Kemppi Master S 400 User Manual
Master S
400, 500
Operating manual
Bruksanvisning
Gebrauchsanweisung
Manual de instrucciones
Käyttöohje
Manuel d’utilisation
Manuale d’uso
Gebruiksaanwijzing
Brugsanvisning
Instrukcja obsługi
Manual de utilização
EN
DA
DE
ES
FI
FR
IT
NL
NO
PL
PT
Инструкции по эксплуатации
Bruksanvisning
操作手册
RU
SV
ZH
OPERATING MANUAL
English
EN
CONTENTS
1. Introduction ......................................................................................................................... 3
1.1 General ....................................................................................................................................... 3
1.2 Product introduction ............................................................................................................ 3
1.3 Machine introduction ........................................................................................................... 4
2. Installation ............................................................................................................................. 5
2.1 Before use .................................................................................................................................. 5
2.2 Positioning of the machine ................................................................................................ 5
2.3 Distribution network ............................................................................................................. 5
2.4 Welding and earth return cable connections .............................................................. 6
2.4.1 Choosing welding polarity in MMA welding ................................................................. 6
2.4.2 Choosing welding polarity in TIG welding ..................................................................... 6
2.4.3 Earthing ............................................................................................................................ 6
3. Operation ............................................................................................................................... 6
3.1 Welding processes .................................................................................................................6
3.1.1 MMA welding ................................................................................................................... 6
3.1.2 TIG welding ...................................................................................................................... 6
3.2 Operation functions .............................................................................................................. 7
3.2.1 Power source .................................................................................................................... 7
3.2.2 Control panel and SETUP functions ............................................................................... 7
3.2.3 Activation and setup parameter adjustment ................................................................ 8
3.3 MMA welding ........................................................................................................................... 9
3.3.1 Filler materials and equipment ....................................................................................... 9
3.3.2 Earth return cable and clamp ......................................................................................... 9
3.3.3 Manual metal arc welding (MMA) .................................................................................. 9
3.3.4 Electrode welding parameter table ..............................................................................10
3.3.5 Arc force .........................................................................................................................10
3.3.6 Hot start ..........................................................................................................................10
3.4 TIG welding .............................................................................................................................11
3.5 Carbon arc gouging .............................................................................................................12
3.6 Wireless remote .....................................................................................................................12
2
4. Maintenance ......................................................................................................................13
4.1 Regular maintenance ..........................................................................................................13
4.1.1 Every six months ............................................................................................................13
4.2 Service contract ....................................................................................................................13
4.3 Storage .....................................................................................................................................13
4.4 Disposal of the machine ....................................................................................................13
5. Troubleshooting ..............................................................................................................14
5.1 Troubleshooting ...................................................................................................................14
5.2 Control panel error codes .................................................................................................15
6. Ordering codes.................................................................................................................16
7. Technical data ...................................................................................................................16
Master S 400, 500
1. INTRODUCTION
1.1 General
Congratulations on choosing the Master S series power source. Used correctly, Kemppi
products can signicantly increase the productivity of your welding, and provide years of
economical service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specications of the device can be found at the end of the
manual.
Please read the operating manual and the safety instructions booklet carefully before using
the equipment for the rst time. For your own safety and that of your working environment,
pay particular attention to the safety instructions.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow
their instructions.
Disclaimer
While every eort has been made to ensure that the information contained in this guide
is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi
reserves the right to change the specication of the product described at any time without
prior notice. Do not copy, record, reproduce or transmit the contents of this guide without
prior permission from Kemppi.
EN
1.2 Product introduction
Master S model welding machines are designed for industrial use and for welding all kinds of
covered electrodes. Master S is also suitable for carbon arc gouging.
In addition to the basic functions Master S 400 and 500 models include advanced functions
like HotStart, ArcForce, TIG mode and remote control, which are all set through the panel.
Both models come equipped with a voltage reduction device (VRD) that is designed to
maintain the open-circuit voltage (OCV) below 35 volts.
Master S 400 and 500 models can also operate in constant voltage (CV) mode as a parent
power supply for Kemppi voltage sensing wire feed systems and in-line TIG solutions – such as
ArcFeed and MasterTig LT 250.
Master S 400 Cel and 500 Cel models are available for cellulose welding.
© Kemppi Oy / 1418
3
1.3 Machine introduction
Master S 400 and 500
1.
5.
6.
7. 9.
2.
3.
4.
11.
14.
EN
8.
12.
1. Power on pilot lamp
2. Overheating pilot lamp
3. CV mode pilot lamp
4. VRD ON pilot lamp
5. Amperage meter display
6. Voltage meter display
7. ArcForce
8. HotStart
9. Remote Control
10. Welding Mode
11. Welding current adjustment knob
12. Negative (-) pole connection socket
13. Positive (+) pole connection socket
14. Main switch (ON/OFF)
15. Mains power cable
16. Remote control connector
10.
16.
13.
15.
4
Display cover comes standard with Master S 400 and 500. It protects the panel form sparks,
dust and scratches.
Master S 400, 500
Loading...