Keithley 7074 Service manual

Model 7074General Purpose Multiplexer Card
Instruction Manual
A GREATER MEASURE OF CONFIDENCE
W ARRANTY
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in Cle veland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility . Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMIT A TION OF W ARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PRO­VIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIM­ITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
Keithley Instruments, Inc. • 28775 Aurora Road • Cleveland, OH 44139 • 440-248-0400 • Fax: 440-248-6168 • http://www.keithley.com
BELGIUM: Keithley Instruments B.V. CHINA: Keithley Instruments China Y uan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-62022886 • F ax: 8610-62022892 FRANCE: Keithley Instruments Sarl 3, allée des Garays • 91127 Palaiseau Cedex • 01-64 53 20 20 • Fax: 01-60 11 77 26 GERMANY: Keithley Instruments GmbH Landsberger Strasse 65 • 82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 GREAT BRITAIN: Keithley Instruments Ltd INDIA: Keithley Instruments GmbH Flat 2B, WILOCRISSA • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 ITALY: Keithley Instruments s.r.l. Viale S. Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 NETHERLANDS: Keithley Instruments B.V. Postbus 559 • 4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 SWITZERLAND: Keithley Instruments SA Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 TAIWAN: Keithley Instruments Taiwan 1 Fl. 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3572-9077 • Fax: 886-3572-903
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9/00
Model 7074 General Purpose Multiplexer Card
Instruction Manual
©1989, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Document Number: 7074-901-01 Rev. B
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 7074-901-01)................................................................................... January 1989
Addendum A (Document Number 7074-901-02)............................................................................. February 1996
Revision B (Document Number 7074-901-01)..................................................................................... March 2001
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand and product names are trademarks or registered trademarks of their respective holders.

