Kenmore Elite 14116674800, 14117674800 Owner’s Manual

Use and Care Guide
Liquid Propane Gas (LPG)Grill Model141.16674800
Natural Gas (NG)Grill Model141.17674800
Safety
Assembly
Use and Care
Frequently Asked Questions
®
Call us first if you have any problem with this product. We can help you with ques- tions about assembly and grill operation or if there are damaged or missing parts
when you unpack this unit from the ship-
ping box. Please call before contacting your local retailer.
1-888-317-7642
8am-8pm CST, Monday throu.qh Friday
NOTE TO ASSEMBLER/INSTALLER: Leave this Guide with the consumer.
NOTETO CONSUMER: Keep this Guide for future reference.
RECORDYOURSERIAL# (see silver CSA label on main body of grill)
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances.
THIS GASAPPLIANCEIS DESIGNED FOROUT- DOOR USE ONLY.
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which could result in property damage, personal injury
or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60197, USA www.sears.com
Guide # P80103010H - Date:2007/12/20
Primary Safety Warnings ............................ 1-3
Warranty Terms and Conditions ................... 2
Pre-Assembly Instructions .............................. 3
Part Diagrams and Lists ........................... 4-9
Assembly Instructions ............................... 10-11
LP Gas Tank Installation ....................... 12-14
Natural Gas Connection .............................. 15
Use & Care Instructions:
Lighting Instructions ................................. 16
Troubleshooting ......................................... 17
Rotisserie Instructions ......................... 18-20
Cleaning and Maintenance ...................... 21-22
Cooking Guide ........................................ A1-A6
Frequently Asked Questions .................. A8-A9
Repair Protection Agreements .................... A10
If you smell gas:
1. Shut off gas to the appliance. 2 Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call
your gas supplier or your fire department.
Kenmore Elite Full Warranty If this grill fails due to a defect in material or
workmanship within two years frown the date of
purchase, call 1-800-4-MY-HOME "_ to arrange for
free repair (or replacement if repair proves
impossible).
Limited Warranty on Stainless Steel Burners
Any stainless steel burner that ever rusts through will be replaced free of charge. After the second year from the date of purchase you
must pay the labor cost to have it installed. Limited Warranty on Selected Grill Parts
For three years from the date of purchase, any stainless or painted steel part will be replaced free of charge if it rusts through. After the second year from the date of purchase you
must pay the labor cost to have it installed. All warranty coverage excludes ignitor batteries
and grill part paint loss or rusting, which are either expendable parts that can wear out from
normal use in less than a year, or are condi- tions that can be the result of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever
used for commercial or rental purposes.
All warranty coverage applies only if this grill is
used in the United States.
This warranty gives you specific legal rights, and you may have other rights which vary from
sate to state.
Sears, Roebuck and Co., Hoffman Estates, IL
LPG models must be used with Liquid
Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only.
Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unneces- sary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Sears at 1-888-317-7642 for a certified replacement
hose.
California Proposition 65 Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth de-
fects, or other reproductive harm.
Brass components on the grill, such as hose
fittings, propane cylinder valves (sold sepa-
rately) and burner valve stems, contain lead
which is known to the State of California to
cause cancer, birth defects, or other reproduc- tive harm.
Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or propertydamage.
The Grease Draining Tray and Grease Recep- tacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to
comply with these instructions could re- sult in a grease fire or explosion that could cause serious bodilyinjury, death or prop- erty damage.
© Sears Brands, LLC
To expedite the assembly process follow these general guidelines:
Failure to comply with these instructions may result in a hazardous situation which, if not
avoided, may result in injury. Spiders and small insects can spin webs and
nest in the grill "ing transit and warehousing flow
obstruction round the Burner T_ FIRE" can cau_ an unsafe
To .'K
FIRE bes
as grill.
Also do summer and fall or in your
area, and if used for an extended period
1. Remove the screw from the rear of each Burner using a Phillips Head Screwdriver.
2. Carefully lift each Burner up and away from the Gas Valve Orifice.
3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
[] METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run the hook through the Burner Tube and inside
the Burner several times to remove debris.
,)
TO CLEAN BURNER TUBE, INSERT HOOK HERE Burner Port
\
Foot
\
BumerTube
[] METHOD 2: Use a bottle brush with a
flexible handle and run the brush through the Burner Tube and inside the Burner
several times to remove any debris.
[] METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air should pass debris or obstructions through
the Burner and out the Ports.
For safe operation ensure the Gas Valve Assem- bly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.
[] Tools Required forAssembly :
Protective work gloves
For your safety, obtain assistance from another person when assembling this gas grill.
Phillips Head Screwdriver
[] While it is possible for one person to unpack this gas
grill, obtain assistance from another person when handling the large pieces.
[] Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
[] Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:
Grill Information Center 1-888-317-7642 8am-8pm CST, Monday throu.qh Friday
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA58,Natural Gas
and Propane Installation Code, CSA B149.1, Propane Storage and Handling Code, B149.2.
1. Do not store or use gasoline or other flammable liquids or vapors in
the vicinity of this or any other
appliances.
2. An LP cylinder not connected for use shall not be stored in the vicin-
ity of this or any other appliance.
When using electrical appliances, basic
safety precautions should always be used.
This appliance, when installed, must be electri- cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
/
Gas Valve Assembly Orifice BurnerTube
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
PART # PART DESCRIPTION
P06001066A Hardware Pack
S112G0412B Phillips Head Screw 1/4"x3/4" S275G0305A Phillips Head Screw 3/16"x5/16"
Already installed in the Tool Holder Kit S112M0508B Phillips Head Screw M5x8mm
Already installed in the Tank Pull-Out Tray $233G04382 Wing Bolt 1/4"x4-3/8"
S303G0404D Special Nut 1/4"
QTY PURPOSE OF PART
For use in assemblyof Model 141.16674800 &
1
141.17674800
10 Attaches Side Shelves to Bowl Panel
2 Attaches Lid Wind Shield to Lid Wind Shield Bracket
2 Attaches Tool Holder to Left Side Shelf
1
Secures Gas Tank
1
r i Hardware already installed in the Tool Holder Kit
] Phillips Head Screw M5x8mm
I Qty. 2
Phillips Head Screw 1/4"x3/4" Qty. 10 Part # S112G0412B
(Stainless Steel)
Hardware already installed in the Tank Pull-Out Tray
Wing Bolt 1/4"x4-3/8" Qty. 1
Part. # $233G04382 (Black Painted)
Scale 1:2
I (Stainless Steel) L
Part # S112M0508B
Special Nut 1/4" Qty. 1 Part. # S303G0404D
(Black Painted) Scale 1:2
7
I I I I
d
J
Phillips Head Screw
3/16"x5/16" Qty. 2
Part # S275G0305A
* Two Batteries/AA included in the Hardware Pack.
1. Do not store spare LP cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.
3. When cooking with oil/grease, do
not allow the oil/grease to get
hotter 350°F (177°C)
4. Do not leave oil/grease unattended.
3
2 7_
8
9
lO
15
B7
B1
B2
B6
B5
11 17
12
3O
28
27
\
42
66
7O
68
50
48
54
45
KEY DESCRIPTION 16674800 & 17674800 QTY
1 Lid P0014612A4 1 2 Lid Trim Plate P0011454QJ 1 3 Protective Pad P055180011 4
4 Temperature Gauge P00601287C 1 5 Temperature Gauge Seat P00614027C 1 6 Name Plate P00410039C 1
7 Lid Handle P00205055B 1 8 Cooking Rack/Secondary P01514003J 1
9 Cooking Grid P01604004B 4
10 Heat Diffuser P017080374 4 11 Bowl Panel, Left P007202834 1 12 Bowl Panel, Right P007212634 1
13 Bowl Panel, Front P0073827B4 1 14 Bowl Panel, Rear P0072549B4 1
15
16 Wheel for Grease Tray P05516008M 4 17 Burner Bracket P0220421 C4 1
18 Gas Collector Boxwith Electrode P026090134 4
19 Electric Wire Set P02615094A 1 20 Electric Ignitor, 4-port P02502274C 1 21 Electric Ignitor, 2-port P02502282C 1
22 Electric Wire, 4-contact P02615026A 1 23 Electric Wire, 2-contact P02615027A 1
24 25 Decorative Front Cover P07508007A 1
26 Control Panel P0291118EI 1 27 Control Knob for Main Burner P034191731 4 28 Control Knob Seat P03415263L 4
29 Grease Tray Track, Left P083300084 1 30 Grease Tray Track, Right P053300094 1
31 Grease Draining Tray P02705225B 1
31a Grease Draining Tray Handle P0271328K4 1
32 Bowl Panel, Rear/Upper P069060274 1 33 Lighting Stick P05313010B 1
34 Side Shelf, Left P011060064 1 35 Side Shelf, Right P011070084 1
36 Tool Holder P055140085 1 37 Tool Hook P055140535 4
