-3 for GPIB port pin assignments. Refer to PAR.
3.2.11 to change the default GPIB address (6) from the front panel.
2.8.2 RS 232 CONNECTIONS [STANDARD MODELS ONLY]
Communications between KLP, considered data terminal equipment (DTE), and data communi­cations equipment (DCE), e.g. a modem, requires a patch cable, or one with a pin-for-pin rela­tionship between terminating connectors. A null modem cable is necessary for nearly all applications, with the exception of those in which the RXD and TXD line transposition is accom­plished via external hardware (e.g. older Apple MAC computers with D-sub serial port). See Table 2-4 for RS 232 port pin assignments. Connect the cable to the KLP at the RS 232 port located on the rear panel (See Figure 2-2). Refer to PAR. 3.2.12 to change the default baud rate (38400) from the front panel.
2.8.3 LAN CONNECTIONS [E-SERIES MODELS ONLY]
Connect the KLP to the LAN via the RJ 45 LAN port located at the rear panel (See Figure 2-2). Refer to Table 2-5 for LAN port pin assignments. Refer to PAR 3.2.14 to configure the LAN inter­face from the front panel. Some configuration can also be done through the web interface (see PAR. 3.3.6.4). Refer to the KLP Developer’s Guide for the associated SCPI commands
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3.1 GENERAL
This section explains how to operate the KLP Power Supply. Series KLP feature three modes of operation:
Local Mode (see PAR. 3.2): This is the default operating mode, providing full access to all programming and readback functions via front panel displays, controls, and indica­tors.
Digital Remote Mode (see PAR. 3.3): This mode is selected via commands transmitted through one of the two digital ports. One port is configured for IEEE-488 (GPIB), The second port is either an RS 232 port [standard models] or a LAN port [E-Series models]. The digital ports are described in the KLP Developer’s Guide. The power supply auto­matically goes into digital remote mode when commands are accepted via one of the digital ports.
Analog Remote Mode (see PAR. 3.4): This mode is selected via a jumper wire at the analog programming port prior to initial turn-on, and provides limited access to program­ming and readback functions.
3.2 LOCAL MODE OPERATION
Local operation of the KLP Power Supply is accomplished via the front panel switches and con­trols illustrated in Figure 2-1 and described in detail in Table 2-1. Separate 4-digit LEDs display actual output voltage and current; these same displays show set points and limits as well. Status and fault indications are provided by a 4-character alpha-numeric display.
SECTION 3 - OPERATION
3.2.1 TURNING THE POWER SUPPLY ON
1. To turn the power supply on, set POWER ON/OFF circuit breaker (1, Figure 2-1) to ON. Apply firm, continuous pressure to rocker actuator until fully engaged (right side of rocker actuator locked parallel to front panel). If actuator does not lock when released, allow actua­tor to return to starting position, then wait a few seconds before repeating turn-on sequence. DO NOT attempt to “tease” the switch contacts closed by repetitive press-and-release action. The circuit breaker is “trip-free” design; if overload exists, contacts cannot be held closed by actuator.
2. When the power supply is turned on, it performs a self-test and displays the following infor­mation:
• Status display flashes KLP for 2 seconds while DC VOLTS and DC AMPERES dis­plays show the maximum voltage and current capability of the unit.
• Status display flashes LXI for 2 seconds if unit is an E-Series model
• Status display flashes RODC for 2 seconds if unit has the Rapid Output Discharge Cir­cuit option installed.
• Status display flashes VIRT for 2 seconds while DC VOLTS and DC AMPERES dis- plays show the maximum voltage and current allowed for a previously programmed vir­tual model. To reprogram the maximum allowable voltage and/or current, refer to PAR.
3.2.8 to define a virtual model.
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• Status display flashes PROT for 2 seconds while DC VOLTS and DC AMPERES dis- plays show previously stored OVP and OCP trigger levels. NOTE: to reprogram OVP or OCP, refer to PAR. 3.2.10.
NOTE: To eliminate the display of model, virtual model, and protection levels on power-up,
refer to PAR. 3.2.16.2 for quick boot.
• For E-Series models, the LAN indicator blinks rapidly during initialization. If an IP address is found, it stays on without blinking. If an IP address is not found, the LAN indicator stays off.
• If any fault is configured for AUTO recovery (see PAR. 3.2.16.3.2), the status display flashes AUTO for one second.
• If remote inhibit is active (see PAR. 3.4.1) upon power-up, the status display flashes rINH for one second.
• If an error occurs, an error code is displayed in the status display (see Table 3-1).
TABLE 3-1. POWER-UP BUILT-IN TEST ERROR CODES
ERROR CODE MEANING
E310
E313
E315
E341
E330
Ecal
Eclp
Eclf
NOTE: During power-up the power supply performs detailed software check sequences. If a failure is detected dur­ing power-up, the DC VOLTS and DC AMPERES displays are blanked and the Status display shows an error code. For errors that occur after power-up, refer to the Developer’s Guide for typical error codes and possible causes. For these and all other error codes, refer to authorized service personnel if corrective action is required.
System Error
Calibration Memory Error
Configuration Memory Error
Memory Error (CRC)
Self Test Error
Calibration Error - The unit will try to restore the previous calibration.
Previous Calibration Error - After detecting a Calibration Error (Ecal) and trying to use the previous calibration, an error was detected, and the unit will attempt to restore the factory calibration.
Factory Calibration Error - The unit has failed to restore the factory calibration after failing to restore the previous calibration. The unit will not operate after this error has been displayed and must be referred for service.
3. After a successful self test, the default conditions upon power up are as follows:
• Status display shows SET.
• output is disabled (green DC OUTPUT indicator is off). If remote analog mode is selected (PAR. 3.4), output is enabled unless Remote Inhibit, pin 8 of the Analog I/O Connector (see Figure 2-2 and Table 2-7) is grounded.
DC VOLTS and DC AMPERES displays show programmed output conditions: either 0 Volts, minimum Amperes (see NOTE, PAR. 3.2.1) or, if DIP switch position 3 enabled (see Table 2-2), previously saved setpoint values in effect upon power off.
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NOTE: A minimum programmed current is required to ensure proper operation of the power
supply under all load conditions. Programmed current is automatically set to be at least the minimum current (actual value depends on model, see Table 1-2).
• Since the output is off, Constant Voltage (CV) mode indicator (green LED) and Con­stant Current (CC) indicator (amber LED) are off.
3.2.2 SETTING LOCAL/REMOTE MODE
LOCAL MODE. When the power supply is turned on, it is automatically set to Local mode as long as Analog I/O port pin 12 is not grounded. In local mode the Status display is normally blank.
DIGITAL REMOTE MODE. The power supply will automatically go into digital remote mode when digital remote commands are accepted via the GPIB, RS 232, or LAN ports. In digital remote mode the power supply normally shows dRem in the status display. The LAN indicator [E-Series models only] is on when a valid IP address has been found. When in digital remote mode, all front panel controls are disabled. If desired, local mode can be restored by pressing both VOLTAGE and CURRENT controls simultaneously; the power supply will then remain in local mode until another digital command is received, causing the unit to return to remote digital mode. The OPERATE INSTRUMENT web page [E-Series models only] must not be active when restoring local mode. To disable local mode entirely, see PAR. 3.2.2.1 for front panel lock­out.
NOTE: During both LOCAL and DIGITAL REMOTE operation, the analog readback signals
(voltage and current) remain available, as does the remote inhibit signal; only program­ming signals are disregarded.
ANALOG REMOTE: With power supply turned off, ground Analog I/O port pin 12. Refer to PAR.
2.7.9 to configure the Analog I/O Port; refer to Table 2-2 to configure the Analog I/O switch. When the power supply is turned on, the status display shows aRem (Analog Remote program­ming selected). The unit will accept Analog Remote commands (see PAR. 3.4) and front panel controls are disabled, except that the DC OUTPUT ON/OFF switch is operational. Local mode can be restored by pressing the VOLTAGE and CURRENT controls at the same time. Once local mode has been restored, analog remote programming is disabled until the unit is powered off, then on again.
NOTE While Analog Remote programming is active, the unit will respond to digital queries,
but will not respond to most digital commands, except for the front panel unlock com­mand (see PAR. 3.2.2.1). Note that digital commands that conflict with the analog pro­gramming settings must not be issued, as these can cause momentary unpredictability at the output until analog control is reasserted.
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3.2.2.1 REMOTE WITH LOCAL (FRONT PANEL) LOCKOUT
To prevent unauthorized setting of the power supply to Local mode, a local lockout mode can be enabled which prevents the power supply from being restored to local mode via the front panel.
With the power supply turned off, set the ANALOG I/O DIP switch, position 5 (see Table 2-2) to ON. Now when the power supply is turned on the status display will read one of the following:
LOCK - front panel controls locked, analog mode not enabled and no digital commands received.
aRwl (analog Remote with local lockout) - front panel controls locked, analog mode enabled
dRwl (digital Remote with local lockout) - front panel controls locked, analog mode disabled and
a digital command received.
Once the front panel is locked, it can only be unlocked by either of the following:
• turn the power supply off, set ANALOG I/O DIP switch position 5 to OFF, and then power up again.
• send the following SCPI command via GPIB, RS 232 or LAN port:
SYST:KLOC OFF
NOTE: If the front panel is unlocked by SCPI command, the unit will be set to Remote
with Local Lockout when it is turned on again. Set ANALOG I/O DIP switch posi­tion 5 to OFF to disable Remote with Local Lockout.
3.2.3 MENU STRUCTURE
Many KLP functions are accessed via the FUNCTION switch. This switch is disabled when the unit is in setpoint mode (If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank).
Pressing FUNCTION switch using a thin tool (e.g., a paper clip) accesses the menu and sub­menu structure indicated on the four-character status display (see Figure 3-1). To scroll through menu and submenu selections rotate either the DC VOLTS or DC AMPERES control. Tap the DC OUTPUT switch to select and proceed. Exit any submenu by tapping the DC OUTPUT switch when the status display shows RTN to return to the previous menu. To exit the Function menu after all submenus have been exited, tap the DC OUTPUT switch when the status display shows EXIT. Pressing the FUNCTION switch once within any menu or submenu will also exit the Function menu.
3.2.4 VOLTAGE AND CURRENT CONTROL COARSE/FINE PREFERENCE
The VOLTAGE or CURRENT controls are shipped from the factory so that rotating either con- trol produces a coarse adjustment; pressing the control in while rotating produces a fine adjust­ment.
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FUNCTION––––––––VIRT* (PAR. 3.2.8)
* PASSWORD REQUIRED. –––RCOV *–––––OVP ** E-SERIES MODELS ONLY. ––– OCP *** STANDARD MODELS ONLY. –––RTN ––– OLF
–––CNFG (PAR 3.2.15)––––VERS –– MODL –– Options –– RTN –––ADDR (PAR 3.2.11) –––BAUD ***(PAR 3.2.12) –––M/S *** (PAR 3.2.13)––– SERI ––––– 1OF2 ––2OF2 –– PARA–––– 1OF2 ––2OF2 –––LAN ** (PAR 3.2.14)–––––LRST
–––DHCP –––[AUTO –––MAC1/MAC2/MAC3 –––IP1/IP2 –––MSK1/MSK2 –––GTE1/GTE2 –––DNS1/DNS2
–––RTN –––UTIL (PAR 3.2.16)––––––RELY (PAR 3.2.16.1)–––––FLT––––––––NORM ––– V->C ––– C->V –––EXIT ––– RTN ––MAN ––LIST ––RTN
–––QkBt (PAR 3.2.16.2)
–––ADJ (PAR 3.2.4)
–––SYST (PAR 3.2.16.3)––––rINH *
–––ANRB (PAR 3.2.16.4) ––– TEMP –––ANPR (PAR 3.2.16.5) ––– PWR –––LBT *** ––– RTN –––CAL * (PAR 4.1) –––RTN
FIGURE 3-1. FUNCTION SWITCH MENU STRUCTURE
3.2.5 ENABLING/DISABLING OUTPUT POWER
When the power supply is turned on, the output is automatically disabled (DC OUTPUT LED is off) and the DC VOLTS and DC AMPERES displays show the programmed output voltage and current set points and the status display reads SET.
To disable the output, press and release the DC OUTPUT switch again. The DC OUTPUT indi­cator goes off.
While in the setpoint mode (Status display reads SET) the output cannot be turned on (pressing
DC OUTPUT has no effect). If output was on while setpoint mode was entered, pressing DC OUTPUT will disable the output.
For setpoint adjustment refer to PAR. 3.2.9.2. To enable/disable the output using analog control, refer to PAR. 3.4.1.
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3.2.6 CHECKING VOLTAGE/CURRENT SETPOINTS
CAUTION: BEFORE ENABLING THE OUTPUT ALWAYS CHECK THE SETPOINTS TO
AVOID POSSIBLE DAMAGE TO THE LOAD.
Check the voltage and current set points by tapping either the VOLTAGE or CURRENT control. The status display reads SET, and the DC VOLTS and DC AMPERES displays show the stored setpoints.
To accept the displayed value, tap the associated adjustment control again. To change the value, rotate the control (see PAR. 3.2.3 to set coarse/fine preference), then tap the adjustment control again to accept the new setting. If you decide not to change the value after rotating the control, the previous setpoint value will be restored after about 20 seconds of inactivity, then tap either adjustment control to accept. If a fault has been configured for AUTO recovery, the status display flashes >AUTO for one second upon leaving Setpoint mode (see PAR 3.2.16.3.2).
3.2.7 PASSWORD PROTECTED FUNCTIONS
Certain functions, such as defining virtual model, system configuration, and calibration can only be changed from the front panel after entering the unit password. Refer to PAR. 4 to change the password. Table 4-1 shows the factory default password for each model.
1. The status display shows PASS (password) and the display shows 0000 with the left-most character blinking. Rotate CURRENT control to select a number from 0-9. Tap CURRENT control to advance to next digit.
2. Repeat this process until all four digits have been selected. Tap DC OUTPUT switch to accept the number. If password is incorrect, the status display reads “ERR”. Repeat this step to enter the correct password, or press the FUNCTION switch to exit.