Safety Precautions

The following safety precautions should be observed before using this product and any associated instrumentation. Although some in­struments and accessories would normally be used with non-haz­ardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recog­nize shock hazards and are familiar with the safety precautions re­quired to avoid possible injury. Read the operating information carefully before using the product.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, for ensuring that the equipment is operated within its specications and operating limits, and for en­suring that operators are adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instru­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating, for example, setting the line voltage or replac­ing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may per­form them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as de­scribed in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O sig­nals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over -volt­ages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. The user should assume all measurement, control, and data I/O connections are for connection to Category I sources un­less otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test xtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present.
that hazardous voltage is present in any unknown circuit before measuring.
Users of this product must be protected from electric shock at all times. The responsible body must ensure that users are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product users in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When con­necting sources to switching cards, install protective devices to lim­it fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connect­ed to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power dis­connect device must be provided, in close proximity to the equip­ment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jump­ers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the com­mon side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry , insulated surface capable of withstanding the voltage being measured.
A good safety practice is to expect
no conductive part of the circuit may be
The instrument and accessories must be used in accordance with its specications and operating instructions or the safety of the equip­ment may be impaired.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as dened in the specications and operating informa­tion, and as shown on the instrument or test xture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against re hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test xture, keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should re­fer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or mea­sure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The
WARNING heading in a manual explains dangers that might
result in personal injury or death. Alw ays read the associated infor ­mation very carefully before performing the indicated procedure.
The
CAUTION heading in a manual explains hazards that could
damage the instrument. Such damage may invalidate the warranty. Instrumentation and accessories shall not be connected to humans. Before performing any maintenance, disconnect the line cord and
all test cables. To maintain protection from electric shock and re, replacement
components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instru­ments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments ofce for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and operation is af­fected, the board should be returned to the factory for proper cleaning/servicing.
2/01
7074-D General Purpose Eight 1 xl 2
Multiplexer Card (Dry Reed)
MULTIPLEX CONFIGURATION: Eight 1x12 banks. Adjacent banks can be connected together. Jun
can be removed to isolate any bank from the backplane. CONTACT CONFIGURATION: 3 pole Form A (HI, LO, GUARD). CONNECTOR TYPE: Four 75 pin connectors for bank connections, one 38 pin connector for row
connections. MAXIMUM SIGNAL LEVEL: ZOOV, 1A tarry/0.5A switched, 1OVA peak (resistive load). COMMON MODE VOLTAGE: ZOOV maximum behveen any 2 pins or chassis.
CONTACT LIFE:
Cold Switching: 108 closures.
At Maximum Signal Level: 105 closures.
CHANNEL RESISTANCE (per conductor): <0.6Q initial, <1.6R at end of contact life. CONTACT POTENTIAL: <5pV per contact pair (HI to LO, <1 minute after actuation). OFFSET CURRENT: <lOOpA.
ISOLATION:
Bank: >lOlOQ, <lOpF.
Channel: >lOIOQ <lOpF.
Differential: >109R, 55pF nominal.
Common Mode: >lOgn, 300pF nominal.
CROSSTALK:
Bank: <-55dB at IMHz, 5OQ load.
Channel: c-55dB at IMHz, 5OQ load.
INSERTION LOSS (lMHz, 5OS2 source, 5OQ load): O.ldB typical.
3dB BANDWIDTH (50R load): 1OMHz typical.
RELAY DRIVE CURRENT(per relay): 15mA. RELAY SETTLING TIME: <3msec. ENVIRONMENT:
Operating: 0” to 5O”C, up to 35°C @ 70% R.H.
Storage: -25” to 65°C. ACCESSORIES SUPPLIED: Instruction manual, 8 spare backplane jumpers. ACCESSORIES AVAILABLE:
Bank Connector Accessories:
Model 7074~CITz
Model 7074HCT:
Model 7074-m
Model 7074MTC.20:
Model 7074MTR:
Model 7074RTc: Row Connector Accessories:
Model 7078-CIT:
Model 7078.HCT:
Model 7078-KIT:
Model 7078~MTC-5:
Model 7078MTC-20:
Model 7078MTR: Specifications subject to change without notice.
All specifications applicable to eight 1x12 configuration only.
Contact Extraction Tool Hand Crimping Tool Mass Terminated Plug with Contacts Mass Terminated Cable Assembly, 6m(20 ft.) Mass Terminated Receptacle with Contacts Relay Test Shorting Connector
Contact Insertion and Extraction Tools Hand Crimping Tool Mass Terminated Plug with Contacts Mass Terminated Cable Assembly, 1.5m (5 ft.) Mass Terminated Cable Assembly, 6x1(20 ft.) Mass Terminated Receptacle with Contacts
7074-M General Purpose Eight 1x12
Multiplexer Card (Mercury Wetted Reed)
MULTIPLEX CONFIGURATION: Eight 1x12 banks. Adjacent banks can be connected together.
Jumpers can be removed to isolate any bank from the backplane. CONTACT CONFIGURATION: 3 pole Form A (HI, LO, GUARD). CONNECTOR TYPE: Four 75 pin connectors for bank connections, one 38 pin connector for row
connections. MAXIMUM SIGNAL LEVEL: 2OOV, 3A cany/2A switched, SOVA peak (resistive load). COMMON MODE VOLTAGE: ZOOV maximum between any 2 pins or chassis. CONTACT LIFE:
Cold Switching: 109 closures.
At Maximum Signal Level: 108 closures. CHANNEL RESISTANCE (per conducted: co.60 initial, cO.7Q at end of contact life. CONTACT POTENTIAL: <IO&V per contact pair (HI to LO, <I minute after actuation). OFFSET CURRENT: <lOOpA. ISOLATION:
Bank: >lOl&, <IOpF.
Channel: >lO%-L, <lOpF.
Differential: >I094 55pF nominal.
Common Mode: >lOgQ. 300nF nominal. CROSSTALK:
Bank: <-55dB at IMHz, 5OQ load.
Channel: <-55dB at IMHz, 5On load. INSERTION LOSS (lMHz, 5OQ source, 5OQ load): O.ldB typical.
3dB BANDWIDTH (5OQ load): 1OMHz typical. RELAY DRIVE CURRENT(per relay): 5OmA.
RELAY SETTLING TIME: <3msec. ENVIRONMENT:
Operating: 0” to 5O”C, up to 35°C @ 70% R.H.
Storage: -25 to 65°C. ACCESSORIES SUPPLIED: Instruction manual, 8 spare backplane jumpers. ACCESSORIES AVAILABLE:
Bank Connector Accessories:
Model 7074~CIT: Contact Extraction Tool Model 7074-HCT: Hand Crimping Tool Model 7074-KIT: Mass Terminated Plug with Contacts Model 7074-MTC-20: Mass Terminated Cable Assembly, 6m (20 ft.) Model 7074-MTR: Model 7074-RTC: Relay Test Shorting Connector
Row Connector Accessories:
Model 7078~CIT:
Model 7078-HCT: Hand Crimping Tool
Model 7078-KIT: Model 7078-MTC-5:
Model 7078-MTC-20: Mass Terminated Cable Assembly, 6m (20 ft.)
Model 7078-MTR: Mass Terminated Receptacle with Contacts Specifications subject to change without notice.
All specifications applicable to eight 1x12 configuration only.
.
Mass Terminated Receptacle with Contacts
Contact Insertion and Extraction Tools Mass Terminated Plug with Contacts
Mass Terminated Cable Assembly, 1.511-t (5 ft.)
HOW TO USE THIS MANUAL
Contains information on Model 7074 features, specifica­tions, and accessories.
Details installation of the Model 7074 General Purpose Mul­tiplexer Card within the Model 707 Switching Matrix, ccw ers card signal paths, and describes connections.
Gives typical applications for the Model 7074.
Contains performance verification procedures, troubleshoot­ing information, and principles of operation for the multi­plexer card.
SECTION 1
General Information
SECTION 2
Operation
SECTION 3
Applications
SECTION 4
Service Information
Lists replacement parts, and also includes component layout and schematic drawings for the Model 7074.
SECTION 5
Replaceable Parts

