Kenworth 210, 220 Wiring Diagrams

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

(

)

Connector: Yellow 25 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 M19A Fuel tank sender signal 3503 A2 M19AA Park brake 3402 A3 M05B Reverse Alarm (to buzzer) 5104 A4 M19C Diff lock solenoid 4517 A5 M01E Urea Heater A6 M19C Brake wear 3406 A7 M05B Reverse light switch +ve - fuse 46 1217 A8 M05A Direction indicator LH truck 2036 A9 M05A Direction indicator RH truck 2037 A10 M04A Tail lamp LH 2170 A11 M04A Tail lamp RH 2169 A12 M04B Rear fog LH/RH 2152 A13 M05B Rear stop lamp LH/RH 4601 B1 M01D ABS trailer pin 2 and 24S trailer pin 6 +ve supply 1356 B2 M05B Reverse alarm from switch 4591 B3 M10A Battery supply +ve - Pin 4 Trailer Socket S 1110 B4 M03A Air drier +ve supply - ignition fuse F39 1240 B5 M03A Heated Sedimenter 5051 B6 M18A Alarm 3659 B7 M19A Direction indicator trailer LH - Pin 3 trailer socket N 2008 B8 M19A Direction indicator trailer RH - Pin 5 trailer socket N 2009 B9 M19C Diff lock switch 3408 B10 M15B ABS trailer warning light 3428 B11 M19AA Cab lock down 3412 B12 M10A Body light 2155

Y25

only if a design requirement

1665

Connector: Brown 16 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 M19A Air 2 transducer supply 3639 A2 M19A Air 1 transducer ground 3638A A3 M19A Air 1 transducer supply 3639A A4 M19A Air 1 transducer signal 3640 A5 M06A Tachograph sender -ve (pin 2 sender unit) 3020 A6 M06A Tachograph sender +ve (pin 1 sender unit) 3021 A7 M06A Tachograph sender signal 1 (pin 4 sender unit) 3018 A8 M06A Tachograph sender signal 2 (pin 3 sender unit) 3019 B1 M19A Gearbox protection solenoid range change 4030 B2 M18A Alarm 3660 B3 M19AA Gearbox neutral switch 4721 B4 M16A PTO solenoid output VIC 4596 B5 M03A W.I.F. warning light 5049 B6 N/C B7 M19A Air 2 transducer ground 3638 B8 M19A Air 2 transducer signal 3641

N16

(5/08) PM618018 Page 1 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

Connector: Grey 2 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M02B Starter solenoid 4009 2 M15B Trailer ABS 1119

S2

Connector: Green 16 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 M04E Headlamp levelling pin 1 to motor 3 4953 A2 M04E Headlamp levelling pin 2 to motor 1 2169 A3 M04C Ground A4 M04C Ground A5 M04C Ground A6 M04B Front Fog Lamps 2142 A7 M04C Front Driving Lamps 2122 A8 N/C B1 M04B/BB Headlamp dip beam LH 2114 B2 M04B/BB Headlamp dip beam RH 2113 B3 M04B/BB Headlamp main beam LH 2122B B4 M04B/BB Headlamp main beam RH 2122A B5 M05A Horn 4535 B6 M04A Front side lamps LH & RH 2169 B7 M05A Direction indicator LH 2006 B8 M05A Direction indicator RH 2007

G16

Connector: Red 16 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 M20A/B/C/D ABS rear sensor LH - ecu pin 14 4629 A2 M20A/B/C/D ABS rear sensor LH - ecu pin 11 4628 A3 M20A/B/C/D ABS rear sensor RH - ecu pin 18 4631 A4 M20A/B/C/D ABS rear sensor RH - ecu pin 17 4630 A5 M20A/B/C/D ABS front sensor LH - ecu pin 15 4621 A6 M20A/B/C/D ABS front sensor LH - ecu pin 12 4620 A7 M20A/B/C/D ABS front sensor RH - ecu pin 13 4623 A8 M20A/B/C/D ABS front sensor RH - ecu pin 10 4622 B1 M20A/B/C/D ABS rear valve LH inlet - ecu pin 2 4641 B2 M20C/D ABS rear valve LH outlet - ecu pin 5 4640 B3 M20C/D ABS rear valve RH inlet - ecu pin 8 4643 B4 M20A/B/C/D ABS rear valve RH outlet - ecu pin 9 4642 B5 M20A/B/C/D ABS front valve LH inlet - ecu pin 3 4633 B6 M20B/C/D ABS front valve LH outlet - ecu pin 6 4632 B7 M20B/C/D ABS front valve RH inlet - ecu pin 1 4635

