Kenmore Elite 14117638900 Owner’s Manual

Use and Care Guide

E L I

Natural Gas(NG)Grill

Model 141.17638900

o Safety

• Assembly

• Use and Care o Cooking Guide

• Frequently Asked Questions

Call us first if you have any problem with this product We can help you with ques- tions about assembly and grill operation or

if there are damaged or missing parts when you unpack this unit from the ship-

ping box, Please call before contacting

your local retailer

1-888-317-7642

8am-8pm CST, Monday throuqh E[jday

• NOTE TO ASSEMBLER IINSTALLER: Leave this guide with the consumer

NOTETO CONSUMER: Keep this guide for future reference

• RECORDYOURSERIAL#

(see silver CSA label on main body of grill)

Sears, Roebuck and Co, Hoffman Estates, IL 60179, USA www.sears.com

• Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage

o Whether this gritl was assembled by you or

someone else, you must read this entire manual before using your grill to ensure the gril! is

properly assembled, installed and maintained

• Useyour grill at least 3feet away from any wall or surface° Use your grill at least 3 feet away

from combustible objects that can melt or catch fire such as vinyl or wood siding, fences and

overhangs or sources of ignition including pilot lights on water heaters and live electrical appli-

ances.

• THIS GAS APPLIANCE ISDESIGNED FOROUT-

DOORUSEONLY.

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area

• Never obstruct the flow of ventilation air around your gas grill housing

Never disconnect the gas regulator or any gas

fitting while your grill is lit A litgrill can ignite

leaking gas and cause a fire or explosion which could result in property damage, personal injury

or death.

Guide # P80174011L - Date:2009/05!21

Primary Safety Warnings .............. 1-3

Warranty Terms and Conditions ........ 2

Pre-Assembty Instructions ........................ 3

Part Diagrams and Lists .............. 4-8

Assembly Instructions ........................ 9-11

Use & Care Instructions:

• Natura! Gas connection ..... !2

• Lighting Instructions ................. 14

• Troubleshooting .............. 15

• Rotisserie Instruction .......... 16-18

Cleaning and Maintenance ...... 19-20

Cooking Guide ................. A1-A5

Frequently Asked Questions .......... A7-A8

Repair Protection Agreements ............. A9

Kenmore Elite Full Warranty If this grill fails due to a defect in material or

workmanship within two years fro_,, the date of

purchase, calf 1-800-4-MY-HOME to arrange for

free repair (or' replacement if repair proves impos- sible)

Limited Warranty on Stainless Steel Burners

Arty stainless steel burner that ever rusts through will be replaced free of charge After the second

year from the date of purchase you must pay the labor cost to have it installed,

Limited Warranty on Selected Grill Parts For three years from the date of purchase, any

stainless or painted steel part will be replaced free of charge if it rusts through After the second year from the date of purchase you must pay the

labor cost to have it installed,

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame. 3, Open lid,

4, If odor continues, keep away from

the appliance and immediately call your gas supplier or your fire

department,

.................................. ,111,11,!1,!1!ii L[L ±

Natural Gas models must be used with Natural Gas only LPG models must be used with Liquid Propane Gas and the regulator' assem* bly supplied Any attempt to convert the grill from one fuel type to another is hazardous and must be performed by a qualified gas techni- cian only, using a LP Gas Conversion _t purchased from Sears at 1-8004-MY-HOME

Keep gas regulator hose away from hot grill surfaces and dripping grease Avoid unneces-

sary twisting of hose Visually inspect hose prior to each use for cuts, cracks, excessive

wear or other damage. If the hose appears

damaged do not use@the gas grill. Call Sears at 1-8004-MY-HOME for a certified replace-

ment hose.

California Proposition 65 Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth

defects, or other reproductive harm

All warranty coverage excludes ignitor batteries and grill part paint toss or rusting (except for rust- through as specified above), which are either expendable parts that can wear out from normal use in less than a year, or are conditions that can be the result of normal use, accident or improper maintenance

All warranty coverage is void if this grill is ever

used for commercial or' rental purposes

All warranty coverage applies only if this grill is

used in the United States

This warranty gives you specific legal rights, and you may have other rights which vary from state

to state

Sears, Roebuck and Co., Hoffman Estates, IL

Brass components on the grill, such as hose

fittings, propane cylinder valves (sold sepa- rately) and burner valve stems, contain lead which is known to the State of California to

cause cancer, birth defects, or other repro- ductive harm

Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions

could result in a grease fire or' explosion that could cause serious bodily injury, death or

property damage

The Grease Draining Tray and Grease Recep- tacle must be visually inspected before each grill use RemoveanygreaseandwashGrease

Draining Tray and Grease Receptacle with a mild soapand warm watersolution Failureto

comply with these instructions co uid result

in a grease fire or explosion that could cause serious bodily injury, death or prop- erty damage.

Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may

result in injury°

Spiders and small insects can spin webs and

nest in the transit and

warehousing gas flow

obstruction around the Burner FIRE"

can an unsafe

as fo do this

at fall or wheneve: and if

your grill extended

period of time

1 Remove the screws trom the rear oTeach Main Burner

using a Phillips Head Screwdriver

2 Carefully lift each Burner up and away from the Gas

Valve Orifice

3. Check and clean BurneriVenturi Tubes for insects and insect nests A clogged tube can lead to a fire beneath

the grill

4 Refer to the figure below and perform one of these

3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat hanger

into a small hook as shown and run the hook through the Burner Tube and inside the Burner

several times to remove debris

TO CLEAN BURNER TUBE,

INSERT HOOK HERE

Burner Port

Foot

..\

To expedite the assembly process follow these general guidelines:

[] Tools Required forAssembly :

= protective work gloves " Phillips Head Screwdriver

[] For your safety, obtain assistance from another person

when assembling this gas grill

[] Use the Hardware and Part Diagrams to ensure all items

are included and free of damage

[]

Do not assemble or operate the grill if it appears dam- aged, If there are damaged or missing parts when you unpack the shipping box or you have questions during

the assembly process, call the:

Grill Information Center 1-888-317-7642 8am-8pm CST, Monday throuqh Friday

Grill Installation Codes The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,

ANSI Z223, !/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSf/NFPA 58,Natural Gas and Propane Installation Code, CSA B 149 I, Propane Storage and Han-

dfingCode, BI492

1. Do not store or use gasoline or other

flammable liquids or vapors in the vi-

cinity of this or any other appliances.

2. An LP cylinder not connected for use

shall not be stored in the vicinity ofthis

or any other appliance.

....Burner Tube

[] METHOD 2: Use a bottle brush with a flexible handle

and run the brush through the Burner Tube and inside the Burner several times to remove any

debris

[] METHOD 3: Use an air hose to force air through

each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports

For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your

grill See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and!

or fire resulting in serious bodily injury andfor property damage

Gas Valve Assembly Orifice

Burner Tube

When using electrical appliances, basic safety precautions should always be used,

• This appliance, when installed, must be electri- cally grounded in accordance with local codes

or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22 t

• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces

PART #

P06001079A $112G04061 $313G04081

PART DESCRIPTION QTY PURPOSE OF PART Hardware Pack 1 For use in assemblyof Model 141,17638900

Phillips Head Screw 1/4"x318" 6 Install Left and Right Bowl Side Trim Brackets to Bowl Side Flange Nut 114" 6 Panels

$I 12G04061

$112G03061 $3t3G03051

"Sil GO3O81

$313G03051

Phillips Head Screw 114"x3t8" 2

Phillips Head Screw 3f16"x3t8" Flange Nut 3116" Phillips Head Screw 3116"xlt2" 4

Flange Nut 3f16" 4

install Rear Bowl Side Trim Bracket to Left and Right Bowl Side Trim Brackets

...........Install NG Regulator Bracket to Island Rear Panel

.................. lnstatl Transformer to Cart

;! ii

Phillips Head Screw Phillips Head Screw Phillips Head Screw 1/4" x 3!8" 3116" x 112" 3116" x 3/8"

Qty 8 Qty. 4 Qty 3 Part # $112G0406I Part # $tt2G0308t Part # S112G03061

Flange Nut 114" Qty 6 Part # S313G04081

* One BatteryfAA included in the Hardware Pack

Flange Nut 3/16" Qty, 7 Part # S313G03051

24_

22.

KEY DESCRIPTION PART# • QTY

1 Lid Assembly ...................................................................... P001473034 1 ..........

2 Temperature Gauge ............. P00601287c 1

3 .Temperature Gauge Sea! P00614027c 1

4 Name Plate P004 I0039C i

I' 5 Protective Pad ............ P055t80021 4

....i ............. ,............................

• 6 Lid Handle P00205106R 1

7 Cooking Rack')Secondary ........................................... ' P01507020G ............ 1

8 Cooking Grid 13" P01604013B 1 9 Cooking Gr'id,,,,6:5" P01604031B 1

9a Cooking Grid/Infrared Burner P01615030F 1

............................. i ...........................

.................... z .................... ,, ,

10 Heat Diffuser P017080364 3 11 Heat Diffuser Bracket, Front P033280154 3

12 Heat Diffuser Bracket, Rear P033280174 3 13 Burner P020080324 3

..................... i ..................................