38 39 Electric Ignitor Protector P03343005A 2
40 Caster Seat, Left Front & Right Rear P05327007G 2 41 Caster Seat, Right Front & Left Rear P05327008G 2
42 Cart Legs with Side Panel, Left P076140074 1
Burner/Main P020080364 4 Burner/Main (NG only) P020080634 4
Gas Valve/Manifold Assembly (LPG only) Y0060269 1 Gas Valve/Manifold Assembly (NG only) Y0060150 1
Cart Bottom Shelf (LPG only) P010100234 1 Cart Bottom Shelf (NG only) P010100244 1
PART #
43 Cart Legs with Side Panel, Right (LPG only) P076150104 1
Cart Legs with Side Panel, Right (NG only) P076150124 1
16674800&17674800
KEY DESCRIPTION PART# QTY
44 45 CartBracket,Front P033060174 1
46 DoorStopPlate P05510002L 4 47 DoorGuidePlate P055100064 1
48 Door,Left P043020174 1 49 DoorMagnet P05523002K 4
50 DoorTrimPlate,Left P07506014H 1 51 DoorSpacer P06801010G 4 52 Door,Right P043030444 1 53 DoorTrimPlate,Right P07507015H 1
54 DoorHandle P00205037B 2 55 DoorHingeBracket,Top/Left P03314005C 1
56 DoorHingeBracket,Top/Right P03314006C 1 57 DoorHingeBracket,Bottom/Left P03314007C 1
58 DoorHingeBracket,Bottom/Right P03314008C 1 59 TankPull-OutTrayAssembly Y0340047 1
60 Caster,3in.,withBrake P05119001A 4 61 RegulatorwithHose P03633009A 1
62 RegulatorAssembly(NGonly) Y0080016 1 63 ExtensionHose(NGonly) P03705089M 1 64 RegulatorBracket(NGonly) P03303016J 1 65 Hose,12ft.(NGonly) P03703001A 1
66 CartPartitionPanel,Left P07512003B 1 67 CartPartitionPanelBracket,Left P03303014D 1 68 CartPartitionPanel,Right P07512010B 1 69 CartPartitionPanelBracket,Right P03303016D 1
70 GreaseTrayHeatShield P06903042B 1 71 GreaseTrayHeatShield,Upper P06901021A 1
72 CartRearPanelSupport P033040374 1 73 Weight,Left P05344007Q 1 74 Weight,Right P05344008Q 1
75 LidWindShield P069060734 1 76 LidWindShieldBracket P033280534 2
77 RegulatorHoseHook(LPGonly) P05528005G 1 78 GreaseTrayLock P05517006L 1
A1 InfraredBurnerFrame P023010224 1 A2 InfraredBurnerLid P001153464 1
A3 InfraredBurnerWindShield P069060284 1 A4 InfraredBurnerBody P023010234 1
A5 InfraredBurnerBodyBracket P033060334 2 A6 InfraredBurnerCookingGrid P01615022H 1
A7 InfraredBurnerGasCollectorBox P026210034 1 A8 InfraredBurnerElectrode P02607008F 1
A9 InfraredBurnerThermocouple P05305031D 1 A10 ControlKnobforInfraredBurner P034191731 1 A11 ControlKnobSeatforInfraredBurnerControlKnob P03415263L 1
CartRearPanel(LPGonly) P077010504 1 CartRearPanel(NGonly) P077010764 1
16674800& 17674800 KEY DESCRIPTION PART# QTY A12 Infrared Burner Assembly P020060034 1 A13 Infrared Burner Frame Bracket P033060054 2
B1 Rotisserie Burner Assembly P02007069D 1 B2
B3 Rotisserie Burner Extension Tube P03717028A 1 B4 Rotisserie Burner Gas Collector Box P026210054 1
B5 Rotisserie Burner Therm ocouple P05305029D 1 B6 Rotisserie Burner Electrode P02614016M 1
B7 Rotisserie Burner Wind Shield P069060294 1
B8 ControIKnob for Rotisserie Burner P034191831 1
B9 ControIKnob Seat P03415263L 1 B10 Rotisserie Burner Frame P020110314 1 Bll Rotisserie Burner Thermocouple Bracket P033430114 1
Rotisserie Burner Orifice P06509007A 1 Rotisserie Burner Orifice (NG only) P06509008A 1
Rotisserie Assem bly Y0250150 1 Hardware Pack P06001066A 1 Use and Care Guide P80103010H 1
For the repair or replacement parts you need:
Call anytime 1-800-4-MY-HOME® (1-800-469-4663)
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed Important: Use only Kenmore replacement parts. The use of any part that is not a Kenmore replacement
part can be dangerous and will also void your product warranty. Keep this Use and Care Guide for convenient referral and for part replacement.