B8 M20A/B/C/D ABS front valve RH outlet - ecu pin 4 4634

R16

N/C

(5/08) PM618018 Page 2 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

p

Connector: Red 8 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M02A Isolation Switch - A5 1380 2 M02A Isolation Switch - A4 4179 3 M02A Battery isolation remote operation - A1 4176 4 M02A Battery isolation remote operation - A2 4177

5 M01CC Battery isolation before battery master isolation switch 1000 6 N/C

7 N/C 8 N/C

R8

Connector: Brown 8 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M27A CAN H - vcan 3701E 2 M27A CAN L - vcan 3700E 3 M01E Dosing Unit KL15 4265 4 M01E Dosing Unit KL30 1640 5 M27A Engine +ve supply fused battery 1177 6 M27A Engine +ve supply ignition 1211 7 M17B Air conditioning compressor +ve supply 5055 8 M01C Alternator W/L 1020

N8

Connector: Grey 8 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M30A Switch Wire - Dashboard X003 2 M30A Switch Wire - Dashboard X004 3 M30A Switch Wire - Dashboard X005 4 M30A Switch Wire - Dashboard X006 5 M30A Switch Wire - Headershelf X007 6 M30A Switch Wire - Headershelf X008 7 M30A Switch Wire - Headershelf X009 8 M30A Switch Wire - Headershelf X010

Connector: Yellow 8 Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M25B KL30 supply - Automatic/Automated Gearbox 1163 2 M25B KL15 supply - Automatic/Automated Gearbox 1302 3 M25B Ground 4 M25B Allison Selector Direction Sense 5728 5 M25B MD3060 AGC Pin 43 4595 6 M25B MD3060 AGC Pin 30 5701 7 M25B MD3060 AGC Pin 1 & 17 5646 8 M25B MD3060 AGC Pin 45 5649

S8

Allison Gearbox MD3060

Y8

(5/08) PM618018 Page 3 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

p

Connector: Yellow 8 Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M25A/C KL30 supply - Automatic/Automated Gearbox 1163 2 M25A/C KL15 supply - Automatic/Automated Gearbox 1302 3 M25A/C Ground 4 N/C 5 M25C AsTronic gearbox module - ZF CAN - A5 3731 6 M25C AsTronic gearbox module - ZF CAN - A2 3732 7 N/C 8 N/C

Allison 1000/2000 - AsTronic Lite

Y8

Connector: Black 4 pin Connector Identifier: B4

Pin No. Schematic page Function DAF no.

1 M17C Auxiliary Cab Heater Pump 4935 2 M17C Auxiliary Cab Heater Pump 4936 3 N/C 4 N/C

Connector: White 8 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M27A Throttle pedal +ve supply - engine ecu pin J2-22 4677 2 M27A Throttle pedal signal - engine ecu pin J2-9 4679 3 M27A Throttle pedal common - engine ecu J2-23 4678 4 M27A Throttle pedal on-idle switch - engine ecu pin J2-11 4681 5 M27A Throttle pedal off-idle switch - engine ecu pin J2-1 4166 6 M27A Throttle pedal idle common - engine ecu pin J2-34 4680 7 N/C 8 M02A Grid Heater Warning 4014