I4 Bowl Assembly P0071366B4 1

15 Burner Bracket P0:_20'34244 ........ 1 ........

16 Grease Draining Plate P069020184 2

17 Electric Wire, 5-contact P02627006A 1

18 Gas Collector Box with Electrode P02609010B 3 .......

19 Electric Wire Set P02615163A 3 20 Lighting Stick Assembly P05507008A 1

21 Gas Valve/Manifold Assem,bl _............................... Y0060646 1

22 Electric,,,,Ignitor,5-port ...................................................... P02502298€ ............ !

23 Electric ignitor Protector P055450027 1

24 Control Panel UpPer......................................................... P0291519FI 1 __

25 Control Panel P0291520FI 1 26 Control Panel Heat Shield P06919001B 1 27 Control Knob Seat P03413023J 5

......................... .................................. ,,,,,_,...........

28 Control Knob Spring P05504021A 29 Control Knob/Main Burner P03426393J

30 Control Knob P03426403J

31 Infrared Burner Thermoc0uP,!e Biacket ......... P033430164

32 Grease Tr,ay Heat Shield, Upper P069030564

33 Rotisserie Burner Wind Shield P069060464

34 Rotisserie Burnei AsSembly ................... P02007'0704

35a ....L!..gh.t..,!.2V,10W ................................. '...................................................i....... P05383002B ..............

2 35b Light Cover Set P05383003B 35c Light Wire Set P05352005B

36 Rotisserie Burner Electrode P02614025A 37 Rotisserie Burner Orifice

38 Rotisserie Burner Thermoc;'u'pie ........................... ..... P05305051A

39 Rotisserie Burner Thermocouple Bracket P03328047C

.... 40 Bowl Pa.neL Reartupper ...................... P069060214

4! ;Rotisserie Burner Extension Tube P03717050B 42 Burner Heat Shield P069060454

43 Infrared Burner Assembly P020050114

P06534009A 1

5 3

1 1

KEY

44 iinfraredBurner_e_oco,uple...................... PO5305050A..............

DESCRIPTION PART# QTY

.......................... i .............

45 ilnfrared Burner Electrode P02618008B

..... 46 Grease Tray ....................... ......... , ......P02706255B

47 Grease Tray Handle - P00213031M

...... 48 ,Sw,itch ,for Light Assembly ...................... '.......,.........."! ........ P05360002B

49 Bowl Side Trim Bracket, Left P07901026A

..................... t ............................. t

..... 50 Bowl Side Trim Bracket, Right .............. P07901027A

51 Bowl Side Trim Bracket, Rear P07901028A

52 Transformer P05374003B

53 NG Regulator ................. P03614003B

54 _NG Regulator Bracket P033040544 55 Bowl Support Bracket, Left P01301006K

56 Bowl Support Bracket, Righ!......... P01302006K

Rotisserie Assembly

Hardware Pack

Use and Care Guide

Y0250169 I

P06001079A 1

P80174011L 1

One BatterylAA Packed with the Use and Care Guide

To purchase Liquid Propane Gas Conversion

Parts call Sears at 1-800-4-MY-HONIE ®

1 1 1

1 1 1 1 1 1

1 ! 1

Liquid Propane Gas conver-

sion kit Part #Y0440039

Your grill can be converted to liquid propane gas with this conversion kit by a

qualified gas technician only tn order to ijl lconvert this grill the technician will need L_ lJ _ _'_ _'l this conversion kit,

For the repair or replacement parts you need:

Call anytime 1-8004-MY-HOME® (1-8oo-469_e63)

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list The following information is required to ensure you receive the correct pads:

1. Model and Serial Number (see CSA label on grill)

2. Part Number 3 Part Description

4 Quantity of parts needed

Important: Use only Kenmore replacement parts The use of any part that is not a Kenmore replacement part can be dangerous and will also void your product warranty Keep this use and care guide for convenient referral

and for part replacement.

