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MX-13
MAINTENANCE MANUAL
176 pgs6.33 Mb2

KENWORTH MX-13 MAINTENANCE MANUAL

MAINTENANCE MANUAL ELECTRICAL 15
SEPARATE CIRCUITS
CONNECTED CIRCUITS
FUSE
CIRCUIT BREAKER
MICRO RELAY
MOMENTARY SWITCH NORMALLY OPEN
RESISTOR
SWITCH NORMALLY OPEN
LAMP
10A
50A
C
4
5
3
2
1
PLUG
RECEPTACLE
EARTH
DIODE
SWITCH
N/C
PRESSURE
SWITCH N/C
INDUCTIVE SENDER
ROCKER SWITCH
SWITCH
MOMENTARY N/O
SWITCH
MOMENTARY N/C
PRESSURE
SWITCH N/O
NO
NC
PSI
87
1
4
2
5
3
6
MINI RELAY
87A
87
86
30
85
C
TWISTED PAIR
TWISTED TRIPLET
STAR QUAD
PRESSURE TRANSDUCER
C
A
B
BULLET CONNECTOR
MALE
FEMALE
MICROPHONE
SPEAKER
MIC
LED LAMP
LIGHT
EMITTING
DIODE
AIR/ELEC SW
C
B
A
D
SWITCH
3 POS
7
8
2
5
3
4
6
RESISTIVE
SENDER
KENWORTH WIRING DIAGRAMS (CCR2) MODELS Inc. MX-13
DESCRIPTION ............................................... DRAWING DETAILS ......PAGE REV
Air Dryer, Horn & Wipers ......................................................................P94-2186 - 2 Pages ..................... 2 ................ A
Air Switches Control, Diff Lock(s), Suspension Dump ...........................P94-2088 - 6 Pages ..................... 4 ................ C
Allison Gen 5 3000 Series Transmission (CCR2) .................................P94-1994 - 5 Pages .................... 10 ...............A
Axle Low Oil Pressure Warning ............................................................P94-1903 - 1 Page ....................... 15 ............... A
Brake Pad Wear Indicator (Meritor Disc Brakes) ...................................P94-2190 - 2 Pages ..................... 20 ............... A
Bendix Auto Vue - Lane Warning Departure .........................................P94-2232 - 3 Pages .................... 22 ...............A
Cummins ISLe5 with Gen 2 Console for T359 ....................................P94-2168 - 6 Pages ..................... 25 ............... A
Cummins ISMe5 with Gen 2 Console for T359 .....................................P94-2167 - 4 Pages ..................... 31 ............... A
Cummins ISX ADR 80/02 & 80/03 Gen 2 Console ...............................P94-2200 - 4 Pages ..................... 35 ............... A
CumminsISX ADR 80/00 Gen 2 Console .............................................P94-2201 - 3 Pages ..................... 39 ............... A
Cummins ISXe5 with Gen 2 Console ....................................................P94-2166 - 4 Pages ..................... 42 ............... A
Cummins QSK 19 ................................................................................. P94-2225 - 2 Pages ..................... 46 .............. A
Defroster Fan ........................................................................................P94-2199 - 3 Pages ..................... 48 ............... A
Eaton Gen 3 AutoShift/UltraShift Plus ..................................................P94-2191 - 3 Pages ..................... 64 .............. A
EBSS 12 Volt Gen 2 Console (Non-MX) ...............................................P94-2182 - 5 Pages ..................... 67 .............. A
DESCRIPTION .................................................DRAWING DETAILS .... PAGE .... REV
Trailer Power Distribution and Detachable Flying Leads ......................P94-1615 - 4 Pages .................... 137 .............C
Truck Lighting with Gen 2 Console (CCR2) .........................................P94-2233 - 6 Pages .................... 141 ..............A
Truck Lighting with Gen 2 and CBCU3 Console (CCR2) .....................P94-2239 - 5 Pages .................... 147 ..............A
Two Speed Axles .................................................................................. P94-2132 - 1 Page ....................... 152 .............. A
Warning Lights and Gauges Gen 2 Console (Cummins) ......................P94-2193 - 4 Pages ..................... 153 .............. A
Warning Lights and Gauges Gen 2 Console (PACCAR MX-13) ........... P94-2203 - 4 Pages ..................... 157 .............. A
Warning Lights & Gauges MX-13 .........................................................P94-2077 - 3 Pages .................... 161 ..............A
Warning Lights & Gauges CBCU3 Module Mar 2015 ..........................P96-1031 - 4 Pages .................... 164 ..............A
Glossary of Plug and Socket Connectors used in Wiring Diagrams
AMP Connectors .......................................................................................................2 Page ........................ 168 ........... -
Deutsch Connectors ..................................................................................................2 Pages ...................... 170 ........... -
Packard Connectors .................................................................................................1 Page ........................ 172 ........... -
S-Connectors.............................................................................................................1 Page ........................ 173 ........... -
Miscenaneous Connectors ........................................................................................2 Page ........................ 174 ........... -
WIRING COLOURS
B = Black E = Grey G = Green F = Light Green L = Blue N = Brown O = Orange P = Pink R = Red T = Tan K = Light Blue Y = Yellow U = Purple (Violet) Example L/E = Blue Base with Grey Stripe
EBSS 24 Volt Gen 2 Console (PACCAR MX-13) ..................................P94-2181 - 5 Pages ..................... 72 .............. A
Door Controls; Power Window, Mirror Control & Heat ...........................P94-2198 - 4 Pages ...................... 77 ............... A
Gear Box Low Oil Warning ....................................................................P94-2187 - 2 Pages ..................... 81 ................ -
Low Fuel Warning Alarm ......................................................................P94-1937 - 1 Page ....................... 83 ................ -
MX-13 With Pre Gen 1 Console with UltraShift .................................... P96-1039 - 4 Pages .................... 84 ............... A
MX-13 With Gen 1 Console with UltraShift ...........................................P96-1038 - 4 Pages .................... 88 ............... A
MX-19 Engine with Gen 2 Console ......................................................P94-2202 - 6 Pages ..................... 92 ............... A
MX-13 Engine MUX Module Control (CCR2) Mar 2015 ....................... P96-1030 - 7 Pages .................... 98 ...............A
Park Brake OFF Warning .....................................................................P94-2183 - 2 Pages ...................... 105 ............. A
Power Socket Seat Base ...................................................................... P94-2109 - 2 Pages .................... 107 .............B
PTO Park Brake Interlock with Eaton Manual Gearbox ........................P94-2134 - 1 Page ....................... 115 ............. A
Radio, CB, VHF & UHF Diagrams ......................................................... P94-2189 - 4 Pages ..................... 116 ............. A
Remote Keyless Entry (RKE) and Dome Lights .................................... P94-2197 - 2 Pages ..................... 120 ............ A
Smart Wheel .......................................................................................... P94-2192 - 2 Pages ..................... 122 ............ A
Starting and Charging ...........................................................................P94-2194 - 6 Pages ..................... 124 ............. A
Tachograph MCTO 1930 ......................................................................P94-2205 - 1 Page ....................... 130 ............. A
Trailer Lighting (NARVA/PHILLIPS) with Gen 2 Console (CCR2) ........P94-2185 - 3 Pages .................... 134 ..............A
CAT: 8314 CCR2A3 07/15
SYMBOLS USED
Note: These wiring diagrams contains information on systems currently in production; out-of-date and
seldom used systems have been omitted. Updates are published regularly, for new diagrams released during the year contact the Customer Service Department.
All diagrams are valid for vehicles built from June 2011 or until superceded.
1
15 ELECTRICAL MAINTENANCE MANUAL
SYMBOLS USED
SEPARATE CIRCUITS
CONNECTED CIRCUITS
WIRE COLOURS
WIRE COLOURS - B=BLACK N=BROWN L=BLUE K=LIGHT BLUE E=GREY P=PINK R=RED U=PURPLE Y=YELLOW O=ORANGE G=GREEN F=LIGHT GREEN T=TAN W=WHITE ETC.
EXAMPLES GY=GREEN WIRE WITH A YELLOW TRACE.
CAB
EARTH
FUSE CIRCUIT
BREAKER
MICRO RELAY
MOMENTARY SWITCH NORMALLY OPEN
RESISTOR
51_RY
113_NG
CAB GND BAR
ACCESSORY 12V
IGNITION 12V
82_R
BATTERY 12V
DOME/HORN
AIR DRYER
WIPERS
88_O
HTR
CHASSIS MOUNTED
AIR DRYER (SINGLE)
12V
93D_NF
93C_LF
93B_RF
WIPER MOTOR 12V
93A_FY
49_GO
93C_LF
93B_RF
93E_YF
93F_UF
93D_NF
WIPER CONTROL
12V MODULE
21A_FL
21A_FL
TO DOME LIGHTS & DOOR CENTRAL LOCKING SYSTEM SEE CENTRAL DOOR LOCKING DIAG
61B_W
12B_PE
12V DUAL
HORNS
STEEERING COLUMN
HORN BUTTON
HORN
(12V COIL)
12B_PE
TO CENTRAL LOCKING MODULE & PARK BRAKE OFF WARNING RELAY TO SMART WHEEL SEE RELEVANT WIRING DIAGRAMS
P94-2186-001 T359 T403 T409 T409SAR T609 T659 T909 C509 WITH GEN 2 CONSOLE (CCR2) FROM JAN 2014 12V SYSTEM ALL VOLTAGES ARE 12V UNLESS SPECIFIED
SWITCH NORMALLY OPEN
LAMP
BULLET CONNECTOR
12015791
12010996
61D_W
HTR
CHASSIS MOUNTED
AIR DRYER (DUAL)
12V
88_O
61B_W
AMP 180904
W
Y
CONSOLE HARN
88_O
ENGINE HARN
DRYER HARN
12_P12_P
61D_W
61D_W
61D_W
61D_W
61D_W
93A_FY
93C_LF
49_GO
49_GO49_GO
93B_RF
49_GO
93A_FY
93D_NF
BULKHEAD 8
FIREWALL HARN
ENGINE HARN
BULKHEAD 2
CONSOLE HARN
BATTERY GROUND
10nF
RELAY 27
12V MOTOR
OFF
OFF
INT
INT
L
H
L
H
OFF
PART OF TURN SIGNAL/WIPER SWITCH ASSY
B
Y
R
L
E
G
C
SOLENOID
VALVE
1
2
N
AIR HORN
61_W
319_N
FROM AIR SUPPLY
TO AIR HORN
ELECTRIC OVER AIR HORN OPTION
CAB GND BAR
10A
50A
C
4
5 3
21
PLUG_
RECEPTACLE_
10A
LOW - G
HIGH - R
POSITIVE- B
SWITCH - L
GROUND - N
M
NC
C
NO
AD_P
B
A
AD_R
12015798
12015024
C
D
B
A
53M
15
53S
31
T
I
C
C
NO
NC
12020397
HB_R
C
B
A
12015793
A
B
C
12010717
AD_P2
B
A
AD_R2
15A
C
4
5 3
21
15A
HDP26-24-47S
HDP24-24-47P
115
12103784
12034074
A
B
HDP24-24-23S
HDP26-24-23P
F
B
E
C
D
A
G
M
N
WASHER
PUMP
WASHER BOTTLE
M
+
-
ABS217
AMP_350735-1.
AMP_350783-1.
97564812
Air Dryer, Horns & Wipers
P94-2186 Page 1 of 2
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
2 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
CHASSIS MOUNTED
AIR DRYER (SINGLE)
24V
AD_R.
HTR
CHASSIS MOUNTED
AIR DRYER (DUAL)
24V
AD_R2.
HTR
A
B
AD_P.
A
B
AD_P2.
BATTERY 12V
ACCESSORY 24V
IGNITION 24V
BULKHEAD 2
12034074.
88_O
61B_W
DRYER HARN
8212_OR
51_RY
113_NG
CONSOLE HARN
ENGINE HARN
12103784.
A
B
ENGINE HARN
15A
AIR DRYER
88_O
115
HDP24-24-47P.
HDP26-24-47S.
88_O
BATTERY GROUND
NO
WASHER
PUMP
WASHER BOTTLE
24V MOTOR
24V DUAL
HORNS
WIPER MOTOR 24V
POSITIVE- B
SWITCH - L
C
NC
LOW - G
M
HIGH - R
GROUND - N
-
M
+
10nF
12010717.
61D_W
49_GO
12015024.
12010996
12015798.
C
D
B
A
12015791
12015793.
C
B
A
61D_W
93A_FY
93D_NF
93B_RF
93C_LF
61D_W
61D_W
HDP26-24-23P.
FIREWALL HARN
F
B
E
C
D
A
G
M
N
HDP24-24-23S.
CONSOLE HARN
BULKHEAD 8
10A
WIPERS
93A_FY
93A_FY
93D_NF
93B_RF
93C_LF
61D_W
49_GO49_GO
AIR HORN
N
PART OF TURN SIGNAL/WIPER SWITCH ASSY
OFF
E
49_GO
B
H
L
93C_LF
L
R
93B_RF
OFF
INT
G
93E_YF
H
Y
97564812
AMP_350783-1,
AMP_350735-1,
93F_UF
93D_NF
49_GO
L
INT
OFF
61D_W
CAB GND BAR
12_P12_P
AMP 180904
DOME/HORN
15A
STOP/REV
LTS
BATTERY 24V
82_R
20A
21A12_FL
STEEERING COLUMN
HORN BUTTON
A
Y
B
C
W
WIPER CONTROL
24V MODULE
15
53M
NC
53S
I
T
31
NO
12A_PN
HORN
(12V COIL)
RELAY 39
4
5 3
C
21
TO CENTRAL LOCKING MODULE
12B12_PE
C
C
12B12_PE
61B_W
TO PARK BRAKE OFF WARNING RELAY 38 TO SMART WHEEL SEE RELEVANT WIRING DIAGRAMS
12020397.
HB_R.