6
11
9
KEY DESCRIPTION
1. Rot. Motor Bracket
2. Rot. Screw #10-24x3/4" UNC
3. Rot. Hex Nut #10-24
4. Rot. Washer 3/16"
5. Rot. Spit
6. Rot. Holding Fork
7. Rot. Thumbscrew 1/4"x1/2"
8. Rot. Collar
9. Rot. Bushing
10. Rot. Motor/AC
11. Rot. Thumbscrew #10x1/2"
PART#
P033080104 Sl12G10124 S362G10124 S411G03084
P055081644 P055080314
S196G04084 P055080324
P055080334 P07101024A
S196G10084
QTY
1 2 2 2
1 2 2
1
1
1
1
111111111111111111]
Rot. Thumbscrew Rot. Thumbscrew Rot. Screw#10-24x3/4" Rot. Washer 3/16" 1/4"x1/2" #10x1/2" UNC Qty. 2
Qty. 2 Qty. 1 Qty. 2 Part# $411G03084 Part# $196G04084 Part# S196G10084 Part# $112G10124
Rot. Hex Nut#10-24
Qty. 2
Part# $362G10124
CAUTION " While it is possible for one person to assemble this grill, obtain assistance from another person
when handling some of the larger, heavier pieces.
H nstall Side Shelves
[] Raise lid and remove all packing materials. [] Remove Phillips Head Screws M5x8mm from the Tool
Holder. Slide the 4 Tool Hooks onto the Tool Holder with
the hooks facing the Left Side Shelf. Attach Tool Holder to Side Shelf using these screws.
[] Align the 5 holes on the Left Bowl Panel with the 5 holes on
the Left Side Shelf. From the inside of the Grill Bowl, insert 3
Phillips Head Screws 1/4"x3/4" into the top 3 threaded holes
on the Side Shelf and tighten securely.
[] Align the 2 holes on under side of Left Side Shelf with the
threaded holes on Left Bowl Panel. Tighten securely using 2 Phillips Head Screws 1/4"x3/4".
[] Repeat the same procedure above for mounting the Right
Side Shelf.
Phillips Head Screw M5x8mm
Qty. 2
Part # Sl!2M0508B (Stainless Steel)
Phillips Head Screw
1/4"x3/4"
Qty. 10 Part # S112G0412B
(Stainless Steel)
Install Lid Wind Shield
[] Align the 2 holes on Rear Lid Wind Shield with the upper threaded
holes on Rear Lid Wind Shield Bracket. Insert the 2 Phillips Head Screws 3/16"x5/16" and tighten securely.
Phillips Head Screw
3/16"x5/16" Qty. 2
Part # S275G0305A
10
H Install Ignitor Batteries
[] Unscrew Ignitor Caps from Control Panel. [] Place one supplied AA battery into each
ignitor Slot with positive pole facing you.
[] Position the Cap and Spring over the AA
battery in each Ignitor Slot and tighten to Control Panel.
Main Burners Electrode Check Perform this Electrode Check with the
assistance of another person.
This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily and properly.
Spark Gap Gas Collector Box
Spark Receiver p ctrode Tip
[] Be sure all Control Knobs are set to
"OFF" and open the Grill Lid.
[] Have your assistant stand behind to the
right of the grill and look toward the front of the grill bowl. Never put your face
inside the Grill Bowl.
[] Turn any Control Knob of Main Burners to _I,
and push in and have assistant watch for a blue spark within each Gas Collector Box.
[] If no spark is seen, the Spark Gap
needs to be adjusted as follows:
Using an adjustable wrench, loosen the inside Nut until the Gas Collector Box can
be turned upward.
If the gap between the Spark Elec- trode Tip and Receiver is more than 3/16" use long nose pliers to gently squeeze the Gas Collector Box to narrow gap.
Return the Gas Collector Box to its original position, secure the inside Nut
and try the Electrode Check again. If no "clicking" sound is heard:
AA Battery may be installed back-
wards.
Electric wires may be loose. Remove
the AA Battery and inspect the ignitor Junction Box found behind the Control
Panel and reconnect any loose wires.
AA Batte£
Ignitor Cap
Ignitor Slot _
Install Cooking Components
[] Place the Heat Diffusers on lower ledge
above Burners.
[] Place Cooking Grids on bowl ledge. [] Place the Secondary Cooking Rack into
the slots on Grill Bowl Side Panels.
[] Place the Infrared Burner Cooking Grid
on Infrared Burner Body.
Secondary Cooking Rack
Cooking
Heat Diffusers
Slots for Secondary Cooking Rack
Infrared Burner
Cooking Grid
H nfrared Burner and Rotisserie Burner
Electrode Check
[] Open side burner lid. Remove plastic
shipping band from burner and pot support.
[] Turn side burner Control Knob to _' and
push in. Look for spark between tip of electrode and burner.
[] Open Grill Lid. Turn rotisserie burner
Control Knob to _I, and push in. Look for spark between tip of electrode and
burner.
[] If you don't see a spark from side or rotisserie
burner electrode, adjust gap between electrode and burner surface to 3/16 in.
When you have finished assembling your grill be sure that all screws are tightened for safe operation of your grill.
