Kenworth T680, T880 Operator Manual

&

OPERATOR’S MANUAL

Contents

Safety

Emergency

Controls

Driving

Maintenance

Information

1

2

3

4

5

6

Index 7

Contents

©2013 Paccar Inc - All Rights Reserved

This manual illustrates and describes the operation of features or equipment which may be either standard or optional on this vehicle. This manual may also include a description of features and equipment which are no longer available or were not ordered on this vehicle. Please disregard any illustrations or descriptions relating to features or equipment which are not on this vehicle.

PACCAR reserves the right to discontinue, change specifications, or change the design of its vehicles at any time without notice and without incurring any obligation.

The information contained in this manual is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

Truck Model Example

i

SAFETY

1

INTRODUCTION

About the Manual . . . . . . . . . . . . . . . . 1-3

Safety Alerts . . . . . . . . . . . . . . . . . . 1-3

Vehicle Safety . . . . . . . . . . . . . . . . . 1-5

A Special Word About Repairs . . . . . . . . . . 1-7

Additional Sources of Information . . . . . . . . . 1-8

CAB AND FRAME ACCESS

Safety . . . . . . . . . . . . . . . . . . . . 1-10

Door Lock and Keys. . . . . . . . . . . . . . 1-11

Remote Keyless Entry (RKE). . . . . . . . . . 1-12

Climbing onto the Deck Plate. . . . . . . . . . 1-13

GETTING TO YOUR ENGINE

Hood Hold Downs. . . . . . . . . . . . . . . 1-15

Hood Tilt. . . . . . . . . . . . . . . . . . . 1-16

Hood Hold-Open Device . . . . . . . . . . . . 1-17

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SAFETY

1	SEATS AND RESTRAINTS
	Introduction . . . . . . . . . . . . . . . . .	1-19
	Safety Restraint Belts . . . . . . . . . . . . .	1-22
	Tether Belts . . . . . . . . . . . . . . . . .	1-25
	Komfort-Latch® Feature . . . . . . . . . . . .	1-26
	During Pregnancy. . . . . . . . . . . . . . .	1-28
	Belt Damage and Repair. . . . . . . . . . . .	1-28
	Sleeper Bunks and Restraints . . . . . . . . .	1-29
	Safety Restraint Tips . . . . . . . . . . . . .	1-31

START-UP

Introduction . . . . . . . . . . . . . . . . .	1-33
Safe Vehicle Operation . . . . . . . . . . . .	1-33
Vehicle Loading. . . . . . . . . . . . . . . .	1-34
Emergency Equipment . . . . . . . . . . . .	1-36
Driver's Check List . . . . . . . . . . . . . .	1-36

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		INTRODUCTION
INTRODUCTION		Safety Alerts
	Your Kenworth may not have all the			1
		Please read and follow all of the
About the Manual	features or options mentioned in this
	manual. Therefore, you should pay	safety alerts contained in this manual.
Congratulations! Your selection of a	careful attention to the instructions that	They are there for your protection
	pertain to just your vehicle. In addition,	and information. These alerts can
Kenworth truck was a wise investment.
	if your vehicle is equipped with special	help you avoid injury to yourself, your
Kenworth trucks are recognized as
	equipment or options not discussed in	passengers, and help prevent costly
the industry standard for quality and
	this manual, consult your dealer or the	damage to the vehicle. Safety alerts
reliability.
	manufacturer of the equipment.	are highlighted by safety alert symbols
Please take the time to get acquainted	All information contained in this	and signal words such as "WARNING",
with your vehicle by reading this		"CAUTION", or "NOTE". Please do not
Operator’s Manual. We recommend	manual is based on the latest	ignore any of these alerts.
that you read and understand this	production information available at the
	time of publication. Kenworth Truck
manual from beginning to end before
	Company reserves the right to make
you operate your truck. This manual
	changes at any time without notice.
explains the safe, efficient operation
and maintenance of your Kenworth.
NOTE
Afteryou’vereadthismanual, itshould
be stored in the cab for convenient
reference and remain with this truck
when sold.

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INTRODUCTION

1 WARNING Example: CAUTION

WARNING!

