Kenmore 153.31614 User Manual

K^nmorG

Owners

Manual

FOR POTABLE WATER

HEATING ONLY

NOT SUITABLE FOR

SPACE HEATING

THE ECONOMIZER™ 6

MODEL NO.

153.312060 30 Gat.

POWER MISER™ 6

MODEL NOS.

153.316140 30 Gal.

153.316240 40 Gal.

POWER MISER™ 9

MODEL NO.

I53.327240HT 40 Gal.

WATER HEATERS

Safety Instructions
Installation
Operation

Care and Maintenance Troubleshooting Parts List

Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.

Save this Manua) for Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

EFFICIENCY

AATINC

CERTIFIED

ama

GAMA certification applies to all residential electric water heaters with
capacities of 20 to 120 Gallons. Input rating of 12 Kw or less at a voltage
no greater than 250 V.

AWARNiNG

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER
AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT
ING THIS WATER HEATER.

Safety Precautions

AWARNING

Improper installation, acQustment, afteratiofi, service or mainte
nance can cause DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE Re^ to this manual for assistance or
consist your local Sears Service Center for forther information.

AWARNING

At the time of manufocture this water heater was provided with
a combination temperature-pressures reiief valve certified by a
nationaJiy recogniz«i testing iaboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
Shutoff Devices for Hot Water Suf^ly Systems, and the latest
edition of ANSI Z2I.22 and the code requirements of ASME If
replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
vaive certified as meeting the requirements for Relief Vtives and
Automatic Gas Shutoff Devices for Hot Water Supply S^tems,
ANSI Z2I.22 by a nationally recognized testing laboratory that
maintains periodic inspection of production of listed equipment
or materials.

The valve must be marked with a maximum set pressure not
to exceed the mariced hydrostatic working pressure of the
water heater (ISO IbsJsq. in.) and a discharge capacity not
less than the water heater input rate as shown on the model
rating plate. (Electric heaters - watts divided by 1000 x 3415
equal BTU/Hr. rate.)
Your local Jurisdictional authority, while mandating the use of a
temperature-pressure reiief valve complying with ANSI Z2I.22
and ASME, may require a valve model difforent from the one
furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the wiAer heater with a locally pre
scribed tenriperature-pressure relief valve installed in the desig
nated opening in the water heater in place of the factory fur^
nished valve.
R»r safe operation of the water heater, the relief valve must not
be removed from ift designated opening or plugged.
The temper^re-pressure relief valve must be installed directly
into the fitting of the water heater designated for the relief

valve.^ Position the valve downward and provide tubing so that
any discharge will exit only within 6 inches above, or at any dis
tance below the structural floor. Be certain that no contact is
made with any live electrical part The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet, or use of more than four elbows
can cause restriction and reduce the discharge capacity of the

valve. ...............

No valve or other obstruction is te be placed between the relief
valve and the t»ik. Do not connect tubing directly to discharge
drain unless a 6" air gap is provided. To prevent bodily injury,
hazard to life, or property damage, the relief valve must be
allowed to discharge water in quantities should circumstances
demand. If the dischiuge pipe is not connected to a drain or
other suitable means, the water flow may cause property

dam^.

The Discharge Pipe:
* Must not be srnaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.
* Must not be plugged or blocked.
* Must be of material listed for hot water distribution.
* Must be installed so as to rilow complete drainage of both

the temperttiure-pressure relief valve, and the (fischarge pipe.
* Must teiminate at an adequate drain.

* Must not have any valve between the relief valve and tank.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make
sure the electrical supply to the water heater is turned
“OFF”. Failure to do this could result in DEATH, SERI
OUS BODILY INJURY, OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem
perature which will satisfy space heating, clothes wash
ing, dish washing, and other sanitizing needs can scald
and permanently injure you upon contact. Some people
are more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a

certain temperature water at the hot water tap, then
you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
shall be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at
plurnbing supply or hardware stores. Follow manufactur
ers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'Temperature Regulation" section in this manual.

AWARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE
ONLY: This water heater is equipped for one type voltage
only. Check the rating plate near the bottom access panel

for the correct voltage. DO NOT use this water heater
with any voltage other than the one shown on the model
rating plate. Failure to use the correct voltage can cause
problems which can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. If you have any ques
tions or doubts consult your electric company.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on an electric water

heater:

a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over the access covers or any
access areas.
c. DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.

AWARNING

Do not use this appliance if any part of it has been under
water. An electrical short or malfunction could occur.
The water heater should be replaced.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail
able at your local Sears Store. Such a drain pan most be
piped to an adequate drain. Under no circumstances is
the manufacturer or Sears to be held liable for any water
damage in connection with this water heater.