Failure to read and follow the Use and Care
Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
11
CORRECT LP GAS TANK USE
[] LP Gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP Gas) tank,
not included with grill. Never connect your gas grill to
an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches
high is the maximum size LP Gas tank to use. You must use an "OPD" gas tank which offers a listed
Overfill Prevention Device. This safety feature
prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.
[] The LP Gas tank must be constructed and marked
in accordance with the Specifications for LPGas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commis- sion, as applicable.
[] The LP Gas tank must have a shutoff valve,
terminating in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety
relief device that has a direct connection with the vapor space of the tank.
[] The tank supply system must be arranged for
vapor withdrawal.
[] The LP Gas tank used must have a collar
to protect the tank valve.
[] Never connect an unregulated LP gas tank to your
gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pres- sure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly supplied with your gas grill. Replacement
requlators and hose assemblies must be those
specified by Sears.
[] Have your LP Gas dealer check the release valve
after every filling to ensure it remains free of defects. [] Always keep LP Gas tank in upright position. [] Do not subject the LP Gas tank to excessive heat. [] Never store an LP Gas tank indoors. If you store
your gas grill in the garage always disconnect the
LP Gas tank first and store it safely outside.
[] LP Gas tanks must be stored outdoors in a well-
ventilated area and out of the reach of children.
[] Disconnected LP Gas tanks must not be stored in
a building, garage or any other enclosed area. [] The regulator and hose assembly can be seen
after opening the doors (if applicable) and must be
inspected before each use of the grill. If there is
excessive abrasion or wear or if the hose is cut, it
must be replaced prior to using the grill again.
[] Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are fully
seated over the gas valve orifices. [] Never allow children to operate your grill. Do not
allow children or pets to play near your grill.
[] Use of alcohol, prescription or non-prescription
drugs can impair your ability to properly as- semble and safely operate your grill.
[] Keep fire extinguisher readily accessible. In the
event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher or smother with dirt, sand or baking soda.
[] In the event of rain, close the grill lid and turn
off the burner and gas supply.
[] Use your grill on a level, stable surface in an
area clear of combustible materials.
[] Do not leave grill unattended when in use. [] Do not move the appliance when in use. [] Allow the grill to cool before moving or storing. [] Do not use your grill as a heater. [] This grill is not intended to be installed in or on
recreational vehicles and/or boats.
[] Never use charcoal in this gas grill.
this appliance.
Never fill the tank beyond 80 percent full; and
". If the information in "(a)" and "(b)" is not followed
[_ o not store a spare LP-Gas tank under or near
exactly, a fire causing death or serious injury may occur.
Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition
including pilot lights on water heaters and live electrical appliances.
Outdoor cooking gas appliance shall not be used under overhead combustible construction.
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around your gas grill housing.
In windy conditions, always position the front of grill to face oncoming wind to reduce smoke and heat blowing in your face and prevent potential
hazards to
3ft. /
12
NOTE about LP Gas Tank Exchange Programs
Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an ex-
change service. Use only those reputable exchange companies that inspect, precision fill, test and certify
their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the LP Gas tank
section of this Guide.
Always keep new and exchanged LP Gas tanks in an upright position during use, transit or storage.
Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill.
How to Leak Test your LP Gas Tank For you r safety:
All leak tests must be repeated each time your LP Gas tank is exchanged or refilled.
When checking for gas leaks do not smoke.
Do not use an open flame to check for gas leaks.
Your grill must be leak tested outdoors in a well- ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test, keep your grill away from open flames or sparks.
To Install LP Gas Tank: Secure a 201b LP Gas Tank to Gas Grill
[] Unscrew the Wing Bolt and Special Nut to Tank
Pull-Out Tray.
[] Turn your LP Gas Tank Valve clockwise to the
closed or OFF positon.
[] Place LP Gas tank into tank hole on bottom shelf
or (on select models) slide the Tank Tray out of the cabinet until it is fully extended. The Tank Tray has an auto lock position and may need to be pulled firmly.
[] install the tank so the Tank Valve faces the rear
right corner of cabinet.
[] Secure Gas Tank with Special Nut and Wing Bolt.
Do not use household cleaning agents. Damage to gas assembly components can result.
[] Use a clean paintbrush and a 50/50 mild soap and
water solution.
[] Brush soapy solution onto LP Gas tank in the
areas indicated by the arrows. See diagram.
[] If growing bubbles appear do not use or move the
LP Gas tank. Call an LP Gas Supplier or your Fire Department.
J
If growing bubbles appear do not use or move
the LP Gas tank. Contact an LP Gas Supplier or your fire department!
The Special Nut has to be mounted to the Wing Bolt BEFORE inserting tank
into tank hole.
With the Special Nut, the Wing Bolt holds the tank foot firmly.