The safety message following this symbol and signal word provides a warning against operating procedures which could cause death or personal injury. They could also cause equipment or property damage. The alert will identify the hazard, how to avoid it, and the probable consequence of not avoiding the hazard.

WARNING!

Do not carry additional fuel containers in your vehicle. Fuel containers, either full or empty, may leak, explode, and cause or feed a fire. Do not carry extra fuel containers. Even empty ones are dangerous. Failure to comply may result in death or personal injury.

CAUTION

The safety alert following this symbol and signal word provides a caution against operating procedures which could cause equipment or property damage. The alert will identify the hazard, how to avoid it, and the probable consequence of not avoiding the hazard.

Example:

CAUTION

Continuing to operate your vehicle with insufficient oil pressure will cause serious engine damage. Failure to comply may result in equipment or property damage.

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INTRODUCTION

NOTE		Vehicle Safety			out on the road, it is the responsible	1
					driver's duty to do so. Inspect the
		WARNING!
NOTE					vehicle according to the Driver's Check
		Do not drink alcohol and drive. Your			List beginning on page 1-36.
		reflexes, perceptions,	and	judgment	Every new vehicle is designed to
The alert following this symbol and		can be affected by even a small
					conform to all Federal Motor Vehicle
signal word provides important		amount of alcohol. You could have a			Safety Standards applicable at the time
information that is not safety related		serious or even fatal accident, if you			of manufacture. Even with these safety
but should be followed. The alert		drive after drinking.	Please do not		features, continued safe and reliable
will highlight things that may not be		drink and drive or ride with a driver			operation depends greatly upon
obvious and is useful to your efficient		who has been drinking.		Failure to	regular vehicle maintenance. Follow
operation of the vehicle.		comply may result in death, personal			the maintenance recommendations
		injury, equipment or property damage.			found in Preventive Maintenance on
Example:
					page 5-9. This will help preserve your
		WARNING!
					investment.
NOTE
		Do not text and drive. Your reaction			Keep in mind that even a well
Pumping the accelerator will not assist
		time, perceptions and judgment can
in starting the engine.		be affected while texting or using any			maintained vehicle must be operated
		other form of mobile messaging while			within the range of its mechanical
					capabilities and the limits of its load
		driving. Failure to comply may result
					ratings. See the Weight Ratings label
		in death, personal injury, equipment or
					on the driver's door edge.
		property damage.
		Make sure your vehicle is in top			Safe driving is only possible with the
					proper concentration on the driving
		working condition before heading
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INTRODUCTION

1	task. Keep distraction to a minimum to
	improve your concentration. Examples

of distractions may include radio controls, GPS navigation controls, cellular telephone calls, cellular text messages, reading or reaching for something on the floor. Minimizing your distractions will improve safe driving and will help avoid an accident involving death or personal injury.

Be aware of local regulations that may prohibit the use of cellular telephones while driving. In addition to being an unsafe practice, it may be against local or federal ordinances to use cellular devices while operating the vehicle.

This manual is not a training manual. It cannot tell you everything you need to know about driving your vehicle. For that you need a good training program or truck driving school. If you have not been trained, get the proper training before you drive. Only qualified drivers should drive this vehicle.

California Proposition 65 Warning

•Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

•Other chemicals in this vehicle are also known to the State of California to cause cancer, birth defects or other reproductive harm.

•Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Data Recorder

California Vehicle Code - Section

9951Disclosure of Recording Device

Your vehicle may be equipped with one or more recording devices commonly referred to as “event data recorders (EDR)” or “sensing and diagnostic modules (SDM)”. If you are involved in an accident, the device(s) may have the ability to record vehicle data that occurred just prior to and/or during the accident. For additional information on your rights associated with the use of this data, contact

