Kemppi 5000 Master User Manual

– Master 5000/0227

Welding and earth cables

4.1.

4.2.

4.3.

prove to be productive machines requiring maintenance at only regular intervals. This manual is

before installing, operating or maintaining the equipment for the  rst time. For further informa-

notice.

properties as well as due to its small size and light weight it is very suitable for site welding as

well as for repair and production welding.

visible displays for welding current and welding voltage. Properties of Master 5000 can be

Never watch the arc without a face shield designed for arc welding!

weld in such an area remove in ammable material from the immediate vicinity of the welding

Note! Sparks may cause ignition many hours after completion of welding.

work pieces. Faulty cables are always a  re risk and highly dangerous. Do not locate the weld-

– Master 5000/0227

which contain lead, cadmium, zinc, mercury and beryllium.

Note the danger caused by special welding jobs!

X13

X11 Welding and earth connection

X 13 Welding and earth connection

X14 remote control connection

– Master 5000/0227

tools etc.

replaced in conformity with them.

Use only copper cables with cross-sectional area of at least 50 …95mm².

be welded. The contact surface of the press should always be as large as possible.

power source carefully of that the equipment should withstand lifting with lifting device.

– Master 5000/0227

machine is ready for use.

Always start and switch off the machine with the main switch, never use the mains plug as a

machine is connected to mains supply and the main switch is in I-position.

released due to overheating of machine. The cooling fan is cooling down the

machine and when the pilot lamp is switched off, the machine is again ready for

welding.

remote control unit which is connected to remote control connector X14. When you are using

the remote control unit, the switch S21 must be in remote control position:

welding the current meter P21 and the voltage meter P22 show welding current respectively

welding voltage.

Note! Voltage which can be seen during welding on display P22, is terminal voltage of machine,

which is voltage between terminals X11 and X13.

Accuracy of digital meter is as follows:

Accuracy of current true value in respect to real value is ±2,5%, ±2A.

Accuracy of voltage true value in respect to real value is ±2,5 %, ±0,2 V.

play might differ many volts from each other. Error will increase when current is growing. See

table in paragraph “welding and earthing cables”. In current measurement the same error won´t

time after welding stop.

reference scale -9…0…9 can be seen also on the V display P22, which otherwise is showing no-

have  nished the control.

make the arc harder, blow and at the same time spatter is increased.

welding at lower end of recommended currents for electrode.

– Master 5000/0227

Accessoiries and cables

rent.

ning the frequency of maintenance of the machine. Careful use and preventive maintenance of

rised electrician.

Note! Disconnect the plug of the machine from the mains socket and wait approx. 2 minutes

Note! You must know correct tension torques before starting the reparation of the joints.

meter checking

maintenance testing. Operation and performance values of the machine are checked, and

– Master 5000/0227

matically ready for welding.

Use same type and rating of fuse which is marked beside the fuse adapter. Damage caused by a

wrong type fuse is not covered by the guarantee.

blowing of mains supply fuse

bad connection of mains connection cable on terminal block or plug of machine.

/10 m

/25 m

/50 m

width

height

Voltage supply for auxiliary devices

KEMPPI OY
PL 13
FIN – 15801 LAHTI
FINLAND
Tel [phone]
Telefax [phone]
www.kemppi.com

KEMPPIKONEET OY
PL 13
FIN – 15801 LAHTI
FINLAND
Tel [phone]
Telefax [phone]
e-mail: myynti.fi @kemppi.com

KEMPPI SVERIGE AB
Box 717
S – 194 27 UPPLANDS VÄSBY
SVERIGE
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Telefax (08) 59 082 394
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KEMPPI NORGE A/S
PB 2151 Postterminalen
N – 3103 TØNSBERG
NORGE
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Telefax 33 35 80 90
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KEMPPI DANMARK A/S
Literbuen 11
DK – 2740 SKOVLUNDE
DANMARK
Tel [phone]
Telefax 44 941 536
e-mail:[e-mail]

KEMPPI BENELUX B.V.
Postbus 5603
NL – 4801 EA BREDA
NEDERLAND
Tel [phone]
Telefax [phone]
e-mail: [e-mail]

KEMPPI (U.K) Ltd.
4-6 Sergeants Way
Elms Industrial Estate
BEDFORD, MK 41 OEH
ENGLAND
Tel [phone]
Telefax [phone]
e-mail: [e-mail]

KEMPPI FRANCE S.A.
S.A. au capital de 5 000 000 F.
65 Avenue de la Couronne des Prés
78681 EPONE CEDEX
FRANCE
Tel [phone]
Telefax (01) 30 90 04 45
e-mail: [e-mail]

KEMPPI GmbH
Otto – Hahn – Straße 14
D – 35510 BUTZBACH
DEUTSCHLAND
Tel [phone]
Telefax (06033) 72 528
e-mail:[e-mail]

KEMPPI SP. z o.o.
Ul. Pilsudskiego 2
05-091 ZA¸BKI
Poland
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e-mail: [e-mail]

KEMPPI SWITZERLAND AG
Chemin de la Colice 4
CH-1023 Crissier/ Lausanne
SUISSE
Tel. [phone]
Telefax [phone]
e-mail: [e-mail]

KEMPPI WELDING
MACHINES AUSTRALIA PTY LTD
P.O. Box 404 (2/58 Lancaster Street)
Ingleburn NSW 2565, Australia
Tel. [phone]
Telefax [phone]
e-mail: [e-mail]

Ver. 4

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