P94-2186-002 T403 T409 T409SAR WITH GEN 2 CONSOLE (CCR2) WITH MX ENGINE FROM JAN 2014 24V SYSTEM ALL VOLTAGES ARE 24V UNLESS SPECIFIED
21A12_FL
21A12_FL
12A_PN
TO DOME LIGHTS & DOOR CENTRAL LOCKING SYSTEM SEE CENTRAL DOOR LOCKING DIAG TO LH ROOF HARN TO SMART WHEEL
TO COURTESY LIGHT RELAY 36 TERMINALS 1 & 3 SEE CENTRAL LOCKING DIAGRAM
TO STOP LTS & REVERSE LTS RELAYS 18 & 20 TERMINAL 3
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2186 Page 2 of 2
Air Dryer, Horns & Wipers
3
15 ELECTRICAL MAINTENANCE MANUAL
13_E
61B_W
20A_WG
FROM ILLUM DIMMER
FROM GAUGE/ALARM FUSE (10A)
94_RE
95_RP
100_WR
61M_W
61M_W
94_RO
95_RP
FWD CROSS WHEEL DIFF SW
REAR CROSS WHEEL DIFF SW
BULKHEAD 3
FWD REAR AXLE
REAR REAR AXLE
CONSOLE HARNESS
94_RE
95_RP
100_WR
SISU INTERAXLE DIFF SW
100_WR
61M_W
REAR LIGHTING CHASSIS HARN
AXLE HARN
61B_W
CONSOLE HARN
CHASSIS HARN
61M_W CAB GND BAR
P92-5191 AIR SWITCH HARN
P94-2088-001 K108EX & K200 MODELS WITH ELECTRICAL & INTERIOR UPGRADE FROM MARCH 2012 TO MID JUN 2013
100A_WB
SISU FWD INTER AXLE DIFF LOCK
SISU CENTRE INTER AXLE DIFF LOCK
13_E
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
61B_W
94_RE
95_RP
SUSPENSION DUMP
G90-1163-001 AIR SWITCH
INTERAXLE (MERITOR DANA)
G90-1163-002 AIR SWITCH
INTERAXLE (SISU)
SISU REQUIRES POSITIVE ENGAGEMENT
G90-1163-002 AIR SWITCH
FRONT X WHEEL
G90-1163-003 AIR SWITCH
WITH PARK LIGHTS ON, BACKLIGHT ILLUMINATES WHEN X-WHEEL IS ACTIVATED
95_RP
94_RE
20A_WG
100_WR
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
REAR X WHEEL
G90-1163-004 AIR SWITCH
WITH PARK LIGHTS ON, BACKLIGHT ILLUMINATES WHEN X-WHEEL IS ACTIVATED
THIS DIAGRAM IS TO BE USED WHEN P92-5191 AIR SWITCH HARN IS USED.
SUSPENSION DUMP AND INTERAXLE WARNING LIGHTS ARE NOT IN THE LH AND CENTRE WARNING CLUSTERS.
S08FL
S08ML
DT04-8P
DT06-8S.
4 5 6 7
HDP26-24-29P
16 21 19 20
HDP24-24-29S
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
4 CAT: 8314 CCR2A3 07/15
P94-2088 Page 1 of 6
Air Switches
MAINTENANCE MANUAL ELECTRICAL 15
13_E
61B_W
20A_WG
FROM ILLUM DIMMER
FROM GAUGE/ALARM FUSE (10A)
94_RE
95_RP
100_WR
61M_W
61M_W
94_RO
95_RP
FWD CROSS WHEEL DIFF SW
REAR CROSS WHEEL DIFF SW
BULKHEAD 3
FWD REAR AXLE
REAR REAR AXLE
CONSOLE HARNESS
94_RE
95_RP
100_WR
SISU INTERAXLE DIFF SW
100_WR
61M_W
REAR LIGHTING CHASSIS HARN
AXLE HARN
61B_W
CONSOLE HARN
CHASSIS HARN
61M_W CAB GND BAR
P92-5482-001 AIR SWITCH HARN
P94-2088-002 K108EX & K200 MODELS WITH ELECTRICAL & INTERIOR UPGRADE FROM MID JUNE 2013 TO SEP 2013.
100A_WB
SISU FWD INTER AXLE DIFF LOCK
SISU CENTRE INTER AXLE DIFF LOCK
13_E
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
61B_W
94_RE
95_RP
95_RP
94_RE
20A_WG
100_WR
61B_W
61B_W
61B_W
61B_W
61B_W
SUSPENSION DUMP
G90-1163-011 AIR SWITCH
INTERAXLE (MERITOR DANA)
G90-1163-012 AIR SWITCH
INTERAXLE (SISU)
SISU REQUIRES POSITIVE ENGAGEMENT
G90-1163-012 AIR SWITCH
FRONT X WHEEL
G90-1163-013 AIR SWITCH
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
REAR X WHEEL
G90-1163-014 AIR SWITCH
THIS DIAGRAM IS TO BE USED WHEN P92-5482-001 AIR SWITCH HARN IS USED.
SUSPENSION DUMP AND INTERAXLE WARNING LIGHTS ARE NOT IN THE LH AND CENTRE WARNING CLUSTERS.
SWITCH BACKLIGHT ILLUMINATES WHEN PARK LIGHTS ARE TURNED ON.
S08FL.
S08ML.
DT04-8P.
DT06-8S,
4 5 6 7
HDP26-24-29P.
16 21 19 20
HDP24-24-29S.
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2088 Page 2 of 6
Air Switches
5
15 ELECTRICAL MAINTENANCE MANUAL
13_E
61B_W
20A_WG
FROM ILLUM DIMMER
GAUGE/ ALARM
94_RE
95_RP
100_WR
61M_W
61M_W
94_RO
95_RP
FWD CROSS WHEEL DIFF SW
REAR CROSS WHEEL DIFF SW
BULKHEAD 3
FWD REAR AXLE
REAR REAR AXLE
CONSOLE HARNESS
94_RE
95_RP
100_WR
SISU INTERAXLE DIFF SW
100_WR
61M_W
REAR LIGHTING CHASSIS HARN
AXLE HARN
61B_W
CONSOLE HARN
CHASSIS HARN
61M_W
CAB GND BAR
P92-5482-003 AIR SWITCH HARN
P94-2088-003 K108EX & K200 MODELS WITH GEN 1 CONSOLE HARN FROM MID SEP 2013.
100A_WB
SISU FWD INTER AXLE DIFF LOCK
SISU CENTRE INTER AXLE DIFF LOCK
13_E
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
94_RE
95_RP
95_RP
94_RE
100_WR
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
61B_W
61B_W
61B_W
61B_W
200_GN200_GN
100A_WY100A_WY
100A_WY
SUSPENSION
DUMP
LH WARNING CLUSTER
20A_WG
INTERAXLE
CENTRE WARNING CLUSTER
61B_W
113_NGIGNITION
SUSPENSION DUMP
G90-1163-001 AIR SWITCH
INTERAXLE (MERITOR DANA)
G90-1163-002 AIR SWITCH
WARNING LIGHT ON SWITCH DOES NOT ILLUMINATE WHEN SWITCH IS TURNED ON.
INTERAXLE (SISU)
SISU REQUIRES POSITIVE ENGAGEMENT
G90-1163-002 AIR SWITCH
WARNING LIGHT ON SWITCH DOES NOT ILLUMINATE WHEN SWITCH IS TURNED ON.
FRONT X WHEEL
G90-1163-013 AIR SWITCH
REAR X WHEEL
G90-1163-014 AIR SWITCH
THIS DIAGRAM IS TO BE USED WHEN P92-5482-003 AIR SWITCH HARN IS USED.
SUSPENSION DUMP AND INTERAXLE WARNING LIGHTS ARE IN THE LH AND CENTRE WARNING CLUSTERS.
SWITCH BACKLIGHT ILLUMINATES WHEN PARK LIGHTS ARE TURNED ON.
USE WITH GEN 1 CONSOLE HARN FROM MID SEP 2013
S08FL'
S08ML'
DT04-8P,
DT06-8S'
4 5 6 7
HDP26-24-29P'
16 21 19 20
HDP24-24-29S'
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
M2139-12
8 1
M2139-11
3 6
10A
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
6 CAT: 8314 CCR2A3 07/15
P94-2088 Page 3 of 6
Air Switches
MAINTENANCE MANUAL ELECTRICAL 15
P94-2129-004 T359 T403 T409 T409SAR T609 T659 T909 C509 MODELS WITH GEN 2 CONSOLE HARN (CCR2) WITH MERITOR OR DANA AXLES (TANDEM OR TRIDRIVE) FROM JAN 2014 12V SYSTEM ALL VOLTAGES ARE 12V UNLESS SPECIFIED
13_E
20A_WG
FROM GAUGE ILLUMINATION DIMMER
GA/
ALARM
94_RE
95_RP
100_WR
BULKHEAD 3
CONSOLE HARN
94_RE
95_RP
100_WR
61B_W
CONSOLE HARN
61M_W
CAB
GND
BAR
AIR SWITCH HARN
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
94_RE
95_RP
95_RP
94_RE
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
61B_W
61B_W
61B_W
200_GN200_GN
100A_WY100A_WY
100A_WY
SUSPENSION
DUMP
LH
WARNING
CLUSTER
INTERAXLE
CENTRE WARNING CLUSTER
61B_W
113_NGIGNITION
12V
SUSPENSION DUMP
G90-1163-001 AIR SWITCH
INTERAXLE (MERITOR DANA)
G90-1163-002 AIR SWITCH
WARNING LIGHT ON SWITCH DOES NOT ILLUMINATE WHEN SWITCH IS TURNED ON.
FRONT X WHEEL
G90-1163-013 AIR SWITCH
REAR X WHEEL
G90-1163-014 AIR SWITCH
61M_W
61M_W
94_RO
95_RP
FWD REAR AXLE (TANDEM) CENTRE AXLE (TRIDRIVE) X-WHEEL
REAR REAR AXLE (TANDEM) REAR AXLE (TRIDRIVE) X WHEEL
REAR LIGHTING CHASSIS HARN
AXLE HARN
MERITOR OR DANA AXLES
(TANDEM & TRIDRIVE)
CHASSIS HARN
61B_W
200_GN
100A_WY
20A_WG
WARNING LIGHT CLUSTER HARN
CONSOLE HARN
S08FL,
S08ML,
HDP26-24-29P,
16 21 19 20
HDP24-24-29S,
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
M2139-12.
8 1
M2139-11.
3 6
10A
DT04-8P:
DT06-8S:
4 5 6 7
12015792
B
A
12010973
12015792.
B
A
12010973.
S16FB
S16MB
S14FW
S14MW
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2088 Page 4 of 6
Air Switches
7
15 ELECTRICAL MAINTENANCE MANUAL
94_RE
95_RP
100_WR
61M_W
61M_W
94_RO
95_RP
FWD REAR AXLE
REAR REAR AXLE
SISU AXLES
(TANDEM)
100_WR
61M_W
REAR LIGHTING CHASSIS HARN
AXLE HARN
61M_W
INTER AXLE DIFF LOCK
61M_W
61M_W
94_RO
95_RP
CENTRE AXLE X WHEEL
REAR AXLE X WHEEL
SISU AXLES
(TRIDEM)
100_WR
61M_W
FORWARD INTER AXLE DIFF LOCK
CENTRE INTER AXLE DIFF LOCK
FWD AXLE X WHEEL
100A_WL
95A_WB
P94-2129-005 T659 T909 C509 MODELS WITH GEN 2 CONSOLE HARN (CCR2) WITH SISU AXLES (TANDEM OR TRIDRIVE) FROM JAN 2014 12V SYSTEM ALL VOLTAGES ARE 12V UNLESS SPECIFIED
13_E
20A_WG
FROM GAUGE ILLUMINATION DIMMER
GA/
ALARM
BULKHEAD 3
CONSOLE HARN
94_RE
95_RP
100_WR
CONSOLE HARN
61M_W
CAB GND BAR
AIR SWITCH HARN
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
94_RE
95_RP
95_RP
94_RE
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
61B_W
61B_W
61B_W
200_GN200_GN
100A_WY100A_WY
100A_WY
SUSPENSION
DUMP
LH WARNING CLUSTER
INTERAXLE
CENTRE WARNING CLUSTER
61B_W
113_NG
IGNITION 12V
SUSPENSION DUMP
G90-1163-001 AIR SWITCH
FRONT X WHEEL
G90-1163-013 AIR SWITCH
REAR X WHEEL
G90-1163-014 AIR SWITCH
CHASSIS HARN
61B_W
200_GN
100A_WY
20A_WG
WARNING LIGHT CLUSTER HARN
CONSOLE HARN
INTERAXLE (SISU)
SISU REQUIRES POSITIVE ENGAGEMENT
G90-1163-002 AIR SWITCH
WARNING LIGHT ON SWITCH DOES NOT ILLUMINATE WHEN SWITCH IS TURNED ON.
100_WR
DT04-8P;
DT06-8S;
4 5 6 7
SSCM279002
SSCM279002.
SSCM249002
DT04-8P'
DT06-8S..
4 5 6 7
SSCM279002"
SSCM279002;
SSCM249002,
SSCM249002'
SSCM279002'
S08FL;
S08ML;
HDP26-24-29P;
16 21 19 20
HDP24-24-29S;
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
M2139-12;
8 1
M2139-11;
3 6
10A
S16FB;
S16MB;
S14FW;
S14MW;
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
8 CAT: 8314 CCR2A3 07/15
P94-2088 Page 5 of 6
Air Switches
MAINTENANCE MANUAL ELECTRICAL 15
P94-2129-006 T403 T409 T409SAR MODELS WITH GEN 2 CONSOLE HARN (CCR2) WITH MX ENGINE WITH MERITOR OR DANA AXLES (TANDEM OR TRIDRIVE) FROM JAN 2014 24V SYSTEM ALL VOLTAGES ARE 24V UNLESS SPECIFIED
13_E
20A_WG
FROM GAUGE ILLUMINATION DIMMER
GA/
ALARM
94_RE
95_RP
100_WR
BULKHEAD 3
CONSOLE HARN
94_RE
95_RP
100_WR
61B_W
CONSOLE HARN
61M_W
CAB GND BAR
AIR SWITCH HARN
13_E
13_E
13_E
13_E
20A_WG
20A_WG
20A_WG
20A_WG
61B_W
94_RE
95_RP
95_RP
94_RE
AIR SWITCH PART No G90-1163-XXX
SWITCH IN OFF POSITION SUPPLY IS BLOCKED AND DELIVERY IS VENTED
SWITCH IN ON POSITION, SUPPLY IS CONNECTED TO DELIVERY
61B_W
61B_W
61B_W
200_GN200_GN
100A_WY100A_WY
100A_WY
SUSPENSION
DUMP
LH WARNING CLUSTER
INTERAXLE
CENTRE
WARNING
CLUSTER
61B_W
113_NGIGNITION
24V
SUSPENSION DUMP
G90-1163-001 AIR SWITCH
INTERAXLE (MERITOR DANA)
G90-1163-002 AIR SWITCH
WARNING LIGHT ON SWITCH DOES NOT ILLUMINATE WHEN SWITCH IS TURNED ON.
