Kenwood DS-300, DP-4090, DP-5090 Service manual

COMPACT DISC PLAYER
DP-4090/DP-5090/D-S300
SERVICE MANUAL
© 1997-6/B51-5324-00 (K/K) 2172
76
¢4
¡
SEARCH
TEXT DISPLAY PEAK SEARCH
PHONES
POWER
-ON OFF
DIGITAL AUDIO
COMPACT
0
TEXT
L
R
L
R
LINE 1 LINE 2
OUTPUT
DIGITAL OUTPUT
SYSTEM
CONTROL
OPTICAL COAXIAL
SL16 XS 8
ƒ
TEXT
KENWOOD badge (B43-0302-04)
Front glass (B10-2300-04)
Color filter (B11-0346-04)
Panel * (A60-)
Metallic cabinet (A01-3398-01)
Power cord * (E30-)
Phono jack * (E63-)
Phono jack * (E63-)
Slide switch (S31-2094-05)
Minitature phono jack * (E11-)
Power cord bushing (J42-0083-05)
Knob (BUTTON) (K27-2178-04)
Phone jack (E11-0190-05)
Dressing panel * (A21-)
Door (A52-0312-14)
Soft tape (G11-2314-04)
Soft tape (G11-2272-04)
In compliance with Federal Regulations, following are reproductions of labels on, or inside the product relating to laser product safety.
KENWOOD-Corp. certifies this equipment conforms to DHHS Regulations No. 21 CFR 1040. 10, Chapter 1, Subchapter J.
DANGER : Laser radiation when open and interlock defeated. AVOID DIRECT EXPOSURE TO BEAM.
Illust is DP-5090.
* Refer to parts list on page 27.
CONTENTS / ACCESSORIES / CAUTION
DP-4090/5090/D-S300
2

Accessories

CONTENTS / ACCESSORIES / CAUTION.................2
EXTERNAL VIEW........................................................3
DISASSEMBLY FOR REPAIR.....................................4
BLOCK DIAGRAM.......................................................5
CIRCUIT DESCRIPTION.............................................6
ADJUSTMENT.............................................................9
PC BOARD ................................................................10
SCHEMATIC DIAGRAM............................................15
EXPLODED VIEW .....................................................24
PATS LIST.................................................................27
SPECIFICATIONS.....................................................33

Contents

REMOTE CONTROL UNIT
RC-P0505
Audio cord (1) (E30-0505-05)
System control cord (1) (E30-2733-05)
AC plug adaptor (1) (E03-0115-05) M type only
Batteries (R6/AA) (2) DP-R4080 only
Remote control unit (1) (A70-1048-05: RC-P0703) DP-R4080 only
Battery cover: (A09-0356-08)
Note related to transportation and movement
Before transporting or moving this unit, carry out the following operations.
1. Turn the power ON but do not load a disc.
2. Wait a few seconds and verify that the display shown appears. Wait further a few seconds.
3. Turn the power OFF.

Caution

12345
12 345
67 8910
11 12 13 14 15
16 17 18 19 20
no d SC
I

EXTERNAL VIEW

DP-4090/5090/D-S300
3
¢4
COMPACT DISC PLAYER D-S300
REPEAT
D.R.I.V.E.
RANDOM
6
7
0
TEXT
DIGITAL AUDIO
COMPACT
ON/STANDBY
L
R
LINE OUTPUT DIGITAL OUTPUT
OPTICAL COAXIAL
SISTEM
CONTROL
TEXT
Indicator (B12-0312-04)
Front glass (B12-2360- 12)
Panel (A60-1141-11)
Metallic cabinet (A01-3442-01)
Phono jack * (E63-)
Miniature phone jack * (E11-)
Knob (K29-6671-02)
Dressing panel assy * (A21-)
Knob (K29-6671-02)
Phono jack * (E63-)
Oscillating module (W02-1114-05)
AC power cord (B30-2829-05)
Power cord bushing (J42-0083-05)
Illust is D-S300.
* Refer to parts list on page 27.
DP-4090/5090/D-S300
4