Table of Contents

Safety Precautions
Table of Contents

............................

..............................

Customer Responsibilities................

Product Specifications......................

Preparing for the New Installation.
Materials and Basic Tools Needed...

Materiais Needed.

Basic Tools............................................................................

Installation Instructions

Removing the Old Water Heater...........................................

Facts to Consider About the Location
Facts to Consider About the Convertible Element

Water Piping..........................................................................

Temperature-Pressure Relief Valve
Temperature-Pressure Relief Valve - Optional Location..

Filling the Water Heater........................................................

Converting the Lower Element.............................................

Wiring Diagrams

Wiring....................................................................................

Installation Checklist.............................................................

...................................................................

......................................

Service and Adjustment

Temperature Regulation........................................................

Thermostats

Thermostat Settings...............................................................

Thermostat Adjustments........................................................

Temperature-Pressure Relief Valve Operation

Draining.................................................................................

Element Cleaning and Replacement

Drain Valve Washer Replacement........................................

Service.

.......................................................................

.....................................

..........

..................................

...............

..........

.

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..6-15

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10-12

16-21

19-21

....

...2

...3
...4

...4

4

..5
..5
..5

6
7
7
8
9

10

.10

13
14
15

16

16

17

18

21
21

Troubleshooting Guide.

Start Up Conditions.

Thermal ^pansion
Strange Sounds

Operational Conditions

Smelly Water
Air in Hot Water Faucets

Rumbling Noise....................................

High Temperature Shut Off System.
Not Enough Hot Water
Water is Too Hot

Leakage Checkpoints

Parts Order List

Warranty

.................................

.....................................

..........................

........................................

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..................................

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...............23-24

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....................

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...............

22-25

23-24

23
23
23

25
26-29
31-32

22
22
22

24
24

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed, contact the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.

Product Specifications

MODEL

NUMBER

153.312060

153.316140

153.316240 40

153.327240HT

CAPACITY

IN GALLONS

TANK

30

30

40

DIMENSIONS IN INCHES

DIAMETER

22

22

24

24

HEIGHT

3VA

3VA

RECOVERY RATE

GALS. PER HOUR

30

30

@90“E RISE

17.3

17.3

25.0

17.3

25.0

17.3 3800

25.0

Abbreviations Found In This Instruction Manual

U.L.'Underwriters Laboratories, 333 Pfingsten Rd.,

Northbrook, IL 60062
National Electrical Code-This publication is available from your

local government or public library or electric company or by
writing to U.L. above.

A.N.S.I.-American National Standards Institute

ELEMENT

WATTAGE

AT 240 VOLTS

UPPER

3800
3800
3800
3800

3800

LOWER

-

3800
3800 12

5500 10
3800 12
5500
3800
5500

MINIMUM

WIRE SIZE*

(GAUGE)

12

10
12
10

MAXIMUM FUSE

OR CIRCUIT

BREAKER

SIZE (AMPS)

20
20

30
20
30
20
30

♦Wiring size based on standard 60“C copper wire. If distance from Rise box to water heater is more than 90 feet, refer to your local clearical

code.

Preparing for the New Installation

• Read the “Safety Precautions” section, page 2 of this manual
first and then the entire manual carefully. If you don’t follow
the safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, opeta-

tion, and maintenance of this electric water heater. It also
contains warnings throughout the manual that you must read

and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ

THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

* The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the

National Electrical Code. This publication is available from

your local government ot public library or electric company
or by writing Underwriters Laboratories. 333 Pfingsten Road,
Northbrook, IL 60062.

If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.
Examine the location to ensure the water heater complies
with the “Facts to Consider About the Location” section.
Fot California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce
dures. Instructions may be obtained from the California
office of the State Architect, 400 P Street, Sacramento, CA
95814

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Scars has available the installation
parts shown below. You may or may not need all of these materi
als, depending on your type of instdiation.

WATER HEATER HEAT TRAPS
HELP REDUCE HEAT LOSS DUE
TO THERMAL SYPHONING

EXPANSION TANKS FOR THERMAL

WATER HEATER INSTALLA
TION KIT WITH FLEXIBLE
CONNECTORS FOR 3M" OR

in" THREADED OR COPPER

PLUMBING

EXPANSION CONDITIONS AVAILABLE
IN 2 GALLON AND 5 GALLON CAPACITY
THROUGH LOCAL SEARS SERVICE
CENTERS

28" DIAMETER DRAIN PAN FOR
WATER HEATERS 26" IN
DIAMETER AND UNDER

20" DIAMETER DRAIN PAN
FOR WATER HEATERS 18" IN
DIAMETER AND UNDER

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local
Sears store.

Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill

Pipe Dope or Teflon Tape

GARDEN HOSE

PIPE DOPE

(SQUEEZE TUBE)

SLOT-HEAD SCREW DRIVER

PHILLIPS SCREWDRIVER

(Use only on water connections)

6 FOOT TAPE

ROLL OF TEFLON TAPE DRILL

PIPE

WRENCH

ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING

Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes

HACKSAW

3M" WIRE BRUSH

U2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

fV

SOLDER

FLUX

\

A

PROPANE TORCH

Installation Instructions

Removing the Old Water Heater

Turn “OFF” electrical supply to the water heater.

^2^ Turn “OFF" the water supply

' ^ water heater at the water shutoff'

water meter.

a. If you have copper piping to the water

©

heater, the two copper water pipes can be
cut with a hacksaw approximately 4" away
from where they connect to the water
heater. This will avoid cuttii^ off the pipíes
too short. Additional cuts can be made
later if necessary. Disconnect the tempera
ture-pressure relief valve drain line, ^^en
the water heater is drained, disconnect the
hose from the drain valve. Close the drain
valve. The water heater is now completely
disconnected and ready to be removed.

Attach a hose to the water heater drain

©

valve and put the other end in a floor
drain or outdoors. Open the water
heater drain valve. Open a nearby hot
water faucet which will relieve pressure
in the water heater and speed draining.

AWARNING

The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make sure all con
nections are tight and that the water flow is directed
away from any person.

Check again to make sure the electrical supply is

©

turned “OFF” to the water heater. Then disconnect
the electrical supply connection from the water
heater junction box.

b. If you have galvanized pipe to the water

©

heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining
to the water heater. These pieces should be
saved since they may be needed when
reconnecting the new water heater.
Disconnect the temperature-pressure relief
valve drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The
water heater is now completely disconnect
ed and ready to be removed.

ACAUTION

Mineral buildup or sediment may have accumulated in
the old water heater. This causes the water heater to be
much heavier than normal and this residue, if spilled out,
could cause staining.

Installation Instructions (cont’d)

Facts to Consider About the Location

You should carefully choose an indoor location for the new water
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appUance. This water heater is not intend
ed for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be
observed.

• The location selected should be indoors as close to and as cen
tralized with the water piping system as possible. This water

heater, as well as all water heaters, will eventually leak. Do not

install without adequate drainage provisions where water flow

will cause damage.

acaution

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a man

ner that if the tank or any connections should leak, the
flow of water will not cause damage to the structure.
When such locations cannot be avoided, a suitabie drain
pan shouid be instaiied under the water heater. Drain
pans are avuiabie at your iocal Sears stores. Such a drain
pan must be piped to an adequate drain. Under no cir
cumstances is the manufacturer or Sears to be heid
liabie for any water damage in connection with this water
heater.

Facts to Consider About the

Convertible Lower Element

The Upper Element (if a double element model), is a conven
tional 3800 watt element which only operates at its rated
wattage on 240 volts, (See raring plate on water heater).

The Lower Element (if a double clement model) of the water
heater can be converted from operation at 3800 watts to 5500
watts on a 240 volt system.

Read and follow water heater warnings and instructions.If after
reading these instructions in this manual, if you do not under
stand any portion, call Sears Service Center,

AWARNING

Before making the conversion to 5500 watts, check the
(I) power suppty...must be 240 voits, (2) wiring...lO
gauge AWG, Type TW, 60C or equivaient, and (3) Circuit
breakers or fusing...capabie of 30 amp loading. Also, the
installation must conform with this manual, local codes
and electric utility rules. Failure to comply can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

ACAUTION

INSTALLATION IN RESIDENTIAL GARAGES; The
water heater must be located and/or protected so it is
not subject to physical damage by a moving vehicie.

The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink
pen, check the appropriate block within the model rating
plate, which is located adjacent to the lower access panel.

Installation Instructions (cont’d)

Water Piping

AWARNING

HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem
perature which will satisfy space heating, clothes wash

ing, dish washing, and other sanitizing needs can scald
and permanently injure you upon contact. Some people
are more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a
certain temperature water at the hot water tap, then
you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
shall be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at
plumbing supply or hardware stores. Follow manufactur
ers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
“Temperature Regulation” section in this manual.