FRONT X WHEEL
G90-1163-013 AIR SWITCH
REAR X WHEEL
G90-1163-014 AIR SWITCH
61M_W
61M_W
94_RO
95_RP
FWD REAR AXLE (TANDEM) CENTRE AXLE (TRIDRIVE) X-WHEEL
REAR REAR AXLE (TANDEM) REAR AXLE (TRIDRIVE) X WHEEL
REAR LIGHTING CHASSIS HARN
AXLE HARN
MERITOR OR DANA AXLES
(TANDEM & TRIDRIVE)
CHASSIS HARN
61B_W
200_GN
100A_WY
20A_WG
WARNING LIGHT CLUSTER HARN
CONSOLE HARN
S08FL:
S08M:
HDP26-24-29P:
16 21 19 20
HDP24-24-29S:
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
C
B
A
D
12045813
M2139-12,
8 1
M2139-11,
3 6
10A
DT04-8P"
DT06-8S"
4 5 6 7
12015792;
B
A
12010973;
12015792"
B
A
12010973"
S16FB,
S16MB,
S14FW,
S14MW,
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2088 Page 6 of 6
Air Switches
9
15 ELECTRICAL MAINTENANCE MANUAL
PART #
CONSOLE
HARN
GEARBOX
VERSION
SHEET #
FROM DATE
P94-1994-001 GEN 2 (CCR2) GEN 5 1 & 5 APR 2014
BATTERY +VE
BATTERY +VE
BATTERY NEG
BATTERY NEG
10A
61X_B
A170_RW A170_RW
61X_B
ANALOG INTERFACE
ANALOG INTERFACE
DIGITAL INTERFACE
VBAT(HSD 1)
PCS4
MAIN MOD
VBAT(HSD 2)
PCS1
PCS2
PCS3
SS1
VBAT(HSD 3)
TCC
ENGINE SPEED -VE
ENGINE SPEED +VE
OUTPUT SPEED -VE
OUTPUT SPEED +VE
TURBINE SPEED -VE
TURBINE SPEED +VE
A116_L
A154_T
A177_GO
A111_O
A155_WN
A174_LE
A171_YE
A136_OE
A152_GE
A133_YG
A151_WE
A131_YP
A137_WB
A139_OB
A159_TB
A140_GR
A160_YR
A120_TW
A180_OL
TURBINE SPEED SENSOR
A180_OL
A120_TW
A158_GU
A154_T
OIL
LEVEL
SUMP TEMP
A116_L
A112_PA112_P
PSI
A111_O
A155_WN
PCS4
A174_LE
A177_GO
MAIN MOD
PCS1
PCS2
PCS3
SS1
A171_YE
A136_OE
A152_GE
A133_YG
SENSOR SUPPLY
A151_WE
A131_YP
A137_WB
TCC
A139_OB
A159_TB
A160_YR
A140_GR
OUTPUT SPEED SENSOR
ENGINE SPEED SENSOR
TO SHIFT SELECTOR SEE SHT 5
TCM A63
GEARBOX CONTROL MODULE (MOUNTED IN CAB)
(LHS OF)
(STEERING COLUMN)
GEARBOX
ENG PWR HARN
A158_GU
ANALOG GND
P94-1994-001 ALLISON GEN 5 3000 SERIES AUTOMATIC GEARBOX WITH GEN 2 CONSOLE HARN (CCR2) FROM FEB 2014
HSD_1
HSD_3
BATTERY BOX
PS2
A118_LY
ENGINE HARN
FILTER P
CONSOLE HARN
ENGINE HARN
A118_LY
61X_B
A170_RW
15_RA170_RW
61X_B
AUTO GRBX
3 X 12V BATTERIES 600CCA 135A RESERVE CAPACITY
BULKHEAD 2
BULKHEAD 1
A176_Y A176_Y
CKT A176 NOT USED
A
B
15490464
A
B
15490464
R62183-001-F
13
14
12
10
9
5
4
6
8
2
11
3
17
7
16
15
19
18
1
20
C
C
C
C
C
C
C
HDP26-24-47SE,
33
40
3
34
41
6
7
45
24
37
39
26
25
59
27
46
29
38
44
43
31
36
30
35
32
28
47
14
42
69
HDP24-24-47PE,
R-61991-001-D
39
59
3
40
60
6
7
76
11
54
58
16
12
14
18
77
31
55
74
71
36
52
33
51
37
20
80
2
70
9
10
69
DT06-8SA
8
2
DT04-8PA
NEG
BTRY +VE
HDP26-24-47PE,
1
25
HDP24-24-47SE,
P94-1994 Page 1 of 5
Allison Gen 4/5 3000 Series
Transmission (CCR2)
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
10 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
PART #
CONSOLE
HARN
GEARBOX
VERSION
SHEET #
FROM
DATE
P94-1994-002 GEN 2 (CCR2) GEN 4 2 & 5 JAN 2014
P94-1994-002 ALLISON GEN 4 3000 SERIES AUTOMATIC GEARBOX WITH GEN 2 CONSOLE HARN (CCR2) FROM FEB 2014
ANALOG INTERFACE
BATTERY +VE
BATTERY +VE
BATTERY NEG
BATTERY NEG
10A
61X_B
A170_RW A170_RW
61X_B
ANALOG INTERFACE
ANALOG INTERFACE
DIGITAL INTERFACE
VBAT(HSD 1)
PCS4
MAIN MOD
VBAT(HSD 2)
PCS1
PCS2
PCS3
SS1
VBAT(HSD 3)
TCC
ENGINE SPEED -VE
ENGINE SPEED +VE
OUTPUT SPEED -VE
OUTPUT SPEED +VE
TURBINE SPEED -VE
TURBINE SPEED +VE
A116_L
A154_T
A177_GO
A111_O
A155_WN
A174_LE
A171_YE
A136_OE
A152_GE
A133_YG
A151_WE
A131_YP
A137_WB
A139_OB
A159_TB
A140_GR
A160_YR
A120_TW
A180_OL
TURBINE SPEED SENSOR
A180_OL
A120_TW
A158_GU
A154_T
OIL
LEVEL
SUMP TEMP
A116_L
A112_PA112_P
PSI
A111_O
A155_WN
PCS4
A174_LE
A177_GO
MAIN MOD
PCS1
PCS2
PCS3
SS1
A171_YE
A136_OE
A152_GE
A133_YG
SENSOR SUPPLY
A151_WE
A131_YP
A137_WB
TCC
A139_OB
A159_TB
A160_YR
A140_GR
OUTPUT SPEED SENSOR
ENGINE SPEED SENSOR
TO SHIFT SELECTOR SEE SHT 5
TCM A53
GEARBOX CONTROL MODULE (MOUNTED IN CAB)
(LHS OF)
(STEERING COLUMN)
GEARBOX
ENG PWR HARN
A158_GU
ANALOG GND
HSD_1
HSD_3
BATTERY BOX
PS2
A118_LY
ENGINE HARN
FILTER P
CONSOLE HARN
ENGINE HARN
A118_LY
61X_B
A170_RW
15_RA170_RW
61X_B
AUTO GRBX
3 X 12V BATTERIES 600CCA 135A RESERVE CAPACITY
BULKHEAD 2
BULKHEAD 1
A176_Y A176_Y
A
B
15490464
A
B
15490464
R62183-001-F.
13
14
12
10
9
5
4
6
8
2
11
3
17
7
16
15
19
18
1
20
C
C
C
C
C
C
C
HDP26-24-47SE
33
40
3
34
41
6
7
45
24
37
39
26
25
59
27
46
29
38
44
43
31
36
30
35
32
28
47
14
42
69
HDP24-24-47PE
R-61991-001-D.
39
59
3
40
60
6
7
76
11
54
58
16
12
14
18
77
31
55
74
71
36
52
33
51
37
20
80
2
70
9
10
69
DT06-8SA,
8
2
DT04-8PA,
NEG
BTRY +VE
HDP26-24-47PE
1
25
HDP24-24-47SE
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-1994 Page 2 of 5
Allison Gen 4/5 3000 Series
Transmission (CCR2)
11
15 ELECTRICAL MAINTENANCE MANUAL
PART #
CONSOLE
HARN
GEARBOX
VERSION
SHEET #
FROM
DATE
P94-1994-003 GEN 2 (CCR2) GEN 4 3 & 5 JAN 2014
P94-1994-003 ALLISON GEN 4 4000 SERIES AUTOMATIC GEARBOX WITH GEN 2 CONSOLE HARN (CCR2) FROM FEB 2014
ANALOG INTERFACE
BATTERY +VE
BATTERY +VE
BATTERY NEG
BATTERY NEG
10A
61X_B
A170_RW A170_RW
61X_B
ANALOG INTERFACE
ANALOG INTERFACE
DIGITAL INTERFACE
VBAT(HSD 1)
PCS4
MAIN MOD
VBAT(HSD 2)
PCS1
PCS2
PCS3
SS1
VBAT(HSD 3)
TCC
ENGINE SPEED -VE
ENGINE SPEED +VE
OUTPUT SPEED -VE
OUTPUT SPEED +VE
TURBINE SPEED -VE
TURBINE SPEED +VE
A116_L
A154_T
A177_GO
A111_O
A155_WN
A174_LE
A171_YE
A136_OE
A152_GE
A133_YG
A151_WE
A131_YP
A137_WB
A139_OB
A159_TB
A140_GR
A160_YR
A120_TW
A180_OL
TURBINE SPEED SENSOR
A180_OL
A120_TW
A158_GU
A154_T
OIL
LEVEL
SUMP TEMP
A116_L
A112_PA112_P
PSI
A111_O
A155_WN
PCS4
A174_LE
A177_GO
MAIN MOD
PCS1
PCS2
PCS3
SS1
A171_YE
A136_OE
A152_GE
A133_YG
SENSOR SUPPLY
A151_WE
A131_YP
A137_WB
TCC
A139_OB
A159_TB
A160_YR
A140_GR
OUTPUT SPEED SENSOR
ENGINE SPEED SENSOR
TO SHIFT SELECTOR SEE SHT 5
TCM A53
GEARBOX CONTROL MODULE (MOUNTED IN CAB)
(LHS OF)
(STEERING COLUMN)
GEARBOX
ENG PWR HARN
A158_GU
ANALOG GND
HSD_1
HSD_3
BATTERY BOX
PS2
A118_LY
ENGINE HARN
FILTER P
CONSOLE HARN
ENGINE HARN
A118_LY
61X_B
A170_RW
15_RA170_RW
61X_B
AUTO GRBX
3 X 12V BATTERIES 600CCA 135A RESERVE CAPACITY
BULKHEAD 2
BULKHEAD 1
A176_Y A176_Y
A
B
15490464
A
B
15490464
R62183-001-F;
13
14
12
10
9
5
4
6
8
2
11
3
17
7
16
15
19
18
1
20
C
C
C
C
C
C
C
HDP26-24-47SE;
33
40
3
34
41
6
7
45
24
37
39
26
25
59
27
46
29
38
44
43
31
36
30
35
32
28
47
14
42
69
HDP24-24-47PE;
R-61991-001-D;
39
59
3
40
60
6
7
76
11
54
58
16
12
14
18
77
31
55
74
71
36
52
33
51
37
20
80
2
70
9
10
69
DT06-8SA;
8
2
DT04-8PA;
NEG
BTRY +VE
HDP26-24-47PE;
1
25
HDP24-24-47SE;
A
B
15490464
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
12 CAT: 8314 CCR2A3 07/15
P94-1994 Page 3 of 5
Allison Gen 4/5 3000 Series
Transmission (CCR2)
MAINTENANCE MANUAL ELECTRICAL 15
PART #
CONSOLE
HARN
GEARBOX
VERSION
SHEET #
FROM
DATE
P94-1994-004 GEN 2 (CCR2) GEN 5 4 & 5 AUG 2014
P94-1994-004 ALLISON GEN 5 4000 SERIES AUTOMATIC GEARBOX WITH GEN 2 CONSOLE HARN (CCR2) FROM AUG 2014
BATTERY +VE
BATTERY +VE
BATTERY NEG
BATTERY NEG
10A
61X_B
A170_RW A170_RW
61X_B
ANALOG INTERFACE
ANALOG INTERFACE
DIGITAL INTERFACE
VBAT(HSD 1)
PCS4
MAIN MOD
VBAT(HSD 2)
PCS1
PCS2
PCS3
SS1
VBAT(HSD 3)
TCC
ENGINE SPEED -VE
ENGINE SPEED +VE
OUTPUT SPEED -VE
OUTPUT SPEED +VE
TURBINE SPEED -VE
TURBINE SPEED +VE
A116_L
A154_T
A177_GO
A111_O
A155_WN
A174_LE
A171_YE
A136_OE
A152_GE
A133_YG
A151_WE
A131_YP
A137_WB
A139_OB
A159_TB
A140_GR
A160_YR
A120_TW
A180_OL
TURBINE SPEED SENSOR
A180_OL
A120_TW
A158_GU
A154_T
OIL
LEVEL
SUMP TEMP
A116_L
A112_PA112_P
PSI
A111_O
A155_WN
PCS4
A174_LE
A177_GO
MAIN MOD
PCS1
PCS2
PCS3
SS1
A171_YE
A136_OE
A152_GE
A133_YG
SENSOR SUPPLY
A151_WE
A131_YP
A137_WB
TCC
A139_OB
A159_TB
A160_YR
A140_GR
OUTPUT SPEED SENSOR
ENGINE SPEED SENSOR
TO SHIFT SELECTOR SEE SHT 5
TCM A53
GEARBOX CONTROL MODULE (MOUNTED IN CAB)
(LHS OF)
(STEERING COLUMN)
GEARBOX