•the California Department of Motor Vehicles - Licensing Operations Division

– or –

•http://www.dmv.ca.gov/

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		INTRODUCTION
Environmental Protection	for information concerning proper	A Special Word About
				1
	disposal.	Repairs
WARNING!
		WARNING!
Diesel engine exhaust and some of its
constituents are known to the State		Do not attempt repair work without suf-
of California to cause cancer, birth		ficient training, service manuals, and
defects, and other reproductive harm.		the proper tools. You could be killed
Other chemicals in this vehicle are		or injured, or you could make your ve-
also known to the State of California		hicle unsafe. Do only those tasks you
to cause cancer, birth defects or other		are fully qualified to do.
reproductive harm. This warning re-
quirement is mandated by California		Your dealer’s service center is the best
law (Proposition 65) and does not re-
		place to have your vehicle repaired.
sult from any change in the manner in
		You can find dealers all over the
which vehicles are manufactured.
		country with the equipment and trained
Some of the ingredients in engine		personnel to get you back on the road
		quickly—and keep you there.
oil, hydraulic oil, transmission and
axle oil, engine coolant, diesel fuel,		Your vehicle is a complex machine.
air conditioning refrigerant (R12,		Anyone attempting repairs on it needs
R134a, and PAG oil), batteries, etc.,		good mechanical training and the
may contaminate the environment if		proper tools. If you are sure you
spilled or not disposed of properly.		have these requirements, then you
Contact your local government agency		can probably perform some repairs
		yourself. However, all warranty repairs

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INTRODUCTION

1	must be performed by an authorized		Additional Sources of
		WARNING!
	service facility. If you aren’t an		Information
	experienced mechanic, or don’t have	Modifying your vehicle can make it un-	Installed Equipment - Operator's
	the right equipment, please leave all	safe. Some modifications can affect	Manuals
	repairs to an authorized service facility.	your vehicle's electrical system, stabil-
	They are the ones equipped to do the	ity, or other important functions. Be-	Major component suppliers also supply
	job safely and correctly.	foremodifyingyourvehicle, checkwith	operation manuals specific to their
	Maintenance Manuals. If you do	your dealer to make sure it can be	products. Additional manuals and
		done safely. Improper modifications	other pieces of literature are included
	decide to do any complex repair work,	can cause death or personal injury.	in the glove box literature package.
	you’ll need the maintenance manuals.		Look for information on products
	Order them from your authorized		such as the engine, driver's seat,
	dealer. Please provide your Chassis		transmission, axles, wheels, tires,
	Serial Number when you order, to be		ABS/ESP (if applicable), radio, 5th
	sure you get the correct manuals for		wheel, lane departure and adaptive
	your vehicle. Allow about four weeks		cruise control. If you are missing these
	for delivery. There will be a charge for		pieces of literature, ask your Dealer
	these manuals.		for copies.

Final Chassis Bill of Material. A complete, non-illustrated computer printout listing of the parts used to custom-build your vehicle is available through the dealer from whom you purchased your vehicle.

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Other Sources

Another place to learn more about trucking is from local truck driving schools. Contact one near you to learn about courses they offer.

Federal and state agencies such as the department of licensing also have information. The Interstate Commerce Commission can give you information about regulations governing transportation across state lines.

INTRODUCTION

1

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CAB AND FRAME ACCESS

1		CAB AND FRAME
				WARNING!
		ACCESS
				Jumping out of the cab or getting into
		Safety		the cab without proper caution is dan-
				gerous. You could slip and fall, which
		WARNING!		could lead to death or personal injury.
				Keep steps clean. Clean any fuel, oil,
		Always reinstall steps before entering
				or grease off of the steps before enter-
		the cab or accessing the deck plate.		ing the cab. Use the steps and grab
		Without steps you could slip and fall.		handles provided, and always keep at
		Failure to comply may result in death		least three points of contact between
		or personal injury.		your hands and feet and the truck. Al-
				ways face toward the vehicle when
		Be careful whenever you get into or out		entering or exiting the cab and look
		of your vehicle’s cab. Always maintain		where you are going.
		at least three points of contact with
		your hands on the grab handles and		The following picture shows the best
		your feet on the steps.		way to enter and exit a Conventional

Cab.

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		CAB AND FRAME ACCESS
Door Lock and Keys		Keys
	To lock or unlock the doors from			1
Door Lock
Doors can be locked from the inside by	outside the cab, insert the key in the	The same key fits your ignition, doors,
	lock. Turn the key toward the rear to	and sleeper luggage compartment.
using the lock button. Close the door	lock; forward to unlock.	Frame-mounted tool box locks and
then push the button down to lock.
Doors automatically unlock when you		locking fuel tank caps each have
open them from inside, and can be		individual keys.
locked from the outside with the key or
the optional remote keyless entry key
fob.
WARNING!
To reduce the chance of death or per-
sonal injury, always lock the doors
while driving. Along with using the lap
shoulder belts properly, locking the
doors helps prevent doors from inad-
vertently opening and occupants from
being ejected from the vehicle.