[I/////1'/,']llJ//f//<<"l
Speciat Nut 1/4" Wing BoIt 1/4"x4-3/8" Qty. 1 Qty. 1
Part # S303G0404D Part # $233G04382
(Btack Painted) (Black Painted) Scale 1:2 Scale 1:2
NOTE: Many different size propane gas tank bottom
collars are available in the market, especially with the
popularity of tank exchange programs. If your tank bottom collar does notfit into the tank hole after attaching
the special nut to thewing bolt, simply remove the special
nut and secure the tank using the wing bolt only.
13
-..)
LP Gas Model only:
Connect Regulator with Hose to your LP Gas Tank
[] Turn all Burner Valves to the OFF position. [] inspect the valve connection port and regulator
assembly for damage or debris. Remove any debris. Never use damaged or plugged equip-
ment.
[] Connect the regulator assembly to the tank valve
and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a
hazardous condition.
[] Open the tank valve 1/4 to 1/2 (counterclockwise)
and use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP Gas Leaks". If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.
Check all connections for LP Gas Leaks
Never test for leaks with a flame. Prior to first use,
at the beginning of each season, or every time your LP Gas tank is changed, you must check for gas leaks. Follow these three steps:
[] Make a soap solution by mixing one part liquid
detergent and one part water.
[] Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
[] Apply the soap solution to all gas connections
indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
Type 1 connection per ANSI Z21.58-2007/CSA
1.6-2007 Quick
Couphng Nut
CAUTION: When the appliance is not in use the gas must be turned off at the tank. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
Regulator with Hose (LPG)
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source,
disconnect fuel line from your grill and call
1-800-4-MY-HOME _ or your gas supplier for repair assistance.
Disconnecting A Liquid Propane Gas (LPG)
Tank From Your Grill
[] Make sure the Burner Valves and LP Gas tank
valve are off. (Turn clockwise to close.)
[] Detach the hose and regulator assembly from
the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.
Gas Valve / Manifold Assembly
LP Gas Tank
14
Natural Gas Model only: Connecting Natural Gas To Your Grill
[] Connect the Swivel nut of the 12' Natural Gas
Hose to the horizontal fitting of NG Regulator as shown in Fig.l. Connect the other hose end (male plug) to the gas supply line from house. Also, read and follow all natural gas safety instructions below.
Fig.1
,_se, 12 ft./NG
Natural Gas Safety Instructions
[] Your natural gas grill is designed to operate on
natural gas only, at a pressure of 4" water column (W.C.) with natural gas regulator. The gas pressure Regulator supplied with this appliance must be used. This Regulator is set for an outlet pressure
of 4"W.C.
[] Install a Shutoff Valve at the gas supply source
outdoors at a point after the gas pipe exits the outside wall and before the quick-disconnect hose. Or install it at the point before the gas line piping
enters the ground. See Fig. 2.
[] Pipe sealing compound or pipe thread tape
resistant to the action of natural gas must be used
on all male pipe thread connections.
[] Disconnect your gas grill from fuel source when the
gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be
disconnected from the gas supply pipe system during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
DTurn off your gas grill when the gas supply is being
tested at low pressures. The grill must be isolated from the gas supply pipe system by closing its
individual manual shutoff valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).
Swivel nut
Vertical fitting_
Check all connections for NG Leaks
Never test for leaks with a flame. Prior to first use, at the beginning of each season, you must check
for gas leaks. Follow these three steps:
[] Make a soap solution by mixing one part liquid
detergent and one part water.
[] Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
[] Apply the soap solution to all gas connections
indicated by the arrows. See Fig.3. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
Fig.3
Fig.2
To Grill
Gas }uppty
Inside Wall
Outside Wall
Shut Off
Locking Shut Off
Quick
Male Fitting Disconnect
NG Regulator _ ;
Hose, 12 ft./NG
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call
1-800-4-MY-HOME ® or your gas supplier for repair
assistance.
15
Grill Lighting Instructions
1. Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.
2. Familiarize yourself with the safety and Use and Care instructions in this Guide. Do not smoke while lighting grill or checking gas supply connections.
3. Be sure the LP Gas tank is filled.
4. Open the Grill Lid.
Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury,
death, or property damage.
5. Set Control Knobs to OFF and open the LP Gas tank valve SLOWLY 1/4 of a turn. For Natural Gas open the
Shut Off Valve at source.
Open LP Gas tank
OFF
6.
Push and turn the LEFT Control Knob to._l,. Push the
Control Knob in to automatically ignite the Burner. Once the burner is lit, turn the knob back to Hi.
I
Low_
OFF
Rotisserie Burner Lighting Instructions
1. Follow steps 1 through 5 of the Grill Lighting Instructions.
2. Push and turn the Control Knob to_' . Push the Control Knob in to automatically ignite the Burner. Once the burner is lit, turn the knob back to Hi, keep pressing the knob and holding it for at least 10 seconds before releasing.
3. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least
5 minutes for gas to clear, then retry. If your grill still
fails to light turn the Control Knob(s) and gas source
OFF and conduct a leak test as explained in the Use and Care section of this guide. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
4. After Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn.
IMPORTANT: Do not use the Rotisserie Burner and Main Burners at the same time. Rotisserie burner is for Rotis-
serie Cooking only.
ROTISSERIE BURNER INFRARED BURNER KNOB: I KNOB: I
÷ +
Infrared Burner Lighting Instructions
1. Follow steps 1 through 3 of the Grill Lighting Instructions.
2. Open Infrared Burner Lid.
3. Set Control Knobs to OFF and open the LP gas tank valve SLOWLY 1/4 of a turn. For Natural Gas
open the Shut Off Valve at source.
4. Push and turn the Control Knob to _'. Push the Con- trol Knob in to automatically ignite the Burner.Once the burner is lit, turn the knob back to Hi.
5. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least
5 minutes for gas to clear, then retry. If your grill still fails to light turn the burner Control Knob(s) and gas source OFF and conduct a leak test as ex-
plained in the Use and Care section of this guide. If no leaks are detected, wait 5 minutes for any gas to
clear and repeat the lighting procedure.
6. After Burner is lit, turn the tank valve SLOWLY one
more 1/4 of a turn for 1/2 of one complete turn.
? t ?-t
Main Rotisserie Infrared Burner Burner Burner
7. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least 5
minutes for gas to clear, then retry. If your grill still fails to light turn the burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this guide. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
8. After one Burner is lit, turn the tank valve SLOWLY one
more 1/4 of a turn.
9. Turn other burners to Hi to light as you move towards the fuel source.
Manually Lighting Your Grill By Paper Match
To light your gas grill by match, insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill
Lighting Instructions. Then, light the match and place Lighting Stick through the Lighting Hole on the left side of the grill as shown below. Turn the nearest Control Knob to the Hi setting to release gas. The Burner should light immediately.
Lighting Hole
Match
Lighting
16
Troubleshooting
If the grill fails to light :
1. Turn gas off at source and turn Control Knobs to OFF. Wait at least 5 minutes for gas to clear, then
retry.
2. if your grill still fails to light, check gas supply and connections.
3. Repeat lighting procedure, if your grill still fails to operate, turn the gas off at source, turn the
Control Knobs to OFF, then check the following:
[] Misalignment of Burner Tubes over Orifices
Correction: Reposition Burner Tubes over Orifices.
[]
Obstruction in gas line Correction: Remove fuel line from grill. Do not smoke! Open gas supply for one second to clear any obstruction from fuel line. Close off gas supply at source and reconnect fuel line to grill.
[]
Plugged Orifice Correction: Remove Burners from grill by remov- ing the screw from the rear of each Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from gas valve Orifice. Remove the Orifice from gas valve and gently clear any obstruction with a fine wire. Then reinstall all Orifices, Burners, Cotter Pins and cooking components.
[]
If an obstruction is suspected in Gas Valves or Manifold, call the Grill Information Center.
Obstruction in Burner Tubes
[]
Correction: Follow the Burner Tube cleaning procedure on page 22 of this Use and Care
Guide.
Misalignment of ignitor on Burner
[]
Correction: Check for proper position of the Electrode Tip as shown in step 4 page 11. The
gap between the Spark Electrode Tip and Spark
Receiver should be approximately 3/16". Adjust if necessary. With the gas supply closed, turn any Main Burner Control Knob to _, then push in and
watch for the presence of a spark at the Elec- trode.
Disconnected Electric Wires
[]
Correction: Inspect the Electric Ignitor (see Parts List) found behind the Control Panel. Connect loose Electric wires to Junction Box and try to light the grill.
[] WeakAA battery
Correction: Unscrew the ignitor Cap and replace
the battery.
[] If the grill still does not light you may need to
purge air from the gas line or reset the regulator excess gas flow device. Note: This procedure should be done every time a new LP Gas tank is connected to your grill.
To purge air from your gas line and/or reset the regulator excess gas flow device:
[] Turn Control Knobs to the OFF position. [] Turn off the gas at the tank valve.
For Natural Gas shut off NG valve.
[] Disconnect regulator from LP Gas tank.
For Natural Gas disconnect regulator from 12 ft. Natural Gas Hose.
[] Let unit stand 5 minutes to allow air to purge. [] Reconnect regulator to the LP Gas tank.
For Natural Gas reconnect regulator to 12 ft. Natural Gas Hose.
[] Turn tank valve on SLOWLY 1/4 of a turn.
For Natural Gas open Shut Off valve.
[] Open the Grill Lid. [] Push and turn the LEFT Main Burner Control
Knob to _'. Push the Control Knob in to automatically ignite the Burner.