ENG PWR HARN
A158_GU
ANALOG GND
HSD_1
HSD_3
BATTERY BOX
PS2
A118_LY
ENGINE HARN
FILTER P
CONSOLE HARN
ENGINE HARN
A118_LY
61X_B
A170_RW
15_RA170_RW
61X_B
AUTO GRBX
3 X 12V BATTERIES 600CCA 135A RESERVE CAPACITY
BULKHEAD 2
BULKHEAD 1
A176_Y A176_Y
CKT A176 NOT USED
A
B
15490464
A
B
15490464
R62183-001-F'
13
14
12
10
9
5
4
6
8
2
11
3
17
7
16
15
19
18
1
20
C
C
C
C
C
C
C
HDP26-24-47SE'
33
40
3
34
41
6
7
45
24
37
39
26
25
59
27
46
29
38
44
43
31
36
30
35
32
28
47
14
42
69
HDP24-24-47PE'
R-61991-001-D'
39
59
3
40
60
6
7
76
11
54
58
16
12
14
18
77
31
55
74
71
36
52
33
51
37
20
80
2
70
9
10
69
DT06-8SA'
8
2
DT04-8PA'
NEG
BTRY +VE
HDP26-24-47PE'
1
25
HDP24-24-47SE'
A
B
15490464
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-1994 Page 4 of 5
Allison Gen 4/5 3000 Series
Transmission (CCR2)
13
15 ELECTRICAL MAINTENANCE MANUAL
TCM A53, A63
GEARBOX CONTROL MODULE (MOUNTED IN CAB)
(LHS OF)
(STEERING COLUMN)
GEARBOX TEMP
CHECK TRANS
IGNITION
DIRECTION SIGNAL
J1939 DATA BUS HI
J1939 DATA BUS LOW
J1939 DATA BUS SHIELD
REVERSE LIGHT
NEUTRAL START A141_TG
SPEEDOMETER
AUTO NEUTRAL 39_PR
CHECK
GEARBOX
CENTRE INSTRUMENT HARN
CONSOLE HARN
29
A129_LT
64
A164_LB
63
T35_NP
34
A134_YL
28
E26D_Y
8
E14D_W
49
68
48
7
2
14
20
19
11
65
15
13
41
12
47
25
22
9
17
4
TO REVERSE LIGHTS AND WARNING LIGHT IN LH WARNING LIGHT CLUSTER SEE TRUCK LIGHTING DIAGRAM
79B_BP
39_PR
E25_SHLD
TO PARK BRAKE WARNING LIGHT (RH WARNING CLUSTER) SEE GAUGES AND WARNING LIGHTS DIAG
GEARBOX
TEMP
GEARBOX TEMP WARNING LIGHT REQUIRED WITH GEARBOX RETARDER OPTION
S16MW
S16FW
T35_NP
TO J1939 SPLICE SAVER SEE DIAGRAM SHT 5 B5
FROM BATTERY
FROM GAUGE ILLUMINATION DIMMER
REVERSE
LIGHTS
RELAY 18
CONSOLE HARN
61B_W
4
5 3
S10FW
C
21
148R_G
PRESSURE SWITCH ASSY
S10MW
18A_BG
NC
79_B 12A_PN
CAB GND BAR
GEARBOX
10A
E26G_Y
E14G_G
A170_RW
61X_B
13_E
82A_R
STOP/REV
20A
LTS
PSI
PARK BRAKE SWITCH N/C BRAKE ON (5PSI)
74_RT
T35_NP
148R_G
FROM ENG IDLE TIMER SEE ENGINE DIAGRAM
CONSOLE HARN
SHIFT JUMPER
S08MW
S08FW
BATTERY
113_NG
15A
AUX IGN
TO SPEEDOMETER GAUGE TERMINAL 8 SEE GAUGES DIAGRAM
12191065
IGNITION
SHIFT SELECTOR
12
IGN SENSE
11
DIRECTION
8
J1939 HI
15
J1939 LOW
14
J1939 SHIELD
13
BATTERY
5
GROUND
3
DIMMER INPUT
E23_B
STARTER LOCKOUT
RELAY 29
4
5 3
C
E23_B
E23_B
E21_RY
19A_TP
21
E21_RY
TO ACB/ENG BRAKE STOP LTS RELAY 21 TERMINAL 2
TO TRAILER RELEASE RELAY 32 TERMINALS 1 & 2 SEE TRAILER AIR ENABLE DIAGRAM
NEUTRAL
START
RELAY 28
4
5 3
C
21
61A_W
CAB GND BAR
19C_TR
10A
LOCATED AT KEYSWITCH
19B_TU
19B_TU
19B_TU 201A_GT
A141_TG
DIODE PACK 1
ENG HARN
HDP24-24-47SE.
BULKHEAD 2
HDP24-24-47PE:
BULKHEAD 8
19C_TR
HDP24-24-23SN;
BTRY
19_TP19B_TU
TO BRAKE WARNING CHECK RELAY 33 TERMINAL 2
BULKHEAD 1
CONSOLE HARN
21
23
18
47
HDP26-24-47PE.
16
18
HDP26-24-47SE:
K
J
HDP26-24-23PN;
START
ACC IGN
KEY SWITCH
TO TRAILER LOW AIR WARNING LAMP IN RH WARNING CLUSTER SEE WARNING LIGHTS AND GAUGES DIAGRAM
SEE ENGINE DIAGRAMS FOR CIRCUITS
19C_TR
148R_G
TO STARTER MOTOR SEE START/CHARGE DIAG
TO ENGINE ECU SEE ENGINE DIAGRAMS
PTO SWITCH
OUTPUT (PTO)
43
30
3
1
R61991-001
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
A143_PL
A130_PG
TO CHELSEA PTO AND PTO INTERLOCK RELAY 35 SEE POWER TAKE OFF (PTO) DIAGRAM
ENG ECM
E14
E26
E14F
RELAY
E26F
DT04-12PA-P031 & DT06-12SA
1
11
12
2
E14A
ADBLUE GAUGE
(DEF)
6 9
7 4
10
5
3
E26A
E14B
DIAG CONN ABSROAD
8
E26B
TO SHIFTER
E14G
J1939 SPLICESAVER ARRANGEMENT WIRE PAIRS ARE TWISTED
DT04-12PA-P031 & DT06-12SA
1
11
12
2
E26G
E14C
6 9
7 4
10
5
3
E26C
E14D
AUTOMATIC GRBX TCU
8
120R TERMINATING RESISTOR IN ROOF
E26D
E26E
E14E
P94-1994 Page 5 of 5
Allison Gen 4/5 3000 Series
Transmission (CCR2)
14 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
SYMBOLS USED
SEPARATE CIRCUITS
CONNECTED CIRCUITS
WIRE COLOURS
WIRE COLOURS - B=BLACK N=BROWN L=BLUE K=LIGHT BLUE E=GREY P=PINK R=RED U=PURPLE Y=YELLOW O=ORANGE G=GREEN F=LIGHT GREEN T=TAN W=WHITE ETC.
EXAMPLES GY=GREEN WIRE WITH A YELLOW TRACE.
CAB
EARTH
FUSE
CIRCUIT BREAKER
VDO TWO CHANNEL REV SWITCH PART No. K301-426
20A_WG
148R_G
EE_Y
205_YU
61_W
AXLE HARN
LIGHTING HARN
AXLE OIL PRESS WARNING LAMP
IGNITION
GAUGES/ ALARM
CALIBRATION PROCEDURE FOR K301-426
PART IS FACTORY CALIBRATED TO THE FOLLOWING SPECIFICATIONS:-
SIGNAL OUTPUT ON TERMINAL 7 WHEN SPEED SIGNAL AT INPUT IS GREATER THAN 30HZ. THIS FREQUENCY IS EQUIVALENT TO A VEHICLE SPEED OF 5KM/H.
SYSTEM TEST PROCEDURE
1.DISCONNECT OIL PRESSURE SWITCH AND BRIDGE OUT TERMINALS ON CONNECTOR ON HARNESS SIDE.
2.DRIVE THE TRUCK AND CHECK THAT THE AXLE OIL PRESSURE LIGHT TURNS ON WHEN THE TRUCK SPEED IS ABOVE 5 TO 10 KM/H.
3.BRING THE TRUCK TO A HALT AND CHECK THAT THE LIGHT GOES OUT WHEN THE TRUCK SPEED FALLS BELOW 5 TO 10 KM/H.
4.REMOVE BRIDGE FROM CONNECTOR AND RECONNECT TO PRESSURE SWITCH.
FWD REAR AXLE OIL PRESSURE SWITCH
205_YU
61_W
REAR REAR AXLE OIL PRESSURE SWITCH
20A_WG
61_W
148R_G
148S_BY
61_W
20A_WG20A_WGTO GAUGES
113_NG
61M_W
148R_WL
148S_W
CONSOLE HARN
SPEEDOMETER GAUGE
AXLE LOW OIL PRESSURE WARNING FOR T359 T403 T409 T409SAR T609 T659 T909 C509 MODELS WITH BULKHEAD CONNECTIONS FROM AUG 2010
K108EX & K200 MODELS WITH ELECTRICAL & INTERIOR UPGRADE FROM MARCH 2012.
205_YU
205_YU
205_YU
CONSOLE HARN
LIGHTING HARN
BULKHEAD 3
61M_W 61M_W
CAB GND BAR
205_YU
20A_WG
61M_W
148R_WL
148S_W
CENTRE INSTRUMENT HARN
AXLE LOW OIL PRESSURE HARN
61_W
148S_SHLD
SPEED SIGNAL FROM GRBX SHAFT
10A
50A
WHEEL SPEED DETECT
C
AMP163007-0
6
5
7
8
3
2
1
4
SPEED SIGNAL
IGNITION
GROUND
SW O/P
SW I/P
PS1 PS1
AMP_0-163007-0
4
3
8
7
DTO6-8SA
8 4
DT04-8PA
10A
HDP26-24-29P
23 16
HDP24-24-29S
S16FW
S16MW
S02FW
S02MW
AMP_163007-0
AMP_0-0280430-0
AMP 163007-0
S02MW
S02FW
MALE TERMINAL FEMALE TERMINAL
WHITE HOUSING
1
16
4
3
25
9
22
8
21
17
2
6
19
10
11
12
13
14
15
28
26
5
24
29
23
18
20
27
7
DEUTSCH HDP26-24-29PE
1
2
3
14
4
12
11
8
5
23
18
24
29
27
16
6
26
HDP24-24-29SE
DEUTSCH DT06-8S
1
2 3
4
5
6
7
8
DEUTSCH DT04-8P
1
8
4
5
AMP 0-0280430
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-1903 Page 1 of 1
Axle Low Oil Pressure Switch
15
15 ELECTRICAL MAINTENANCE MANUAL
P94-2195-001 T403 T409 T409SAR T609 T659 T909 C509 WITH ELECTRIC START FROM JAN 2014
ALL VOLTAGES ARE 12V UNLESS SPECIFIED
BTRY_POS_O
BTRY_POS_O
BAT_NEG_W
BAT_NEG_W
ENGINE BLOCK GND STUD
19C_TR
INTEGRATED STARTER RELAY ON STARTER MOTOR
12V BATTERYS
4 X 600 CCA
135 MIN RES CAP
BATTERY BOX
ALT
15_R
61_B
19_R
83A_OE83_OE
TO VOLTMETER GAUGE SEE GAUGES & WARN LTS DIAGRAM
CAB
SUPPLY
82A_R
82_R
TO CAB CKT BRKR ASSY
82_R
10A
19C_TR
CONSOLE HARN
ALT_NEG_B
ENG_GND_BLOCK_W
BTRY_POS_O
BTRY_POS_O
15_R
61_B
61_B
FROM CAB GROUND BAR
CONSOLE HARN
ENG HARN
RADSOK CONNECTORS
FIREWALL
LH_RAIL_GND_W
B
BULKHEAD 2
150_GY
61_W
REMOTE SWITCH
BEHIND CAB
RH RAIL
NLGY
E
NGW
Y
ALTERNATOR SWITCH HARN
13_E
61RC_W
TO CAB GND BAR
FROM PANEL DIMMER
13_E
61_W
24_FW
24B_GN
IN CAB ALTERNATOR FIELD ISOLATION SWITCH USED FOR FUEL PUMPING
ISOLATION SWITCH CHASSIS HARN
18A_BG
18A_BG
FROM AUX IGN FUSE 15A
CONSOLE HARN
LINK REQUIRED WHEN IN CAB ISOLATION SWITCH IS NOT USED
G
61_W
150_GY
24A_GP
24B_GN
151_N
150_GY
150_GY
61_W 61_W
61_W
151_N
24B_GN
24B_GN
24A_GP
24_FW
24A_GP
24_GW
24_FW
24B_GN
ENG HARN
ISOLATION SWITCH CHASSIS HARN
19C_TR
FROM KEY SWITCH SEE START CHARGE DIAGRAM
ISOLATION SWITCH - ASHDOWN
LED LAMP INDICATOR
12V SWITCH
C
NEG
BTRY POS
150A
150A
M
C
39MT STARTER MOTOR DUAL NEGATIVE STUD
S
POS
NEG
12015791
12010996
HDP26-24-47SE
HDP24-24-47PE
16
6
5
12015792.
A B
12010973.
12015024
B C A D
12015798
12015798.
DACB
ROLLOVER STABILTY SENSOR
OPTION JAMEX & LIQUIP RS201
GND
POS
TRIP
CLOSES AT >45
ROLLOVER STABILTY SENSOR OPTION LIQUIP RS305 MODEL
GND
POS
TRIP
CLOSES AT >45
S06ML.
