Kenwood X92-4400 Service Manual

DVD MECHANISM ASSY
X92-4400-0x/4730-0x X92-4740-0x/4750-0x
© 2003-6 PRINTED IN JAPAN
SERVICE MANUAL
DESCRIPTION MECHANISM X92-4400-00 (DVS-3000) : X92-4400-01 (DVS-3001) : X92-4730-00 (DVS-3010) : X92-4730-01 (DVS-3011) :
CONSTRUCTION OF MAJOR PARTS
X92-4740-00 (DVS-3020) : X92-4740-01 (DVS-3021) : X92-4740-02 (DVS-3022) : X92-4740-03 (DVS-3023) :
X92-4750-00 (DVS-3030) X92-4750-01 (DVS-3031) X92-4750-02 (DVS-3032) X92-4750-03 (DVS-3033)
B53-0052-00 (N) 3365
FRONT CHASSIS ASSY
DISC GUIDE ASSY
OUTER CHASSIS ASSY
FLOATING SPRING x 4
CLAMP CHASSIS ASSY
DAMPER x 4
MAIN CHASSIS ASSY
ROLLER LEVER ASSY
X92-4400-0x/4730-0x X92-4740-0x/4750-0x

DVD MECHANISM TABLE

MODEL NAME X92-4400-00 X92-4400-01 X92-4740-00 X92-4740-01 X92-4740-02 X92-4740-03 MECHANISM NAME DVS-3000 DVS-3001 DVS-3020 DVS-3021 DVS-3022 DVS-3023 X37 X37-1020-00 X37-1020-00 X37-1020-00 X37-1020-00 X37-1020-00 X37-1020-00 PICKUP T25-0222-05 T25-0222-05 T25-0222-05 T25-0222-05 T25-0222-05 T25-0222-05 DVD ™™™™™ CD ™™™™™ DISC PROTECTION MECHANISM × ××™™ EXPORT PACKING SPECIFICATION DESTINATION A0 A1 A2 A3 A4 A5
MODEL NAME X92-4730-00 X92-4730-01 X92-4750-00 X92-4750-01 X92-4750-02 X92-4750-03 MECHANISM NAME DVS-3010 DVS-3011 DVS-3030 DVS-3031 DVS-3032 DVS-3033 X37 X37-1020-01 X37-1020-01 X37-1020-01 X37-1020-01 X37-1020-01 X37-1020-01 PICKUP T25-0299-05 T25-0299-05 T25-0299-05 T25-0299-05 T25-0299-05 T25-0299-05 DVD ™™™™™ CD × ЧЧЧЧЧ DISC PROTECTION MECHANISM × ××™™ EXPORT PACKING SPECIFICATION DESTINATION B0 B1 B2 B3 B4 B5
××× ×
××× ×

USE GREASE TABLE

Grease Name Ref. No. Description Application position
1 CHASSIS MOLD GEAR CONTACT POINT
2 CHASSIS PICKUP CONTACT POINT 15 SLIDER GEAR CONTACT POINT 30 CAM ARM ASSY (21) CONTACT POINT
CFD-703ZA (BLUE) 33 GEAR GEAR WHOLE
34 GEAR GEAR WHOLE 35 GEAR GEAR WHOLE 36 GEAR GEAR WHOLE 37 GEAR GEAR WHOLE 38 GEAR GEAR WHOLE
PFD-602Z 1 CHASSIS SLIDER (17, 18) & LOCK ARM (25, 26) CONTACT POINT KW-223 VM3 SLED MOTOR GEAR WHOLE HF-30 44 SHAFT SHAFT WHOLE
2
DVD MECHANISM ASS'Y ( X92-4400-0x : DVS-300x / X92-4740-0x : DVS-302x )
DISC
VM1
SPINDLE MOTOR
HALL BIAS
U.V.W COIL
Q6
5V AVR.
VM3 LOADING MOTOR
LOADING SW UNIT
A B C D
4PIN
HALL SENSOR
VPU1
OPTICAL LASER
A5V
PICKUP LD(650nm,780nm)
PD VCC
VM2
2 PHASE
FEED
STEPPING MOTOR
MOTOR CN3 :
11PIN 4PIN
IC6
8
3
PWM SOFT-SW
7V
MOTOR & ACTUATOR DRIVER
PWMx2
LA6505
CN2 :
7V
BTLx2
FG
M
DRV1.65 A/D
THERMISTER
CN4 : 4PIN
DVD LD/CD LD VC(2.2V) MD(DVVD/CD) I/V OUT(DVD/CD) HFM VCC FO+/-,TR+/-
CN1 : 30PIN
VHALF(1.65V)
SLED
IOP DET
VHALF(1.65V)
IC7