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		CAB AND FRAME ACCESS
		Remote Keyless Entry (RKE)		Operation
1
			NOTE
		(Optional)		To Unlock the Driver’s Door
		This vehicle may be equipped with a	FCC ID: L2C0031T IC: 3432A-0031T	Press the UNLOCK button once. The
			FCC ID: L2C0032R IC: 3432A-0032R
		Remote Keyless Entry (RKE) system	This device complies with Part 15 of	driver's door will unlock and the parking
		that adds security and convenience	the FCC Rules and with RSS-210 of	lights will come on for 40 seconds.
		to your vehicle. The system will	Industry Canada.	To Unlock the Passenger’s Door
		lock or unlock the driver’s door and	Operation is subject to the following
		passenger’s door with the key fob and	two conditions:	Press the UNLOCK button once and
		alert you with parking lights when the	(1) This device may not cause harmful
				press again within 5 seconds. The
		selected doors are locked or unlocked.	interference, and
				passenger door will unlock.
		The system includes two key fobs that	(2) This device must accept any in-
		provide secure rolling code technology	terference received, including interfer-	To Lock All Doors
		that prevents someone from recording	ence that may cause undesired oper-
		the entry signal.	ation.	Press the LOCK button. The doors will
			Changes or modifications not expres-	lock and the parking lights will come
			sively approved by the party respon-	on for 2 seconds. If the doors are open
			sible for compliance could void the	they will not lock. The range of the
			user's authority to operate the equip-	RKE system should be approximately
			ment. The term “IC:” before the radio	30 ft. This will be reduced if it is
			certification number only signifies that	operated close to other RF sources
			Industry Canada technical specifica-	such as TV/radio transmitters and cell
			tions were met.	towers.

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		CAB AND FRAME ACCESS
Batteries	Synchronization	Climbing onto the Deck
				1
The key fob uses one CR2032,	The key fob may need to be	Plate
3V battery. Batteries should last	synchronized to the truck when the	WARNING!
approximately three years, depending	battery is replaced or when the key fob
		When you are climbing onto and off
on use. Consistently reduced range	has not been used for an extended
is an indicator that the battery needs	period of time.	the deck plate, maintain at least three
replacement. Batteries are available		points of contact with your hands on
at most discount, hardware, and drug	To Synchronize A Key Fob:	the grab handles and your feet on the
stores.	1. Hold the key fob near the receiver	steps. Always face toward the vehicle
		when entering or exiting the cab and
	which is located behind the
The battery can be accessed by		look where you are going. Failure to
	speedometer and tachometer.
removing the cover of the key fob.		comply mayresult indeath or personal
After a new battery is installed, the	2. Press and hold both the Lock and	injury.
key fob must be synchronized with the	Unlock buttons at the same time
vehicle.	for approximately 7 seconds.	WARNING!
	3. When the key fob is	When stepping onto a surface to enter
	resynchronized, the doors	the cab or access the deck plate, only
	will lock then immediately unlock.	use the steps and grab handles in-
	4. If the fob fails to synchronize,	stalled and designed for that purpose.
		Failure to use the proper steps and
	it could be programmed to a
		grabhandles could cause a fall which
	different truck or could have failed.
		may result in death or personal injury.
	Contact your dealer to re-program
	your key fob.

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CAB AND FRAME ACCESS

1
		WARNING!	The following pictures show you the
		Keep steps clean. Clean any fuel,	right way to get on and off the area
			behind your cab.
		oil, or grease off the steps before en-
		tering the cab or accessing the deck
		plate. Stepping on a slippery surface
		can cause a fall which may result in
		death or personal injury.

WARNING!

Always reinstall steps before entering the cab or accessing the deck plate. Without steps you could slip and fall. Failure to comply may result in death or personal injury.

NOTE

Any alteration (adding bulkheads, headache racks, tool boxes, etc.) behind the cab that affects the utilization of installed grab handles, deck plates, or frame access steps should comply with Federal Motor Carrier Safety Regulation 399.