DISASSEMBLY FOR REPAIR

1
2
The method that takes out a tray.
1. Plug thin driver etc.to a square hole. And, press a rack gear in the direction of an arrow(
1).
2. Press the back side of a tray toward an arrow(2) with a fin­ger. At this time, draw a tray from a front side because a tray appears on the side of a front.
5

BLOCK DIAGRAM

IC1
IC16
ACTUATOR DRIVER
IC18
CD TEXT LC8917OM
IC21
256K S-RAM
ED1
FL FIP15 X MIBA
FL DRIVER LC75710NE
IC1
KEY INPUT
REMOCON SENSOR EXCEPT D-S300
HEADPHONES
J4
IC2
CDX2507AQ D.S.P
UPD78055GC u-COM
IC19
DIGITAL +5V POWER
X'TAL 34MHz
ANALOG +5V POWER
D,F SM5843
D-LATCH
MCKO 16MHz
24bit DAC KAN05
+5V POWER SUPPLY (DIGITAL)
+5V
D.OUT
DATA BCK LRCK
u-COM +5V POWER SUPPLY
X'TAL
16.9MHz
KAN 03 D.R.I.V.E DAC
IC3
IC15
RECTIFIER (DIGITAL) 9V
D21
D22
RECTIFIER (ANALOG)
11V
-11V
+11V
A2
OPTICAL OUT
J2
COAX OUT
Q5,6
J3
SYSTEM CONTROL
S3
XS8/SL16 SW
TRANS­FORMER
L.P.F
IC13,14
J1
LINE OUT
1 L/R
2 L/R
CDM-30
CXA1782BQ
RF & SERVO
+5V
+5V
HEADPHONES AMP
+
+
+
9V
2
1
X25-592 (DP-4090/5090) X25-593 (D-S300)
X32
X14-444
X32-331X-XX
DP-4090/5090 ONLY
DP-5090 ONLY
DP-4090/5090 ONLY
DP-4090/5090 ONLY
X32
DP-4090 D-S300
DP-4090/5090/D-S300
DP5090
DP-4090/5090/D-S300
6