_jJ j/

KEY DESCRIPTION PART# Q'rY

,.b

1 Rot Collar P05508200L 1

2 Rot. Thumbscrew 1t4"x112" $196G04084 3

4. Rot Spit P05508175F I 5 Rot HoJding Fork P05508090F 2

6 Rot Motor Bracket P05508 !74F t 7 Rot. MotortAC P07101010A 1 8 Rot,, Screw#10-24x3t4"UNC S112G10124 2 9 Rot Washer 3116" S411G03084 2

10 Rot. Nut #10-24 $362G10124 2

Rot, Thumbscrew Rot. Screw#10-24x314" Rot Washer 3f16" Rot Nut#10-24

1/4"x112" UNC Qty, 2 Qty. 2

Qty. 3 Qty, 2 Part # $411G03084 Part # $362G10124 Part # $196G04084 Part # $112G10124

Grill Information Center IfyouhavequestionsaboutassembJyorgrilloperation,oriftherearedamagedormissing

partswhen you unpackthisunitfromtheshippingbox,callus 8:00am -8pm CST, Monday throughFridayat:I-

888-317-7642

install Bowl Side Trim Bracket

[] Install Left Bowl Side Trim Bracket to Left Bowl Panel using 3 Phillips

Head Screws t/4"x3/8" and tighten using 3 Flange Nuts 1f4" as shown, repeat for the Right Bowl Side Trim Bracket

[] Install Rear Bowl Side Trim Bracket to Left & Right Bowl Side Trim Panels

and tighten using 2 Phillips Head Screws 1t4"x3t8"

Phitiips Head Screw

t/4" x 3!8"

Qty 8

Pad # $112G04061

Flange Nut 114" Qty 6

Part # $313G04081

Install Grill Head

[] With the assistance of another person, place the Grill Head into the cutout

of your grill island as shown in the Figure NOTE: This grill head is designed to fit into an island of your own design The island shown is for illustration purposes only and is not included with the purchase of this grill head Be sure your island meets the construction guidelines and clearances as indicated on page 13, Figure 1

Install 12' Natural Gas Hose (not included in this unit)

[] Connect NG Gas Fitting with Hose to Gas Manifold, Install the NG

Regulator Bracket to Island Rear Panel using 3 Phillips Head Screws

3/16" x 3/8" and tighten using 3 Flange Nuts 3/16" as shown

[] Connect the Swivel nut of the 12' Natural Gas Hose (not included

in this unit) to the NG Gas Regulator

Phillips Head Screw 3116" x 3!8"

aty 3 Part # $tt2G03061

Flange Nut 3116" Qty 3 Part # $313G03051

Gas Manifold ._.... _. :._._'/

Vertical Fitting__ I i

Install Transformer

[] Instati Transformer-Plug into Transformer-Socket and tighten securely,

(See Fig 1)

[] lnstat! Transformer to the Rear Cart Panel by using 4 Phillips Head

Screws 3t16"x1/2" and tighten using 4 Ftange Nuts 3116", (See Fig 2) (You need to make 4 holes on your Rear Cart Panel first) Pull the Transformer Cord out through the gap between the Rear Cart

Panel and the floor,

[] Plug Transformer Cord into a properly grounded outlet

Note: In case of light bulb failure replace with 12 volt 10W bulb only to avoid

damaging the electrical transformer

Phillips Head Screw 3It6'_ x tt2"

Qty, 4 Part # $112G03081

Fiange Nut 3116" Qty_ 4

Part # $313G03051

Wire --,,

Transformer-socket ..... '"_t._!

Transformer-plug ---,

Fig

Install ignitor Battery

[] Unscrew Ignitor Cap from Control Panel [] Place supplied AA battery into the Ignitor Slot with positive pole

facing you,

[] Position the Cap and Spring over the AA battery and tighten onto

Control Panel,

AA Batter

Ignitor

Spring

Ignitor Slot

Main Burner Electrode Check With the assistance of another person,

perform this Electrode Check before

proceeding.

This test wilt ensure that the Spark Electrode Tips are propedy positioned so your grill lights easily

and properly.

[]

Be sure a!l Control Knobs are set to "OFF" and open the Grill Lid.

[]

Have your assistant stand behind to the right of the grill and look toward the front of the grill bowl. Never put your face inside the Grill Head

[]

Push and turn Burner Control Knob to _. and you wilt hear a "clicking" sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly po-

sitioned

[]

if no spark is seen, the Spark Gap needs to be adjusted as follows:

o tf the gap between the Spark Electrode Tip

and Receiver is more than 3!t6" use an adjustable wrench to gently squeeze the

Gas Collector Box to narrow gap..

= Recheck the Electrode again, if no "clicking"

sound is heard:

AA Battery may be installed backwards Electric wires may be loose Remove the AA

Battery and inspect the Ignitor Junction Box found behind the Control Panel and reconnect

any loose wires

Infrared Burner and Rotisserie Burner Electrode Check

[] Push and turn Infrared Burner Control Knob &

Rotisserie Burner Control Knob to,_.. Look for spark between electrode tip and spark receiver

tip

[] If you don't see a spark from infrared Burner Elec-

trode or Rotisserie Burner Electrode, adjust gap between electrode tip and spark receiver tip to 31

16 inch

Install Cooking Components

[] Place the Heat Diffusers above the Burners

The Heat Diffusers can only be placed corr_tty in one direction, with the underside peg towards the

back ledge.