S06FL
S06ML
8 7
1
4
2
5
3
6
C
91R 3W
6
12
11
9
7
1
3
8
10
2
4
5
DISPLAY PCB
Y
BO
R
DT06-6S
5
1
6
4
3
2
DT04-6P
FLD ISO
G
12015793
12010717
A
B
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
16 CAT: 8314 CCR2A3 07/15
P94-2195 Page 1 of 4
Battery Isolation Switch
MAINTENANCE MANUAL ELECTRICAL 15
12V BATTERYS
3 X 600 CCA
135 MIN RES CAP
P94-2195-002 T359 WITH CUMMINS ISLe5 ENGINE WITH ELECTRIC START FROM JAN 2014
ALL VOLTAGES ARE 12V UNLESS SPECIFIED
BTRY_POS_O
BAT_NEG_W
ENGINE BLOCK GND STUD
19C_TR
INTEGRATED STARTER RELAY ON STARTER MOTOR
BATTERY BOX
ALT
15_R
61_B
19_R
83A_OE83_OE
TO VOLTMETER GAUGE SEE GAUGES & WARN LTS DIAGRAM
CAB
SUPPLY
82A_R
82_R
TO CAB CKT BRKR ASSY
82_R
10A
19C_TR
CONSOLE HARN
ALT_NEG_B
ENG_GND_BLOCK_W
BTRY_POS_O
15_R
61_B
61_B
FROM CAB GROUND BAR
CONSOLE HARN
ENG HARN
RADSOK CONNECTORS
FIREWALL
LH_RAIL_GND_W
B
BULKHEAD 2
150_GY
61_W
REMOTE SWITCH
BEHIND CAB
RH RAIL
NLGY
E
NGW
Y
ALTERNATOR SWITCH HARN
13_E
61RC_W
TO CAB GND BAR
FROM PANEL DIMMER
13_E
61_W
24_FW
24B_GN
IN CAB ALTERNATOR FIELD ISOLATION SWITCH USED FOR FUEL PUMPING
ISOLATION SWITCH CHASSIS HARN
18A_BG
18A_BG
FROM AUX IGN FUSE 15A
CONSOLE HARN
LINK REQUIRED WHEN IN CAB ISOLATION SWITCH IS NOT USED
G
61_W
150_GY
24A_GP
24B_GN
151_N
150_GY
150_GY
61_W
61_W
61_W
151_N
24B_GN
24B_GN
24A_GP
24_FW
24A_GP
24_GW
24_FW
24B_GN
ENG HARN
ISOLATION SWITCH CHASSIS HARN
19C_TR
FROM KEY SWITCH SEE START CHARGE DIAGRAM
ISOLATION SWITCH - ASHDOWN
LED LAMP INDICATOR
12V SWITCH
NEG
BTRY +VE
M
C
38MT STARTER MOTOR
S
POS
NEG
C
150A
150A
12015791.
12010996.
HDP26-24-47SE:
HDP24-24-47PE:
16
6
5
12015792,
A B
12010973..
12015024,
B C A D
12015798,
12015798:
DACB
ROLLOVER STABILTY SENSOR
OPTION JAMEX & LIQUIP RS201
GND
POS
TRIP
CLOSES AT >45
ROLLOVER STABILTY SENSOR OPTION LIQUIP RS305 MODEL
GND
POS
TRIP
CLOSES AT >45
S06ML:
S06FL,
S06ML,
8 7
1
4
2
5
3
6
C
91R 3W
6
12
11
9
7
1
3
8
10
2
4
5
DISPLAY PCB
Y
BO
R
DT06-6S.
5
1
6
4
3
2
DT04-6P.
FLD ISO
G
12015793. 12010717.
A
B
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2195 Page 2 of 4
Battery Isolation Switch
17
15 ELECTRICAL MAINTENANCE MANUAL
REMOTE SWITCH
BEHIND CAB
ISOLATION SWITCH - ASHDOWN
LED LAMP INDICATOR
12V SWITCH
91R 3W
DISPLAY PCB
R
6
12
11
9
7
3
BO
C
Y
12010973'
5
DT06-6S'
ISOLATION SWITCH CHASSIS HARN
DT04-6P'
5
1
6
4
3
2
4
2
10
8
1
61_W
150_GY
24B_GN
12015792'
61_W
150_GY
RH RAIL
150_GY
A B
ROLLOVER STABILTY SENSOR
OPTION JAMEX & LIQUIP RS201
CLOSES AT >45
61_W
12015798"
12015024'
61_W
150_GY
151_N
GND
POS
TRIP
NLGY
B C A D
ROLLOVER STABILTY SENSOR OPTION LIQUIP RS305 MODEL
CLOSES AT >45
GND
POS
TRIP
NGW
Y
12015798'
E
DACB
IN CAB ALTERNATOR FIELD ISOLATION SWITCH USED FOR FUEL PUMPING
8 7
1
2
3
4
5
6
BTRY POS
12V BATTERYS
3 X 600 CCA
135 MIN RES CAP
TO VOLTMETER GAUGE SEE GAUGES & WARN LTS DIAGRAM
15_R
NEG
BATTERY BOX
ALT_NEG_B
10A
83A_OE83_OE
150A
ALT
15_R
CAB
SUPPLY
150A
G
24A_GP
151_N
15_R
AIR START
SOLENOID
C
ABS217
HDP26-24-23PN'
19C_TR
61D_W 61D_W
BULKHEAD 8
HDP24-24-23SN'
K
A
FIREWALL
19C_TR
FROM KEY SWITCH SEE START CHARGE DIAGRAM
CAB GND BAR
24A_GP
24B_GN
12015793' 12010717'
A
B
ISOLATION SWITCH CHASSIS HARN
ENG HARN
TO CAB GND BAR
FROM PANEL DIMMER
FROM AUX IGN FUSE 15A
BULKHEAD 2
ENG HARN
HDP24-24-47PE'
HDP26-24-47SE'
24B_GN
24_FW
16
6
5
CONSOLE HARN
LINK REQUIRED WHEN IN CAB ISOLATION SWITCH IS NOT USED
CONSOLE HARN
61RC_W
13_E
18A_BG
24B_GN
24_FW
G
S06ML'
S06FL'
61_W
13_E
18A_BG
24B_GN
24_FW
S06ML"
ALTERNATOR SWITCH HARN
P94-2195-003 T403 T409 T409SAR T609 T659 T909 C509 C510 C540 WITH AIR START FROM JAN 2014
ALL VOLTAGES ARE 12V UNLESS SPECIFIED
61_B
LH_RAIL_GND_W
ENGINE BLOCK GND STUD
82_R
61_B
RADSOK CONNECTORS
82_R
61_B
FIREWALL
CONSOLE HARN
82A_R
61_B
TO CAB CKT BRKR ASSY
FROM CAB GROUND BAR
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
FLD ISO
61_W
24A_GP
24_GW
P94-2195 Page 3 of 4
Battery Isolation Switch
18 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
2 X 12V BATTERY 900CCA RC260
P94-2195-004 T403 T409 T409SAR WITH MX ENGINE WITH ELECTRIC START FROM JAN 2014
ALL VOLTAGES ARE 24V UNLESS SPECIFIED
BTRY_POS_O
ENGINE BLOCK GND STUD
BATTERY BOX
19C_TR
CONSOLE HARN
BTRY_POS_O
15_R
CONSOLE HARN
ENG HARN
RADSOK CONNECTORS
FIREWALL
BULKHEAD 2
ISOLATION SWITCH - ASHDOWN
LED LAMP INDICATOR
24V SWITCH
150_GY
61_W
REMOTE SWITCH
BEHIND CAB
RH RAIL
NLGY
E
NGW
Y
ALTERNATOR SWITCH HARN
13_E
61RC_W
TO CAB GND BAR
FROM PANEL DIMMER
13_E
61_W
24_FW
24B_GN
IN CAB ALTERNATOR FIELD ISOLATION SWITCH USED FOR FUEL PUMPING
ISOLATION SWITCH CHASSIS HARN
18A_BG
18A_BG
FROM AUX IGN FUSE 15A
CONSOLE HARN
LINK REQUIRED WHEN IN CAB ISOLATION SWITCH IS NOT USED
G
61_W
150_GY
24A_GP
24B_GN
151_N
150_GY
150_GY
61_W 61_W
61_W
151_N
24B_GN
24B_GN
24A_GP
24_FW
24A_GP
24_GW
24_FW
24B_GN
ENG HARN
ISOLATION SWITCH CHASSIS HARN
19C_TR
FROM KEY SWITCH SEE START CHARGE DIAGRAM
15D_R
61H_W
61_B
82A_R
82_R82_R
24V SUPPLY TO CONSOLE HARN
61_B
61_B
FROM CAB GROUND BAR
LH_RAIL_GND_W
8212_OR 8212_OR
12V SUPPLY TO CONSOLE HARN
TO CHASSIS RAIL
CAB
SUPPLY
12V
ALTERNATOR
24V
24V TO 12V 60A POWER
CONVERTER
CAB 24V SUPPLY
40A
17A_RB
10A
ALT REG
312_BP
BAT_NEG_W
61_W
TO BTRY GND VIA ENG PWR HARN SEE ENG DIAG
110A 24V CASE GROUND BOSCH ALTERNATOR FIELD ISOLATED
312_BP
FROM ALTNTR REG FUSE 5A IN CAB
M
C
24V BOSCH STARTER MOTOR CASE GROUND TO ENGINE BLOCK
S
POS
NEG
HDP26-24-47SE"
HDP24-24-47PE"
16
6
5
12015792:
A B
12010973:
12015024;
B C A D
12015798;
12015798..
DACB
ROLLOVER STABILTY SENSOR
OPTION JAMEX & LIQUIP RS201
GND
POS
TRIP
CLOSES AT >45
ROLLOVER STABILTY SENSOR OPTION LIQUIP RS305 MODEL
GND
POS
TRIP
CLOSES AT >45
S06ML,,
S06FL.,
S06ML..
8 7
1
4
2
5
3
6
C
91R 3W
6
12
11
9
7
1
3
8
10
2
4
5
DISPLAY PCB
Y
BO
R
DT06-6S:
5
1
6
4
3
2
DT04-6P:
12015793"
12010717"
A
B
DTHD04-1-4P.
DTHD06-1-4S.
105A
105A
LEAR_18286000002.
12
S
I
G
FIELD
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2195 Page 4 of 4
Battery Isolation Switch
19
15 ELECTRICAL MAINTENANCE MANUAL
61_W
61_W
250_PL
250B_P
20A_WG
250_PL
251_PB61_W
PAD
WEAR
TIMER RELAY
(REDARC TIM06)
STEER AXLE
LEFT
STEER AXLE
RIGHT
FWD REAR
RIGHT AXLE
FWD REAR LEFT AXLE
REAR REAR RGHT AXLE
REAR REAR
LEFT AXLE
HARN
CHASSIS
FRONT
REAR CHASSIS HARN
HARN
PAD WEAR
BRAKE
SENSORS - SINGLE STEER
250B_P 250C_P 250D_P 250E_P
250_PL
250A_P
1. ON POWER ON, INDICATOR LAMP TURNS ON FOR A FEW SECONDS AND THEN TURNS OFF WHEN RELAY IS ENERGISED.
2. A BREAK IN THE WIRE ON THE PAD SENSORS CAUSES THE RELAY TO RETURN TO THE NC POSITION (87A)
LIGHT BULB
SEPARATE CIRCUITS
CONNECTED CIRCUITS
WIRE COLOURS
WIRE COLOURS - B=BLACK N=BROWN K=LIGHT BLUE L=BLUE E=GREY P=PINK R=RED U=PURPLE Y=YELLOW O=ORANGE F=LIGHT GREEN G=GREEN T=TAN W=WHITE ETC. EXAMPLES GY=GREEN WIRE WITH A YELLOW TRACE.
PAD WEAR SENSOR
(PART OF BRAKE ASSEMBLY)
TIMER RELAY
20A_WG
15A_EO
20A_WG
15A_EO
124_GE
61_W
82_R
15A_EO
BATTERY 12V
COMNET
113_NG
GA/ALARM
IGNITION 12V
13_E
61G_WB
HARN
CONSOLE
BRAKE PAD WEAR HARN
TO CAB GND BAR
FROM GAUGE ILLUMINATION DIMMER
AMP_0-163007-0
61_W61M_W
124_GE
61G_WB
TO CAB GND BAR
FROM ENG ECU VIA BULKHEAD 1 CONNECTOR SEE ENGINE DIAG
20L_WG
15A_EO
61G_WB
124_GE
61M_W
CENTRE INSTRUMENT HARN
HARN
INSTRUMENT
CENTRE
13_E
61_W
TO OPTION GAUGE HARN, ROAD RELAY, CD/TUNER, LH ROOF HARN, MOBILE TELEPHONE
TO OPTION GAUGE HARN, AIR SWITCH HARN, WARNING LIGHT CLUSTERS, PRESSURE SWITCH ASSEMBLY LH ROOF HARN
HARN
CHASSIS
REAR
FORWARD
STEER AXLE
RIGHT
FORWARD
STEER AXLE
LEFT
SENSORS - TWIN STEER
250_PL
250A_P 250B_P250F_P 250G_P
REAR
STEER AXLE
RIGHT
REAR
STEER AXLE
LEFT
STEER AXLE
RIGHT
STEER AXLE
LEFT
SENSORS - SINGLE STEER WITH REAR DRUM BRAKES
250A_P 61_W
250_PL
P94-2190-001 T359 T403 T409 T409SAR T609 T659 T909 C509 WITH MERITOR DISC BRAKES WITH GEN 2 CONSOLE (CCR2) FROM JAN 2014 12V SYSTEM ALL VOLTAGES ARE 12V UNLESS SPECIFIED
HARN
CHASSIS
FRONT
REAR CHASSIS HARN
HARN
CHASSIS
REAR
HARN
PAD WEAR
BRAKE
HARN
PAD WEAR
BRAKE
61M_W
12015024
ABCD
12015798
D C B A
12010973
B
A
12015792
AMP 1-10190667-3 AMP 1-10190667-3
AMP 1-10190667-3 AMP 1-10190667-3 AMP 1-10190667-3 AMP 1-10190667-3
PLUG
RECEPTACLE
AMP 1-10190667-3
87A
87
86
30
85
C
TIMER
TIMER
+
-
87A
87
86
30
85
C
TIMER
TIMER
+
-
REDARC TIMER RELAY TIM06 SETTINGS
1. SET SWITCH 1 TO ON.
2. SET SWITCH 2 TO OFF.
3. TURN POTENTIOMETER FULLY ANTI-CLOCKWISE.
4. TURN POTENTIOMETER CLOCKWISE ONE DIVISION.
5. EACH DIVISION IS APPROXIMATELY 6 SECONDS.
8586
30
87
87A
POTENTIOMETER
DIP SWITCHES
TACHOURMETER
RPM X 100
4
3
5
8
7
10A
10A
AMP-0-0163007-0
AMP_0-0280430-0
S16FW
S16MW
S10FW
S10MW
B A
PACKARD 12015792
PACKARD 12010973
BA
PACKARD
12015798
B
PACKARD
12015024
A
12010973.