CIRCUIT DESCRIPTION

1. Main Microprocessor : uPD78055GC-A02 (X32-, IC19)

1-1 Microprocessor periphery block diagram

55 CLK 56 LAT 57 DATA 19 ~ 26 58 SENSE (AD0 ~ AD7) 73 FOK 27 ~ 32 62 SCOR (A8 ~ A13) 16 SUBQ 66 GFS RD 40 18 SQCK WR 41 59 MON WAIT 42 54 MUTEG ASTB 43
TYPE 76
10 SCLK
8 SRDT DEFECT 50
63 DQSY
uPD 78055GC-A02
39 OPEN_SW 38 CLOSE_SW 36 SLT_SW 37 POS_SW
44 OPENM 45 CLOSEM MLEN 1
MCK 2 MDT 3
6 CLK 5 SDA
15 STANBY 46 LDC A/D PEAK 79 80 RMUTE
REM 61 12 DATA 13 CLK 8/16bit 14 CE
SDATA 53
SBUSY 52 77 A/D KEY0 78 A/D KEY1 RESET 60
CXD2507AQ
CLK
XLT DATA SENS
FOK SCOR SQSO
GFS SQCK
MON
S300 / 4090 MUTE
X32 IC19
X32 IC2
SM5843ASI MUTE
DP-5090
LC89170M SCLK (CD TEXT) SRDT
DQSY
X32 IC18
HM62256 BLFP 8T (SRAM)
OE WE CE LE
5.0V : D-S300
2.5V : DP-5090
0.0V : DP-4090
CDM-30
MECHA SW
LOADING
DRIVER
SM5843ASI
MLEN MCK MDT
DP-5090
X32 IC3
SGATE SCK SDATA
KAN03
X2C00P (EEPROM)
SLK
SDA
X32 IC25
DP-5090 / DP-4090 STANDBY LED LASER ON / OFF ANALOG METE
LC75712E (DOT DRIVER)
FIP15 XM1BA (FL)
A/D KEY
A / D PEAK SEARCH
DEFECT
PORT VOLT A/D0 A/D1
4. 8 ~ 4. 2 OPEN / CLOSE POWER (*2)
4. 2 ~ 3. 4 PLAY / PAUSE TEXT DISPLAY (*1)
3. 4 ~ 2. 5 STOP PEAK SEARCH (*1)
2. 5 ~ 1. 6 UP FF (*1)
1. 6 ~ 0. 8 DOWN FB (*1)
0. 8 ~ 0. 2 REPEAT (*2) RANDOM (*2)
(*1) DP-5090/DP-4090 ONLY (*2) D-S300 ONLY
X32 IC21
X25 IC1
X14 IC4
REMOCON
8bit / 16bit
SERIAL COMMU­NICATION
RESET
DP-4090/5090/D-S300
7
CIRCUIT DESCRIPTION
Pin No. Name I/O Description Active
1 MLEN O SM5843ASI/KAN03 Enable output 2 MCK O SM5843ASI/KAN03 Clock output 3 MDT O SM5843ASI/KAN03 Data output 4 AVSS Vss (GND) 5 SDA I/O X24C00P(EEPROM) Data input / output 6 SCL O X24C00P(EEPROM) Clock output 7 AVREF1 I Vdd (+5V) 8 SRDT I LC89170M(CD TXT DECODER) Data input
9 NC O No used 10 SCLK O LC89170M(CD TXT DECODER) Clock output 11 NC O No used 12 DATA O LC75712E (DOT DRIVER) Data output 13 CLK O LC75712E (DOT DRIVER) Clock output 14 CE O LC75712E (DOT DRIVER) CE output 15 STBY O STANDBY_LED H : LED_ON 16 SUBQ I Q_data input 17 NC O No used 18 SQCK O Q_data reading clock output
19-26 AD0 - AD7 I/O HM62256BLFP8T (SRAM) ADR / data input / output 27-32 A8 - A13 O HM62256BLFP8T (SRAM) Address output
33 VSS GND
34, 35 NC O No used
36 SLT SW I CDM-30 start limit switch input L : Switch_ON 37 SLOW SW I CDM-30 tray (open / close) deceleration L : Switch_ON 38 CLOSE SW I CDM-30 close switch input L : Close 39 OPEN SW I CDM-30 open switch input L : Open 40 RD O Read strobe signal output 41 WR O Write strobe signal output 42 WAIT I External waiting signal input (no used) 43 ASTB O Address strobe signal output 44 OPEN MOTOR O Tray motor control (open) H : Open / T.U.down 45 CLOSE MOTOR O Tray motor control (close) H : Close / T.U.ip 46 LCD O Laser signal output L : Laser diode ON
47-49 NC O No used
50 DEFECT I A cracked disc detection input H : Detected 51 8 / 16bit I “8bit , 16bit change-over” H : 16bit 52 S.BUSY I/O Serial busy signal input / output 53 S.DATA I/O Serial data signal input / output 54 MON O CXD2507AQ spindle motor ON / OFF change-over 55 CLK O CXD2507AQ clock output 56 LATCH O CXD2507AQ latch output 57 DATA O CXD2507AQ data output 58 SENSE I CXD2507AQ sense output 59 MUTEG O Digital mute control L : Mute_ON 60 RESET I Reset input L : Reset 61 REM I Remocon signal input 62 SCOR I Sub code frame sync detection signal 63 DQSY I Text data reading permission signal input

1-2 Pin description

DP-4090/5090/D-S300
8
DIRCUIT DESCRIPTION

2. Test mode

2-1 Setting the test mode

÷ The microprocessor built in the unit can be put to TEST
MODE by just pressing the UP key when set to power on.