3.2.8 DEFINING A VIRTUAL MODEL
The virtual model is defined by establishing a maximum programmable voltage and current for the unit within the 1200W power limitation and the maximum voltage and current ratings listed in Table 1-2. Once established, the unit will not accept programmed values beyond these values whether from the front panel in local mode, or from the digital (GPIB, RS 232, or LAN) or analog input ports in remote mode. The virtual model settings are password-protected (see PAR. 3.2.7).
A multitude of possible 1200W power supplies may be emulated by defining the maximum volt­age and current. For example, some of the possible power supplies that a KLP 36-60 can emu­late are: 36V, 33A (1200W), 20V, 60A (1200W), 30V, 40A (1200W) and 35V, 30A (1050W). Refer to Table 1-2 and Figure 1-2 for the acceptable operating regions for each model.
NOTE: Decreasing full scale voltage and/or current does not improve programming resolution.
Whenever a virtual model is set, overvoltage and overcurrent protect limits (see PAR. 3.2.10) are reset to 120% of the new maximum value (except where necessary to maintain minimum values as noted in PAR. 3.2.10). Also, if position 3 of the Analog I/O DIP switch is set to recall previous setpoint values upon power-up (see Table 2-2 and PAR. 3.2.9.3), the previous setpoint value is cleared so that after changing the virtual model the initial powerup will be at 0 Volts, minimum current. In addition, the following parameters which are not accessible from the front panel (see PAR. 3.3.2) should be checked to ensure that there are no settings outside the range permitted by the new maximum programmable voltage and current.
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Storage of User-programmed Active Settings (Save/Recall).
User-determined output Sequences.
External Triggers: VOLT:TRIG and CURR:TRIG values
Sequences programmed using LIST commands.
To define a virtual model, proceed as follows.
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank)
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once so that the status dis­play reads VIRT. The DC VOLTS and DC AMPERES displays show the programmed maxi- mum voltage and current of the virtual model. To exit without changing the virtual model, rotate either VOLTAGE or CURRENT control until Status display reads EXIT, then tap DC OUTPUT switch. To change the virtual model limits proceed to step 3.
3. Tap the DC OUTPUT switch once. The status display shows PASS. Enter the unit password (see PAR. 3.2.7) and tap DC OUTPUT switch to accept the number. When the password is accepted, the virtual model settings in the DC VOLTS and DC AMPERES displays begin blinking.
4. Rotate VOLTAGE and CURRENT controls until desired values appear in DC VOLTS and DC AMPERES displays. Tap the associated control to change digits. Pressing and holding the control in while turning changes adjustment resolution (see PAR. 3.2.4). Under no condi­tions will the power supply accept limits beyond its maximum ratings of voltage and current. As the primary parameter is increased, the power supply will automatically decrement the secondary parameter as necessary to maintain maximum output power at 1200 Watts. Max­imum current shown on DC AMPERES display is automatically limited to 1200W maximum.
5. Press DC OUTPUT switch to accept virtual model settings. The unit displays done.
NOTE: Accepting a new virtual model resets the setpoints to zero Volts and minimum
Amperes, resets the OVP and OCP values and, if DIP switch position 3 is enabled, clears stored setpoints of voltage and current as described above.
3.2.9 SETTING VOLTAGE OR CURRENT
The VOLTAGE and CURRENT controls adjust output voltage and current limit, respectively, when the unit is in constant voltage (CV) mode and adjust voltage limit and output current, respectively, when the unit is in constant current (CC) mode. The mode (CV or CC) is deter­mined by the load together with the programmed settings. As long as the voltage across the load produces a current that is less than the programmed Current setpoint, the unit operates in CV mode (voltage programmed to voltage setpoint, current limited by current setpoint). If the load changes to the point that current through the load reaches the current setpoint, the unit automatically enters CC mode (current programmed to current setpoint, voltage limited by volt­age setpoint).
Output voltage or current can be set at the front panel in two ways: Real-time adjustment (PAR
3.2.9.1) or Setpoint adjustment (PAR. 3.2.9.2).
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3.2.9.1 REAL-TIME VOLTAGE/CURRENT ADJUSTMENT
Rotating the associated control will change the output voltage or current in real-time only if the output is enabled. If the unit is in constant voltage mode (CV indicator lit) the DC VOLTS display shows the actual output voltage as the VOLTA G E control is rotated. Similarly, if the unit is in constant current mode (CC indicator lit) the DC AMPERES display shows the actual output cur­rent as the CURRENT control is rotated.
NOTE: If the unit is in CV mode, rotating the CURRENT control will affect the current limit even
though the DC AMPERES display does not change since it is showing actual output current. Similarly, rotating the VOLTAGE control while in CC mode affects the voltage limit. To change the limits to a precise value, refer to PAR. 3.2.9.2, Setpoint Adjust­ment.
Voltage and current settings are not allowed to exceed either a) the virtual model setting or b) 80% of the protection value. Attempts to set voltage or current beyond these limits will not be accepted. The status display shows either >MAX for virtual model limits, >OVP for voltage pro­tection, or >OCP for current protection to indicate which limit is being exceeded.
3.2.9.2 SETPOINT ADJUSTMENT
Tap either the VOLTAGE or CURRENT control to initiate setpoint adjustment (status display reads SET). The previous setpoint is visible on the corresponding DC VOLTS or DC AMPERES display.
1. Rotate the corresponding control to change the setpoint as viewed on the corresponding LED display. If you decide not to change the setting after rotating the control, the previous setpoint value is restored after approximately 20 seconds. Tap either adjustment control again to accept the displayed setting.
2. In the setpoint mode, both coarse and fine adjustment are available (see PAR. 3.2.3 to set coarse/fine preference). The coarse adjustment is approximately 100X the fine adjustment resolution.
Setpoint adjust can be done with output either on or off, however the output can not be enabled while setpoint is active (See PAR. 3.2.5).
Voltage and current settings are not allowed to exceed either a) the virtual model setting or b) 80% of the protection value. Attempts to set voltage or current beyond these limits will not be accepted. The status display shows either >MAX for virtual model, >OVP for voltage protection, or >OCP for current protection to indicate which limit is being exceeded. If a fault has been con­figured for AUTO recovery, the status display flashes >AUTO for one second upon leaving Set­point mode (see PAR 3.2.16.3.2).
3.2.9.3 LAST SETTING RECALL
KLP is capable of saving the last setpoint values for voltage and current prior to unit shutdown, and recalling them when the unit is next turned on. Enable this function prior to power-up by set­ting Analog I/O Switch 3 to the ON (down) position (see Table 2-2 and Figure 2-2). Upon next power-up, each setpoint entry for voltage and current is stored in non-volatile memory, with lat­est settings displacing prior ones. When the power supply is turned off, the last settings are saved and automatically retrieved at next power-up as the starting setpoints. Note that this func­tion applies to setpoint entries only (PAR 3.2.9.2); output changes entered in real-time mode (PAR 3.2.9.1) are not saved. To disable this function, turn the unit off and set Analog I/O Switch 3 to the OFF (up) position; at next power-up, the stored value buffer is cleared and setpoints will default to zero volts and minimum current.
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NOTE: If the virtual model for the power supply is altered, the last settings are reset to zero
volts and minimum current. Last output state (ON or OFF) is not retained; upon restart the unit defaults to setpoint mode. See AUTOmatic fault recovery mode (PAR.
3.2.16.3.2.
3.2.10 VIEWING/CHANGING OVERVOLTAGE OR OVERCURRENT PROTECTION VALUES
Overvoltage and Overcurrent protection values can be individually programmed. The range for overvoltage and overcurrent values are 0.2 to 1.2 x E
max and 0.72 to 1.2 x IOmax. If the out-
O
put voltage/current exceeds the overvoltage/overcurrent protection value, the protection circuit latches the output off, flashes an overvoltage (OVP) or overcurrent (OCP) protection error mes­sage on the status display and sets a status bit that can be retrieved through the RS 232, GPIB or LAN port. The unit must be cycled on and off to restore the output. If the internal relay is pro­grammed to FAULT mode (see PAR. 3.2.16.1), the N.O. and N.C. contacts of the relay provide status flags via the Analog I/O port connector. The maximum values are 1.2 x E voltage protection, and 1.2 x I
max for overcurrent protection.
O
max for over-
O
A built-in feature prevents the unit from encroaching upon the above margins for OVP and OCP. For example, if OVP and OCP are set to 12V and 72A, respectively, programming of the output is automatically limited to 10V and 60A.
NOTE: When a virtual model is defined (PAR. 3.2.8), OVP and OCP are automatically set 20%
and 20%, respectively, above the maximum programmable values established by the virtual model. If OVP or OCP are lowered by the user, valid settings will actually be lower than the virtual model limits because values within 20% of OVP or 20% of OCP are prohibited.
The OVP and/or OCP limits can be changed as follows:
1. Using a thin tool (e.g., end of paper clip), press and hold the PROTECT switch. The output is switched off, setting voltage to zero Volts, and current to a minimal value, and the status dis­play shows PROT. The DC VOLTS and DC AMPERES displays show the corresponding overvoltage and overcurrent protection setpoints while the PROTECT switch is held in.
2. To change the values, operate the corresponding adjustment control while holding the PRO- TECT switch in. When the PROTECT switch is released, the protection values showing in the DC VOLTS and DC AMPERES displays are entered as the new protection values.
3.2.11 CHANGING GPIB ADDRESS
The factory default GPIB address is 6. To change the address from the front panel proceed as follows:
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank)
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the CURRENT or VOLTAGE control until the display reads ADDR; the active GPIB address is visible in the DC AMPERES display. To change the address, proceed to step 3.
3. Tap the DC OUTPUT switch. The GPIB address visible in the DC AMPERES display begins blinking.
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4. Rotate the CURRENT control to change the GPIB address, then tap the DC OUTPUT switch to accept the displayed GPIB address. The display briefly reads DONE, then returns to ADDR.
5. Rotate the VOLTAGE control until display reads EXIT, then tap the DC OUTPUT switch to exit
3.2.12 CHANGING RS 232 BAUD RATE [STANDARD MODELS ONLY]
The factory default RS 232 baud rate is 38400. To change the baud rate from the front panel proceed as follows:
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank)
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the CURRENT or VOLTAGE control until the display reads BAUD; the active baud rate 1000 x the value visible in the DC AMPERES display (e.g., 38400 is displayed as 38.4). To change the baud rate, proceed to step 3.
3. Tap the DC OUTPUT switch. The baud rate visible in the DC AMPERES display begins blinking.
4. Rotate the CURRENT control to change the baud rate, then tap the DC OUTPUT switch to accept the displayed baud rate. The display briefly reads DONE, then returns to BAUD.
5. Rotate the VOLTAGE control until display reads EXIT, then tap the DC OUTPUT switch to exit
3.2.13 SETTING UP MASTER/SLAVE CONFIGURATIONS [STANDARD MODELS ONLY]
Both units of a master/slave pair must be identical models. After connecting the RS 232 ports (see PAR. 2.7.8), proceed as follows to configure the individual units. First configure the slave (see PAR 3.2.13.1), then the master (see PAR 3.2.13.2).
3.2.13.1 CONFIGURE POWER SUPPLY AS SLAVE [STANDARD MODELS ONLY]
1. Turn power on. If the unit comes up in setpoint mode (see PAR. 3.2.6), tap either the CUR­RENT or VOLTAGE control to take the unit out of setpoint mode (status display goes from
SET to blank).
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the CURRENT or VOLTAGE control until the display reads M/S.
3. Tap the DC OUTPUT switch.
The status display reads either SERI (series) or PARA (parallel).
•The DC VOLTS display shows the number assigned to the unit (1 = master, 2 or above = slave).
•The DC AMPERES display shows the maximum number of units in the configuration.
The factory default is standalone operation (DC VOLTS and DC AMPERES show 1).
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4. To change the configuration tap the DC OUTPUT switch once. The DC VOLTS and DC AMPERES start blinking.
Specify either SERI (series configuration for higher voltage) or PARA (parallel configura­tion for higher current) using either the VOLTAGE or CURRENT control by holding in and rotating the control. Both connected units must be set the same, either SERI or PARA.
Specify the total number of units in the configuration to 2 by rotating the CURRENT con­trol.
Specify the unit number to be assigned (2 = slave) by rotating the VOLTAGE control.
5. Press DC OUTPUT to accept the displayed settings. The unit briefly flashes wait, then restarts with the new settings; press FUNCTION to abort without changing the settings.
NOTE: Until both units are configured properly, the displays will cycle as follows: status display
will flash E241 (hardware error), then DC VOLTS, status display and DC AMPERES flash x OF y where x = unit number and y = total number of units, the status display flashes the type of connection SERI (series) or PARA (parallel).
3.2.13.2 CONFIGURE POWER SUPPLY AS MASTER [STANDARD MODELS ONLY]
1. Turn power on. If the unit comes up in setpoint mode (see PAR. 3.2.6), tap either the CUR­RENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from
SET to blank).
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the CURRENT or VOLTAGE control until the display reads M/S.
3. Tap the DC OUTPUT switch.
The status display reads either SERI (series) or PARA (parallel).
•The DC VOLTS display shows the number assigned to the unit (1 = master, 2 or above = slave).
•The DC AMPERES display shows the maximum number of units in the configuration.
The factory default is standalone operation (DC VOLTS and DC AMPERES show 1).
4. To change the configuration tap the DC OUTPUT switch once. The DC VOLTS and DC AMPERES start blinking.
Specify either SERI (series configuration for higher voltage) or PARA (parallel configura­tion for higher current) using either the VOLTAGE or CURRENT control by holding in
and rotating the control. Both connected units must be set the same, either SERI or PARA.
Specify the total number of units in the configuration to 2 by rotating the CURRENT con-
trol.
Specify the unit number to be assigned (1 = master) by rotating the VOLTAGE control.
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5. Press DC OUTPUT to accept the displayed settings. The unit briefly flashes WAIT, then restarts with the new settings; press FUNCTION to abort without changing the settings.
NOTE: Until both units are configured properly, the displays will cycle as follows: status display
will flash E241 (hardware error), then DC VOLTS, status display and DC AMPERES flash x OF y where x = unit number and y = total number of units, the status display flashes the type of connection SERI (series) or PARA (parallel).