A
B
12015792,
AMP 1-10190667-3
AMP 1-10190667-3
AMP 1-10190667-3
AMP 1-10190667-3
AMP 1-10190667-3 AMP 1-10190667-3
12015798.
D C B A
12015024,
S16MW
S16FW
MALE TERMINAL FEMALE TERMINAL
WHITE HOUSING
S10MW
S10FW
MALE TERMINAL
FEMALE TERMINAL
WHITE HOUSING
AMP 0-0163007-0
AMP 0-0280430-0
12015024;
AMP 0-0190667-3
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
20 CAT: 8314 CCR2A3 07/15
Pad Wear Indicator Meritor Disc Brake
P94-2190 Page 1 of 2
MAINTENANCE MANUAL ELECTRICAL 15
BRAKE PAD SENSORS-TWIN STEER
SEE SHEET 1
FRONT CHASSIS HARNESS
A_
B_
A
B
250_PL
STEER AXLE
RIGHT A
AMP 1-10190667-3 AMP 1-10190667-3
250A_P
STEER AXLE
RIGHT B
250B_P
STEER AXLE
LEFT A
AMP 1-10190667-3 AMP 1-10190667-3
250F_P 250G_P
STEER AXLE
LEFT B
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CONSOLE SIDE
FRONT CHASSIS HARN
CR
61_W
ABCD
250_PL
CP
250_PL
BRAKE PAD SENSORS-SINGLE STEER ONLY WITH REAR DRUM BRAKES
STEER AXLE
RIGHT
AMP 1-10190667-3 AMP 1-10190667-3
250A_P
61_W
STEER AXLE
LEFT
P94-2190 Page 2 of 2
Pad Wear Indicator Meritor Disc Brake
CAT: 8314 CCR2A3 07/15
21
15 ELECTRICAL MAINTENANCE MANUAL
82_R 113_NG
15A_EO
COMNET
AUX IGN
15A_EO
LEFT TURN SIGNAL
RIGHT TURN SIGNAL
ENABLE/DISABLE SWITCH
LEFT SPEAKER (+)
LEFT SPEAKER (-)
RIGHT SPEAKER (+)
RIGHT SPEAKER (-)
VEHICLE GROUND
J1939 HIGH
IGNITION VOLTAGE
BATTERY VOLTAGE
BATTERY C (12V)
IGNITION B (12V)
BENDIX
AUTO VUE
LDW
LD-B2_LW
LD-A2_LG
LH
RH
-
+
-
+
STATUS LAMP (GREEN)
LD-B1_NW
LD-A1_N
CAMERA
15A_EO
18A_BG 18A_BG 18A_BG
34_GL
33_YL
61B_W
LD-A7_U
LD-B7_K
LD-B8_E
18A_BG
61B_W
LD-A7_U
LD-B8_E
18A_BG
61B_W
15A_EO
18A_BG
CONSOLE HARN
ROOF HARN
LDWS ROOF HARN
ELEC/ACB OPTION
LD-B7_K
ENABLE
DISABLE
SWITCH
J1939 LOW
34_GL
33_YL
70_YW
13_E 13_E
70_YW70_YW
61B_W
34_GL
33_YL
13_E
61B_W
33_YL
34A_YB
61B_W
LDWS SWITCH JUMPER
LDWS CONSOLE HARN
LDWS CONSOLE HARN
CONSOLE HARN
HAZARD SWITCH JUMPER
LDWS CONSOLE HARN
FROM TURN SIGNAL CONTROL SEE TRUCK LIGHTING DIAG
TO TRUCK CAN BUS SPLICESAVER IN ROOF SEE ENGINE DIAG
HAZARD
WARNING ENABLED LAMP
34_GL
TO MOBILE TELEPHONE CB TUNER DIAG CONNECTOR ROAD RELAY CENTRE INSTRUMENT HARN OPTIONAL GAUGE HARN A & B
TO RELAYS 18, 19, 20 SWITCH HARN DIAG CONNECTOR ROAD RELAY SMART WHEEL MODULE ALTERNATOR ISOLATION SWITCH ENG/BRAKE CRUISE SWITCH
P94-2232-001
BENDIX AUTO VUE
K200 WITH GEN 1.5 CONSOLE FROM DEC 2014
12V SYSTEM
ALL POWER SUPPLY VOLTAGES ARE 12V UNLESS SPECIFIED
E14F_G
E26F_Y
LDWS CONSOLE HARN
LDWS ROOF HARN
61B_W
LD-A7_U
LD-B7_K
LD-B8_E
33_YL
34_GL
18A_BG 18A_BG 18A_BG TO SWITCHES
E14F_G
E26F_Y
10A
15A
12110088
A1
B1
A2
B2
A4
B4
B7
A7
B9
B8
A9
A11
15
16
B12
A12
S08ML
S08FL
S06ML
S06FL
S16FB'
S16MB'
S16FB;
S16MB;
S16MB
S16FB
10
9
12
11
2
1
4
GRN
AMB
C
8 7
1
4
2
5
3
6
S06FL;
S06ML;
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
P94-2232 Page 1 of 3
Bendix Auto Vue
Lane Departure Warning
22 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
82_R 113_NG
15A_EO
COMNET
AUX IGN
15A_EO
LEFT TURN SIGNAL
RIGHT TURN SIGNAL
ENABLE/DISABLE SWITCH
LEFT SPEAKER (+)
LEFT SPEAKER (-)
RIGHT SPEAKER (+)
RIGHT SPEAKER (-)
VEHICLE GROUND
J1939 HIGH
IGNITION VOLTAGE
BATTERY VOLTAGE
BATTERY C (12V)
IGNITION B (12V)
BENDIX
AUTO VUE
LDW
LD-B2_LW
LD-A2_LG
LH
RH
-
+
-
+
STATUS LAMP (GREEN)
LD-B1_NW
LD-A1_N
CAMERA
15A_EO
18A_BG 18A_BG 18A_BG
34_GL
33_YL
61B_W
E14G_G
E26G_Y
LD-A7_U
LD-B7_K
LD-B8_E
18A_BG
61B_W
LD-A7_U
LD-B8_E
18A_BG
61B_W
15A_EO
18A_BG
CONSOLE HARN
ROOF HARN
LDWS HARN
ELEC OPTION 1
LD-B7_K
ENABLE
DISABLE
SWITCH
J1939 LOW
34_GL
33_YL
70_YW
13_E 13_E
70_YW70_YW
61B_W
34_GL
33_YL
13_E
61B_W
33_YL
34A_YB
61B_W
LDWS SWITCH JUMPER
LDWS HARN
LDWS HARN
CONSOLE HARN
HAZARD SWITCH JUMPER
LDWS HARN
FROM TURN SIGNAL CONTROL SEE TRUCK LIGHTING DIAG
TO CAN BUS SPARE CONNECTOR IN ROOF. SEE ENGINE DIAG
HAZARD
WARNING ENABLED LAMP
34_YB
TO MOBILE TELEPHONE CB TUNER DIAG CONNECTOR ROAD RELAY CENTRE INSTRUMENT HARN OPTIONAL GAUGE HARN A & B
TO RELAYS 18, 19, 20 SWITCH HARN DIAG CONNECTOR ROAD RELAY SMART WHEEL MODULE ALTERNATOR ISOLATION SWITCH ENG/BRAKE CRUISE SWITCH
P94-2232-002
BENDIX AUTO VUE
T359 T403 T409 T409SAR T609 T659 T909 C509 WITH GEN 2 CONSOLE (CCR2) FROM JULY 2014
12V SYSTEM
ALL POWER SUPPLY VOLTAGES ARE 12V UNLESS SPECIFIED
10A
15A
12110088.
B12
A12
A1
B1
A2
B2
A4
B4
B7
A7
B9
B8
15
16
A9
A11
S08ML.
S08FL.
S06ML.
S06FL.
S06FW'
S06MW'
S06FW;
S06MW;
S16MB.
S16FB.
10
9
12
11
2
1
4
GRN
AMB
C.
DTM06-2S.
1
2
8 7
1
4
2
5
3
6
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2232 Page 2 of 3
Bendix Auto Vue
Lane Departure Warning
23
15 ELECTRICAL MAINTENANCE MANUAL
82_R
15A12_EO
COMNET
BTRY
15A12_EO
LEFT TURN SIGNAL
RIGHT TURN SIGNAL
ENABLE/DISABLE SWITCH
LEFT SPEAKER (+)
LEFT SPEAKER (-)
RIGHT SPEAKER (+)
RIGHT SPEAKER (-)
VEHICLE GROUND
J1939 HIGH
IGNITION VOLTAGE
BATTERY VOLTAGE
BATTERY (12V)
BENDIX
AUTO VUE
LDW
LD-B2_LW
LD-A2_LG
LH
RH
-
+
-
+
STATUS LAMP (GREEN)
LD-B1_NW
LD-A1_N
CAMERA
15A12_EO
1812_BR 1812_BR
61B_W
E14G_G
E26G_Y
LD-A7_U
LD-B7_K
LD-B8_E
1812_BR
61B_W
LD-A7_U
LD-B8_E
1812_BR
61B_W
15A12_EO
CONSOLE HARN
ROOF HARN
LDWS HARN
ELEC OPTION 1
LD-B7_K
ENABLE
DISABLE
SWITCH
J1939 LOW
34_GL
33_YL
70_YW
13_E 13_E
70_YW70_YW
61B_W
34_GL
33_YL
13_E
61B_W
33_YL
34A_YB
61B_W
LDWS SWITCH JUMPER
LDWS HARN
LDWS HARN
CONSOLE HARN
HAZARD SWITCH JUMPER
LDWS HARN
FROM TURN SIGNAL CONTROL SEE TRUCK LIGHTING DIAG
TO CAN BUS SPARE CONNECTOR IN ROOF. SEE ENGINE DIAG
HAZARD
WARNING ENABLED LAMP
34_YB
TO MOBILE TELEPHONE CD TUNER DIAGNOSTIC CONNECTOR
TO RELAYS 18, 20, 21, 29, 32 SWITCH HARN SMART WHEEL MODULE ALTERNATOR ISOLATION SWITCH ENG/BRAKE CRUISE SWITCH SPARE CKTS
P94-2232-003
BENDIX AUTO VUE
T409 T409SAR WITH GEN 2 CONSOLE (CCR2) WITH CBCU3 CONSOLE WITH MX ENGINE FROM JULY 2014
24V SYSTEM ALL POWER SUPPLY VOLTAGES ARE 24V UNLESS SPECIFIED
15A12_EO
61B_W
33_YL
34_GL
15A12_EO
15A12_EO
61B_W
3312_GN
3412_GT
24V RELAY
COIL
24V RELAY
COIL
113_NG
8212_R
AUX
IGN
18A_BG
IGNITION (24V)
BATTERY (12V)
IGN RLY PWR 12V
1812B_FP
1812_BR
IGN 12V
SUPPLY
(24V COIL)
61A_W
CAB GND BAR
RELAY 35
TO MUX MODULES RKECV MODULE DIAGNOSTIC CONNECTOR SMART WHEEL SMART WHEEL MODULE
1812_BR
18A_BG
10A
12110088,
B12
A12
A1
B1
A2
B2
B4
A4
B7
A7
B9
B8
15
16
A9
A11
S08ML,
S08FL,
S06ML,
S06FL,
S06FW.
S06MW.
S06FW,
S06MW,
S16MB,
S16FB,
10
9
12
11
2
1
4
GRN
AMB
C,
DTM06-2S,
1
2
8 7
1
4
2
5
3
6
30
85
C
87A
87
86
30
85
C
87A
87
86
10A
10A
C
4
5 3
21
P94-2232 Page 3 of 3
Bendix Auto Vue
Lane Departure Warning
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
24 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
CM2150E ECM
VEH SPEED +VE
VEH SPEED NEG
MANUAL FAN/AC PRESS SWITCH
ENG FAN ENABLE OUTPUT
REMOTE THROTTLE (ON/OFF)
REMOTE PTO ON/OFF
REMOTE THROTTLE POSITION
ECM RETURN (SWITCH)
COOLANT SIGNAL
DIAG REQUEST
CLUTCH SWITCH
SERVICE BRAKE
SENSOR SUPPLY +5V
THROTTLE POSITION SIGNAL 2
ECM RETURN (SENSOR)
THROTTLE POSITION RETURN 1
THROTTLE POSITION SIGNAL 1
THROTTLE POSITION SUPPLY 1
TACHO SIG +VE
CONNECTOR J2
ECM +VE
ECM +VE
POWER CONNECTOR J3
ECM NEG
ECM NEG
J2-33_OB
33
J2-23_OP
23
J2-10_FU
10
52
3
8
18
37
29
41
60
34
20
16
15
24
26
25
22
28
35
27
42
31
12
DRC26-60S06,.,
4
3
2
1
DTP06-4S
ENG/GRBX HARN
DT06-12SA'
15300002
TO MURPHY GAUGE OPTION, PTO, AIR DRYER, SPARE CONNECTOR, GEARBOX AND AIR COMPRESSOR DIODE
GRBX HARN
12
11
DT04-12PA'
15300027
A
B
J2-08_NW
J2-18_NG
J2-37_BY
61G_WB
E7_BW
E28_YE
NC
E13_LU
61_W
DT04-8PA;
DT06-8SA;
12162188
PSI
SNSR
C
D
HVAC PRESSURE SWITCH OPENS AT 285 PSI
E23_BTO SHT 6
12015792
DTM06-8SA
61EX_B
280_RP
ENG/GRBX
5416
HARN
ENG PWR HARN CONN B
GEARBOX TAILSHAFT SPEED SENSOR FOR MANUAL AND AUTO/ULTRASHIFT GRBX SEE SHT 6 FOR AUTOMATIC GRBX
15300027.