Table of Contents

SECTION 1 —
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.4 MANUAL ADDENDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.5 SAFETY SYMBOLS AND TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.6 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.7 UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.7.1 Inspection for Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.7.2 Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.7.3 Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.8 REPACKING FOR SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.9 OPTIONAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.9.1 BANK Receptacle Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.9.2 ROW Receptacle Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SECTION 2 —
2.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 HANDLING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 ENVIRONMENTAL CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4 MULTIPLEXER CARD CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4.1 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4.2 1
2.4.3 Multiplexer Bank Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4.4 Backplane Connection Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.4.5 Switching ConÞgurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5 CARD INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.6 CONNECTION METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.6.1 Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.6.2 Connection Methods Using Mass Terminated Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.6.3 Connection Method Using Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.6.4 Wiring Receptacles (Models 7074-MTR and 7078-MTR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.7 TYPICAL CONNECTION SCHEMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.7.1 Single Mainframe, Single Multiplexer Card System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.7.2 Expanding the Multiplexer Using Multiple Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.7.3 Using the Multiplexer with Matrix Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.8 MULTIPLEXER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
2.8.1 Banks and Rows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
2.8.2 Front Panel Multiplexer Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
2.8.3 IEEE-488 Bus Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
General Information
Operation
×
12 Multiplexer Banks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.9 MEASUREMENT CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.9.1 Path Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.9.2 Magnetic Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
2.9.3 Electromagnetic Interference (EMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
2.9.4 Ground Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
2.9.5 Keeping Connectors Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2.9.6 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2.9.7 Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2.9.8 Multiple Card Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
2.9.9 AC Frequency Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
SECTION 3 —
3.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 RESISTOR TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 2-Wire Resistance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 4-Wire Resistance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 Low-Level Resistance Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.4 Example Resistor Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 TRANSISTOR TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 Current Gain Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.2 Common-Emitter Characteristics Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.3 Example Transistor Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4 TESTING WITH MATRIX CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.4.1 Multiplexer and Matrix Card Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.4.2 Resistivity Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.4.3 Example Resistivity Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SECTION 4 —
4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 HANDLING AND CLEANING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 RELAY TEST PROGRAM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3.1 Recommended Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.3 Running the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 PERFORMANCE VERIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4.1 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.2 Recommended Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.3 Performance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.4 Initial Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.5 Path Resistance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.6 Offset Current Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4.7 Contact Potential Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.4.8 Path Isolation Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.4.9 Differential and Common Mode Isolation Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.5 SPECIAL HANDLING OF STATIC-SENSITIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Applications
Service Information
4.6 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.6.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.6.2 Rear Shield Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7.1 Recommended Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7.2 Using the Extender Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7.3 Input/Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.4 Troubleshooting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.5 Relay Replacement Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.8 PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.8.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.8.2 ID Data Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.8.3 Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.8.4 Power-on Safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
SECTION 5 —
5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.4 FACTORY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.5 COMPONENT LAYOUT AND SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Replaceable Parts
SECTION 2 - Operation