BLOCK DIAGRAM

DVD UNIT (X37-1020-00)
A5V
IC2
STBY
SEN
SW
A5V
STDIO
SCK
D3.3V
SW
S4 : DOWN SW S5 : SLT
IOP DET
to A/D
A3.3V
BALANCE TRANSFER
VHALF(1.65V)
ANALOG SW
HD74LV2G66A
16.897849MHz RESET ADDRESS BUS DATA BUS
MONITOR
4 7
APC Tr
D/A MUTE LO/EJECT
A/D
A/D
A/D
IC11
S-24C04BMFN
HFM ON
MICROPROCESSOR
DF2328VTE25Q5TH1
SDA
SCK
EEPON
WP
4
EEPROM
Q1,2,4,5
IC1
FRONT END PROCESSOR
AN8703FH
(DVD ONLY)
D3.3V
4
2
A5V D5V
A3.3V D3.3V
1.8V
IC4
X1
16.897849MHz
ARF NARF
FBAL TMBAL JLINE TSTSG
FE AS RFENV OFTR BDO VREF2
VHALF(1.65V)
TRCRS TE
TRDRV
SPDRV FODRV
FG
CLKOUT
NRESET
18 8 3 4
IC9
UPC2918T
IC8
VOLTAGE DET
X92-4400-0x/4730-0x X92-4740-0x/4750-0x
D3.3V
IC5
RESET IC
S-80829CLBB
D5V A3.3V 1.8VD3.3V
OPTICAL DISC CONTROLLER
MN103S26E
A0-A17
D0-D7
XWR
XCS
XRD
IC10
3.3V REG
NJM2880U33
1.8V REG
S-80815CLBB
XINT0
XINT1
CPU IREQ
XWAIT ODC
5V
ON/OFF
NRST
S/P DIF
AUDIO OUT
ATAPI IF
DISC DET
MON(TZC,OFTR,DRDT)
CN4 : 50PIN
5V
to MAIN UNIT
7V
3
X92-4400-0x/4730-0x X92-4740-0x/4750-0x
DVD MECHANISM ASS'Y ( X92-4730-0x : DVS-301x / X92-4750-0x : DVS-303x )
VM1
SPINDLE MOTOR
HALL BIAS
U.V.W COIL
HALL SENSOR
Q6
5V AVR.
VM3 LOADING MOTOR
LOADING SW UNIT
A B C D
4PIN
DISC
VPU1
OPTICAL LASER
A5V
PICKUP LD(650nm)
PD VCC
VM2
2 PHASE
FEED
STEPPING MOTOR
MOTOR CN3 :
11PIN 4PIN
IC6
8
3
PWM SOFT-SW
7V
MOTOR & ACTUATOR DRIVER
LA6505
PWMx2
CN2 :
7V
BTLx2
FG
M
DRV1.65 A/D
THERMISTER
CN4 : 4PIN
DVD LD/CD LD VC(2.2V) MD(DVVD/CD) I/V OUT(DVD/CD) HFM VCC FO+/-,TR+/-
CN1 : 30PIN
VHALF(1.65V)
SLED
IOP DET
VHALF(1.65V)
BLOCK DIAGRAM
DVD UNIT (X37-1020-01)
A5V
IC2
STBY
SEN
SW
A5V
SCK
STDIO
D3.3V
SW
IOP DET
to A/D
A3.3V
BALANCE TRANSFER
VHALF(1.65V)
ANALOG SW
HD74LV2G66A
16.897849MHz RESET ADDRESS BUS DATA BUS
MONITOR
S4 : DOWN SW S5 : SLT
4 7
IC7
D/A MUTE LO/EJECT
MICROPROCESSOR
A/D
DF2328VTE25Q5TH1
A/D
A/D
SDA
SCK
WP
4
IC11
EEPROM
S-24C04BMFN
Q2,4,5
APC Tr
IC1
FRONT END PROCESSOR
AN8703FH
HFM ON
(DVD ONLY)
EEPON
D3.3V
4
2
A5V D5V
A3.3V D3.3V
1.8V
IC4
X1
16.897849MHz
ARF NARF
FBAL TMBAL JLINE TSTSG
FE AS RFENV OFTR BDO VREF2
VHALF(1.65V)
TRCRS TE
TRDRV
SPDRV FODRV
FG
CLKOUT
NRESET
18 8 3 4
IC9
UPC2918T
IC8
VOLTAGE DET
D5V A3.3V 1.8VD3.3V
OPTICAL DISC CONTROLLER
MN103S26E
A0-A17
D0-D7
XWR
XCS
XRD
IC10
3.3V REG
NJM2880U33
1.8V REG
S-80815CLBB
IC5
RESET IC
S-80829CLBB
XINT0
CPU IREQ
XINT1
XWAIT ODC
5V
ON/OFF
D3.3V
NRST
ATAPI IF
DISC DET
MON(TZC,OFTR,DRDT)
CN4 : 50PIN
5V
to MAIN UNIT
7V
4
X92-4400-0x/4730-0x X92-4740-0x/4750-0x