B
12010973.
A
B
E23_B
DTM04-8PA
1
2
REMOTE THROTTLE AND
5
PTO CONNECTIONS
3
LOCATED AT GRBX BELL HOUSING
8
6
4
J2-60_YG
E7_BW
E8_WU E8_WU
E16_BR
61G_WB
E1_LG
E2_LO
E28_YE
E27_NB
E7_BW
E31_GY
E29_OU
E30_GW
124_GE
59B_R
TO SHT 3
E13_LU
TO AUTOSHIFT GEARBOX TCU SEE GRBX DIAG
280_RP
59A_RY
59B_R
61EX_B
61_W
61E_B
ENG FAN CONTROL
C
SOLENOID CKT E13 = 0V FAN = ON AIR ON
12015791
20A
ENG SCR
15A
ENG A
ENG B
15A
A
BULKHEAD 2
ENG/GRBX
HARN
CLP_L CLP_L
CLG_G CLG_G
HDP26-24-47SE.
HDP26-24-47PE,
BULKHEAD 1
ALT
150A
TO ALTERNATOR +VE TERMINAL
CONSOLE HARN
46
45
44
43
HDP24-24-47PE.
8
16
18
19
2
28
27
7
31
29
30
23
12
17
10
34
HDP24-24-47SE,
CAB
150A
COOLANT LEVEL SENSOR
124_GE
59B_R
TO CAB
BTRY +VE
J3-44_YG
J3-43_WN
E28_YE
TO TACHOURMETER SEE WARNING LIGHTS AND GAUGES DIAG
TO ENGINE IGN RELAY 31 TERMINAL 3 SHT 2
ISOLATION
SWITCH OPTION
12084891.
NEG
B
E
COOLANT LEVEL MODULE
C
Q27-6047-000
D
A
TO ENG MANUAL FAN ON/OFF SWITCH SHT 2
E1_LG
E2_LO
E28_YE
E27_NB
E7_BW
E31_GY
E29_OU
E30_GW
15_R
COOLANT LEVEL MODULE
VOLTAGE LEVEL VALUES
CKT J3-44 OUTPUT VOLTAGE
0.75V - 1.75V COOLANT LEVEL NORMAL
3.25V - 4.25V COOLANT LEVEL LOW
>4.5V OUT OF RANGE
<0.5V OUT OF RANGE
E16_BR
61G_WB
B
ABC
DT06-3S
R WB L O G
DUAL THROTTLE
C
A
S10FW
S10MW
PART # GEARBOX TYPE DIAGRAM SHEET #
P94-2168-001 EATON MANUAL A & D 4 & 6
P94-2168-002 EATON AUTO/ULTRASHIFT PLUS B & D 4 & 6
P94-2168-003 ALLISON AUTOMATIC C, E & F 5 & 6
COOLANT LEVEL STATUS
(IN FREE AIR)
(HIGH FAULT)
(LOW FAULT)
PSI
NC
BRAKE (5 PSI)
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
TO SHT 2
DIAGNOSTIC
REQUEST
S02ML
S02FL
OFF
ON
CLUTCH
SWITCH A
CONSOLE HARN
PRESSURE SWITCH ASSEMBLY
T359 WITH ISLe5 ENGINE WITH GEN 2 CONSOLE (CCR) FROM FEB 2014
P94-2168 Page 1 of 6
Cummins ISLe5 with Gen 2 Console for T359
CAT: 8314 CCR2A3 07/15
25
15 ELECTRICAL MAINTENANCE MANUAL
E12_LN
E11_LY
TO GEARBOX TCU SEE AUTOSHIFT/ULTRASHIFT GRBX DIAG
59B_R
X1-3_YR
ENG IGN
CAB GND BAR
ENG IGN
E22_GR
61A_W
2B_RW
12A_PN
2_R
TO STOP LIGHTS SEE TRUCK LIGHTING DIAG
TO REVERSE LTS RELAY 18 TERMINAL 3 SEE TRUCK LTG DIAG
STOP
LIGHT
SWITCH
STOP
LTS
ACB/ENG
BRAKE
STOP LTS
STOP LTS TURN ON WHEN ENG BRAKE IS ACTIVE OR AN ACB EVENT
61B_W
E5_UB
E15_EU
ENG FAN LIGHTS HARN
144_UT
61B_W
E6A_RP
74_RT
248_RB
231_RU
DPF/
ADBLUE
X3-8_R
61M_W
13_E
61M_W
180_RO
REMOVE CONNECTOR WITH LINK AND CONNECT TO BOGGARD ENGINE IDLE TIMER WHEN REQUIRED
82A_R
BATTERY B
STOP/REV
LTS
CAB GND BAR
E24_LE
WARNING CLUSTER HARN
CONSOLE HARN
E24_LE
E9_N
144_UT
CM2150E ECM
ENG BRAKE LEVEL 1
CRUISE CONTROL- SET
CRUISE CONTROL-RESUME
CRUISE CONTROL/PTO-ON/OFF
IGN SWITCH +VE
STOP ENG LAMP
CHECK ENG LAMP
E15_EU
E12_LN
E11_LY
E10_ON
E24_LE
E9_N
MALFUNCTION INDICATOR LAMP
ENG BRAKE LEVEL 2
E5_UB
CONNECTOR J2
STOP LIGHTS ENABLE
E22_GR
BULKHEAD 1
CRUISE
SET/RESUME
97B_KR
18A_BG
13_E
61L_B
ENGINE BRAKE
LEVEL
(2 POSITION)
ENGINE
BRAKE
ON/OFF
ENGINE BRAKE AND CRUISE CONTROL SWITCHES
USE WITHOUT SMARTWHEEL
ENG BRAKE CRUISE HARN
209_YP
13_E
61G_WB
E10_ON
E11_LY
E12_LN
61G_WB
13_E
61M_W
61M_W
E5_UB
61L_B
E15_EU
13_E
CONSOLE HARN
E9_N
J3-9_GO
J2-57_GO
20A_WG
209_YP
STOP
ENGINE
CRUISE
ENABLE
ENGINE
FAN
CHECK
ENGINE
AFTER TREAT
ALT
INTERAXLE
LOCK
GEARBOX
PRESSURE
ENG
FAN
CRUISE ENABLE
AFTER TREAT
CHECK
ENG
STOP
ENG
PTO
CENTRE WARNING CLUSTER
CRUISE ON/OFF
209_YP
144_UT
E10_ON
13_E
E8_WU
61G_WB
61B_W
ENGINE MANUAL
FAN ON/OFF
13_E
61G_WB
E8_WU
61B_W
CAB GND BAR
CONSOLE HARN
18A_BG
97B_KR
ENGINE
RETARD
PARK
BRAKE
CAB
STEPS
MIRROR
HEAT
TRUCK
ABS
TRAILER
ABS
ENG
RETARDER
TRAILER
AIR
HIGH
BEAM
RH WARNING CLUSTER
97B_KR
61B_W
61B_W
113_NG
IGNITION
ECMS
AUX
IGN
GA/
ALARM
FROM PANEL DIMMER SEE TRUCK LIGHTING DIAG
SMART WHEEL MODULE SEE SMART WHEEL DIAG
E8_WU
E10_ON
E12_LN
18A_BG
E11_LY
E5_UB
E15_EU
97B_KR
209_YP
ENG/GRBX HARN
CONSOLE HARN
12A_PN
18A_BG
RELAY 20
RELAY 21
2B_RW
DIODE PACK 2
CAB GND BAR
CAB GND BAR
E23_B
RELAY 31
E6_RL E6_RL
61A_W
CAB GND BAR
74A_RG
61M_W
E26A_Y
E14A_G
FROM J1939 CAN BUS SPLICE SAVER SEE SHT 4
13_E
FROM PANEL DIMMER SEE TRUCK LIGHTING DIAG
GEARBOX
ABS IGN
T35_NP
CAB GND BAR
FROM SHT 1
ENG
TIMER
BATTERY C82_O
TO ABS ECU MODULE SEE ABS DIAG
FROM ABS ECU MODULE SEE ABS DIAG
FROM SHT 6
61G_WB
TO SHT 1 E2
18A_BG
TO DIAGNOSTIC CONNECTOR AND ROAD RELAY SHT 4
TO RELAY 19 TERMINAL 2 SEE TRUCK LIGHTING DIAG
TO LH ROOF HARN TO SWITCH HARN
TO IN CAB ALTERNATOR ISOLATION SWITCH HARN
18A_BG
61M_W
113_NG
IGNITION
IDLE TIMER JUMPER
CONSOLE HARN
TO DOSE/NOX RELAY 24 TERMINAL 2 SHT 3
74_RT
FROM HVAC PRESSURE SWITCH SHT 1
NO
8 7
1
4
2
5
3
6
S10FL.
S10ML.
15A
S04MW.
S04FW.
20A
S14FW.
S14MW.
S16MB.
S16FB.
DRC26-60S06.
45
55
16
30
19
6
5
57
43
47
HDP26-24-47PE
24
9
13
15
5
11
12
10
22
6
HDP24-24-47SE
S16MW.
8 7
1
4
2
5
3
6
8
7
1
4
2
5
3
6
8 7
1
4
2
5
3
6
8 7
1
4
2
5
3
6
S16FW
M2139-11.
9 11 8 10 5 4 6 7 3 2 1
M2139-11:
9 11 8 10 5 4 6 7 3 2 1
15A10A
S16FB
C
3
2
4
1
5
C
3
2
4
1
5
C
3
2
4
1
5
S10FL;
S10ML;
10A 10A
15A
5A
ADBLUE
LEVEL (DEF)
1
DT06-6S
2 3 456
5A
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
P94-2168 Page 2 of 6
Cummins ISLe5 with Gen 2 Console for T359
26 CAT: 8314 CCR2A3 07/15
MAINTENANCE MANUAL ELECTRICAL 15
ADBLUE TANK LEVEL SENDER LENGTH = 417MM
HEIGHT OF
FLOAT (MM)
RESISTANCE
(R) +/- 15R
>389 5600
242 50400
53 442800
ADBLUE TANK
TEMP SENDER
TEMP
(DEG C)
RESISTANCE
(kR) +/- 15R
-20 31.8
-10 18.2
0 10.7
10 6.6
20 4.1
25 3.3
30 2.7
40 1.8
50 1.2
EXHAUST GAS PROCCESSOR UNIT (CATALYST)
DOSING CONTROL UNIT
ENG/GRBX HARN
CATALYST INLET TEMP SENSOR
CATALYST OUTLET TEMP SENSOR
NOx SENSOR
UREA LEVEL & TEMPERATURE SENSOR IN ADBLUE TANK
AIR SOLENOID
281_GP
61EX_B
280_RP
61EX_B
281_GP
E14B_G
E26B_Y
J2-9_GW
J2-50_GR
DCU35_R
DCU36_B
NOX SENSOR LOCATED IN EXHAUST GAS PROCESSOR UNIT (CATALYST)
EXHAUST GAS IN
EXHAUST GAS OUT
SCR GAS OUTLET TEMP
SCR INLET GAS TEMP
J2-49_LW
GREY
BLACK
ADBLUE TANK LEVEL
ECM RETURN (TEMP/LEVEL)
ADBLUE TANK TEMP
E14B_G
E14B_G
E26B_Y
E26B_Y
J2-36_LR
J2-38_BR
J2-50_GR
280_RP
J2-38_BR
J2-17_BR
J2-38_BR
J2-38_BR
J2-36_LR
J2-57_LR
J3-55_LW
E28_YE
281_GP
281_GP
61EX_B
61EX_B
280_RP
281_GP
E26B_Y J1-8_Y
J1-18_GE14B_G
61EX_B
J2-9_GW
SCR ENG TO B/OUTS HARN
ENGINE TO SCR HARN BREAKOUTS
DOSING PUMP HARN
ADBLUE TANK HARN
EGP HARN
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
CONSOLE HARN
ENG/GRBX HARN
82A_R
281_GP
DOSE/NOX
BATTERY B
281A_GR
74_RT
61A_W
DOSE/NOX
FROM IDLE TIMER AND ENG IGN RELAY 31 TERMINAL 2 SHT 2
CAB GND BAR
ENGINE TO SCR HARN BREAKOUTS
ENGINE TO SCR HARN BREAKOUTS
FROM SHT 1
FROM SHT 1
RELAY 24
BULKHEAD 1
280_RP
CM2150E ECM
J2-49_LW
J2-9_GW
J2-50_GR
CKT E14B & E26B FROM SHT 4
CONNECTOR J2
DRC26-60S06
36
49
38
50
9
FCI_54200206
TR;
2 1
TR,
2 1
BOSCH_1-928404745.
1243
TEMP
LEVEL
AMP_282088-1;
1234
APD37.
36352228233416
C
AMP_3-967325-1.
12
AMP_282106-1;
FCI_54200207
DT06-12SB
DT04-12PB
11
12
7
8
6
2
1
9
5
3
4
DT06-8SB
DT04-8PB
5
6
7
4
3
2
1
AMP_282088-1.
1234
AMP_282106-1.
DT06-8SA.
DT04-8PA.