3.2.13.3 OPERATING THE MASTER/SLAVE CONFIGURATION [STANDARD MODELS ONLY]
Once the master is configured, it searches for the slave specified. Until the slave is set up prop­erly, the master status display will cycle as follows: status display will flash E241 (hardware error), then DC VOLTS, status display and DC AMPERES flash x OF y where x = unit number and y = total number of units, the status display flashes the type of connection SERI (series) or
PARA (parallel). When the slave is found, the status display of the slave reads SLVE and the DC VOLTS and DC AMPERES displays on the slave go blank. For the master/slave combination to
work properly the number of slave units specified in the master (PAR. 3.2.13.2, step 4) must be found.
When the slave has been found, the master proceeds with the normal turn-on sequence and the unit proceeds to SET mode. The master front panel readouts show the total values for set point, voltage and current readback, virtual model (the virtual model and protection settings of the slave are automatically programmed to be the same as the master) and protection settings for the master/slave configuration. All controls on the slave are disabled. The parallel or series combination is controlled from the master using either the front panel, SCPI commands, or ana­log control.
If analog control is used, only the master is configured for analog control (the slave is controlled digitally by the master).
If Remote Inhibit is used, it should only be connected to the master.
If E241 (hardware error) is showing in the status display, check the master and/or slave setup. If necessary, use FUNCTION switch to enter the M/S menu to change the config­uration as described above.
If there is no communication between units for approximately 10 seconds, all units will turn off their output and the status display will flash E241 (hardware error), then xOFy where x = unit number and y = total number of units, and finally the serial/parallel config­uration setting SERI or PARA.
Fault recovery mode (PAR. 3.2.16.3.2) for all faults is fixed as PROTected mode.
Calibration cannot be performed on a master/slave pair; the individual units must be reconfigured back to independent mode (PAR 3.2.13.4) and then calibrated as individual units.
Baud rate is automatically adjusted to highest supportable rate as part of master/slave setup and cannot be adjusted by user.
LIST, VOLT:MODE TRANS and CURR:MODE TRANS commands are not supported for master/slave pairs.
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3.2.13.4 RESTORING THE MASTER/SLAVE CONFIGURATION TO STANDALONE OPERATION [STANDARD MODELS ONLY]
First configure the master, then the slave for standalone operation.
1. If the units are in setpoint mode (see PAR. 3.2.6), tap either the CURRENT or VOLTAGE
controls to take the units out of setpoint mode (status display goes from SET to blank).
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch of the unit to be restored to
standalone operation, then rotate either the CURRENT or VOLTAGE control until the display reads M/S.
3. Tap the DC OUTPUT switch once.
The status display reads either SERI (series) or PARA (parallel).
•The DC VOLTS display shows the number assigned to the unit (1 = master). The DC AMPERES display shows the maximum number of units in the configuration.
4. To change the configuration tap the DC OUTPUT switch once. The DC VOLTS and DC AMPERES start blinking.
Rotate the CURRENT control until DC AMPERES display shows 1.
Rotate the VOLTAGE control until DC VOLTS display shows 1.
5. Press DC OUTPUT to accept the displayed settings. The unit briefly flashes WAIT, then restarts with the new settings; press FUNCTION to abort without changing the settings.
NOTE: Once the master is configured for standalone operation, the slave status display will
flash E241 (hardware error).
6. Repeat steps 2 through 5 to restore the slave unit to standalone operation.
3.2.14 LAN INTERFACE CONFIGURATION [E-SERIES MODELS ONLY]
Using a thin tool (e.g. end of paper clip), press FUNCTION switch once, then rotate either VOLTAGE or CURRENT control until status display reads LAN. Press DC OUTPUT switch to
enter the LAN Interface configuration menu. Rotate either VOLTA G E or CURRENT control to see the available functions.
LRST - LAN Reset. To restore the LAN interface configuration to the factory default, tap
DC OUTPUT switch once, then rotate either VOLTAGE or CURRENT control to show YES in the DC VOLTS display, then tap DC OUTPUT switch again. The factory default
settings listed in PAR. 3.3.1.3 are restored upon exiting the Function menu.
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DHCP - DHCP status is displayed in the DC VOLTS display. To change the setting press DC OUTPUT switch, then rotate either VOLTAGE or CURRENT control to see desired
setting and press DC OUTPUT switch to save.
ON - The KLP requests an IP address from the DHCP server. (AUTOIP set to OFF.)
OFF - The KLP uses the IP, MASK, GATE and DNS addresses established by the user using either the UTIL - LAN menus at the front panel, the web interface (see PAR. 3.3.6) or via SCPI commands over one of the digital interfaces. (AUTO IP also set to OFF.)
• AUTO - AUTO IP status is displayed in the DC VOLTS display.
ON - The KLP obtains an IP address automatically. (Both DHCP and AUTO IP set to ON.)
OFF - The KLP uses the IP, MASK, GATE and DNS addresses established by the user using either the UTIL - LAN menus at the front panel or via SCPI com­mands. (AUTOIP set to OFF.)
• MAC1 - Shows first pair of hex digits of the MAC address (e.g., for MAC address 01-23­45-67-89-AB the DC VOLTS display shows 01- and the DC AMPERES display shows
23-). Cannot be changed by the user.
• MAC2 - Shows second of two hex digits of the MAC address (e.g., for MAC address 01-
23-45-67-89-AB the DC VOLTS display shows 45- and the DC AMPERES display shows 67-). Cannot be changed by the user.
• MAC3 - Shows third pair of hex digits of the MAC address (e.g., for MAC address 01-23­45-67-89-AB the DC VOLTS display shows 89- and the DC AMPERES display shows AB). Cannot be changed by the user.
IP1 - Shows first half of IP address (e.g., for IP address 192.168.000.200 the DC VOLTS display shows 192._ and the DC AMPERES display shows 168._). To change the address, press DC OUTPUT switch, then rotate VOLTAGE control to change 192._ or CURRENT control to change 168._, then press DC OUTPUT switch to save.
IP2 - Shows second half of IP address (e.g., for IP address 192.168.000.200 the DC VOLTS display shows _000. and the DC AMPERES display shows _200). To change the address, press DC OUTPUT switch, then rotate VOLTAGE control to change _000. or CURRENT control to change _200., then press DC OUTPUT switch to save.
MSK1 - Shows first half of SUBNET MASK address (see IP1 described above). Default is
255.255.
MSK2 - Shows second half of SUBNET MASK address (see IP2 described above). Default is 0.0
GTE1 - Shows first half of GATE address (see IP1 described above).
GTE2 - Shows second half of GATE address (see IP2 described above).
DNS1 - Shows first half of DNS address (see IP2 described above).
DNS2 - Shows second half of DNS address (see IP2 described above).
RTN - Return to LAN menu.
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3.2.15 UNIT CONFIGURATION
The Configuration Function identifies the firmware version, the KLP model, and the options installed.
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank).
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the VOLTAGE or CURRENT control until the status display reads CNFG.
3. Tap DC OUTPUT switch to enter the submenu, then rotate either the VOLTAGE or CUR- RENT control to view the following configuration information:
When the status display reads VERS, the DC VOLTS display identifies whether the firm- ware is the factory shipped firmware (Pri displayed) or field updated firmware (SEC dis­played). The DC AMPERES display shows the firmware version. This information cannot be changed directly by the user.
When the status display reads KLP, the DC VOLTS display shows the model voltage rat- ing (e.g, 75.00 for KLP 75-33) and the DC AMPERES display shows the model current rating (e.g, 33.34 for KLP 75-33). This information cannot be changed by the user.
If the status display reads RODC, this indicates the unit is an R-Option model that has RODC (Rapid Output Discharge Circuit) installed.
If the status display reads LXI, this indicates the unit is an E-Series model that has the the RS 232 port replace by an LXI-compatible, ethernet-enabled LAN communication port.
When status display reads RTN, tap DC OUTPUT switch to exit submenu and return to previous menu
3.2.16 UTILITY FUNCTION
The Utility Function provides additional system information or access to special functions. These are described below.
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank)
2. Using a thin tool (e.g., a paper clip), press the FUNCTION switch once, then rotate either the VOLTAGE or CURRENT control in either direction until status display reads UTIL.
3. Tap DC OUTPUT switch once, then rotate either the VOLTAGE or CURRENT control in either direction to select the function identified in the status display (see below). Tap the DC OUTPUT switch to enter the submenu.
RELY - Relay Control (see PAR. 3.2.16.1)
QkBT - Quick Boot (see PAR. 3.2.16.2)
ADJ - Coarse/Fine Adjustment Preference (see PAR. 3.2.3)
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SYST - System Configuration (see PAR. 3.2.16.3)
INVC - Analog Input Voltage and Current A to D calibration voltages (see PAR. 3.2.16.4)
LBT - [Standard models only] Loop Back Test used to isolate RS 232 communication problems (see KLP Developer’s Guide).
CAL - Display last calibration date and/or begin Calibration (see PAR. 3.2.16.6)
RTN - Exit any submenu and return to previous menu
3.2.16.1 INTERNAL RELAY CONTROL
The internal relay contacts available at pins 6, 7 and 8 of the Analog I/O connector can be con­figured from the front panel to operate in either Fault, Manual or List mode. If FAULT mode (the factory default) is selected, the relay energizes automatically upon detection of a user-selected condition. The selections are a) NORM (normal), a system fault (see PAR. 1.5.9), b) V->C, when the unit transitions from Constant Voltage (CV) to Constant Current (CC) mode, or c) C->V, when the unit transitions from CC to CV mode. If V->C (or C->V) is selected, the amount of time the unit must be in CC (or CV) mode before the relay energizes may be programmed from the front panel (see step 2a) or using the SCPI command OUTP:PROT:DEL (see KLP Devel­oper’s Guide).
1. Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR- RENT control until status display reads RELY. The DC VOLTS display indicates whether the relay is currently ON (energized) or OFF (deenergized). Tap DC OUTPUT switch to enter Relay Control menu.
Rotate either VOLTAGE or CURRENT control to see the available relay control modes in the status display. The modes are: FLT (factory default) - Relay is set to energize automatically upon detection of one of three preselected conditions (tap DC OUTPUT to access FLT submenu):
NORM: (factory default) relay energizes immediately upon detection of a system
error:
V->C: relay energizes immediately upon detection of a system error and, after
a user-programmable delay, the relay energizes upon a transition from constant voltage (CV) to constant current (CC) mode.
C->V: relay energizes immediately upon detection of a system error and, after
a user-programmable delay, the relay energizes upon a transition from constant current (CC) to constant voltage (CV) mode.
RTN: Return to FLT menu.
MAN - Relay on/off is controlled manually, directly from the front panel (see below).
Relay state is not retained; relay will be off when unit is turned on
LIST - Relay on/off is controlled remotely using LIST commands via GPIB or RS 232 interface (see KLP Developer’s Guide).
RTN - Return to RELY menu.
2. To select mode rotate either VOLTAGE or CURRENT control until status display reads FLT (factory), MAN (manual), or LIST. Then press DC OUTPUT switch to save selection.
a. If FLT is selected, rotate VOLTAGE or CURRENT control to select NORM, V->C, or
C->V. in the status display.
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(1) To select NORM, tap the DC OUTPUT switch to save selection; unit returns to RELY
menu.
(2) To select V->C or C->V, first set the delay. While V->C or C->V is in the status dis-
play, the DC AMPERES display shows the delay in seconds, from 000.5 to 128.0: NNND, where NNN is an integer from 0 to 128 and D will be either .0 or .5 (000.0 is not permitted). The delay determines the length of time that the unit must be operat­ing in the new mode before energizing the relay.
The factory default delay time is set to 1.0 seconds to prevent false tripping of the relay during application of output power to low impedance or highly reactive loads. If false tripping occurs, this delay may be increased as needed.
To change the delay, press in and rotate either the VOLTAGE or CURRENT control; release the control when the DC AMPERES display shows the desired delay. Tap the DC OUTPUT switch to save selection; unit returns to RELY menu.
NOTE: Once the relay turns on in V->C or C->V mode, the relay will go off again when the
unit transitions back to the original mode, or when the output is turned off.
b. To select MAN, tap the DC OUTPUT switch to save selection. The DC VOLTS display
flashes the present relay state: ON or OFF. To change the state of the relay rotate either
VOLTAGE or CURRENT control until the desired relay state is displayed, then tap the DC OUTPUT switch to immediately set the relay to the selected state and return to the
RELY menu.
c. To select LIST, tap the DC OUTPUT switch to save selection; unit returns to the RELY
menu
3. Rotate either VOLTAGE or CURRENT control until status display shows RTN and press DC OUTPUT switch to exit UTIL menu, then rotate either VOLTAGE or CURRENT control until status display shows EXIT and press DC OUTPUT switch to exit FUNCTION control.
NOTE: If a SYSTem:SECurity:IMMediate command is issued, the above relay control settings
are reset to the factory default: FLT - NORM.
3.2.16.2 QUICK BOOT
Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR- RENT control until status display reads QkBT - Quick Boot. If Quick boot is ON, then the next
time the unit is powered up it will go directly to setpoint mode (status display reads SET, see PAR. 3.2.9) without displaying MODL, VIRT, and PROT settings.
•The DC VOLTS display indicates whether quick boot is ON or OFF.
1. Tap the DC OUTPUT switch to change the setting. The DC VOLTS display begins to blink.
2. Rotate either VOLTAGE or CURRENT control until the desired quick boot state is displayed, then tap the DC OUTPUT switch to save the setting; the blinking stops.
3. To exit, rotate either VO LTA GE or CURRENT control until the status display reads RTN, then tap the DC OUTPUT switch. To exit the UTIL menu rotate either VOLTAGE or CURRENT control until the status display reads EXIT, then tap the DC OUTPUT switch.
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3.2.16.3 SYSTEM CONFIGURATION FUNCTIONS
The system configuration functions allow the user to determine 1) whether the Remote Inhibit signal is an active TTL high or low and 2) how the unit recovers from a fault. The unit password (see PAR. 3.2.7) is required to change these functions.
1. Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR- RENT control until status display reads SYST.
2. Tap the DC OUTPUT switch to enter the System Configuration Functions menu.
3.2.16.3.1 REMOTE INHIBIT CONFIGURATION
The Remote Inhibit signal REM_INH is applied to analog I/O port, pin 8 (see PAR’s. 2.7.9 and
3.4.1). This signal can be configured to be active (inhibit the output) for either a TTL high or low.
1. Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR-
RENT control until status display reads SYST, then tap DC OUTPUT switch. Rotate either VOLTAGE or CURRENT control until the status display reads rINH and the DC VOLTS dis-
play reads either Hi or Lo.
2. To change the remote inhibit setting, tap the DC OUTPUT switch. The status display shows PASS. Enter the unit password (see PAR. 3.2.7) and tap DC OUTPUT switch to accept the number. When the password is accepted, the status display reads rINH and DC VOLTS dis­play is blinking.
3. Rotate either VOLTAGE or CURRENT control until DC VOLTS display reads desired setting, then tap DC OUTPUT switch to accept.
4. Tap FUNCTION switch to exit or rotate VOLTAGE or CURRENT control until status display reads RTN, then tap DC OUTPUT switch to return to next highest menu.
3.2.16.3.2 FAULT RECOVERY CONFIGURATION
The KLP allows the user to control how the unit recovers from faults, and allows different responses for different faults. This function is password-protected (see PAR. 3.2.7). The three recovery options are PROT, SAFE and AUTO.
PROTected - When a fault configured as PROT is detected, the output is disabled. Recovery requires that the user turn the unit off and wait five seconds before turning the unit on. After initializing, the output is disabled and the unit is in Setpoint mode, pro­grammed to minimum values for voltage and current. This is the safest recovery option, forcing the operator to reboot the power supply before programming and re-enabling the output, hopefully after eliminating the cause of the fault. PROT is the factory default set­ting for all fault recoveries. In addition, if the source power failure (PWR) recovery mode is selected as AUTO, refer to “WARNING” on page 3-19 listed under AUTO description.
SAFE - When a fault configured as SAFE is detected, the output is disabled and the unit is returned to Setpoint mode, programmed to last settings (retrieved from the setpoint registers) for voltage and current. Recovery requires that the user exit Setpoint mode and re-enable the output, either from the front panel or via one of the digital program­ming ports. Recovery cannot be initiated by toggling the remote inhibit line at the analog programming port. This option provides greater operator convenience by eliminating the need to reboot the power supply while preserving a safe response (output off), but it is
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the user’s responsibility to NOT attempt multiple consecutive restarts without eliminating the fault condition.
AUTOmatic - When a fault configured for AUTO recovery is detected, the output is dis­abled as long as the fault condition exists. Once the fault condition is no longer present (e.g., the unit has cooled down after an overtemperature fault) the output is enabled at the last actual settings for voltage and current, as opposed to setpoints (see PAR.
3.2.9.3 for Last Setting Recall). To alert the user to this risk, if any fault is set to AUTO recovery, the status display briefly shows AUTO after a) any fault recovery, b) any output enable action or c) upon leaving Setpoint mode. In addition, if AUTO recovery is selected for source power failure (PWR) faults, the status display flashes AUTO for one second as part of the power-up sequence.
WARNING
When AUTOmatic recovery is selected, upon removal of the fault condi­tion the output recovers to enabled (ON) state regardless of the output state (ON of OFF) at the time of the occurrence of the fault. For this rea­son, AUTOmatic recovery mode is best suited to applications where it is anticipated that the output is always enabled. For safety reasons, when servicing circuits powered by the output always switch the KLP front panel circuit breaker OFF.
If more than one fault occurs, the fault with the lowest risk level determines the unit’s response, however multiple faults will cause the output to be off upon recovery, even if set to AUTO.
The factory default configuration is PROTECT for all faults. Note that some faults have limited options. The recovery options for each fault are:
OVP (Overvoltage Protection fault) PROTECT or SAFE
OCP (Overcurrent Protection fault) PROTECT or SAFE
OLF (Output Lead Fault) PROTECT or SAFE
TEMP (Temperature fault) PROTECT, SAFE or AUTO
PWR (Loss of source power fault) PROTECT, SAFE or AUTO
FAN (Fan failure fault) PROTECT (not configurable)
NOTE: When using a master/slave configuration, all faults are set to PROTECT and power to
both units must be cycled to clear a fault.
1. Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR-
RENT control until status display reads SYST, then tap DC OUTPUT switch. Rotate either VOLTAGE or CURRENT control to until the status display reads RCOV.
The DC VOLTS and DC AMPERES displays show a series of bars that give a snapshot pic- ture of the recovery configuration as defined in Figure 3-2. The location of the bar (top, mid­dle, or bottom) corresponds to the risk level (high for AUTO, middle for SAFE, and low for PROTECT). The character positions are assigned to the configurable faults as shown.
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NOTE: THE FOLLOWING SETTINGS ARE SHOWN:
PWR SET TO AUTO TEMP SET TO AUTO OLF SET TO PROTECT OCP SET TO PROTECT OVP SET TO SAFE
FIGURE 3-2. FAULT RECOVERY CONFIGURATION DISPLAY
2. To change a fault recovery setting, tap the DC OUTPUT switch to enter the Recovery menu.
3. The status display shows PASS. Enter the unit password (see PAR. 3.2.7) and tap DC OUT- PUT switch to accept the number. When the password is accepted, status display reads OVP and the DC VOLTS display shows the present fault recovery status (PROT or SAFE) for OVP. Rotate either VOLTAGE or CURRENT control to cycle through OVP, OCP, OLF, TEMP, and PWR settings. To exit tap the DC OUTPUT switch while the status display shows RTN.
4. To change a setting, tap the DC OUTPUT switch while the status display shows the fault. The setting in the DC VOLTS display begins to blink. Rotate either VOLTAGE or CURRENT control to cycle through the allowable settings. Tap the DC OUTPUT switch to accept the setting shown in the DC VOLTS display.
5. To continue, rotate either VOLTAGE or CURRENT control to select another fault. To exit, either select RTN and tap the DC OUTPUT switch to go to the next highest menu, or tap the
FUNCTION switch to exit function mode.
3.2.16.4 ANALOG OUTPUT FULL SCALE CALIBRATION
Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR- RENT control until status display reads ANRB.
•The DC VOLTS display shows the analog readback voltage value that produces the full scale output voltage as established by the virtual model.
•The DC AMPS display shows the analog readback voltage value that produces the full scale output current as established by the virtual model.
1. To change the settings tap the DC OUTPUT switch. Note that DC VOLTS and DC AMPERES displays begin blinking.
2. Rotate VOLTAGE control to set the analog readback voltage value desired for full scale out- put voltage.
3. Rotate the CURRENT control to set the analog readback voltage value desired for full scale output current.
4. Tap the DC OUTPUT switch to accept the new settings (blinking stops) or use a thin tool (e.g., a paper clip) to press the FUNCTION switch to cancel the operation.
5. To exit, rotate either VO LTA GE or CURRENT control until the status display reads RTN, then tap the DC OUTPUT switch. To exit the UTIL menu rotate either VOLTAGE or CURRENT control until the status display reads EXIT, then tap the DC OUTPUT switch.
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3.2.16.5 ANALOG INPUT FULL SCALE CALIBRATION
Enter UTIL menu (see PAR. 3.2.16, steps 1 through 3) and rotate either VOLTAGE or CUR- RENT control until status display reads ANPR.
•The DC VOLTS display shows the analog input voltage value that produces the full scale output voltage established by the virtual model.
•The DC AMPS display shows the analog input voltage value that produces the full scale output current established by the virtual model.
1. To change the settings tap the DC OUTPUT switch. Note that DC VOLTS and DC AMPERES displays begin blinking.
2. Rotate VOLTAGE control to set the analog voltage value required to produce the full scale output voltage.
3. Rotate the CURRENT control to set the analog voltage value required to produce the full scale output current.
4. Tap the DC OUTPUT switch to accept the new settings (blinking stops) or use a thin tool (e.g., a paper clip) to press the FUNCTION switch to cancel the operation.
5. To exit, rotate either VO LTA GE or CURRENT control until the status display reads RTN, then tap the DC OUTPUT switch. To exit the UTIL menu rotate either VOLTAGE or CURRENT control until the status display reads EXIT, then tap the DC OUTPUT switch.
3.2.16.6 CALIBRATION
Refer to PAR 4.3.
3.3 REMOTE MODE PROGRAMMING USING DIGITAL INTERFACES
For digital remote programming refer to the KLP Developer’s Guide.
3.3.1 FACTORY DEFAULT SETTINGS
3.3.1.1 GPIB FACTORY DEFAULTS
The factory default GPIB address is 6; refer to PAR. 3.2.11 to change the GPIB address.
3.3.1.2 RS 232 FACTORY DEFAULTS [STANDARD MODELS ONLY]
The factory default RS 232 settings are as follows; refer to PAR. 3.2.12 to change the RS 232 baud rate (standard models only):
Baud rate: 38400
Parity: None
•Data Bits8
Stop Bits 1
•Echo OFF
XON ON (enabled) NOTE: Kepco strongly recommends the XON XOFF method
KLP070312 3-21
for data transfer via RS 232 protocol for all Kepco products. If this method is not selected, it is the user's responsibility to ensure completion of any response by the power supply prior to issuance of subsequent commands.
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3.3.1.3 LAN FACTORY DEFAULTS [E-SERIES MODELS ONLY]
The factory default LAN interface settings are listed below, however, actual unit settings may dif­fer from those shown below depending upon whether the LAN is active (or connected).
DHCP: ON
AUTOIP: ON
PING: ON (can only be changed through web interface)
IP Address: Undefined
MASK Address: 255.255.0.0
GATE Address: 0.0.0.0
DNS Address: 0.0.0.0
These default setting can be restored using the LAN Reset function (front panel only) or config­ured as desired from either the front panel (see PAR. 3.2.14) or the web interface (see PAR.
3.3.6.4).
If the LAN connection is active when the reset is sent, the default values are as shown, except that IP, MASK, GATE and DNS addresses are retrieved from the LAN or router and may differ from values shown
If the LAN is inactive (i.e. LAN cable unplugged, router inactive, etc.), DHCP and AUTOIP are disabled and IP, MASK, GATE and DNS addresses are all set to 0.0.0.0. If either the AUTOIP or DHCP function is enabled by the user when the LAN inactive, it will be disabled if source power is cycled.
3.3.2 ADDITIONAL FUNCTIONS NOT AVAILABLE FROM THE FRONT PANEL
Some additional functions are described in the KLP Developer’s Guide that are not available from the front panel:
Storage of User-programmed Active Settings - 40 memory locations are available to store and recall active settings of the power supply. The active setting include voltage, current, protection limits, and output state (ON or OFF) This feature may be also accessed using the web interface (E-Series models only, see PAR. 3.3.6.6.3).
User-determined output Sequences - Up to 100 memory locations are available for pro­gramming the KLP output using multiple command sequences that can be initiated by a single LIST command (see KLP Developer’s Guide). This feature may be also accessed using the web interface (E-Series models only, see PAR. 3.3.6.6.5).
External Triggering - If external trigger mode is selected, grounding the EXT_TRG line (J2 pin 14 to pin 9, 11, 13 or 15) allows SCPI commands to change the output of the power supply. Refer to the KLP Developer’s Guide for details on the use of triggering.
Kepco provides three instrument drivers, IVI-COM, LabView G and VXI plug&play which sim­plify programming of the KLP power supply via the digital interfaces. These drivers are described in the KLP Developer’s Guide and can be downloaded from the Kepco web site at: http://www.kepcopower.com/drivers/
3.3.3 REMOTE PROGRAMMING USING THE IVI-COM INSTRUMENT DRIVER
The IVI-COM driver for KLP is available for download at the Kepco web site www.kepco­power.com/drivers. Examples are provided in the KLP Developer’s Guide.
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3.3.4 REMOTE PROGRAMMING USING THE LABVIEW G INSTRUMENT DRIVER
The LabView G driver for KLP, available for download at the Kepco web site www.kepco­power.com/drivers, includes a LabView G demonstration program that greatly simplifies pro­gramming the unit with a Windows™ compatible computer. After running a setup, a “soft” front panel is visible on the computer monitor that allows all the functionality of the local front panel. The LabView G soft front panel controls are explained in the KLP Developer’s Guide.
3.3.5 REMOTE PROGRAMMING USING THE VXI plug&play INSTRUMENT DRIVER
The VXI plug&play driver for KLP, available for download at the Kepco web site www.kepco­power.com, includes a demonstration program that greatly simplifies programming the unit via the GPIB or RS 232 ports with a Windows™ compatible computer. After running a setup, a “soft” front panel is visible on the computer monitor that allows all the functionality of the local front panel. The VXI plug&play soft front panel controls are explained in the KLP Developer’s Guide.
3.3.6 REMOTE PROGRAMMING USING THE WEB INTERFACE [E-SERIES MODELS ONLY]
Remote programming of the KLP via the LAN port can be accomplished using a standard web browser connected to the internet. The factory default LAN settings of the KLP are DCHP on, AUTOIP on. When source power is applied to the power supply (e.g., circuit breaker switched on), it first tries to find a DCHP server and get an IP address; during this time the LAN indicator blinks rapidly. If a server is found and an address assigned, the LAN indicator stays on without blinking.
If the server is not found after approximately 10 seconds, or if DHCP has been disabled, the unit will use AUTOIP to get an address; if an IP address is found, the LAN indicator stays on without blinking. The range of valid AUTOIP addresses is 169.254.000.000 through 169.254.255.255 inclusive. Note that the Network Mask default for AUTOIP is 255.255.000.000. If an IP address is not found, the LAN indicator stays off.
The FUNCTION/LAN menu (see PAR. 3.2.14) can be used to view the IP address that was found, or change it if desired. The user can also elect to disable both DHCP and AUTOIP func­tions and enter IP, Network Mask, Gateway and DNS addresses manually.
3.3.6.1 TROUBLESHOOTING LAN COMMUNICATION PROBLEMS.
If the LAN indicator stays off:
First verify that the host end of the LAN connection is active (switch or hub is powered on). These devices typically include indicators that indicate port activity, so if the port to which the power supply is connected is inactive (dark), try connecting to a different port.
Inspect the LAN cable connections at both ends, ensuring that the plugs are fully engaged with their respective receptacles. Try replacing the LAN cable with a cable known to be good.
If the KLP is connected directly to the computer's LAN port rather than through a switch hub or router, the connection must be made using a null modem (crossover) cable that reverses the transmit and receive pairs. NOTE: The KLP LAN input will not do this
swap automatically.