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with y<’” water
connections.

If a water heater is installed in a closed water supply system; such
as one having a back-flow preventer, check valve, water meter
with a check valve, etc. in the cold water supply; means shall be
provided to control thermal expansion. Contact the local utility
or local Sears Service Center on how to control this situation.

Installation completed using Sears

Installation Kit

FLEXIBLE

WATER

CONNECTORS

SHUT-OFF

VALVE

NOTE: If using copper tubing, solder tubing to an adtqtter
before attaching the adaptor to the cold water inlet connec
tion. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.

• Look at the top cover of the water heater. The water oudet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the threaded nipple. Using flexible connec
tors. connect the hot water pipe to the hot water outlet of the

water heater.

• Look at the top cover of the water heater. The cold water inlet

is marked cold. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the
connectors, connect the cold water pipe to the cold water inler

of the water heater.

NOTE: Your water heater is super insulated to minimize heat
loss from the tank. Further reduction in heat loss can be
accomplished by insulating the hot water lines from the

water heater.

Vt" threaded nipple. Using flexible

Installation Instructions (cont’d)

Temperature-Pressure

Relief Valve

AWARNING

At die time of manufacture this water heater was provid
ed with a combination temperature-pressures reiief vaive
ceKified by a nationaiiy recognized testing laboratory that
maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, and the latest edition of ANSI
Z2I.22 and the code requirements of ASME. If replaced,
the vaWe must meet the requirements of local codes, but
not less than a combination temperature and pressure
relief valve certified as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, ANSI Z21.22 by a nationally recog
nized testing lalraratory that maintains periodic inspection
of production of listed equipment or materials.
The valve must be mari^ with a maximum set pressure
not to exceed the marked hydrostatic working pressure of
the water heater (ISO lbs./sq. in.) and a dischar^ capacity
not less th|ui the water heater input rate as shown on the
model rating plate. (Electric heaters • watts divided by

1000 X 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use
of a temperature-pressure relief valve complying with
ANSI Z2I.22 and ASME, may require a valve model differ
ent from the one furnished with the water heater.
Compliance with such local requirements must be satis
fied by the inst^ler or end user of the water heater with a
locally prescribed temperature-pressure relief valve
installed in the designated opening in the water heater in
place of the fiictory furnished valve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for
the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical
part. The discharge opening must not be blocked or
reduced in size under any circumstances. Excessive length,
over 30 feet, or use of more than four elbows can cause
restriction and reduce die discharge capacity of the valve.
No valve or other obstruction is to be placed between the
reiief valve and the tank. Do not connect tubing directly to
discharge drain unless a 6" air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities
should circumstances demand. If the discharge pipe is not
connected to a drain or other suitable means, the water
flow may cause property damage.
The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restriction.

• Must not he plugged or blocked.

* Must be of material listed for hot water distribution.
* Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis
charge pipe.

• Must terminate at an adequate drain.

* Must not have any valve between the relief valve and tank.

AWARNING

The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet
of the temperature-pressure relief valve discharge line,
and (2) the vrater manually discharged will not cause any
bodily injury or property damage because the water may
be extremely hot.
If after manually operating the valve, it fails to complete
ly reset and continues to release water, immediately,
close the cold water inlet to the water heater, follow the
draining instructions, and replace the temperature-pres
sure relief valve with a new one.

HOT

CONDUIT

TEMPERATURE-

PRESSURE

RELIEF VALVE

DISCHARGE

PIPE

(Do not cap

or plug)

AIR CAP

WARNING “RELIEF VALVE OPENING’’

Thifi IttclBf « pnyMBd tMi A CttrMvtnn T«TpBrabjrB*Pt85stfre R«iBr VsM isM

Ihfr «ttnOiid lor Rclid Vihts »d Aukxn«tic Gas ShuM D«v^ fw Hot System, MS 22122

end the code imuirarTWils of ASME.
Yourlixaljurisdbk)raliultti«y,iirtiAnwicliiti^ Fleiat VbIm lanvjIyinB
with AMS ZS1.22 end ASME, nqum a vaNe inodel (IffeFBnt from the one lufTilshed tM water hBOler.
Coft^ianM w№ such Ixal nquinnierA must be sadsfled by the nsiBlIer Of and ueer of tie watai healer wit(
a hxialy prsKrìbei;l Temp»ia(u№Pr«esure Reliel Vatve insiaM in the designated opening in the nater

TEMPERATURE'
PRESSURE
RELiEF VALVE

* n a shod shanli (Msa than 2*) temperature-pressure reiief velve is to tie instaiied

(as shown), a nipple and couplhg must be used.