[] Place the Cooking Grids on the ledge above the

Heat Diffusers

[] Place the Secondary Cooking Rack into the slots

on Grill Bowl Side Panels

Secondary Cooking Rack

Cooking Grids ..................

Heat

31161'_Spark Gap Gas Collecto!

ilill.........lit21)!!illilll

t,\............... tJ ........... j!

tp Spark ElectrodeTip

ark Receiver

Failure to read and follow the Use and Care Instructions could result inafire orexplosion that

could causeserious bodily injury, death or prop- erty damage,

When you have finished assembling your grill be sure that all screws are tightened for safe

operation of your grill,

Natural Gas Model only:

Fig. 1

Connecting Natural Gas To Your Grill

[] Connect the Swivel nut of the I2' Natural Gas Hose

to the vertical fitting of NG Regulator as shown in Fig_ 1 Connect the other hose end (male plug) to the gas supply line from house.. Also, read and foiow all natural gas safety instructions below.

Natural Gas Safety Instructions

[]

Your natural gas grill is designed to operate on natural

gas only, at a pressure of 4" water column (WC) with

natural gas regulator The gas pressure Regulator sup* plied with this appfance must be used This Regulatoris set for an outlet pressure of 4" WC

[]

Instal a ShutoffValve at the gas supply source outdoors at a point after the gas pipe exits the outside wall and before the quick-disconnect hose..Or install itat the point before the gas line piping enters the ground. See Fig., 2

[] Pipe sealing compound or pipe thread tape resistant to

the action of natural gas must be used on all mate pipe thread connections.

[]

Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures This gas grill

and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure

testing of that system at pressure in excess of 1/2 psi (35kpa)

[] Tu rn offyour gas grill when the gas supply is being tested

at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual

shutoff valve during any pressure testing of the gas supply pipe system at pressures equal to or less than t!

2 psi (35kpa).

_,-J_!>) 12ft NG Hose _

_.m, L.,.JI,i _*_/"

l_ _ (not included with grill) <_:_"

• • • _-_/ ,!IFJ -'-

Vertical filrng ..... ":_i_" ;>/_//

i-, _,tI_;_ .... _G__

Swivel nut _-ii_,)

Check all connections for NG Leaks

Never test for' leaks with a lame Prior to first use and at the beginning of each season, you must check for gas

leaks Follow these three steps: [] Make a soap solution by mixing one part liquid

detergent and one part water

[] Turn the grill Control Knobs to the full OFF position,

then turn the gas ON at source

[]

Apply the soap solution to al gas connections indi-

cated by the arrows. See Fig. 3 if bubbles appear in the soap solution the connections are not properly seated. Check each fitting and tighten or repair as necessary

Fig, 3 / ........

Fig. 2

_i_o Grill

Inside Wall

Outside Wall

Male Fitting Disconnect

Gas/Supply

Shut Off

Locking

Shut Off

--- Quick

if you have a gas leak that cannot be repaired by

tightening, turn off the gas at the source, disconne_ fuel line from your grill and call 1-800-.4-MY-HOME

or your gas supplier for repair assistance

Never disconnect the gas regulator or any gas filing while your gdl is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury

or death

CORRECT GAS GRILL USE

E3 The regulator and hose assembly must be inspected

before each use of the grill tf there is excessive abrasion or wear or if the hose is cut, it must be

replaced prior to using the gd]l again

[] Any attempt to convert the grill from one fuel type to

another is extremely hazardous and must be per- formed by a qualified gas technician only. using a LP Conversion Kit purchased from Sears.

[] Never light your gas grill with the lid closed or before

checking to ensure the burner tubes are fully seated

over the gas valve oril;ces

[] Never allow children to operate your grill Do not allow

children or pets to play near your gri]l

Your island construction must conform to these mini- mum clearance requirements The Side* and Rear* di-

mensions are minimum clearances required from combustible objects that can melt or catch fire such as

vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and

live electrical appliances The Height* refers to the rec- ommended height of island from the ground to counter

Model'' He'ight'l"'W_dth I Depth 1Side* Rear" Height*

Ii76389001i02'i="laS'l'q=S-"a"l'"::1=4,, 13o-i:4"1

[] Use of alcohol, prescription or non-prescription drugs

can impair your ability to properly assemble and safely operate your grill

[] Keep fire extinguisher readily accessible In the event

of a oi!!grease fire, do not attempt to extinguish with water Use type B extinguisher or smother with dirt, sand or baking soda

[] In the event of rain, cover the grill and turn off the

burner and gas supply.