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If the LAN indicator is on without blinking, but communication problems persist:
The cause may be a fixed address on the PC that is incompatible with the AUTOIP range (192.168.xxx.xxx) of the KLP. Refer to PAR. 3.2.14 to change IP1 and IP2 and assign a fixed IP address to the KLP in which the first three groups are identical to those of your PC's IP address.
Refer to PAR 3.3.6.3 for browser types and versions supported and settings required.
There can be latent delays in establishing communication between various devices on the LAN network hub, especially when the devices are powered on asynchronously. As a result, a steady LAN indication may begin blinking again when another device or the host computer itself is subsequently powered on. While this is a normal occurrence that typically resolves itself within a few seconds, LAN communication is interrupted during that time. Should this occur, first activate all devices connected to the hub and wait until the KLP LAN indicator is on steadily for several seconds before attempting to communi­cate with the KLP.
3.3.6.2 FINDING KEPCO POWER SUPPLIES ON THE LAN [E-SERIES MODELS ONLY]
The PSfind utility can be downloaded from the Kepco web site at www.kepcopower.com/driv­ers/drivers-dl3.htm#klp. This utility finds all operational Kepco power supplies connected to the LAN and then shows the pertinent addresses of the models found. To run the utility from your PC download the psfind.zip file to your computer. Extract psfind.exe from the zip file to a loca­tion of your choice, then double-check psfind.exe to run the application. A separate window opens as shown on Figure 3-3.
Once the search is completed, all found units are displayed in the Select a Unit window (the MAC address appears in parentheses); highlighting one of the units found will load that unit's IP, Network Mask, Gateway and DNS addresses in the NDK Settings on the left side of the window. If you do not see your device in the Select a Unit window, make sure it is turned on and con­nected to the network, then click the Search Again button.
To set a static IP address, enter the static address in the IP ADDRESS field and the Mask address in the Network Mask field (Figure 3-4 shows a the IP Address, Network Mask and Gateway changed from that shown in Figure 3-3), then highlight the desired unit and click the Set button. There will be a short pause while parameters are updated. If you do not see your device in the “Select a Unit” window, make sure it is turned on and connected to the network, then click the Search Again button.
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FIGURE 3-3. PS FIND SCREEN
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To set DHCP to ON, enter an IP ADDRESS of 0.0.0.0, then highlight the desired unit and click the Set button. After a few seconds, click Search Again, highlight the desired unit and click the Set button.
The Baudrate pull-down menu and Advanced button are provided for debug of the unit, provid­ing access to some internal registers of the interface. Changes in these registers may cause the unit to become inoperative until power up of the unit occurs. These changes are only temporary, and are overwritten when the next time the KLP is powered up.
FIGURE 3-4. SETTING A STATIC IP ADDRESS
3.3.6.3 LAUNCH WEB INTERFACE [E-SERIES MODELS ONLY]
After running the PSfind utility (see PAR. 3.3.6.2), click the Launch Webpage button to open the KLP Instrument HOME PAGE (UNIT DESCRIPTION) in your default browser (see Figure 3-5). You can also launch the web page in any browser by entering the IP address as the URL.
NOTE: If source power to the KLP is removed or lost while a browser window is open, commu-
nication with the KLP can not be restored until the present browser window is closed and a new window is opened.
Upon initial display of the web page, it is good practice to click the browser Refresh/Reload but­ton once to ensure that the power supply information displayed is up to date, and not prior infor­mation recalled from the browser cache.
Although most current browsers will work, Kepco recommends the following as fully supported: IE 5.5 and higher, Netscape 6 and higher and Firefox 1.0 and higher. Popup blocking must be disabled and Javascript must be enabled for proper operation. If popup blocking is enabled, it may prevent viewing of the help screens.
The KLP Instrument Home page identifies the unit which has been accessed, including Manu­facturer, Instrument, Description, Serial Number, Calibration Date, LXI Software Revision, LXI Class, LXI Version, Hostname, MAC Address and TCP/IP Address. Click the HELP box at the left of the screen for detailed explanations of each. These parameters can not be changed by the user. Fault alerts are not available from this page.
Clicking the ID INSTRUMENT box at the left of the screen, causes the physical front panel LAN indicator on the selected unit to blink, allowing visual confirmation as to which unit is selected. This is especially important if more than one unit is found on the LAN.
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FIGURE 3-5. WEB INTERFACE HOME PAGE (UNIT DESCRIPTION)
3.3.6.4 INSTRUMENT CONFIGURATION USING WEB INTERFACE [E-SERIES MODELS ONLY]
Click on CONFIGURE INSTRUMENT at the left to view the INSTRUMENT Configuration page (Figure 3-6). The parameters that can be viewed from this page are:
Whether the polarity of the Remote Inhibit signal is active (inhibit) for low or high (see PAR. 3.2.16.3.1 for details).
How the unit recovers from faults (see PAR. 3.2.16.3.2 for details).
GPIB address.
Quick boot (see PAR. 3.2.16.2 for details).
Assignment of the internal relay (see PAR. 3.2.16.1 for details).
NOTE: Configuration settings can only be viewed from this page. To change the configuration
settings follow the instructions contained in the paragraph reference for each function.
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FIGURE 3-6. WEB INTERFACE CONFIGURE INSTRUMENT PAGE
3.3.6.5 LAN CONFIGURATION USING WEB INTERFACE [E-SERIES MODELS ONLY]
Click on CONFIGURE LAN at the left to view the LAN Configuration page (Figure 3-7). The parameters that can be configured from this page are Host Name (DHCP), Description, IP Address, Subnet Mask address, Default Gateway Address, and DNS Server Address. Separate checkboxes allow enabling of DHCP, AUTOIP and PING. Descriptions of these terms can be viewed by clicking the HELP box at the left. If a fault condition exists, an alert window indicates the type of fault. Click OK to close the window; the SUBMIT button is disabled until the fault is corrected.
There are three passwords shown on this page which control access to the web pages only (not to be confused with the unit password (see PAR. 3.2.7) which is needed for calibration, chang­ing virtual model, etc.). All three web passwords described below are case sensitive.
NOTE: In cases where multiple users are expected to have access to the units, it is recom-
mended that password access be used to restrict control of the unit to one user (func- tioning as a bus controller), while allowing other users viewing access. Allowing multiple users to issue commands to a single unit can cause unpredictable results and may cause the unit to lock up.
The OPERATE INSTRUMENT password restricts the ability to view the OPERATE INSTRUMENT page.
The CONFIGURE INSTRUMENT password restricts the ability to change some INSTRUMENT configuration parameters shown on the CONFIGURE INSTRUMENT page.
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The CONFIGURE LAN password restricts the ability to change the LAN configuration parameters shown on the CONFIGURE LAN page (Figure 3-7.)
FIGURE 3-7. WEB INTERFACE CONFIGURE LAN PAGE
The factory default is that passwords are not needed to access password-protected areas and none of the three passwords have been established. To set a password for the first time, leave the CURRENT field blank, enter the new password in the NEW and REPEAT fields, then click SUBMIT. Subsequent changes require the current password to be entered in the CURRENT field. If a password is lost or forgotten, the factory default state (no password required) can be restored from the front panel using the LAN Reset function (see PAR. 3.2.14).
To change a parameter, enter the correct data and/or click the appropriate checkboxes, then click SUBMIT. If the data is not entered within 20 seconds after the last keystroke, the data will revert to the previous value. If the LAN CONFIGURATION password was set, you will be prompted to enter the password before the changes are accepted.
When SUBMIT is clicked after new IP address information is entered, the front panel LAN indi­cator blinks rapidly while the unit validates the IP address. If the address is valid, the browser returns to the INSTRUMENT DESCRIPTION page. If the address entered is already in use, the following note appears towards the top of the page:
NOTE: IP Address is in use.
Click CONFIGURE LAN and choose another IP to correct.
An IP address that is not already in use must be entered and submitted, otherwise the browser will lock, requiring the browser to be closed and reopened.
Once the configuration has been altered by changing the applicable fields, click SUBMIT to save the new configuration, or NO CHANGE to clear and reload the page without saving.
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3.3.6.6 OPERATING THE UNIT USING WEB INTERFACE [E-SERIES MODELS ONLY]
To operate the unit, click the OPERATE INSTRUMENT box at the left. A simulated front panel at the top of the screen shows 1) output voltage and current, 2) CV or CC if the unit is in constant voltage or constant current mode, respectively (** is displayed if the output is off, meaning the unit is in neither CV nor CC mode), and 3) whether the output is on or off. An ON/OFF button can be clicked to turn the output on or off. A small white dot below the voltage display flashes to indicate the web page is communicating with the unit. If a fault condition exists, an alert window indicates the type of fault, and operation via the web is disabled. When the fault is corrected, click OK to close the alert window and resume operation via the web.
NOTE: If the OPERATE INSTRUMENT password has been set (see PAR. 3.3.6.4), you will be
prompted to enter the password before the OPERATE INSTRUMENT page can be viewed.
If the unit has been set to Analog control mode, the OPERATE INSTRUMENT page displays only voltage, current, CV or CC mode, and output state. The unit can not be controlled via the LAN interface and the message “Analog Remote Control” is displayed on the open web page.
The functions that the user can modify are listed on the black menu bar below the representa­tion of the front panel: Output, Protection, Save/Recall, Reset, List, and Virtual Model, and are described in the following paragraphs.
NOTE: Once data in a field has been changed, clicking the browser’s BACK button will cause
all fields to revert to their previous values.
FIGURE 3-8. WEB INTERFACE OPERATE INSTRUMENT PAGE
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3.3.6.6.1 CHANGING THE OUTPUT [E-SERIES MODELS ONLY]
The Output dialog box opens when the OPERATE INSTRUMENT page is first opened, or when OUTPUT is clicked (see Figure 3-8). To set output voltage or current, enter the values and click SET. Voltage and current settings are not allowed to exceed either a) the virtual model setting or b) 80% of the protection value. Attempts to set voltage or current beyond these limits will not be accepted. To turn the output on or off, click the ON/OFF button within the simulated front panel.
3.3.6.6.2 CHANGING PROTECTION [E-SERIES MODELS ONLY]
Click PROTECTION to open the Protection dialog box (Figure 3-9). To set the overvoltage and overcurrent protection values, enter the values and click Set. See PAR. 3.2.10 for details about how overvoltage and overcurrent protection function in the KLP power supply.
FIGURE 3-9. PROTECTION DIALOG BOX
3.3.6.6.3 USING SAVE AND RECALL [E-SERIES MODELS ONLY]
The KLP Power Supply contains 40 memory locations that can be used to store either active settings or a set of user-determined settings. Values are stored in the nonvolatile memory and are retained when the unit is turned off. The stored settings can then be recalled using this fea­ture. These settings are cleared when a calibration is performed. Click SAVE/RECALL to open the Save/Recall Dialog Box (Figure 3-10).
FIGURE 3-10. SAVE/RECALL DIALOG BOX
NOTE: When the SAVE/RECALL tab is initially selected, parameters for all locations appear
as empty even when there are values stored from previous sessions. Click the Pre- view button first to avoid overwriting existing data.
To view currently stored settings: Enter a location (1 to 40) in the box between Save @ and Preview buttons, then click Preview button.
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To change currently stored settings: Enter a location (1 to 40) in the box between Save @ and Preview buttons, then click Preview button. Modify the settings and click Save @ button to save the modified settings.
To save the active settings: Enter the desired location (1 to 40) in the LOCATION box and click Save State button to save the active settings. Only the parameters shown in Figure 3-8 can be saved.
To save user-determined settings: Enter location (1 to 40) in the box between SAVE @ and Preview buttons. Using the mouse, move the cursor to each field and enter the desired value. Pressing the Enter or Tab key advances the cursor to the next field while automatically enter­ing the maximum allowable protection value in the Overvoltage or Overcurrent field. If a differ­ent value is desired, move the cursor to the field in question and enter the new value (ref. PAR. 3.2.10 for protection limits).
To Recall settings: Enter the desired location in the LOCATION field and click Recall State to set previously stored settings as the active settings.
If a virtual model setting is changed, and a stored setting is outside the range established by the new virtual model, the data set is not loaded; although there is no indication on the web page, the Status Display of the power supply will flash E221, “Settings conflict”.
3.3.6.6.4 RESETTING THE UNIT (*RST) [E-SERIES MODELS ONLY]
Click RESET to open the Reset dialog box, then click *RST button to reset power supply to the power on default state: setpoints to zero Volts and minimum Amperes (see NOTE, PAR. 3.2.1, step 3, and Table 1-3), and output set to OFF. *RST also clears all LIST entries.
FIGURE 3-11. RESET DIALOG BOX
3.3.6.6.5 USING A LIST (USER-PROGRAMMED SEQUENCES) [E-SERIES MODELS ONLY]
Using the LIST feature, up to 100 locations are available for programming the KLP output. These locations enable the user to program the output using sequential steps which may be ini­tiated by a single command. The repeatable user-determined sequences are stored in volatile memory and are retained until reprogrammed, the power supply is turned off, a calibration is performed, or a LIST:CLEar command is received. If a virtual model setting is changed, and a programmed value is outside the range established by the new virtual model, that step is exe­cuted as the default minimum (zero V, minimum A) although the location contents are not changed.
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Create the List. Click LIST to open the List dialog box (Figure 3-12). Each location defines the values for one step: voltage and current, and a dwell time duration (between 0.5 and 655.36 seconds).
NOTES: 1. Dwell times down to 0.01 second can be obtained using SCPI commands (via RS
232 or GPIB interfaces) to generate the list (see KLP Developer’s Guide).
2. The state of the internal relay can be stored using the VXI plug&play driver or SCPI LIST commands (see KLP Developer’s Guide), but can not be controlled from the web interface
Click Add to List button to add a step (the information displayed in the Voltage, Current and Dwell boxes) to the List steps shown to the right.
Clearing the List. Once a LIST has been started, the individual steps can not be changed; the only option is to delete the LIST by pressing the Clear List button to start over. In addition, per­forming any of the following operations will also clear the list: changing overcurrent or overvolt­age PROTECTION settings, unit RESET (clicking *RST), changing VIRTUAL MODEL settings and exiting the OPERATE INSTRUMENT page.