2-2 Key vs Function in test mode

keys Display Description Remarks
UP ¢ (Keep to press up key and AC ON)
TEST Tray opens automatically. Setting the test mode
PLAY/PAUSE 6
8 30 – – : – –
(1) Focus servo – – – – ON (2) Tracking servo – – OFF (3) Feed servo – – – – OFF
TE-balance adjustment
05 00 : 00
(1) Focus servo – – – – ON (2) Tracking servo – – – ON (3) Feed servo – – – – – ON
Focus gain / Tracking gain and FE- balance adjustment
UP ¢
î FL all light up î dot demonstration mode ì
ììì
normal test mode indication нмммм
* FF 1
FEED OUT
Move the pick - up to the direction of the outer circumfer­ence.
* FB ¡
FEED IN
Move the pick - up to the direction of the inner circumfer­ence.
* STOP 7
TEST 00 Disc will be stopped.
*
8 BIT SYNC
16 BIT SYNC
8 bit sync and 16 bit sync will be displayed by changing the SL16/XS8 switch on the rear panel.
* PEAK SEARCH
Change the output level cyclically.
ì Max î -10dB î Min
ммммммнммммм
DOWN 4 01
Cancellation of the test mode and 01 play.
* DP 4090/DP-5090 only
The following keys are not operate in the test mode.
• TEXT DISPLAY KEY (DP-4090/DP-5090)
• REPEAT / RANDOM KEY (D-S300)
Pin No. Name I/O Description Active
64, 65 NC O No used
66 GFS I Frame signal input from CXD2507AQ 67 NC O No used 68 VDD Power supply (+5V) 69 X2 system clock input 70 X1 I system clock input 71 IC GND 72 XT2 No used 73 FOK I F.OK signal input 74 AVDD Vdd 75 AVREF0 I Vdd 76 50 / 40 I Model discrimination 5V : D-S300 / 2. 5V : DP-5090 /
0V : DP-4090
77, 78 A / D0 ,A/D1 I A/D key input
79 PEAK I A/D peak search input 80 RMUTE O Analog mute control
DP-4090/5090/D-S300
9

ADJUSTMENT

FIG.
GND
+
_
L.P.F.
+
+
L.P.F.
VTVM
VTVM
1 2 3 4 5 6 7
1.2 kHz 50 mVrms
(a)
No. ITEM
INPUT
SETTINGS
OUTPUT
SETTINGS
ALIGNMENT
POINTS
ALIGN
FOR
PLAYER
SETTINGS
1 LASER POWER
Apply the sensor section
of optical power meter
on the pickup lens.
On the power from
0.08 to 0.15 mW,
when the diffraction
grating is correctly
aligned with the RF
level of 1.0 Vp-p or
more.
While pressing the
UP key, turn the AC
ON. (Test mode)
Press the
PLAY/PAUSE key,
then confirm that the
display is "03".
(a) Laser power
Pickup
3
FOCUS ERROR
BALANCE
Test disc
Type 4
Connect an oscilloscope
as follows. CH1 : RF (CN2 pin 1) CH2 : FE (CN2 pin 2)
FE BALANCE
VR1
Optimum eye pattern
Press the
PLAY
/PAUSE
key,
then confirm that the
display is "05".
Note: Type 4 disc : SONY YEDS-18 Test Disc or equivalent. LPF: Around 47 k+ 390 pF or so.
0.08~0.15 mW
Optical power meter
2
TRACKING ERROR
BALANCE
Test disc
Type 4
Connect an oscilloscope
as follows. CH1 : RF (CN2 pin 1) CH2 : TE (CN2 pin 6)
TE BALANCE
VR2
Symmetry between
upper and lower pat-
terns
Press the
PLAY/PAUSE key,
then confirm that the
display is "03".
CN2
(e) Tracking gain
(e)
4
TRACKING GAIN
Test disc
Type 4
Apply signal of
1.2 kHz,
50mVrms to
CN2 pin 5-6.
Connect a LPF to CN2
pin 5-6 to which you
connect an oscilloscope
or AC voltmeters.
TRACKING
GAIN
VR3
Two VTVMs should
read the same value.
Press the
PLAY/PAUSE key,
then confirm that the
display is "05".
Step 1~4 are in TEST MODE
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