Hold handles as you step up.

Maintain three points of contact.

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GETTING TO YOUR ENGINE

	GETTING TO YOUR	1. HoodLatchintheClosedPosition	1
	ENGINE

Hood Hold Downs

Hood hold downs keep a hood from opening unexpectedly.

CAUTION

A hood not latched securely could open during operation and cause vehicle damage. Be sure to latch the hood securely.

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GETTING TO YOUR ENGINE

1	2. Pull Latch to Open		Hood Tilt
		3. Pull Up to Separate
			To open your hood, unlock the hood
			hold downs by unlatching them. Put
			one or both hands on the top of the
			hood front. Tilt the hood forward by
			pulling at the top of the hood, pivoting
			on the foot placed on the bumper
			and using the foot on the ground for
			stability. Keep pulling on the hood
			until you are certain that the hood hold
			open device is engaged. When closing
			the hood, be sure that you maintain
			the same points of contact (top of hood
			and bumper) to control the movement
			of the hood as it closes.
			WARNING!
			A pivoting hood could hurt someone or
			be damaged itself. Before opening or
			closing the hood, be sure there are no
			people or objects in the way. Failure to
			stand in a position of safety can cause
			death or personal injury.

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GETTING TO YOUR ENGINE

	Hood Hold-Open Device	The release lever for the hood hold	1
	The hood is equipped with a hood
		open device is located near the front
	hold-open device. In order for the hood	hinge of the hood. Press the lever in to
	hold-open device to become engaged,	disengage the hood hold open device.
	the vehicle hood must be fully open.
	Once the vehicle hood is fully open,
	the hold-open latch will automatically
	engage and will need to be disengaged
	by the operator.

Pull with hand from here

Press in to disengage

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GETTING TO YOUR ENGINE

1 WARNING!

Before opening or closing the hood, make sure your footing is secure and stable. Failure to do so may cause the hood to close uncontrollably which may result in death or personal injury.

WARNING!

Always ensure the hood hold-open latch is engaged to keep the hood fully open any time anyone gets under the hood for any reason. Failure to do so may cause the hood to close uncontrollably which may result in death or personal injury.

WARNING!

Before closing the hood, be sure the area is clear—no people or objects are in the way. Failure to do so may result in death or personal injury.

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SEATS AND RESTRAINTS

SEATS AND	Seat Adjustment	Suggested Control Setting Order:		1
RESTRAINTS
	WARNING!	1.	Seat fore/aft position
Introduction	Do not adjust the driver's seat while	2.	Seat height
	the vehicle is moving. The seat could
This section covers the operation	move suddenly and unexpectedly and	3.	Thigh support
and safe use of your seats. For	can cause the driver to lose control of	4.	Seat bottom angle
further information on features and	the vehicle. Make all adjustments to
adjustment of the seat, see the	the seat while the vehicle is stopped.	5.	Seat back recline angle
manufacturer's Service and Operation	After adjusting the seat and before	6.	Lumbar
Manual included with the vehicle.	drivingoff, alwayschecktoensurethat
	the seat is firmly latched in position.	7.	Adjust steering wheel
	Failure to comply may result in death,	8.	Adjust mirrors
	personal injury or property damage.
		The suspension seat in this vehicle will
	WARNING!
		have the following controls to adjust
	Before driving or riding in vehicle,	the seat to the operator’s specific
	ensure that there is adequate head	needs.
	clearance at maximum upward travel
	of seat. Injury may occur if head
	clearance is not adequate. Failure to
	comply may result in death or personal
	injury.

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SEATS AND RESTRAINTS

1
		WARNING!

Seat heaters should not be used if the operator or passenger has difficulty in sensing and reacting to an increased temperature of the seat. The heater function may result in personal injury.

CAUTION

Do not use the seat heater for more than 10 minutes at one time. Always turn off the seat heaters when they are not needed. Overuse of the seat heater may decrease the capacity of the vehicle’s batteries and may result in poor starting and potential equipment damage.