W8

Connector: Purple 8 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M28A/AA ECAS height sensor RH - ecu pin 7 4736 2 M28A/AA ECAS height sensor LH - ecu pin 19 4739 3 M28A/AA ECAS height sensor common - ecu pin 18 9009 4 M28A/AA ECAS valve RH - ecu pin 20 4742 5 M28A/AA ECAS valve LH - ecu pin 8 4741 6 M28A/AA ECAS valve exhaust - ecu pin 21 4740 7 N/C 8 N/C

P8

(5/08) PM618018 Page 4 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

Connector: White 4 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M18A Alarm Siren Pin 3 1229 2 M18A Alarm Siren Pin 2 3653 3 M18A Alarm Siren Pin 1 GROUND 4 N/C

P4

Connector: Grey 4 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M11A Windscreen washer pump 5161 2 M11A Ground 3 Headlamp wash pump (not required at present) 4 N/C

S4

Connector: Yellow 4 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 M20C ASR valve - ecu pin 7 4578 2 M20C ASR valve - ecu pin 16 5060 3 N/C 4 N/C

Y4

Connector: Black 2 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

1 N/C 2 N/C

B2

(5/08) PM618018 Page 5 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition

Connector: Blue 16 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 N/C A2 N/C A3 N/C A4 N/C A5 N/C A6 N/C A7 N/C A8 N/C B1 N/C B2 N/C B3 N/C B4 N/C B5 N/C B6 N/C B7 N/C B8 N/C

U16

Connector: White 16 pin Connector Identifier:

Pin No. Schematic page Function DAF no.

A1 M22A FAN 'Stop' Lamp 3725 A2 M10A PTO status 3524 A3 M22A FAN 'Warning' Lamp 3726 A4 M30A Engine Running 3003 A5 M30A FAN K-Line 3646 A6 M30A Remote PTO 3420 A7 M30A Ignition Control Fuse - F35 2161 A8 M30A Cab lock down 3412 B1 M30A Ground B2 M30A Ground B3 M30A Enable ESC 3143 B4 M30A N1 ESC 3144 B5 M30A N2 ESC 3145 B6 M30A N3 ESC 3146 B7 M06A Tachograph speed signal B7 3514 B8 M30A Battery Control Fuse - F50 1600

W16

(5/08) PM618018 Page 6 of 6

Electrical Schematics for Model 210 and 220

PM618018

The content of the pages identified below is generic and not specific to Model 210/220 built after January 1, 2008. When working on the vehicle it is likely that terminated harnesses will be encountered where either an available option has not been specified or a feature is not available on the vehicle.

Page No. System/Component

M00 Electrical schematic information

M01C Supply battery

M01CC Supply battery (with isolator)

M01D Supply fuses

M01E Supply fuses (additional)

M02A Grid heater / remote battery isolator

M02B Starter

M03A Heated sedimenter / Air drier / WIF (water in fuel)

M04A Lighting

M04B R. fog / F. fog / Main / Dip beam

M04BB R. fog / Main / Dip beam

M04C Driving lamps

M04D Daytime running lamps

M04E Headlamp levelling

M05A Horn / Indicators

M05B Stop / Reverse lights

M05C Rotating beacons

M06A Tachograph / Speedo

PM618018

M07A Diagnostics

M08B Central locking

M08C Electric windows / sun roof

M09A LHD heated & steerable mirrors

M09B RHD heated & steerable mirrors

M10A Interior & body light

M11A Wiper, wash circuit

M14A Accessories LHD

M14AA Accessories RHD

M14B Heated wind screen / seat

M15A Trailer connections

M15B Trailer ABS

M16A Power Take Off

M17B Heater & aircon

M17C Auxiliary cab heater

M18A Alarm

M18B Immobiliser

M19A VIC

M19AA VIC (continued)

M19B DIP / MMI (MCS)

M19C Brake wear / Diff lock

PM618018

M19D BBM

M20A ABS version E 4S2M

M20B ABS version E 4S3M

M20C ABS / ASR version E

M20D ABS version E 4S4M

M21A Telephone

M22A FAN model

M23A Steering wheel (without air bag)