Should a FLASHBACK fire occur in or around the Burner Tubes, follow the instructions below.
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Open the Grill Lid.
Put out any flame with a Class B fire extinguisher.
Once the grill has cooled down, clean the Burner Tubes and Burners according to the cleaning instructions in this Use
and Care Guide.
Never lean over the grill cooking area while lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the Lighting Hole or Burners when lighting your grill by match.
GRILL INFORMATION CENTER
Call 8am to 8pm CST 1-888-317-7642 Monday through Friday
17
CORRECT ROTISSERIE USE
Read all instructions before initial use.
IMPORTANT: When using electrical appliances, basic
safety precautions should always be used.
The Rotisserie Motor is set for 120V, 60Hz AC current.
The Rotisserie is for outdoor use only.
Do not let children operate or play nearby your grill or Rotisserie.
Connecting Rotisserie Always attach the assembled Rotisserie to your grill first and then plug the Cord into an outlet.
Operating Rotisserie
Do not operate the Rotisserie if the cord or plug be-
comes damaged, or if the Rotisserie malfunctions or
has been damaged in any manner.
The use of accessory attachments is not recommeded
by the manufacturer and may cause injuries. Do not use
this Rotisserie other than for its intended use.
Do not immerse Electrical Cord, Plug or Motor in water
or expose to rain, as this may result in an electrical shock.
Disconnect Rotisserie Careful as all surfaces will be hot, both grill and Rotis-
serie parts. Use protective mitts to handle the Rotis- serie.
Unplug the Rotisserie from electrical outlet when not in use and before cleaning. Allow to cool before adding or removing parts.
When Roitsserie cooking place a Cooking Pan under the food to be cooked as this will capture the drippings and keep your grill clean of excess grease which could
cause a fire.
CAUTION: Handle with care when moving a Cooking Pan with hot oils
Should a grease fire occur, turn the burners and gas off
and leave the grill lid Closed until the fire is out.
Store the Rotisserie indoors When Rotisserie is not in use, store it indoors in a dry
place.
To protect against electrical shock, do not immerse electrical cord, plugs or motor in water or expose to rain. Protect electrical elements from burners, hot grill surfaces and grease.
To protect against shock hazard risk, connect only to properly Grounded Outlet.
ELECTRICAL EQUIPMENT USE
.
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
4. Do not let the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the
outlet.
7. Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas
appliance.
.
Never remove the grounding plug or use with an
adapter of 2 prongs.
9.
Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
18
.
Remove all components from the carton.
2.
Attach the Motor Bracket on the outside of the left grill bowl panel. Align the two holes of the Bracket with the holes on the grill bowl. Tighten securely using two Screws #10-24x3/4" UNC, Plain Washers
and Nuts provided. Washer 3/16"
[ 1111111111111111111
Rot. Screw #10-24x3/4" UNC x2
#10-24 Nut
©
Motor Bracket
Rot. Washer 3/16" x2
Rot, Screw#10-24x3/4"
Rot. Nut #10-24 x2
.
Slide a Holding Fork onto each end of the Rotisserie Spit. Adjust spacing between Holding Forks to accommodate your food, then tighten the Thumbscrews to keep the Holding Forks in position. Slide the Collar and Bushing onto the threaded end of the Spit. Do not tighten the Collar Thumbscrew until the Rotisserie is placed into your grill.
Rot.Thumbscrew Spit Bushing
1/4"xl/2" x2 Holding Forks
UNC with washers
and nuts
Outside of left grill bowl panel
Thumbscrew
#10x1/2"
Collar
Rot.Thumbscrew
#10xl/2" xl
Thumbscrew #1/4"x1/2"
19
4. InstalltheAC (alternatingcurrent)RotisserieMotorontotheMotorBracketasshownbelow.Besure the Motorattachesto the Bracketwiththe electricalcorddown.
Rotisserie Motor
Motor Bracket
. Insert the assembled Rotisserie into the Motor as shown below. The Motor should be on the left side
of your grill. Place the Bushing into the slot opening on the right side of your grill bowl, then tighten the Collar Thumbscrew to the left of the Bushing. The Collar will stabilize the Rotisserie during the
cooking process and the Bushing allows the Rotisserie Spit to turn smoothly. Plug the Rotisserie into
an outlet and turn on to test.
Thumbscrew Holding Forks Thumbscrew
Bushing
J
Motor_ _
/
Collar
Spit
The Bushin.q and Collar must always be used with this Rotisserie.
BEFORE rotisserie cooking you will need to remove the Cooking Grid(s) and possibly the Heat Diffusers
from your grill. When rotisserie cooking place a Cooking Pan under the food to be cooked. This will
capture the drippings and keep your grill clean of excess grease which could cause a fire. Use caution
when moving a Cooking Pan containing hot oils.
2O
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