[] Use your grill on a level, stable surface in an area

clear of combustible materials..

[] Do not leave grill unattended when in use

[] Do not move the appliance when in use

[] Allow the grill to cool before moving or storing

[] Do not use your grill as a heater

[] This grill is not intended to be installed in or on

recreational vehicles andtor boats.

[] The grill is not intended for commercial use.

[] Never use charcoal in this gas grill.

Fig I

Height*

Rear"

Construction

Width

6" minimum clearance from

cutout (for lid)

Depth

Height

Vents

If using a LP converted grill, your island must include

air vents as noted below:

NOTE: Upper & lower air vents (20 sq in. minimum

each) MUST BE PROVIDED on both sides of built-

in construction The height from upper air vent to top surface of island is 5", and the height from lower air

vent to bottom island is 5", see Fig I Please ask

a Sears Associate for full details or call the Grill Information Center at 1-888-317-7642

i,j_

Your island must be constructed of a non-I

combustible material such as stone, stucco,

Air Vents

brick or tile

Grill Lighting Instructions

1 Before each use, check all hoses for cracks, nicks, cuts,

burns or abrasions, tf a hose is damaged in any way, do not use your gdll before replacing the hose with an authorized

part from the Parts List Also make sure all gas supply connections are securely tightened

2 Familiarize yourself with the safety and Use and Care

instructions in this guide. Do not smoke while lighting grill or checking gas supply connections.

3 Be sure the Natural Gas Line is attached to the gas source

(or if using a professionally converted LP grill, be sure the LP Gas tank is filled )

4 Open the Grill Lid

Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury,

death, or property damage.

Burner Control Knobs on Control Panel

,@o @i

Main Burner

Rotisserie Burner Lighting Instructions

1Follow steps 1 through 5 of the Grill Lighting Instructions 2 Push and turn Control Knob to ÷ and hold knob in. 3 Keep pressing while you turn knob to HI and hold in 5 _ 10

seconds before releasing,

4.If ignition does not occur in 5 seconds, turn gas off at source

and turn Control Knobs OFF Wait at least 5 minutes for gas to clear, then retry., if your- grill still fails to light turn the Control Knob(s) and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test as explained in the LP Gas Tank #]stallation of this guide if no leaks are detected, repeat the lighting procedure

5 After Burner is lit, turn the tank valve SLOWLY one more

1/4 of a turn

Rotisserie Infrared Burner Bur ner

5 Set Control Knobs to OFF Open Natural Gas valve at

source if using an LP grill open LP Gas tank valve.

....%7;:--.

i .....i j)',)

6 Push and turn Right Main Burner Control Knob to _, and

hold in.. You will hear a clicking sound from the elec- trodes of all burners

Note: Only the burner you are turning on will ignite Once the burner is lit, turn the knob back to Hi

/"__/_ -''¸_¸,¸, ,

7 Ifignitiondoes not occur in 5 seconds, turn gas off at source

and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry If your grit]stillfails to light, turn the burner Control Knob(s) and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as explained in the LP Gas Tank Installa- tion of this guide If no leaks are detected, repeat the lighting

procedure.

IMPORTANT: Do not use the Rotisserie Burner and Main

Burners at the same time Rotisserie burner is for Rotisserie

Cooking only

MAIN BURNER ROTISSERIE KNOB: ,BURNER KNOB:

Infrared Burner Lighting Instructions 1 Follow steps 1 through 5 of the Grill Lighting Instructions

2 Push and turn Control Knob to ÷ and hold knob in

3. Keep pressing while you turn knob to Hi and hold in 5 - 10 seconds before releasing

4 If ignition does not occur in 5 seconds, turn gas off at

source and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry., if your grilt stiIIfails to

light turn the Control Knob(s) and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test as

explained in the NG Installation of lhis guide If no leaks are detected, repeat the lighting procedure.

5 After Burner is Iit, turn the NG valve (or LP tank valve)

SLOWLY one more 1/4 of a turn

INFRARED BURNER KNOB:

8 After one Burner is lit, turn the NG valve (or LP tank valve)

SLOWLY one more 1/4 of a turn

9 Turn each other burner knob to _ to light, then back to Ht.

Note: When lighting all three main burners, start with the burner' furthest from fuel source location, then light remain- ing burners in sequence moving toward fuel source,

Manually Lighting Your Grill By Paper Match

To light your gas grill by match, insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill Lighting Instructions. Then, tight the match and place Lighting Stick through the Cooking Gdd on the grill as shown below Turn the nearest Control Knob to the Ht setting to release gas The Burner should fight immediately

Match !

k._F(

Lighting

Stick ...........