M23BAA Steering wheel (With air bag)

M24A Air bag / Pre-belt tensioner

M25A Allison 2100 Auto gearbox

M25B Allison 3000 Auto gearbox

M25C ZF As-Tronic gearbox

M27A Engine ECU CM2150

M28A ECAS (dual sensor)

M28AA ECAS (single sensor)

M30A Additional wiring

M31A Regeneration

NELC863

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Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 1 of 57

PM618018

Electrical Schematic Information

Cable Size Denotations

0.35 sq. mm

0.5 sq. mm

1.0 sq. mm

2.0 sq. mm

3.0 sq. mm

4.5 sq. mm

7.5 sq. mm

10.0 sq. mm

16.0 sq. mm

Cable sizes and twisting for I-CAN, V-CAN and D-CAN are 0.5 sq. mm cable size and 40 twists/ metre

DAF – Wire Colours

1000 – 1999 = Red

2000 – 2999 = Yellow

3000 – 3999 = Blue

4000 – 6999 = Grey

Not marked or

9000 – 9499 = White

V CAN wiring colours: High = Blue Low = Yellow

I CAN wiring colours: High = Grey Low = Yellow

D CAN wiring colours: High = Green Low = Yellow

General Information

Denotes cab wiring

Y25-B6

Denotes chassis wiring

Indicates Cab-Chassis connector at Zone 1 (

Zone 2)

Y25 = Yellow connector 25 way

+

B6 = Cavit

No.

-

M00

NELC863

N

y

Electrical Schematics for 2007 Compliant Models 210 and 220

page 2 of 57

05/2008

PM618018

Supply Batter

1000

A500

+ -

B

+

G

+15

+ -

A500

A502

L

8-8

1020

1211

M19AA

M27A

M19AA

M01E M19AA

M24A M19AA

M01D M19AA

M14A/AA

M19AA

M14B M19AA

M21A

4001 4001

4001 1130 1130

1130

R8-5

Positive stud

Cab-Chassis interface

G766

1000

4001

4001 4002

M17C

M06A

M01D

M02A M02A

M02B

C841

1000

+

-

M01C

NELC863

N

y

Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 3 of 57

PM618018

Supply Batter

1000

Batt.

Isol.

A500

+ -

F-2A

E153

R8-5

B

+

G

+15

+ -

A500

A502

L

8-8

1020

1211

1000

M19AA

M27A

M17C

M06A

M19AA

M01E M19AA

M24A M19AA

M01D M19AA

M14A/AA

M19AA

M14B M19AA

M21A

+

1234 1234

1234 1130 1130

1130

1000

Positive stud

Cab-Chassis interface

C841

1000

1234

4001 4002

M01D

M02A M02A

M02B

-

M01CC

NELC863

Electrical Schematics for 2007 Compliant Models 210 and 220

page 4 of 57

05/2008

PM618018

Supply fuses

M19AA

M11A

M19AA M27A

M01C/CC

M07A M18B

1234

1211

1234

1000

1357 1357

FR01-10A

E035

G015

R1

50A

1010

F46-10A

E018

F1-15A

E282

F16-10A

E143

1217

1356

1357

1010

M11A M19C M05B M03A M30A M04D M05B

Y25-B1

M15B M15A

M18A M06A

M20A/B/C M19AA M01E

M08B

M01C/CC

1000

+

G353 R2

20A

1358

F39-10A

E091

F34-15A

E411

1240

1358

1666

M23A/AA

M19AA

M03A

M28A/AA

M08C

M17C/CC M05A M21A

-

M01D

NELC863

)

N

Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 5 of 57

PM618018

M01C/CC

1234

1000

R004

RX

20A

F06-20A

Supply fuses (Additional

KL30-G/BOX. DOSING

4264

F31-10A

E409

1640

4265

8-4

M25A/B/C

N8-3

B494

1000

E357

F41-20A

E410

1665

Dosing Unit

UREA Heater

Y25-A5

B480

+

-

M01E

NELC863

Electrical Schematics for 2007 Compliant Models 210 and 220

page 6 of 57

05/2008

PM618018

M27A

M19AA

M04A

1000

4014

Grid Heater / Remote Batt. Isol.