List Of Illustrations

Figure 2-l Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7 Figure 2-8 Figure 2-9 Figure 2-10 Figure 2-l 1 Figure 2-12 Figure 2-13 Figure 2-14 Figure 2-15 Figure Z-16 Figure 2-17 Figure 2-18 Figure 2-19 Figure 2-20 Figure 2-21 Figure 2-22 Figure 2-23 Figure 2-24 Figure 2-25 Figure 2-26 Figure 2-27 Figure 2-28 Figure 2-29 Figure 2-30 Figure 2-31 Figure 2-32 Figure 2-33 Figure 2-34
Figure 2-35 Figure 2-36 Figure 2-37 Figure 2-38
Model 7074 Rear Panel ..............................
Model 7074 Multiplexer Organization (Factory Configuration) Model 7074 Card Showing Jumper Locations
Eight 1 x 12 Multiplexer Configured (No jumpers installed) Four 1 x 24 Multiplexer Configuration Two 1 x 48 Multiplexer Configuration 1 x 96 Multiplexer Configuration Model 7074 Multiplexers Connected to Model 7071 Rows using Backplane Jumpers
Guarded Switching ................................................
Unguarded Switching .............................
4.Wire DMM Switching ...........................
SMU Connections .................................
Model 7074 Installation .............................
Connections Using Mass Terminated Cables Connecting 75-I% Plug to Bank Receptacle Connecting 38.Pin Plug to ROW Receptacle Connecting Method using MTC Cables Cut in Half Cable Preparation 38-I% Plug Cable Position 38-I% Plug (7078-KIT) Wire Color Coding
75-I+ Disassembly ...............................
75-l% Plug Cable Positions 75-I% Plug (7074-KIT) Wire Color Colding Model 7078Xit (ROW A-H) Plug Contact Assignments Model 7074~KIT (Bank) Plug Contact Assignments Bank Receptacle Connector (Wiring side view) ROW A-H Receptacle Connector Single Card System Example Multiple Card System Example Using the Multiplexer with a Model 7071 Matrix Card Using the Multiplexer with a Model 7071-4
Path Isolation Resistance ...........................
Voltage Attenuation by Path Isolation Resistance Power Line Ground Loops Eliminating Ground Loops
Shielding Example Guarded Circuit Typical Guarded Signal Connections
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2-2 2-3 2-4 2-5 2-5 2-6 2-6 2-7 2-8 2-8 2-9 2-9 Z-10 2-13 2-14 2-14 2-15 2-18 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-26 2-27 2-28 Z-30 2-31 2-32 2-34 2-34
2-35 2-36 2-36 2-37 2-38
Figure 2-39 Figure Z-40 Model 7074 Frequency Response (RL = lMQ, 1 x 96 Configuration) 2-39 Figure 2-41 Figure 242 Model 7074 Frequency Response (Rr = 504 Eight 1 x 12 Configuration 2-41 Figure 243 Model 7074 Frequency Response (RL = 5OQ Eight 1 x 12 Configuration 242
AC Frequency Response Test Configuration
Model 7074 Frequency Response (RL = 50Q 1 x 96 Configuration 2-40
2-38
:SECTION 3 - Applications
Figure 3-l 2-Wire Resistance Testing Figure 3-2 4-Wire Resistance Testing
Figure 3-3 Low Resistance Testing .................................... 3-3
Figure 3-4 Configuration for Current Gain and Common-Emitter Tests Figure 3-5 Figure 3-6 Connecting Multiplexer and Matrix Cards Together
Figure 3-7 Resistivity Test Configurations ..............................
Figure 3-8 Measurement Required for Resistivity Test
Typical Common-Emitter Characteristics
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...................... 3-6
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..................... 3-9
3-1
3-2
3-5
3-7 3-8
SECTION 4 - Service Information
Figure 4-l Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12 Figure 4-13 Figure 4-14 Figure 4-15
Figure 4-16
Test Cable Preparation .....................................................
Connecting the Test Cable to the Model 7074 .....................................
Connecting Test Leads to Receptacle ...........................................
ROW A-H Receptacle Contact Assignments (Rear Panel View) Bank Receptacle Assignments (Rear Panel View)
Connections for Path Resistance Test ...........................................
Differential Offset Current Test Connections
Common Mode Offset Current Test Connections ..................................
Contact Potential Test Connections ............................................
Path Isolation Test Connections ..............................................
Differential Isolation Test Connections .........................................
Connections for Common Mode Isolation Tests ...................................
Card Disassembly RearShieldLocation IDDataTiming Model7074BlockDiagram..
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4-2
4-3 4-5 4-6 4-7 4-8 4-9 4-10 4-l 1 4-12 4-14 4-15 4-16 4-17 4-19
4-20
SECTION 2 - Operation