1
2
3
4
5
TERMINATING RESISTOR
120
1
2
DTM04-2P WM-2PB WEDGE
20A
HDP24-24-47SE'
4
16
HDP26-24-47PE'
C
3
2
4
1
5
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
Cummins ISLe5 with Gen 2 Console for T359
P94-2168 Page 3 of 6
27
15 ELECTRICAL MAINTENANCE MANUAL
DIAGNOSTIC CONNECTOR
SPLICESAVER
ENGINE SECTION
ENGINE ECM
CM2150E
E14_G
E14A_G
E14B_G
E26_Y
E26A_Y
E26B_Y
SPLICESAVER ROOF SECTION
ACB DISPLAY
SEE ABS DIAG
CAN BUS SPARE
FOR CAN DRIVEN
DEVICE
E14E_G
E14F_G
E14G_G
E14H_G
E26E_Y
E26F_Y
E26G_Y
E26H_Y
ADBLUE GAUGE SEE SHT 2
ABS MODULE
SEE ABS DIAG
CAB SECTION
E14_G
E26_Y
E26D_Y
E14D_G
E26C_Y
E14C_G
E26B_Y
E14B_G
E26A_Y
E14A_G
ROOF HARN
CONSOLE HARN
E14E_G
E26E_Y
ENG GRBX HARN
CONSOLE HARN
BULKHEAD 1
ORANGE WEDGE
E14C_G
E26C_Y
DIAGRAM A J1939 CAN NETWORK WITH MANUAL GEARBOX
61M_W
15A_EO
E3_Y
E4_L
18A_BG
CONSOLE HARN
CONSOLE HARN
ADBLUE GAUGE JUMPER
E14A_G
E26A_Y
TO ABS MODULE X1 BLACK CONNECTOR TERMINALS 13 & 14
FROM AUX IGN 10A FUSE SHT 2
FROM COMNET 10A FUSE
CAB GND BAR
ABS CAB HARN
CONSOLE HARN
E14A_G
E26A_Y
DPF DISPLAY
FOR CUMMINS
ADR 80/03
ENGINES
SPLICE SAVER 1
SPLICE SAVER 2
J2
E14F_G
E26F_Y
TO ROAD RELAY
SHT 4
TO SCR SYSTEM SHT 3
DIAGNOSTIC CONNECTOR
SPLICESAVER
ENGINE SECTION
ENGINE ECM
CM2150E
AUTO/ULTRASHIFT
PLUS ECM
E14_G
E14A_G
E14C_G
E14B_G
E26_Y
E26A_Y
E26C_Y
E26B_Y
SPLICESAVER ROOF SECTION
ACB DISPLAY
SEE ABS DIAG
CAN BUS SPARE
FOR CAN DRIVEN
DEVICE
E14E_G
E14F_G
E14G_G
E14H_G
E26E_Y
E26F_Y
E26G_Y
E26H_Y
ADBLUE GAUGE SEE SHT 2
ABS MODULE
SEE ABS DIAG
CAB SECTION
AUTOSHIFT/ ULTRASHIFT
GEAR DISPLAY
SEE AUTOSHIFT
DIAG
E14_G
E26_Y
E26D_Y
E14D_G
E26C_Y
E14C_G
E26B_Y
E14B_G
E26A_Y
E14A_G
ROOF HARN
CONSOLE HARN
E14E_G
E26E_Y
ENG GRBX HARN
CONSOLE HARN
BULKHEAD 1
ORANGE WEDGE
E14C_G
E26C_Y
E14D_G
E26D_Y
DIAGRAM B J1939 CAN NETWORK WITH AUTO/ULTRASHIFT PLUS GEARBOX
61M_W
15A_EO
E3_Y
E4_L
18A_BG
CONSOLE HARN
AUTOSHIFT CAB HARN
CONSOLE HARN
ADBLUE GAUGE JUMPER
E14A_G
E26A_Y
TO ABS MODULE X1 BLACK CONNECTOR TERMINALS 13 & 14
FROM AUX IGN 10A FUSE SHT 2
FROM COMNET 10A FUSE
CAB GND BAR
ABS CAB HARN
CONSOLE HARN
E14A_G
E26A_Y
DPF DISPLAY
FOR CUMMINS
ADR 80/03
ENGINES
SPLICE SAVER 1
SPLICE SAVER 2
J2
E14F_G
E26F_Y
TO ROAD RELAY
SHT 4
TO SCR SYSTEM SHT 3
P20-1199.
ACFGDJB
TERMINATING RESISTOR
120
1
2
DTM04-2P WM-2PB WEDGE
DTM04-2P,WM2PB
DTM06-2S,WM2SB
1
2
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DTM04-2P
2 1
S08FB
DTM04-2P;
21
DTM04-2P:
21
DTM06-2S:
S06FW
S06MW
X1_BLACK
87
HDP26-24-47PE;
14
26
HDP24-24-47SE;
DRC26-60S06,
211
DT06-6S
45
S06FB
P20-1199;
ACFGDJB
TERMINATING RESISTOR
120
1
2
DTM04-2P WM-2PB WEDGE
DTM04-2P,WM2PB.
DTM06-2S,WM2SB.
1
2
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DTM04-2P"
2 1
S08FB,
DTM06-2S,
DTM04-2P,
21
DTM04-2P.
21
DTM06-2S.
S06FW.
S06MW.
X1_BLACK.
87
25-24787'
910
HDP26-24-47PE:
14
26
HDP24-24-47SE:
DRC26-60S06;
121
DT06-6S.
45
DRC26-38S01-P017;
32
S06FB.
DT04-6PA-EP14 & DT06-6SA
1
2
3
4
5
6
28 CAT: 8314 CCR2A3 07/15
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
P94-2168 Page 4 of 6
Cummins ISLe5 with Gen 2 Console for T359
MAINTENANCE MANUAL ELECTRICAL 15
P94-2168-000
DIAGNOSTIC CONNECTOR
SPLICESAVER
ENGINE SECTION
ENGINE ECM
CM2150E
E14_G
E14A_G
E14B_G
E26_Y
E26A_Y
E26B_Y
SPLICESAVER ROOF SECTION
ACB DISPLAY
SEE ABS DIAG
CAN BUS SPARE
FOR CAN DRIVEN
DEVICE
E14E_G
E14F_G
E14G_G
E14H_G
E26E_Y
E26F_Y
E26G_Y
E26H_Y
ADBLUE GAUGE SEE SHT 2
ABS MODULE
SEE ABS DIAG
CAB SECTION
E14_G
E26_Y
E26G_Y
E14G_G
E26C_Y
E14C_G
E26B_Y
E14B_G
E26A_Y
E14A_G
ROOF HARN
CONSOLE HARN
E14E_G
E26E_Y
ENG GRBX HARN
CONSOLE HARN
BULKHEAD 1
ORANGE WEDGE
E14C_G
E26C_Y
DIAGRAM C J1939 CAN NETWORK WITH ALLISON AUTOMATIC GEARBOX
61M_W
15A_EO
E3_Y
E4_L
18A_BG
CONSOLE HARN
CONSOLE HARN
ADBLUE GAUGE JUMPER
E14A_G
E26A_Y
TO ABS MODULE X1 BLACK CONNECTOR TERMINALS 13 & 14
FROM AUX IGN 10A FUSE SHT 2
FROM COMNET 10A FUSE
CAB GND BAR
ABS CAB HARN
SPLICE SAVER 1
SPLICE SAVER 2
J2
E14F_G
E26F_Y
TO ROAD RELAY
SHT 4
TO SCR SYSTEM SHT 3
SHIFTER
SEE AUTOMATIC
GEARBOX DIAG
E14G_G
E26G_Y
GEAR SHIFT JUMPER
E26D_Y
E14D_G
GEARBOX TCU
SEE AUTOMATIC
GEARBOX DIAG
P20-1199'
ACFGDJB
TERMINATING RESISTOR
120
1
2
DTM04-2P WM-2PB WEDGE
DTM04-2P,WM2PB'
DTM06-2S,WM2SB'
1
2
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DT04-12PA-P031 & DT06-12SA
1
2
3
12
11
10
7 4
5
6 9
8
DTM04-2P:;
2 1
S08FB'
S08FW
DTM04-2P.,
21
DTM06-2S"
S06FW'
S06MW'
X1_BLACK'
87
HDP26-24-47PE"
14
26
HDP24-24-47SE"
DRC26-60S06'
211
DT06-6S'
45
DT04-6PA-EP14 & DT06-6SA
1
2
3
4
5
6
S08MW
12191065
815
R-61991-001-D
288
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
CAT: 8314 CCR2A3 07/15
P94-2168 Page 5 of 6
Cummins ISLe5 with Gen 2 Console for T359
29
15 ELECTRICAL MAINTENANCE MANUAL
CKTS T4, T32, 19A TO AUTOSHIFT/ULTRASHIFT PLUS GEARBOX ECU SEE GEARBOX DIAG
FROM ENG FAN SOLENOID SHT 1
CM2150E ECM
ECM RETURN
CONNECTOR J2
STARTER LOCKOUT RELAY
E23_B
E23_B
44
31
2
DRC26-60S06..
TO STARTER MOTOR
AIR START OPTION
19A_TP
T4_WB
T32_NY
E21_RY
ENG HARN
HDP26-24-47PE..
BULKHEAD 2
HDP26-24-47SE;
19C_TR
HDP26-24-23PN;
19C_TR
BULKHEAD 8
BULKHEAD 1
CONSOLE HARN
HDP24-24-47SE..
47
36
23
35
21
45
HDP24-24-47PE;
16
36
HDP24-24-23SN;
K
J
GRBX CAB HARN
SEE EATON AUTO/ULTRASHIFT PLUS DIAG
LINK REQUIRED FOR EATON MANUAL GRBX
S14MW,
S14FW,
19B_TU
19B_TU
19B_TU
C
21
TO TRAILER RELEASE RELAY 32 TERMINALS 1 & 2 SEE TRAILER AIR ENABLE DIAG
10A
19_TP19B_TU
LOCATED AT KEYSWITCH
TO BRAKE WARNING CHECK RELAY 33 TERMINAL 2
DIODE PACK 1
S10ML,
S10FL,
TO TRAILER LOW AIR WARNING
201A_GT
LAMP IN RH WARNING CLUSTER SEE WARNING LIGHTS AND GAUGES DIAGRAM
BTRY
START
ACC IGN
KEY SWITCH
19A_TP
TO ACB/ENG BRAKE STOP LTS RELAY 21 TERMINAL 2 SHT 2
E23_B
19C_TR
STARTER LOCKOUT
RELAY 29
4
5 3
C
T4_WB
E21_RY
T32_NY
E23_B
CONSOLE HARN
19A_TP
E21_RY
NEUTRAL
START
RELAY 28
4
5 3
21
NEUTRAL START RELAY USED WITH EATON AUTOSHIFT/ULTRASHIFT GEARBOX
19C_TR
DIAGRAM D STARTER LOCKOUT AND NEUTRAL START WITH EATON MANUAL OR AUTO/ULTRASHIFT PLUS GRBX
CM2150E ECM
CUMMINS SIDE
WATER IN FUEL SIGNAL
WATER IN FUEL RETURN
CM2150E
ECM
VEH SPEED +VE
WATER IN FUEL
4
3
16
47
P1
ENG/GRBX
J2
33
44
54
DRC26-60S06,,
HARN
148R_G 148R_G
HDP26-24-47SE
CUMMINS ENG HARN
DT06-2S.
BULKHEAD 2
ENG/GRBX HARN
1
2
DT04-2P.
CONSOLE HARN
23
2
3
HDP24-24-47PE
W1_BW
W2_BR
1
2
DT06-2S
DT04-2P
TO SPEEDOMETER GAUGE TERMINAL 8 SEE GAUGES DIAGRAM
TO AUTOMATIC GEARBOX TCM TERMINAL 25 SEE GRBX DIAGRAM
A
B
DIAGRAM F AUTOMATIC GEARBOX SPEED SIGNAL INTERFACE
ENG HARN
HDP26-24-47PE''
FROM ENG FAN CONTROL SOLENOID SHT 1
E23_B
CM2150E ECM
E23_B
ECM RETURN
CONNECTOR J2
STARTER LOCKOUT RELAY
44
31
2
DRC26-60S06"
TO STARTER MOTOR
E21_RY
BULKHEAD 2
HDP26-24-47SE"
19C_TR
PROPRIETARY
This Drawing and the information contained herein is proprietary to PACCAR Inc. and shall not be reproduced, copied, or disclosed in whole or in part, or used for manufacture or for any other purpose without the written permission of PACCAR Inc.
BULKHEAD 1
CONSOLE HARN
HDP24-24-47SE''
47
36
23
35
21
45
HDP24-24-47PE"
16
36
10A
LOCATED AT KEYSWITCH
61A_W
CAB GND BAR
E21_RY
NEUTRAL
START
RELAY 28
4
5 3
C
21
A141_TG
TO TRAILER RELEASE RELAY 32 TERMINALS 1 & 2 SEE TRAILER AIR ENABLE DIAG
TO ACB/ENG BRAKE STOP LTS RELAY 21 TERMINAL 2 SHT 2
19B_TU
19B_TU
TO BRAKE WARNING CHECK RELAY 33 TERMINAL 2
S10FL"
201A_GT
FROM GRBX TCM LOCATED IN CAB SEE GRBX DIAG
E23_B
19C_TR
STARTER LOCKOUT
RELAY 29
4
5 3
C
E21_RY
E23_B
19A_TP
21
DIAGRAM E STARTER LOCKOUT AND NEUTRAL START WITH ALLISON AUTOMATIC GRBX
BTRY
19_TP19B_TU
S10ML"
START
ACC IGN
KEY SWITCH
DIODE PACK 1
TO TRAILER LOW AIR WARNING LAMP IN RH WARNING CLUSTER SEE WARNING LIGHTS AND GAUGES DIAGRAM
ROAD RELAY
BOGGARD IDLE TIMER
STOP MIN
E26F_Y E26F_Y
E14F_G
BOGGARD IDLE TIMER
L
B
G
O
W
R
DISP.
DT04-3P,
12064762.
F
A
D
E
B
C
A
B
C
DT06-3S,
L
W
B
R
1D_NP
61M_W
15A_EO
18A_BG
S04MW
FROM CAB ILLUMINATION FUSE
TO CAB GND
FROM COMNET FUSE
FROM AUX IGN FUSE
E14F_G
74_RT TO ENGINE IGN RELAY
74A_RG FROM ECMS 15A FUSE
61M_W CAB GND
180_RO FROM ENG TIMER 15A FUSE
S04FW
J1939 CAN BUS
P94-2168 Page 6 of 6
Cummins ISLe5 with Gen 2 Console for T359
30 CAT: 8314 CCR2A3 07/15
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