COMPONENTS DESCRIPTION

DVD UNIT (X37-1020-00/01)

Ref. No. Component Name Application/Function/Operation/Condition
IC1 AN8703FH RF signal processor IC2 NJU7042 IOP detector OP amp IC4 MN103S26E ATAPI interface, Servo/Spindle/Seek control, DVD ROM/CD ROM digital signal processor, 2M DRAM IC5 S-80829CLBB System reset IC IC6 LA6505 Motor & pickup actuator driver IC7 DF2328VTE254Q8 System microprocessor IC8 S-80815CLBB Voltage detector IC9 UPC2918T 1.8V AVR IC10 NJM2880U33 3.3V AVR IC11 S-24C04BMFN Backup memory (EPROM) IC12 HD74LV2G66A Servo filter on/off control Q1 2SB0970 Laser diode power supply for CD (APC) Q3 2SJ0536 Laser diode power supply for DVD (APC) Q4 UN5114 DVD laser high frequency superposition circuit on-switch Q5 UN5214 Q6 2SD1819A 5V AVR Q9 UN5114 Loading motor control ( base L= ON ) Q10 UN5214 Loading motor control ( base H= ON ) Q13 UN5114 EEPROM power control (base L = ON ) Q15 UN5114 FG signal inverter transistor

MICROCOMPUTER’S TERMINAL DESCRIPTION

System microprocessor : DF2328VTE254Q8 (DVD unit IC7)

Pin No. Pin Name I/O Purpose / Description / Processing / Operation
1 Vcc - Power supply input terminal 2~5 A0~A3 O Address bus 6 Vss - GND 7~14 A4~A11 O Address bus 15 Vss - GND 16~21 A12~A17 O Address bus 22 M2 I SODC monitor input terminal 2 23 (NC) - NC 24 Vss - GND 25 SW_AD I SW_A+D detect input terminal 26 SW_B I SW_B detect input terminal 27 SW_C I SW_C detect input terminal 28 M3 I SODC monitor input terminal 3 29 (NC) - NC 30 NINT0 I SODC interrupt signal 0 input terminal 31 NINT2 I SODC interrupt signal 2 input terminal 32 NINT1 I SODC interrupt signal 1 input terminal
5
X92-4400-0x/4730-0x X92-4740-0x/4750-0x
MICROCOMPUTER’S TERMINAL DESCRIPTION
Pin No. Pin Name I/O Purpose / Description / Processing / Operation
33 Vcc - Power supply input terminal 34~37 (NC) - NC (PULL UP) 38 Vss - GND 39~42 (NC) - NC (PULL UP) 43~46 CPUDT0~3 I/O DATA bus 47 Vss - GND 48~51 CPUDT4~7 I/O DATA bus 52 Vcc - Power supply input terminal 53 (NC) - NC 54 (NC) I/O Flash memory data output terminal 55 (NC) - NC 56 (NC) I Flash memory data input terminal 57 _LOADP O Loading control terminal (* Please see for Table of Loading/Eject Logic ) 58 (NC) - NC 59 Vss - GND 60 SEL0 I Destination select input terminal (* Please see for Table of Destination ) 61 SEL1 I Destination select input terminal (* Please see for Table of Destination ) 62 LOADM O Loading control terminal (* Please see for Table of Loading/Eject Logic ) 63 LO_MUTE O Loading driver muting control terminal (* Please see for Table of Loading/Eject Logic ) 64 SL_MUTE O Sled driver muting control terminal 65 DRV_MUTE O Driver muting control terminal 66 FG I FG signal input terminal 67 M0 I SODC monitor input terminal 0 68~70 (NC) - NC 71 FWC I/O Flash memory data writhing control terminal 72 FWE I Flash memory data writhing control terminal 73 _RES I Reset signal input terminal 74 (NC) - NC 75 _STBY I Standby signal input terminal 76 Vcc - Power supply input terminal 77 XTAL I System clock input terminal (16.897849MHz) 78 EXTAL I System clock input terminal (16.897849MHz) 79 Vss - GND 80 (NC) - NC 81 Vcc - Power supply input terminal 82 (NC) - NC 83 _RD O Read signal output terminal 84 _HWR O Write signal output terminal 85 (NC) - NC 86 _WAIT I Request for wait statement input terminal 87 EEPON O EEPROM power supply control terminal 88 WP O EEPROM WP control terminal 89 SCL O EEPROM clock output terminal 90 SDA I/O EEPROM data input/output terminal 91 HFM O DVD laser high frequency superposition circuit control terminal 92 (NC) - NC
6
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