List of Tables

Table 2-l Table 2-2 Table 2-3
Cables, Receptacles, and Special Tools Model 7074-MTC Cable Color Codes Model 7078.MTC Cable Color Codes
SECTION 4 - Service Information
Table 4-l Table 4-2 Table 4-3 Table 4-4 Table 4-5 Table 4-6
Recommended Verification Equipment Performance Record Path Isolation Test Summary Differential and Common Mode Isolation Test Summary Recommended Troubleshooting Equipment Troubleshooting Procedure
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2-12 2-16 2-17
4-4 4-5 4-13 4-15 4-1s 4-18
SECTION 1
General Information

1 .l INTRODUCTION

This section contains general information about the Model 7074.
Section 1 is arranged in the following manner:
1.2 Feafures

1.3 Warranty Information

1.4 Manual Addenda

1.5 Safety Symbols and Terms

1.6 Specifications
1.7 Unpacking and Inspection
1.8 Repacking for Shipment
1.9 Optional Accessories

1.2 FEATURES

The Model 7074 General Purpose Multiplexer Card con-
sists of eight banks of 1 x 12 multiplexers that can be con­figured in various combinations. Three-pole switching (HI, LO, guard) is provided for any of the 96 inputs.
Easy jumper configuration of single, dual, quad, or oc­tal multiplexer banks.
Each of the eight multiplexer banks can be connected to the 3-p& general-purpose backplane pathways with user-installed jumpers, allowing simple internal connections to the rows of those matrix cards.
Five mass-termination receptacles located on the rear panel for quick-disconnect input and output connec­tions.
1.3 WARRANTY INFORMATION
Warranty information is located on the inside front cover of this instruction manual. Should your Model 7074 re­quire warranty service, contact the Keithley representa­tive or authorized repair facility in your area for further information. When returning the card for repair, be sure to fill out and include the service form at the back of this manual in order to provide the repair facility with the necessary information.
1.4 MANUAL ADDENDA
Any improvements or changes concerning the multi-
plexer card or manual will be explained in an addendum included with the the unit. Be sure to note these changes and incorporate them into the manual before using or servicing the card.
1.5 SAFETY SYMBOLS AND TERMS
The following symbols and terms may be found on an in­strument or used in this manual.
The Model 7074 is available with either dry or mercury­wetted reed relays. The dry-reed version (Model 7074-D) has lower thermal offset performance, while the mer­cury-wetted version (Model 7074-M) offers minimal con­tact bounce for and constant contact resistance overlife. Throughout this manual, Model 7074 is used to refer to both versions unless otherwise indicated.
Key features of the Model 7074 include:
The A
user should refer to the operating instructions located in the instruction manual.
The symbol on an instrument shows that 1kV or
greater may be present on the terminal(s). Use standard
symbol on an instrument indicates that the
1-l
SECTION I
General Information
safety precautions to avoid personal contact with these voltages.
The WARNING heading used in this manual explains
dangers that might result in personal injury or death. Al­ways read the associated information very carefully be­fore performing the indicated procedure.
The CAUTION heading used in this manual explains hazards which could damage the multiplexer card. Such damage may invalidate the warranty.

1.6 SPECIFICATIONS

Model 7074-D and Model 7074-M specifications may be found at the front of this manual. Note that some specifi­cations, such as contact life, path resistance, and contact potential, differ between the two versions of the card. These specifications are exclusive of the matrix main­frame specifications, which are located in the Model 707 Instruction Manual.
removing the plastic wrapping, place the manual in the
binder after the mainframe instruction manual. Note that
a manual identification tab is included and should pre­cede the multiplexer card instruction manual.
If an additional instruction manual is required, order the manual package, Keithley part number 7074-901-00. The manual package includes an instruction manual and any pertinent addenda.