Create Voltage or Current Ramps. In addition to adding single steps, the user may add multi­ple steps to produce voltage or current ramps. Clicking the Volta g e R a m p or Current Ramp button opens similar dialog boxes (see Figure 3-13). Enter the starting and ending ramp values, the number of intermediate steps (including start and end), the total time (0.5 to 655.36 sec­onds) to go from the start to the end of the ramp, and a constant current (for voltage ramp) or voltage (for current ramp) for each step of the ramp. Clicking the Create Ramp button adds the steps to the list as the firmware calculates the intermediate voltage values and dwell times required to produce the desired ramp (calculated dwell times for each step must be greater than
0.5 second). Ramps with many total steps may take a few seconds to process; the percentage complete is indicated below the Create Ramp button.
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FIGURE 3-13. ADDING MULTIPLE STEPS (RAMPS) TO LIST
Execute the List. Steps may be added to a list using Add to List, Current Ramp or Voltage
Ramp buttons, however the total number of steps can not exceed 100. To execute the list, enter the number of times the list is to be executed in the Loops box (1 to 65536; 0 is continuous looping), set the output on (click the On/Off button if necessary) and click the Execute List but­ton. While the list is running, the title of the Execute List button changes to Stop Execution. After the completion of the specified number of LIST cycles, the output stabilizes at the condi­tions in the last LIST step.
Stop the List. If the Stop Execution button is clicked to stop the list, the output stays on with the voltage and current at the list values prior to the stop command, and the Stop Execution button reverts to Execute List. If the Execute List button is clicked again, the list restarts from the beginning. If the list is stopped by clicking the *RST button, the output turns off and Output setpoints are reset to 0V, minimum current, except that if last setting recall (PAR. 3.2.9.3) is enabled, the Setpoint values are from the last setting.
3.3.6.6.6 SETTING VIRTUAL MODEL [E-SERIES MODELS ONLY]
Refer to PAR. 3.2.8 for details about what Virtual Model means for KLP and how the virtual model affects other parameters. Click VIRTUAL MODEL (Figure 3-8) to open the Virtual Model dialog box (Figure 3-14). The current virtual model settings (gray) are displayed. To change the settings enter the Unit Password (see PAR. 3.2.7) and press ENTER key on the computer key­board. After the password is accepted, the Unit Password field is inaccessible (gray) and the Maximum Voltage and Maximum Current fields can be changed. Enter either maximum voltage or maximum current; the other field will be filled in automatically for a maximum of 1200 Watts, then press ENTER key; all fields are gray for a second or two while the power supply accepts each entry. The Password field is reset after leaving the Virtual Model dialog box
Setting a new virtual model resets the setpoints to zero Volts and minimum Amperes and resets the OVP and OCP values to 120% of virtual model maximum. A minimum programmed current is required to ensure proper operation of the power supply under all load conditions. Pro­grammed current is automatically set to be at least the minimum current (actual value depends on model, see Table 1-2). If DIP switch position 3 is enabled (see Table 2-2), stored setpoints for voltage and current are cleared when the virtual model settings are saved.
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FIGURE 3-14. VIRTUAL MODEL DIALOG BOX
3.4 REMOTE PROGRAMMING USING ANALOG SIGNALS
The voltage and current inputs (Vref and Cref, respectively) of the Analog I/O Port (see J2, Fig­ure 2-2 and Table 2-2) are normally inactive. These are activated by connecting pin 12 of J2 to one of the four GND pins: J2 pin 9, 11, 13 or 15 before turning the power supply on. Once the power supply is turned on the status display reads aRem. While the power supply is in analog remote mode, digital queries related to status and readback will be accepted and executed. The following paragraphs provide detailed information for using analog programming signals.
Analog programming inputs are updated once every 0.5 seconds (2 Hz). Since Vref and Cref are converted to digital form, then processed by the digital processing circuitry of KLP identical to any other programming input, optimum (12-bit) resolution is achieved when 10V program­ming input is equivalent to full scale. It is important to note that the full scale programming
input levels of Vref and Cref correspond to the present virtual model setting of the power supply. Thus, if KLP 75-33 is programmed as a virtual model 50V and 20A, applying the full
scale programming input to Vref and Cref will program the output for 50V and 20A, respectively. One benefit of this feature is the preservation of full 12-bit programming resolution for virtual model settings that are less than the model maximum ratings (Vmax and Imax) as long as 10V analog input is equivalent to full scale. Decreasing the analog voltage equivalent to full scale to something less than 10V (see PAR. 4.3.3) will cause a corresponding decrease in programming resolution.
NOTE: The full scale programming voltage has a 1:1 correspondence with the external read-
back; i.e., 10V full scale programming voltage results in a 10V full scale readback. If the full scale programming voltage is changed to a value other than 10V, the full scale readback voltage is changed accordingly.
With the exception of Vref and Cref, all the other Analog I/O Port functions are active regardless of the status of the analog control signal applied to J2 pin 12. These include internal relay: RELAY_NO (pin 2), RELAY_COM (pin 4), RELAY_NC (pin 10); voltage and current readbacks: VOLT_RBACK (pin 6) and CURR_RBACK (pin 7); external trigger: EXT_TRG (pin 14) and remote inhibit: REM_INH (pin 8).
3.4.1 ENABLING/DISABLING THE OUTPUT USING ANALOG CONTROL
If the output has previously been enabled, the Remote Inhibit (rINH) signal applied to analog I/O port pin 8 (see PAR. 2.7.9) allows the output to be enabled/disabled remotely. If the output is already off, this signal has no effect; however if it is active, and an attempt is made to turn the output on, the output will stay off and rINH will appear in the status display.
This signal is a TTL signal that can be programmed to be active (turn the output off) for either a TTL high (logic 1) or TTL low (logic 0) (see PAR. 3.2.16.3.1).
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If rINH is set to be active for low, an open condition at pin 8 causes the output state to default to ON and the output will go to the levels programmed on Vref and Cref without warning.
If rINH is set to be active for high, an open condition at pin 8 causes the output to remain off. If quick-boot (see PAR. 3.2.16.2) is off and rINH is set to high, upon power-up the status display will flash rINH at the end of the start-up sequence to remind the user of this condition (see PAR.
3.2.1).
3.4.2 PROGRAMMING WITH EXTERNAL RESISTANCE
Figure 3-15 is a simplified diagrams of the KLP showing the switch configuration and external connections required for analog programming using an external resistance.
1. Virtual model (PAR. 3.2.8) and Overvoltage and Overcurrent settings (PAR 3.4.4) must be established via either local programming or digital remote programming prior to initiating Analog Remote programming.
2. Turn off power and configure the Analog I/O DIP switch (Figure 2-2) as follows:
SW1: ON (Program output voltage via resistance) SW2: ON (Program output current via resistance) SW3: either OFF or ON (disabled when in remote analog programming mode; see
Table 2-2) SW4: Reserved - Do not use. SW5: Either OFF (Local controls enabled) or ON (Local controls locked)
3. Configure Analog I/O Port J2 (Figure 2-2) by referring to Table 2-7 and Figure 3-15 (ground­ing J1 pin 12 enables analog programming).
FIGURE 3-15. ANALOG PROGRAMMING OF OUTPUT VOLTAGE OR
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With the power supply configured as shown in Figure 3-15 and assuming the load causes the power supply to operate in voltage mode, varying external resistor R2 from 0 to 10K causes the output voltage of the power supply to vary linearly from 0 to full scale, while R1 can be used to adjust the current limit. When the power supply operates in current mode, R2 will adjust the volt­age limit and R1 will adjust output current.
Factory default full scale (F.S.) resistance programming is 10K ohms based on F.S. program­ming voltage of 10V. To set full scale resistance to a lower value, see PAR. 4.3.3 to change the F.S. programming voltage to a lower value, then adjust based on 1000 ohms/Volt.
3.4.3 PROGRAMMING WITH EXTERNAL VOLTAGE
Figure 3-16 is a simplified diagrams of the KLP showing the switch configuration and external connections required for analog programming using an external voltage.
1. Virtual Model (PAR. 3.2.8) and Overvoltage and Overcurrent settings (PAR. 3.4.4) must be established via either local programming or digital remote programming prior to initiating Analog Remote programming.
2. Turn off power and configure the Analog I/O DIP switch (Figure 2-2) as follows:
SW1: OFF (Program output voltage via voltage) SW2: OFF (Program output current via voltage) SW3: either OFF or ON (disabled when in remote analog programming mode; see
Table 2-2) SW4: Reserved - Do not use SW5: Either OFF (Local controls enabled) or ON (Local controls locked)
3. Configure Analog I/O Port J2 (Figure 2-2) by referring to Table 2-7 and Figure 3-16 (ground­ing J1 pin 12 enables analog programming).
4. Refer to PAR. 3.4.4 to change overvoltage or overcurrent setting in analog programming mode.
With the power supply configured as shown in Figure 3-16 and assuming the load causes the power supply to operate in voltage mode, varying source voltage V2 from 0 to maximum causes the output voltage of the power supply to vary linearly from 0 to full scale, while V1 can be used to adjust the current limit. When the power supply operates in current mode, V2 will adjust the voltage limit and V1 will adjust output current.
Factory default full scale (F.S.) voltage programming is 10V. To set full scale voltage program­ming to a lower value, see PAR. 4.3.3
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FIGURE 3-16. ANALOG PROGRAMMING OF OUTPUT VOLTAGE OR CURRENT USING VOLTAGE
3.4.4 CHANGING OVERVOLTAGE OR OVERCURRENT PROTECTION VALUES IN ANALOG PROGRAMMING MODE
Overvoltage and overcurrent values can not be changed using analog remote programming; this can only be done by issuing a command via the GPIB or RS 232 port, or via local mode from the front panel (enter local mode by pressing the VOLTAGE and CURRENT adjustment controls at the same time, then see PAR. 3.2.10).
If the panel is locked and RS 232 or GPIB access is not possible, turn the power supply off, set ANALOG I/O DIP switch position 5 to OFF, and then power up again to unlock the panel (PAR.3.2.2.1). After the settings have been changed, turn the power supply off, set ANALOG I/O DIP switch position 5 to ON to relock the panel, then turn on the power supply to restore Analog Remote Programming (status display reads aRem).
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4.1 GENERAL
This section contains the calibration instructions for the Power Supply. It is recommended that the user be familiar with Local Mode operation (PAR.3.2) before calibrating the unit.
A full calibration consist of a voltage calibration and a current calibration. Both voltage and cur­rent calibrations consist of a zero and a full scale calibration.
External calibration calibrates the precise user-defined reference voltages used that will be equivalent to full scale output when external analog programming is used.
NOTE: Calibrating the unit resets all internal memory locations used for saving active settings
(*SAV, *RCL), programmed sequences using the LIST commands, and trigger levels established by CURR:TRIG and VOLT:TRIG. These parameters are returned to the default minimum (0V, minimum A). In addition, values for full scale voltage and current in INVC registers are set to 10V.
In order to enter the calibration mode the correct unit password must be entered. If the pass­word has been forgotten, call the factory and a special password (which has been assigned to your power supply) will be provided. During the calibration, new calibration data is computed which is then stored in the nonvolatile memory either when EXIT is executed (local mode, PAR.
4.3.4) or SAVE Calibration is executed (remote mode, PAR 4.4.4).
SECTION 4 - CALIBRATION
Calibration of the KLP is performed in one of two ways: locally using the front panel controls (PAR. 4.3), or remotely using the graphical interface supplied with the VXI plug&play instrument driver available at www.kepcopower.com/drivers/. The VISA compliant VXI plug&play driver works with many GPIB cards from suppliers such as National Instruments and Hewlett-Packard. These two ways cannot be combined.
NOTE: Calibration of a master/slave configuration requires that both units be restored to
standalone operation (see PAR. 3.2.13.4 for instructions) and calibrated individually.
4.2 EQUIPMENT REQUIRED
The following equipment is required to calibrate the KLP Power Supply.
Digital Voltmeter (DVM) with 6 digits resolution and at least 0.002% accuracy for d-c measurements.
NOTE: Because the voltage measured will be used as a reference for calibration, the DVM
used must be accurately calibrated prior to calibrating the power supply.
Precision Shunt Resistor (with a tolerance of 0.01%, power rating of at least 10 times larger than the maximum stress, and a temperature coefficient equal to or better than 20 ppm per degree C).
A stable, clean d-c power source capable of supplying 10.0000V (or other desired full scale analog voltage) at 10mA minimum (a linear power supply or reference voltage I.C. is recommended).
NOTE: Proper cooling of the external precision shunt resistor ensures the accuracy of the cal-
ibration.
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4.3 CALIBRATION USING FRONT PANEL CONTROLS IN LOCAL MODE
For voltage calibration all loads must be disconnected and the sense terminals connected to the corresponding output terminals. The digital voltmeter will be connected to the output of the power supply. For current calibration after disconnecting all loads an appropriate shunt resistor will be connected across the output terminals and the digital voltmeter will be connected across the sense terminals of the shunt resistor.
1. Turn off power supply and disconnect load from output terminals at the rear of the unit.
2. Verify that power supply is configured for local error sensing (PAR. 2.7.5.1).
3. For voltage calibration connect DVM to (M+, S+) and (M-, S-) of terminal block at the rear of power supply.
4. For current calibration connect an appropriate shunt resistor (see PAR 4.2) across the output terminals and connect DVM to shunt resistor terminals.
5. Turn on power supply, exit SET mode by tapping either VOLTAGE or CURRENT control and using a thin tool (e.g., a paper clip), press the FUNCTION switch once until the status display reads VIRT, then rotate either the VOLTAGE or CURRENT control in either direction until status display reads UTIL.
6. Tap the DC OUTPUT switch once, then rotate either the VOLTAGE or CURRENT control in either direction until status display reads CAL. The last calibration date is displayed (see PAR. 4.3.4 for details) and the DC AMPERES display reads 0000 with the left-most digit blinking.
7. Tap DC OUTPUT switch to enter calibration mode. The status display shows PASS. Enter the password (see PAR. 3.2.7) and tap DC OUTPUT switch to accept the number.