GRID HEATER

G014

RELAY CHASSIS

MOUNTED

W8-8

REMOTE BATTERY

ISOLATION SWITCH

A

4014

B

C853

4061

M27A

5

D320

A1

A2

A3

A5

A4

ISOLATION RELAY

7

4178

4177

4176

R8-4

R8-3

-

C854

F40-5A

E350

M01C/CC

SHUNT IS FITTED WHEN AN ISOLATION

SWITCH IS

+

NOT REQUIRED

M01C/CC

-

M02A

NELC863

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Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 7 of 57

PM618018

Starte

M19AA

M01C/CC

4002

1000

50A

R33

G203

4009

S2-1

4173

M19A

L014

+

-

M02B

NELC863

N

Electrical Schematics for 2007 Compliant Models 210 and 220

page 8 of 57

05/2008

PM618018

Heated sedimenter/ Air drier/ W.I.F.

M19AA

M01D

M19AA

M01D

5049

1240

1217

Y25-B4

R41

16-B5

G201

1

2

3

WATER IN FUEL

AIR DRIER

B042

F692

1000

F19-25A

E164

1190

5051

Y25-B5

FUEL PRE-HEATING

B182

+

-

M03A

g

C

C157

C

C159

C

Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 9 of 57

PM618018

Lightin

M19AA

M17C M19AA

M25B

1000

2102

R05

G000

2170

F2-10A

E283

F3-10A

E284

2169

2170

G16-B6

Y25-A11

Y25-A10

NELC863

M04E

156

Side left

Side right

023

Tail right

M15A

158

Marker L

Marker R

022

Tail left

M19AA

M25A/C

Lighting switch

M19AA

M04B/BB

1000

2110

2170

2100

2

C622

4

M15A

2170 2170

2170

1

F5-10A

E285

2170

2170 2170 2170

2170 2170

2170

2170 2170

2639 2639 2100

M31A

M19AA M04B/BB

M05A M05B

M08B M08C M09A/B M10A

M16A

M19C

M18A M05C M02A

M06A M04B/BB

M19A M04D

+

-

M04A

NELC863

32

m

Electrical Schematics for 2007 Compliant Models 210 and 220

page 10 of 57

05/2008

PM618018

R. Fog/ F. Fog/ Main/ Dip bea

M04A

M19AA

M19A

M04A

M19A

2639

2168

2150

2170

2140

1000

5

3

6

A

2140

1

C727

2

B

F8-15A

2141

R. Fog

R10

F. Fog

R9

G005

G004

2152

2142

Y25-A12

G16-A6

C024

C025

C008

C009

2152

M15A

M04A

2110

C775

E009

White

R11

Dip

2154

G001

D610

2120

2112

F12-10A

F13-10A

Main R12

E004

E005

G002

2110

2114

2113

2122

G16-B1

G16-B2

2121

M19AA

C000

LH

C001

RH

M04D

M04C

C002

LH

G16-B3

C003

RH

G16-B4

M04C

+

-

M04B

32

Electrical Schematics for 2007 Compliant Models 210 and 220

05/2008

page 11 of 57

PM618018

M19AA

M04A

M19A

M04A

2168

2639

2150

2170

NELC863

R. Fog/ Main/ Dip beam

R. Fog

R10

G005

C024

2152

Y25-A12

5

1

C773

B

A

C025

2152

M15A

M04A

1000

2110

C775

F8-15A

E009

White

2141

R11

Dip

2154

2112 2114

G001

D610

2120

F12-10A

F13-10A

Main R12

E004

E005

2110

G002

2113

2122

G16-B1

G16-B2

2121

M19AA

C000

LH

C001

RH

M04D

M04C

C002

LH

G16-B3

C003

RH

G16-B4

M04C

+

-