1.8 REPACKING FOR SHIPMENT

Should it become necessary to return the Model 7074 for repair, carefully pack the unit in its original packing car­ton or the equivalent, and include the following~informa­tion:
Advise as to the warranty status of the multiplexer card. Write ATTENTION REPAIR DEPARTMENT on the shipping label. Fill out and include the service form located a’t theback of this manual.

1.7 UNPACKING AND INSPECTION

1.7.1 Inspection for Damage
Upon receiving the Model 7074, carefully unpack it from its shipping carton and inspect the card for any obvious signs of physical damage. Report any such damage to the shipping agent immediately. Save the original packing carton for possible future reshipment.
1.7.2 Shipment Contents
The following items are included with every Model 7074 order:
. Model 7074-D or 7074-M Multiplexer Card
l Model 7074 Instruction Manual l Eight spare configuration jumpers
l Additional accessories as ordered
1.7.3 Instruction Manual

1.9 OPTIONAL ACCESSORIES

The following paragraphs discuss optional cables, con­necting kits, and special tools that are available for use with the Model 7074.
1.9.1 BANK Receptacle Accessories
The following accessories are designed for use with the four BANK receptacles.
Model 7074-CIT Contact Extraction Tool -The Model 7074~CR includes a tool that is used to remove wire crimp tail contacts from 75-pin “rack and panel” plugs and receptacles.
Model 7074-HCT Hand Crimping Tool - The Model 7074-HCT is used to attach wire crimp tail contacts (for 75-pin connectors) to #l&3 to #26 AWG stranded wire. However, provided contacts should only be used with
#20 to #24 AWG wire.
The Model 7074 Instruction Manual is three-hole drilled so that it can be added to the three-ring binder of the Model 707 Switching Matrix Instruction Manual. After
1-2
Model 7074-KIT Connector Kit-The Model 7074~KIT contains the parts to assemble one 75pin “rack and
General Information
SECTION1
panel” plug. This plug will mate to the BANK receptacle on the rear panel of the card. Parts contained in the kit in­clude the plug, 80 wire crimp tail contacts (for use with #20 to #24 AWG wire), four corner pins, one tunable male jackscrew, one tunable female jackscrew, and one shield.
Model 7074-MTC-20 Mass Terminated Cable Assem­bly - The Model 7074~MTC-20 is a 20-foot (6-meters),
72-conductor cable terminated with a “rack and panel” plug on both ends. This cable connects to the the BANK receptacles on the rear panel of the card. This cable can be cut in half to provide two separate cables, each of which can be connected to one of the BANK receptacles. The un­terminated ends of the cables are then connected to in­strumentation and DUTs.
Model 7074-MTR Mass Terminated Receptacle with Contacts-The Model 7074~MTR includes a 75-pin con-
nector, 80 crimp tail contacts, (for #20 to #24AWG wire),
one fixed female jackscrew, one fixed male jackscrew, and four corner pins. The Model 7074-MTR mates with the Model 7074MTC cables and the Model 7074-KIT plug kit.
Model 707%CIT Contact Insertion and Extraction Tools
-The Model 7078~CIT includes an insertion tool that is used to insert wire crimp tail contacts into 38-pin “rack
and panel” plugs and receptacles. Conversely, the extrac­tion tool is required for the removal of the contacts.
Model 707%HCT Hand Crimping Tool - The Model 707%HCT is used to attach wire crimp tail contacts to #18 to #26 AWG stranded wire.
Model 7078-KIT Connector Kit-The Model 707%KIT contains the parts to assemble one 38-pin “rack and panel” plug. This plug will mate to the ROW A-H recep-
tacle on the rear panel of the card. Parts contained in the
kit include the plug, plug housing and 40 wire crimp tail contacts.
Model 707%MTC-5 Mass Terminated Cable Assembly
-The Model 7078MTC is a 5-foot (1.5~meters), 36-con­ductor cable terminated with a “rack and panel” plug on
both ends. This cable connects to ROW A-H receptacle on
the rear panel of the card. This cable can be cut in half to provide two separate cables when using two or more Model 7074 cards. The unterminated ends of the cables are then connected to instrumentation and DUTs.
Model 7074-RTC Relay Test Shorting Plug - The
Model 7074-RTC is intended for use with the relay test
software, as described in paragraph 4.2. The Model 7074-RTC consists of a 75-pin plug with pins and jumper wires.
1.9.2 ROW Receptacle Accessories
The following accessories are intended for use with the ROW A-H receptacle.
Model 707%MTC-20 Mass Terminated Cable Assem­bly - Thii cable is the same as the Model 707%MTC-5, except that it is 20.feet (6-m&& in length.
Model 707%MTR Mass Terminated Receptacle with Contacts-The Model 707%MTR includes a 3%pin con­nector and 40 crimp tail contacts. The Model 707%MTR mates with the Model 7078-MTC cables and the Model 7078-KIT plug kit.
l-3
SECTION 2
Operation