8. When the password is accepted, status display reads V ?. Tapping either VOLTAGE or CURRENT control continuously cycles through all the calibration choices. The status display reads: V ? for voltage calibration C ? for current calibration, EXT? for remote analog cali­bration, and EXIT to save the calibrated results. Tap the FUNCTION switch to exit calibra­tion WITHOUT saving any calibration data (see PAR. 4.3.4). Tap the DC OUTPUT switch to select the displayed choice.
NOTE: Calibrations may be done in any order.
9. Proceed to PAR. 4.3.1 for voltage calibration, PAR 4.3.2 for current calibration, PAR. 4.3.3 for external calibration or PAR. 4.3.4 to exit calibration
4.3.1 VOLTAGE CALIBRATION (LOCAL)
During voltage calibration, the voltage, voltage readback and remote analog voltage readback are calibrated.
1. Minimum voltage is first. To start, tap the DC OUTPUT switch while V? appears in the status display: the status display then reads V_0. Monitor DVM and rotate the VOLTAGE control to increase or decrease the output voltage until the DVM reads minimum positive or zero Volts.
2. Tap the DC OUTPUT switch to accept the value. The status display then reads VMAX. Moni­tor DVM and rotate the VOLTAGE control to increase or decrease the output voltage until
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the DVM reads as close as possible to (but not less than) the rated model voltage (e.g., 75V for KLP 75-33).
3. Tap the DC OUTPUT switch to accept the value; the status display now reads OUTV. At the ANALOG I/O PORT J2, connect the DVM (M– to pin 13, M+ to pin 6) and the d-c power source (V– to pin 9, V+ to pin 3); set the d-c source output to 10.00V. Rotate the VOLTAGE control to increase or decrease the output voltage until the DVM reads as close as possible to 10V.
4. Tap the DC OUTPUT switch to accept the value. The status display reads C ?. Tap the DC OUTPUT switch to proceed to Current Calibration (see PAR. 4.3.2), or tap either VOLTAGE or CURRENT control to advance to next choice
4.3.2 CURRENT CALIBRATION (LOCAL)
During current calibration, the current, current readback and analog current readback are cali­brated.
1. The status display reads LOAD. When the shunt and DVM are connected per PAR. 4.3, step 4, tap the DC OUTPUT switch. The status display reads CMAX.
2. Rotate the CURRENT control to increase or decrease the DVM reading until the DVM read­ing corresponds as close as possible to maximum rated current (Calculate current as fol­lows: I (Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
3. Tap the DC OUTPUT switch to accept the value. The status display reads C_0. Rotate the CURRENT control to increase or decrease the DVM reading until the DVM reading corre­sponds to minimum positive or zero current (Calculate current as follows: I (Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
4. Tap the DC OUTPUT switch to accept the value. The status display reads CMAX. Rotate the CURRENT control to increase or decrease the DVM reading until the DVM reading corre­sponds as close as possible to (but not less than) the maximum rated current (see Table 1-2) Calculate current as follows: I (Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
5. Tap the DC OUTPUT switch to accept the value; the status display now reads OUTC. At the ANALOG I/O PORT J2, connect the DVM (M– to pin 13, M+ to pin 7) and the d-c power source (V– to pin 9, V+ to pin 1); set the d-c source output to 10.00V. Rotate the CURRENT control to increase or decrease the output voltage until the DVM reads as close as possible to 10V.
6. Tap the DC OUTPUT switch to accept the value. The status display reads EXT?. Tap the DC OUTPUT switch to proceed to External Calibration (see PAR. 4.3.2), or tap either VOLTAGE or CURRENT control to advance to next choice
4.3.3 EXTERNAL CALIBRATION (LOCAL)
During external calibration the external analog reference voltages used to establish full scale output current and voltage are calibrated and defined. The factory default calibration is 10V pro­grams full scale output, however the following procedure allows any d-c value up to 10V to pro­gram full scale, while a voltage proportionately less programs a corresponding decrease in the output.
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NOTE: The full scale programming voltage has a 1:1 correspondence with the external read-
back; i.e., 10V full scale programming voltage results in a 10V full scale readback. If the full scale programming voltage is changed to a value other than 10V, the full scale readback voltage is changed accordingly.
1. The status display reads INPV. Refer to PAR 3.4 to connect the reference voltage used to define full scale output voltage. as the source as described in PAR 3.4.
2. When the reference voltage is at the desired value, tap the DC OUTPUT switch to accept the value. When the calibration is saved, this analog voltage will be equivalent to full scale out­put voltage. The full scale output voltage is determined by the virtual settings in effect.
3. The status display reads INPC. Connect the reference voltage used to define full scale out­put current as described in PAR 3.4.
4. When the reference voltage is at the desired value, tap the DC OUTPUT switch to accept the value. When the calibration is saved, this voltage value will be equivalent to full scale output current. The full scale output current is determined by the virtual settings in effect.
5. The status display reads EXIT. Proceed to PAR. 4.3.4 to exit calibration.
4.3.4 CALIBRATION EXIT (LOCAL)
NOTE: using a thin tool (e.g., a paper clip), tap the FUNCTION switch to exit calibration WITH-
OUT saving any calibration data. If no calibrations were completed, then the unit advances to the next function as if the FUNCTION switch was pressed.
1. When the status display reads EXIT, tap the DC OUTPUT switch to save the calibration.
2. The status display reads DATE. The DC VOLTS display represents MMDD (month, day) and the DC AMPS display represents YYYY (year). The factory calibration date is displayed with the first digit blinking as a starting point to enter the current date. Rotate either the VOLT- AGE or CURRENT controls to change the digit, then tap either control to move to the next digit.
NOTE: For purposes of traceability the user is strongly urged to enter the calibration date upon
completion of calibration. If a date is not entered, no date is saved.
3. Tap DC OUTPUT switch to accept date. If any calibration (voltage, current or external) was completed, the unit will save the new calibration. The status display reads "DONE" while cal­ibration is being saved.
4. Once saved the unit enters Virtual Model mode. Follow the procedure in PAR 3.2.8 to set the virtual model.
NOTE: The virtual model is always reset following calibration. If voltage calibration is com-
pleted (regardless of whether or not current calibration is completed), the virtual model voltage is set for maximum rated voltage, and current is set to the value corresponding to 1200 Watts. If ONLY current calibration is completed, the virtual model current will be set for maximum rated current and voltage is set to the value corresponding to 1200 Watts.
4.4 CALIBRATION USING VXI plug&play DRIVER
Calibration of the KLP can be performed using SCPI commands implemented through the VXI plug&play Instrument driver. The driver provides a graphical interface with informational dis-
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plays and prompts which lead you through the calibration of the KLP. This VISA compliant driver works with many GPIB cards from suppliers such as National Instruments and Hewlett-Packard.
The following calibration procedure uses the “soft” front panel which is part of the VXI plug&play driver for the KLP which can be downloaded from the Kepco website at: www.kepcopower.com/ drivers/.
Unzip the files and doubleclick on setup.exe to install the driver. The Kepco\klp folder will be added to the Start - Programs folder. Doubleclick KLPCTRL.exe to run the program, and refer to the KLP Developer’s Guide in the Kepco\klp folder for details about using the soft front panel.
For voltage calibration all loads must be disconnected and the sense terminals connected to the corresponding output terminals. The digital voltmeter will be connected to the output of the power supply. For current calibration after disconnecting all loads an appropriate shunt resistor will be connected across the output terminals and the digital voltmeter will be connected across the sense terminals of the shunt resistor.
1. Turn off power supply and disconnect load from output bus bar at the rear of the unit.
2. Verify that power supply is configured for local error sensing (See PAR. 2.7.5.1).
3. For voltage calibration connect DVM to (M+, S+) and (M–, S–) of terminal block at the rear of power supply.
4. For current calibration connect an appropriate shunt resistor (see PAR 4.2) across the output terminals and connect DVM to shunt resistor terminals.
5. Turn on power supply, and after the status display shows SET, start the KLP VXI plug&play demo program.
6. Click the Calibrate Access button on the VXI plug&play demo main panel: the button label changes to Calibrate Close and the Calibration Window (Figure 4-1) opens with all buttons disabled (grayed out) and PASSWORD appears in the text box near the top of the window.
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The main panel status display shows calibration, and the voltage and current meters are not visible.
FIGURE 4-1. CALIBRATION WINDOW
7. Use the computer keyboard to enter the password in the text box displaying the word PASS­WORD, then press the ENTER key.
8. If password is correct, the status display on the VXI main panel reads CAL and the buttons on Calibration Screen (Figure 4-1) are enabled (highlighted). If the password is incorrect, the password text box displays “WRONG #”. Repeat step 7 to enter the correct password, or click the Calibrate Close button on the VXI main panel to exit calibration.
NOTE: Calibrations may be done in any order.
9. Proceed to PAR. 4.4.1 for voltage calibration, PAR 4.4.2 for current calibration., PAR. 4.4.3 for external calibration or PAR. 4.4.4 to exit calibration
4.4.1 VOLTAGE CALIBRATION (VXI plug&play DRIVER DEMO)
During voltage calibration, the voltage, voltage readback and remote analog voltage readback are calibrated.
1. Click the VOLTAGE button on the Calibration window to start voltage calibration: the Voltage Calibration Window (Figure 4-2) appears. Minimum voltage is first; the status display on both the UUT and the VXI main panel) reads V_0. Monitor DVM and click the “+” button to
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increase and the “–“to decrease the output voltage until the DVM reads as close as possible to minimum rated POSITIVE voltage.
FIGURE 4-2. VOLTAGE CALIBRATION WINDOW
2. Click the Press to ACCEPT button to accept the value. The status display then reads VMAX. Monitor DVM and click the “+” button to increase and the “–“ to decrease the output
voltage until the DVM reads as close as possible to maximum rated voltage.
3. Click the Press to ACCEPT button to accept the value; the status display now reads OUTV. At the ANALOG I/O PORT J2, connect the DVM (M– to pin 13, M+ to pin 6) and the d-c power source (V– to pin 9, V+ to pin 3); set the d-c source output to 10.00V. Click the “+” but­ton to increase and the “–“ button to decrease the output voltage until the DVM reads as close as possible to 10V.
4. Click the Press to ACCEPT button to accept the value. The status display will not change. At the calibration window, click the CURRENT Button to proceed to current calibration (see PAR. 4.4.2).
4.4.2 CURRENT CALIBRATION (VXI plug&play DEMO)
During current calibration, the current, current readback and analog current readback are cali­brated.
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1. Click the CURRENT button on the Calibration Window to start current calibration; the Cur­rent Calibration Window (Figure 4-3) appears and the status display on the VXI main panel reads CMAX.
FIGURE 4-3. CURRENT CALIBRATION WINDOW
2. Monitor DVM and click the “+” button to increase and the “–“ to decrease the output current until the DVM reads as close as possible to maximum rated current (Calculate current as fol­lows:
I (Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
3. Click the PRESS TO ACCEPT button to accept the value. The status display reads C_0. Click the “+” button to increase and the “–“ to decrease the output current until the DVM reads as close as possible to minimum positive or zero current (Calculate current as follows:
(Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
4. Click the PRESS TO ACCEPT button to accept the value. The status display reads CMAX. Click the “+” button to increase and the “–“ to decrease the output current until the DVM reads as close as possible to maximum rated current (Calculate current as follows:
I (Amperes) = DVM reading (Volts) / Shunt Resistance (Ohms).
5. Click the Press to ACCEPT button to accept the value; the status display now reads OUTC. At the ANALOG I/O PORT J2, connect the DVM (M– to pin 13, M+ to pin 7) and the d-c power source (V– to pin 9, V+ to pin 1); set the d-c source output to 10.00V. Click the “+” but­ton to increase and the “–“ to decrease the output current until the DVM reads as close as possible to 10V.
6. Click the PRESS TO ACCEPT button to accept the value. The status display will not change. Click the ANALOG REF button on the calibration window to proceed to external calibration (see PAR. 4.4.3).
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4.4.3 ANALOG REFERENCE CALIBRATION (VXI plug&play DEMO)
During analog reference calibration the external analog reference voltages used to establish full scale output current and voltage are defined. The factory default calibration of 10V programs full scale output, however the following procedure allows any d-c value up to 10V to program full scale, while a voltage proportionately less programs a corresponding decrease in the output.
1. Click the ANALOG REF button on the Calibration Window; the Analog Reference Calibration Window (Figure 4-4) appears and the status display on the VXI main panel reads INPV. When the reference voltage is at the desired value, click the PRESS TO ACCEPT button to accept the value. When the calibration is saved, this analog voltage will be equivalent to full scale output voltage.
NOTE: The full scale output voltage is determined by the virtual settings in effect. Therefore, if,
e.g., a KLP 75-33 virtual setting is 60-13, a 10V analog reference voltage programs the voltage to full scale (60V, 13A).
2. The status display reads INPC. Connect the reference voltage used to define full scale out­put current as described in PAR 3.4.
3. When the reference voltage is at the desired value, click the PRESS TO ACCEPT button to accept the value. When the calibration is saved, this voltage value will be equivalent to full scale output current. NOTE: The full scale output current is determined by the virtual
settings in effect.
4. The status display will not change. Proceed to PAR. 4.4.4 to exit calibration.
KLP 070312 4-9
FIGURE 4-4. ANALOG REFERENCE CALIBRATION WINDOW
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4.4.4 CALIBRATION EXIT (VXI plug&play DEMO)
NOTE: Clicking the Calibrate Close button on the VXI main panel will exit calibration WITH-
OUT saving any calibration data.
1. Click the SAVE CALIBRATION button on the calibration window to save this calibration.
2. The Calibration window automatically closes and the Virtual Model window automatically opens.
3. The virtual model settings can be changed after the password has been properly entered.
4. NOTE: The virtual model is always reset following calibration. If voltage calibration is com­pleted (regardless of whether or not current calibration is completed), the virtual model volt­age is set for maximum rated voltage, and current is set to the value corresponding to 1200 Watts. If a current calibration is completed, but no Voltage calibration, the virtual model cur­rent will be set for maximum rated current and voltage is set to the value corresponding to 1200 Watts.