1. Seat heater/cooler

1. Seat fore/aft

2. Seat thigh support up/down

2. Express down

3. Seat bottom angle adjustment

3. Suspension stiffness

4. Seat height up/down

5. Lumbar and bolster* controls

6. Recline adjustment

7. Armrest angle adjustment

*This is an optional feature and may vary depending on the vehicle.

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SEATS AND RESTRAINTS

		1
WARNING!

Donotdriveorridewithyourseatback in the reclined position. You could be injured by sliding under the seat belts in a collision. Failure to comply may result in death or personal injury.

	Lumbar (and bolster support if
	available) are provided for superior
	support to the back during operation.	1. Lower and Upper* lumbar adjustment
	Lower support is standard and the	2. Bolster* adjustment
	optional functions include upper	*This is an optional feature and may vary
	lumbar and bolster functions. Pressing	depending on the vehicle.
	on the “+” symbol of the button will	The seats in this vehicle are equipped
	add support in the area. Pressing the
		with a switch that locks out the fore-aft
	opposite side of the button will release
		isolator function in the seat. When
	pressure and will reduce support in the
		locked, the seat will not move back
	area.
		and forth. It will be rigidly fixed and
		only allowed to move up and down
		with the vehicle’s movements.

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SEATS AND RESTRAINTS

1	Passenger Seat Swivel (Optional)		Safety Restraint Belts
		WARNING!

This vehicle may be equipped with a swivel function on the passenger seat.

Do not use the swivel function while a

This function allows the passenger

passenger is in the seat and the vehi-

seat to rotate and face towards the

cle is in motion. The seat belt will not

inside of the cab.

provide proper protection if the passenger is not facing forward and the

WARNING!

vehicle is in an accident. Failure to

comply mayresultindeath orpersonal Always ensure that the passenger injury.

seat is locked into the forward-facing position when the vehicle is in motion. Locking the swivel seat into the forward facing position maximizes visibility to the surrounding area. Failure to comply creates a safety hazard that

may result in death or personal injury.

Safety belts have proven to be the single most effective means available for reducing the potential for either death or personal injury in motor vehicle accidents. Unbelted riders could be thrown into the windshield or other parts of the cab or could be thrown out of the cab. They could strike another person. Injuries can be

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		SEATS AND RESTRAINTS
much worse when riders are unbelted.	above the speedometer/tachometer	Lap/Shoulder Belt
				1
Always fasten your seat belt and be	(see “Seat Belt, Fasten” on page 3-41).	The combination lap-shoulder belt is
sure anyone riding with you does the
same. Therefore, read the following		equipped with a locking mechanism.
instructions and always observe user		The system adjusts automatically to a
warnings pertaining to safety belts.		person's size and movements as long
		as the pull on the belt is slow.
WARNING!		Hard braking or a collision locks the
Do not drive vehicle without your seat
		belt. The belt will also lock when
belt and your riders belts fastened.
		driving up or down a steep hill or in a
Riding without a safety belt properly
		sharp curve.
fastened can lead to death or personal
injury in an emergency.		To fasten the belt:
		1. Grasp the belt tongue.
WARNING!
		2. Pull belt in a continuous slow
In vehicles equipped with passenger
		motion across your chest and lap.
seat swivel function, the seat belts will
only perform their intended function		3. Insert belt tongue into buckle on
when the seat is facing forward. Fail-		inboard side of seat.
ure to comply can lead to death or per-		4. Push down until the tongue is
sonal injury in an emergency.
		securely locked with an audible
Yourvehicleisequippedwithaseatbelt		click.
indicator in the warning light display

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SEATS AND RESTRAINTS

1 5. Pull belt to check for proper fastening and adjustment, as follows:

•Pull shoulder section to make sure belt fits snugly across the chest and pelvis.

•There should be less than 1 inch (25 mm) gap between the body and the belt.

•The shoulder belt must be positioned over the shoulder, it must never rest against the neck or be worn under the arm.

•Make sure any slack is wound up on the retractor and that the belt is not twisted.

To unfasten the belt:

1.Push in the release button on the buckle.

2.The belt will spring out of the buckle.

If the belt is locked, lean the body back to remove any tension in the belt. After releasing the belt, allow the belt to retract completely by guiding the belt tongue until the belt comes to a stop.

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Y53-1200-1B1

(04/13)