Never lean over the grill cooking area while lighting your gas grill Keep your face and body a safe distance (at least 18 inches) from the front of grill when lighting

your grill by match.

Should a FLASHBACK fire occur in or around the i

Burner Tubes, follow the instructions below Failure _

to comply _th these instructions could result in a fire or explosion that could cause serious bodily

injury, death, or property damage

• Shut off gas supply to the gas grill

• Turn the Control Knobs to OFF position,

• Open the Grill Lid,, ° Put out any flame with a Class B fire

extinguisher.,

, Once the grill has cooled down, clean

the Burner Tubes and Burners according to the cleaning instructions in this Use

and Care Guide.

If ignition does not occur in 5 seconds, turn the Control Knob(s) and gas source OFF and conduct a leak test as explained in the Use and Care section of this guide if no leaks are detected, repeat the lighting procedure.

Troubleshooting

tf the grill fails to light :

1 Turn gas off at source and turn Control Knobs to OFF Wait

at least 5 minutes for gas to clear, then retry

2 if your grill still fails to light, check gas supply and

connections

3 Repeat lighting procedure If your grill sti!l fails to operate,

turn the gas off at source, turn the Control Knobs to OFF, then check the following:

[] Misalignment of Burner Tubes over Orifices

Correction: Reposition Burner Tubes over OriSces

[] Obstruction in gas line

Correction: Remove fuel line from grill. Do not smoke! Open gas supply for one second to clear any obstruction from fuel

line. Close off gas supply at source and reconnect fuel line

to gnll

[] Plugged Orifice

Correction', Remove Burners from grilI by removing the screw from the rear of each Burner using PhiIlips Head

Screwdriver CarefuUy lift each Burner up and away from gas valve Orifice. Remove the Orifice from gas valve and gently clear any obstruction with a fine wire Then reinstall all Orifices, Burners, screws and cooking components

[] If an obstruction is suspected in Gas Valves or Manifold, call

the Grilf Information Center 1-888-317-7642 8am to 8pm

CST, Monday through Friday

[] Obstruction in Burner Tubes

Correction: Foflow the Burner Tube cleaning procedure on page 20 of this Use and Care Guide

[] Misatignment of Ignitor on Burner

Correction: Check for proper position of the Electrode Tip as shown in steps 6 & 7 on page 11. The gap between the

Spark Electrode Tip and Spark Receiver should be approximately 3116". Adjust if necessary With the gas

supplyclosed, turn anyMain BurnerControl Knob to _' then push in and watch for the presence of a spark at the

Electrode.

[] Disconnected Electric Wires

Correction: Inspect the Ignitor Junction Box found behind the Control Panel.. Connect loose Electric wires to Junction Box

and try to light the grill

[] WeakAA battery

Correction: Unscrew the Ignitor Cap and replace the bat-

tery.

[] If the grill still does not light and you have professionally

converted your grill for LP use, you may need to purge air from the gas fine or reset the regulator excess gas flow device Note: This procedure should be done every time a new LP Gas tank is connected to your grill

To purge air from your gas line and/or reset the regulator excess gas flow device:

[] Turn Control Knobs to the OFF position [] Turn off the gas at the tank valve

[] For Natural Gas disconnect regulator from

12 ft Natural Gas Hose.

[] Let unit stand 5 minutes to allow air to purge [] For Natural Gas reconnect regulator to 12 ft

Natural Gas Hose

[] For Natural Gas open Shut Off valve [] Open the Grill Lid

[] Push and turn the Riqht Main Burner Control Knob

to _' and you will hear a clicking sound as the burner is being ignited

[] Once the burner is lit, turn the knob back to H1

CORRECT ROTISSERIE USE

Read all instructions before initialuse

IMPORTANT: When using electrical appliances, basic safety precautions should always be used

The Rotisserie Motor is set for 120V, 60Hz AC current

The Rotisserie is for outdoor use only

Do not let children operate or play near your grill or Rotis- serie,

Connecting Rotisserie Always attach the assembled Rotisserie to your grill first

and then plug the Cord into a properly grounded outlet Operating Rotisserie

Do not operate the Rotisserie if the cord or plug becomes damaged, or if the Rotisserie malfunctions or has been

damaged in any manner

The use of accessory attachments is not recommeded by the manufacturer- and may cause injuries. Only use this

Rotisserie for its intended use

Do not immerse Etectdcal Cord, Plug or Motor in water or expose to rain, as this may result in an electdcai shock,

Discon nect Rotisserie

Be careful as all surfaces witt be hot, both gdlland Rotis- serie paris. Use protective mitts to handle the Rotisserie