* It a long shank (2* or longer) is to be Installed, do not use the nipple and coupling.

InstaN Terrpeiaiwe-PrBssure protective equipment laquired by local codes, but not less Iwi a corntma­lion Ter^ralura-Preeeure Relief Valve esilihed as meeting the requiraments lor Reliet Vaives end
Automatic Gas ShuM DewM for Hot-Water Supply Systems. ^ Z21.22 by a riatiDnaly racooMzed test
ing laborelory №at maMains penodc nspection o( production ol listed equipment or metenals. The vahe
nsjst ba OMiited, pflMMsd fHth fobing, or otharwise Installed so that discharge can «di only within 6 inches
above, or at any dttenoe bakiw the structural floor, and carmi contee! any Ive electricte pait;

For sale operation of the Mtef haaisr, Ite Reiet Vahe must not be removed or plugged.

See manual headmg ■ *Temperatum>Pre$sure Reliet Valve* foi instellation arùrnwintenance ot Retar
Valve, dtectierge pipe and other safaty precautions.

COLD

Installation Instructions (cont’d)

Temperature-Pressure Relief Valve - Optional Location

An optional temperature-pressure relief valve location is provid
ed on the jacket top and centered between the COLD water
inlet and the HOT water outlet.

If the top location is preferred, the temperature-pressure relief

valve in the side location and the counter-sunk plug in the top

location can be interchanged.

Be sure to use new pipe joint compound or put two to three
turns of teflon tape around the threaded ends of the tempera
ture-pressure relief valve and counter-sunk plug when re
installing these parts.

WARNING "This water Iwater is provided witti a «mbinalion Temperalure-Piessure

Relief Valve listed as complying the the standard tor flelle) Valves and Automatic Gas Shutofl
Devices for Hot Water Supply Systems, ANS Z2i.22 1986 and the code lequiremeots of ASME.

Your local jurisdiclional aulhority, white mandating the use of a Temporature-Pressum Ftelief Wve
complying with ANS Z21.22 and ASME, may requite a valve model difierent from the one furnished
with the water heater.

Compliance with such locat requirements must be satisfied by the insteller or end user of the water
heater with a locally prescribed Temperalure-Piessure Refiei Valve Installed in the designated open
ing in the water heater.

‘Instal! Temperature-Pressure protective equipment required by local codes, but not less than com
bination Temperatune-Pressure Relief Wve certfied as meeting the requiremenls for Reliel \tehres
and Automalic Gas Shutoff Devices lor Hol-Water Supply Systems, MIS Z2122-1986 by a national
ly recognized testing laboratory that maintains periodic inspeebon of production of listed equipment
or materials. The vahie must be oriented, provided with tubing, or otherwise instalted so that dis
charge can enH only wilhin 6 inches above, or at any dslance below the structural floor, and cannot
contact any live electrical part" '

For safe operation of the water heater, the Relief Valve must not be removed or plugged.
See manual heading - TemperatuTS-Pressure fleiiet Valve" tor instaltation and mainlenance of

Reliel \tebre, discharge line arid other safety precautions.

Filling the Water Heater

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open
when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to tun
until a constant flow is obtained. This will let air out of the
water heater and the piping.

A CAUTION

Never use this water heater unless it is completely lull of

water. To prevent damage to the tank and heating ele

ment, the tank must be filled with water. Water must

flow from the hot water faucet before turning “ON"

power.

* Check all new water piping for leaks. Repair as needed.

Converting the Lower

Element

These instructions only cover the conversion of the convertible

element, read this entire manual before attempting to install or
operate the water heater. The water heater is factory set to oper
ate at 3800 watts. The lower element can be converted to oper
ate at 5500 watts. Refer to the “Facts to Consider About the
Location” section.

HOT

DISCHARGE

PIPE

(Do not cap

or plug)

The Upper Element, (if a double element model) is a conven
tional 3800 watt element which only operates at its rated
wattage on 240 volts. (See rating plate on water heater).

The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not
understand any portion, call Sears Service Center.

AWARNING

Before making the conversion to SSOO watts, check the
(I) power supply„.must be 240 volts, (2) wiring... 10 gauge
AWG, Type TW, 60C or equivalent, and (3) Circuit
breakers or fuslng...capable of 30 amp loading. Also, the
installation must conform with this Manual, local codes
and electric utility rules. FAILURE TO COMPLY CAN
RESULT IN DEATH, SERIOUS BODILY INJURY OR
PROPERTY DAMAGE.

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