4.5 CHANGING THE CALIBRATION PASSWORD
The 4-digit Unit password is required for to enter calibration mode. The factory default Unit password is listed in Table 4-1. To change the password from the front panel proceed as follows:
TABLE 4-1.FACTORY DEFAULT UNIT PASSWORDS
MODEL
(STANDARD OR E-SERIES)
KLP 10-150 1015
KLP 20-120 2012
KLP 36-60 3660
KLP 75-33 7533
KLP 150-16 1516
KLP 300-8 3008
KLP 600-4 6004
UNIT
PASSWORD
1. If the status display shows SET, tap either the CURRENT or VOLTAGE controls to take the unit out of setpoint mode (status display goes from SET to blank)
2. Using two thin tools, while holding the PROTECT switch in, tap the FUNCTION switch once. Status display reads PASS.
NOTE: The FUNCTION switch must be actuated within two seconds, i.e., before PROT
appears in the status display. To exit this procedure without changing the password, rotate the VOLTAGE control.
3. Tap the DC OUTPUT switch. Status display reads OLD?.
4. Rotate the CURRENT control until DC AMPERES display shows old password. Tap the DC OUTPUT switch to enter. Status display shows NEW?.
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5. Rotate the CURRENT control until DC AMPERES display shows new password. Tap the DC OUTPUT switch to enter. Status display shows RPT?.
6. Rotate the CURRENT control until DC AMPERES display reads new password. Tap the DC OUTPUT switch to enter. Status display reads DONE and the unit returns to setpoint mode.
4.6 RESTORING PRIOR CALIBRATION VALUES
Calibration values for KLP are stored in three separate locations in flash memory designated: Factory, Prior and Working. Factory values are established during item final test at Kepco and cannot be altered by the user. Each time the unit is calibrated, the Working values are moved to Prior, and the new calibration values are stored in Working. The values in Working are the ones used by the power supply during operation.
Should the need arise, it is possible to replace the Working calibration values with the Factory calibration values via one of the digital programming ports using the SCPI command string CAL:DMP? [source];:CAL:COPY [destination], where [source] and [destination] refer to the loca­tion of calibration values desired: FACT for factory and WORK for working. The calibration val­ues are protected by the calibration password.
For example, to restore the Factory calibration values as the Working values the user would send the following commands (presented in short form, with xxxx representing the applicable calibration password):
SYST:PASS:CEN [xxxx]
CAL:DMP? FACT;:CAL:COPY WORK
SYST:PASS:CDIS [xxxx]
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KLP INSTALLATION/OPERATION SUMMARY
This summary can be printed as a handy overview to common tasks covered in the KLP User Manual, and includes hyperlinked refer­ences to appropriate paragraphs, Tables and Figures and Kepco website pages for more details.
INITIAL SETUP INSTRUCTIONS
1. Location: Do not obstruct front and rear panel vents; additional clearance at side, top and bottom vents is recommended.
2. Connect power supply output to load:
• Voltage drop must be less than 0.25V per conductor (see Nomograph1 at http://www.kepcopower.com/nomomax.htm)
• Local error sense operation is factory default; for remote error sense operation see PAR. 2.7.5.1.
• For parallel or series operation of two or more power supplies see PAR. 2.7.7 and 2.7.6, respectively.
3. Connect remote programming cables (if applicable): Only one remote programming input may be active at a time.
Remote analog programming:
2.7.9.
Digital programming using GPIB: Connect programming cable between host computer and J4; see Table 2-3 and PAR. 2.8.1.
Digital programming using RS 232 [standard models only]: Connect programming cable between host computer and J3; see PAR. 2.8.2 and Table 2-4.
Digital programming using LAN [E-Series models only]: Connect LAN cable between host computer and J3; see PAR. 2.8.3 and Table 2-5.
4. Connect power supply to power source using one of the following: See PAR. 2.7.2 for additional information.
• Use standard NEMA line cord set from Kepco (see Table 1-5) or customized line cord using user-wireable mating connector (supplied) in conjunction with user-selected line cord or discrete wiring as applicable.
• See Table 2-8 for source power branch current rating and overload protection recommendations.
5. Apply source power: Set Power ON/OFF circuit breaker/switch on front panel to ON. Apply firm, continuous pressure to rocker actuator until fully engaged (right side of rocker actuator locked parallel to front panel). If actuator does not lock when released, allow actuator to return to starting position, then wait a few seconds before repeating turn-on sequence. DO NOT attempt to “tease” the switch contacts closed by repetitive press-and-release action. The circuit breaker is “trip-free” design; if overload exists, contacts cannot be held closed by actuator.
LOCAL OPERATING MODE INSTRUCTIONS
How do I enable/disable the output? Press DC OUTPUT to toggle output on and off. The output cannot be enabled while SET
appears in the status display; tap either knob to exit setpoint mode. The output can be disabled at any time. VOLTS and AMPS dis­plays show actual output parameters as determined by the load (see PAR. 3.2.5).
How do I establish the operating mode? Operating mode is determined automatically by the programmed voltage (Vp) and current (Ip) settings and the load. If the load impedance is greater than Vp/Ip, the unit operates in CV mode (voltage stabilized to voltage set­point). If the load impedance is less than Vp/Ip, the unit operates in CC mode (current stabilized to current setpoint) (see PAR. 3.2.9). Crossover between operating modes is seamless and automatic. CV and CC indicators show present mode.
How do I adjust output voltage or current (real-time)? Enable the output. If in CV mode (indicator lit), rotate Voltage knob until VOLTS display shows desired output voltage. (See PAR. 3.2.4 for coarse/fine preference.) If in CC mode (indicator lit), rotate Current knob until AMPS display shows desired output current. Rotating knob controlling limit parameter (Voltage in CC mode, Current in CV mode) changes limit setting, however change is invisible since actual outputs are displayed on VOLTS and AMPS displays (see PAR.
3.2.9.1).
How can I see what the voltage and current setpoints are? Tap (press and release) either Voltage or Current knob once to enter setpoint mode (status reads SET). VOLTS and AMPS displays show the setpoints. Tap either knob once to exit setpoint mode (SET disappears) (see PAR. 3.2.9.2).
How do I change voltage and current setpoints (enter and exit setpoint mode)? Setpoint mode can be entered with output enabled or disabled, but output CAN NOT be enabled while setpoint mode is active. Tap (press and release) either Voltage or Current
knob once to enter setpoint mode (status reads SET). Rotate Voltage and Current knobs until desired values appear in VOLTS and AMPS displays; pressing and holding control knob in while turning provides fine adjustment. Tap either knob once to exit setpoint mode (SET disappears) (see PAR. 3.2.9.2).
What happens when setpoint mode is exited? If the output is enabled, exiting setpoint causes output to jump to new setpoints. If the output was disabled prior to or while in setpoint, exiting setpoint stores the new settings in memory; when output is enabled, output jumps to programmed setpoints. When setpoint is exited, VOLTS and AMPS revert to actual output values as determined by the load.
How do I enter a Password? Password is required to set Virtual Model or calibrate the unit. Status shows PASS (password) and Cur­rent Display shows 0000. Rotate Current knob to select a number from 0-9. Tap Current knob to advance to next digit. Repeat until all four digits have been selected. Tap DC OUTPUT to accept the number. See Table 4-1 for default passwords.
How do I enter/exit Function mode? To enter a function, press FUNCTION using a thin tool once so status reads VIRT (virtual model, see below); rotate Voltage or Current knobs for ADDR (set GPIB address, PAR. 3.2.11), BAUD (standard models only, set RS 232 baud rate, PAR. 3.2.12), LAN (E-Series models only, configure LAN parameters. see PAR. 3.2.14), M/S (standard models only, Master/Slave, PAR. 3.2.13), UTIL (utility, PAR. 3.2.16). or EXIT. To select a function, tap DC OUTPUT.
Connect programming cable between programming source and J2; see Table 2-7 and PAR.
KEPCO, INC. 131-38 SANFORD AVENUE FLUSHING, NY. 11352 U.S.A. TEL (718) 461-7000 FAX (718) 767-1102
http://www.kepcopower.com email: hq@kepcopower.com
©2007, KEPCO, INC 228-1512 7/3/12 Data subject to change without notice
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How do I view/change the virtual model settings? See PAR. 3.2.8 for description of virtual model. If status shows SET, exit set- point mode (tap either knob once). Use thin tool to press FUNCTION once; status reads VIRT. VOLTS and AMPS displays show the
maximum voltage and current of the present virtual model. If no change, exit function mode (see above). To change, press DC OUT­PUT once. Status shows PASS (password). Enter password (see above) and tap DC OUTPUT to accept. When password is accepted, status reads VIRT, VOLTS and AMPS displays blink. To change setting rotate Voltage and Current knobs until VOLTS and AMPS displays show desired virtual model settings. (Press and hold knob in while turning for fine adjustment.) Press DC OUTPUT to accept virtual model settings. Unit displays DONE, then resets and repeats power on sequence.
How do I view/change overvoltage and overcurrent protection limits? See PAR.3.2.8 for description of protection limits. If status reads SET, tap either knob to exit setpoint mode. To view protection limits, use a thin tool to press and hold PROTECT until status
reads PROT, VOLTS and AMPS displays show the protection limits; to change limits, while continuing to hold PROTECT in, adjust OVP and OCP limits using the Voltage and Current knobs. When PROTECT released, values showing in VOLTS and AMPS displays are the new protection limits.
REMOTE ANALOG OPERATING MODE INSTRUCTIONS
How do I enable analog operating mode? Connect ANALOG_CTRL (pin 12) to GROUND (pin 9, 11, 13, or 15) of analog port prior
to power-up to enable remote analog programming for that session. Remote analog control is indicated by “aREM” in status display. The status of ANALOG_CTRL is sensed at power-up only. Enabling analog operating mode disables the local operating controls on the front panel. (see PAR. 3.4).
How do I enable or disable the output? Connect REM_INH (pin 8) to GROUND (pin 9, 11, 13, or 15) of analog port to disable power supply output, open the connection to enable the output (see PAR. 3.4.1). The DC OUTPUT control on the front panel remains active in remote analog programming mode.
How do I adjust voltage and current setpoints using an external voltage source? Set analog I/O DIP switch positions 1 and 2 up (factory default position) to use external voltage control of voltage and current, respectively. Full-scale programming voltage is factory set at 10V; to alter full-scale value see PAR. 3.2.16.4. Apply a 0-10V signal from Vref (pin 1) and Cref (pin 3) to GROUND (pin 9, 11, 13, or 15) of analog port to adjust the setpoint values for output voltage and current proportionally between minimum and maximum virtual model limits. Programming input pins are only active when analog port is enabled. (See PAR. 3.4.3 for details.)
How do I adjust voltage and current setpoints using an external resistance? Set analog I/O DIP switch positions 1 and 2 down to use external resistance for remote analog programming of voltage and current, respectively. Full-scale programming resistance is factory set at 10KOhms; to alter full-scale value see PAR. 3.2.16.4 and use 1000 ohms per volt scale factor. Apply a 0-10KOhm resis­tance from Vref (pin 1) and Cref (pin 3) to GROUND (pin 9, 11, 13, or 15) of analog port to adjust the setpoint values for output voltage and current proportionally between minimum and maximum virtual model limits. Programming inputs are only active when analog port is enabled. (See PAR. 3.4.2 for details.)
How do I Read back operating voltage and current? Analog signals proportional to actual output voltage and current levels are available at VOLT_RBACK (pin 6) and CURR_RBACK (pin 7) of analog I/O port. Full-scale signal level is the same as that for full scale programming. Readback signals are always available at analog port, even if analog programming is not enabled.
How do I exit remote analog programming mode? Simultaneously depressing and releasing both Voltage and Current knobs forces the unit to exit remote analog programming mode and return to local operating mode; this can also be done by sending any command or query via the remote digital inputs. To restore remote analog control cycle source power OFF for five seconds then restart.
REMOTE DIGITAL OPERATING MODE INSTRUCTIONS
How do I enable digital operating mode? Sending any digital command or query via either the GPIB, LAN or RS 232 port immedi-
ately sets the unit in remote digital operating mode and disables the local operating controls on the front panel. For details on com­mand formatting and communication protocols see PAR. 3.3.
How do I exit remote digital programming mode? Simultaneously depressing and releasing both Voltage and Current knobs will force the unit to exit remote digital programming mode and return to local operating mode. Remote digital control is reactivated upon transmission of any digital command or query by the control (host) computer.
How do I view/change the GPIB address? The factory default GPIB address is 6. Using a thin tool, press FUNCTION once; status reads VIRT. Rotate Voltage or Current knob until status reads ADDR; the active GPIB address shows in AMPS display. To exit, rotate Voltage or Current knob till status reads EXIT then tap DC OUTPUT. To change, tap DC OUTPUT: AMPS display blinks. Rotate Cur­rent knob to change address and tap DC OUTPUT to accept; display flashes DONE then ADDR. See above to exit.
How do I view/change RS 232 baud rate? [standard models Only] The factory default RS 232 baud rate is 38400. Using a thin tool, press FUNCTION once; status reads VIRT. Rotate Voltage or Current knob until status reads BAUD; AMPS display shows active baud rate x 1000 (e.g., 38400 is displayed as 38.4). To exit, rotate Voltage or Current knob till status reads EXIT then tap DC OUT­PUT. To change, tap DC OUTPUT: AMPS display blinks. Rotate Current knob to change baud rate and tap DC OUTPUT to accept; display flashes DONE then BAUD. See above to exit. See PAR. 3.3.1.2 for additional RS 232 parameters.
How do I set up the LAN interface? [E-Series models only] See PAR. 3.2.14 and refer to KLP Developer’s Guide.
How do I operate the KLP using web pages via the LAN interface? [E-Series models only] See PAR. 3.3.6 and refer to KLP
Developer’s Guide. Use the PSfind utility (www.kepcopower.com/drivers/psfind.zip) to locate KLP(s) functioning on the LAN. Highlight the unit and click Launch Web Page. Click OPERATE INSTRUMENT. Simulated front panel shows status of voltage, current, output on/off, and operating mode (CV or CC). Operating functions supported from Operate Instrument page: Set output on/off and output voltage/current (PAR. 3.3.6.6.1), overvoltage/overcurrent protection (PAR. 3.3.6.6.2), save/recall (PAR. 3.3.6.6.3), reset (PAR. ), list (PAR. 3.3.6.6.5) and virtual model (PAR. 3.3.6.6.6). Click CONFIGURE LAN to view LAN addresses (PAR. 3.3.6.4). Click ID INSTRU­MENT to flash physical LAN indicator on KLP.
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