Unplug the Rotissede from electrical outlet when not in use and before cteaning Aliow to cool before adding or remov-

ing parts

When Roitsserie cooking place a Cooking Pan under the food to be cooked as this wilf capture the drippings and

keep your grill clean of excess grease which could cause a fire,

CAUTION: Handle with care when moving a Cooking Pan

with hot oils

Should a grease fire occur, turn the burners and gas off and leave the grill lid Closed until the fire is out

Store the Rotisserie indoors When Rotisserie isnot in use, store it indoors in a dry place,

To protect against electrical shock, do not immerse electrical cord, plugs or motor in water or expose to

rain Protect electrical elements from burners, hot

grill surfaces and grease

To protect against shock hazard risk, connect only to properly Grounded Outlet

ELECTRICAL EQUIPMENT USE

To protect against electric shock, do not immerse cord or plugs in water or other liquid

2 Unplug from the outlet when not in use and before

cleaning Allow to cool before putting on or taking off parts,

3 Do not operate any outdoor cooking gas appliance

with a damaged cord, plug, or after the appliance

malfunctions or has been damaged in any manner Call 1-800-4-MY-HOM E®for repair

Do not let the cord hang over the edge of a table

or touch hot surfaces

Do not use an outdoor cooking gas appliance for purposes other than intended

6 When connecting, first connect plug to the

outdoor cooking gas appliance then plug appli- ance into the outlet

7 Use only a Ground Fault Interrupter (GFI) protected

circuit with this outdoor cooking gas appliance

8. Never' remove the grounding plug or' use with an adapter of 2 prongs

9, Use only extension cords with a 3 prong grounding

plug, rated for tile power of the equipment, and approved for outdoor use with a W-A marking

', This appliance, when installed, must be electri-

cally grounded in accordance with local codes or', in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22 1

• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces,

California Proposition 65 The electrical supply cord and plug of the rotis- serie contain chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm, Wash hands after handling

I, Remove all components from the carton

2 Attach the Motor Bracket on the outside of the right grill bowl panel Align the two holes of the

Bracket with the holes on the grill bowl Tighten securely using two Screws #t0-24x314" UNC, Plain Washers and Nuts provided

'}jIIllllltIlltlllIl'!

Rotisserie Screw #i0-24x3f4" #10-24Nut Qty, 2 \_

Part # $I!2G10124

Outside of Right Grill Bowl Panel

Rotisserie Washer

/>;"

Qty 2 Part # $4 t tG03084

. _. *. %. • ::v .i

Rotisserie Nut #t0-24 /

Qty, 2 Motor Bracket Part # $362G10124

Slide the Spit through the piece of meat or poultry and the Holding Forks onto each end of the Rotisserie

Rotisserie Screw #10-24X_"UNC with washers and nuts

Spit Adjust spacing between Holding Forks to accommodate your food, then tighten the Thumbscrews to keep the Holding Forks in position Slide the Collar onto the threaded end of the Spit Do not

tighten the Collar Thumbscrew until the Rotisserie is placed into your grill

spi!

Holding Forks .....,.........

Thumbscrew

t/4"x !/2" Thumbscrew

Rotisserie Thumbscrew 114"x112" Qty, 3

Part # $I96G04084

I/4"x 1t2"

Collar

4, InstalltheAC(alternatingcurrent)RotisserieMotorontotheMotorBracketasshownbelow,Be sure

the Motorattachesto the Bracketwiththe electricalcorddown,Thisinstallationinsuresthatonce the Spit is insertedinto the Motorit will alsorest securelyinto theslotof yourgrill bowl

RotisserieSpitmustrestsecurely thesfotofyourgrillbowl

MotorBracket

inserttheassembledRotisserieintothe MotorasshownbelowThe Motorshouldbe on the right sideofyourgrill PlacetheCollarintotheslotopeningontheleftsideofyourgrillbowl,thentighten theCollarThumbscrewto therightof theCollar TheCollarwill stabilizethe Rotisserieduringthe

cookingprocessandallowstheRotisserieSpitto turnsmoothlyPlugtheRotisserieintoan outlet andturn on to test

Cottar

%,,

Thumbscrew

Holding Forks

Thumbscrew

Motor

/,/

The Collar must always be used with this Rotisserie.

BEFORE rotisserie cooking you will need to remove the Cooking Grid(s) and possibly the Heat Diffusers

from your' grill When rotisserie cooking place a Cooking Pan under the food to be cooked, This will capture the drippings and keep your grill clean of excess grease which could cause a fire Use caution

when moving a Cooking Pan containing hot oils

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