2.1 INTRODUCTION

This section contains information on multiplexer con­figuration, card connections, installation, and program­ming, and is arranged as follows:
2.2 Handling Precautions: Discusses precautions that should be taken when handling the card to avoid con­tamination that could degrade performance.
2.3 Environmental Considerations: Outlines environ­mental aspects of using the Model 7074.
2.4 Multiplexer Card Configuration: Discusses the mul­tiplexer rear panel as well as multiplexer configuration, and expansion by jumpering two or more multiplexer sections together.
2.5 Card Installation and Removal: Details installation in and removal from the Model 707 Switching Matrix mainframe.
2.6 Connection Methods: Discusses card connectors, ca­bles, and ways to connect the card to other instruments and test fixtures.
2.7 Typical Connection Schemes: Gives typical connec­tions to other cards, mainframes, and test instrumenta­tion.
safety precautions located at the front of this manual before using the multiplexer card.

2.2 HANDLING PRECAUTIONS

To maintain high impedance isolation, care should be taken when handling the multiplexer card to avoid con­tamination from such foreign materials as body oils. Such contamination can substantially lower leakage resis­tances, degrading performance. To avoid any possible contamination, always grasp the card by the handle or the card edges. Do not touch board surfaces, compo­nents, or edge connectors.
Dirt build-up over a period of time is another possible source of contamination. To avoid this problem, operate the mainframe and matrix card only in a clean environ­ment. If contamination is suspected, clean the card as dis­cussed in Section 4. Also, the performance verification procedures in Section 4 can be used to test the card for low leakage resistances that could indicate contamina­tion.

2.3 ENVIRONMENTAL CONSIDERATIONS

For rated performance, the card should be operated within the temper&w and humidity limits given in the specifications at the front of this manual.
2.8 Multiplexer Programming: Summarizes program­ming steps to control the multiplexer card from the Model 707 Switching Matrix.
2.9 Measurement Considerations: Reviews a number of considerations when making measurements using the Model 7074.
WARNING The information in this section is intended for qualified personnel who have experience with potentially hazardous voltages. Do not attempt to perfolm these procedures unless
you are qualified to do so. Carefully read the
2.4 MULTIPLEXER CARD CONFIGURA­TION
The following paragraphs discuss the rear panel of the card, the eight 1 x 12 multiplexers of the Model 7074, as well as how to connect two or moremultiplexer banks to­gether to make multiplexers as large as 1 x 96.
2.4.1 Rear Panel
The rear panel of the Model 7074 is shown in Figure 2-1. The rear panel has a total of five receptacles for input/
2-1
SECTION2
Operation
output connections. The four BANK connectors (148, J49,
J51, and J52) would normally be used for multiplexer in-
puts and are labeled with multiplexer bank letters
(BANKS A and B appear on J48, BANKS C and D are on J49, BANKS E and F are on J51, and BANKS G and H ap­pear on J52). The eight multiplexer bank outputs are lo-
cated on the ROW A-H connector (JSO). Detailed connec­tion information can be found in paragraphs 2.6 and 2.7.
2.4.2
As shown in Figure 2-2, the Model 7074 is organized as eight 1 x 12 multiplexer banks. These multiplexer banks
are labeled rows A through H in order to conform to Model 707 Switching Matrix commands.Throughout this manual, the terms “banks” and “rows” are used inter­changeably.
The inputs for each row are labeled 1 through 12 inclu­sive, and these numbers correspond to mainframe col­umns. Note that 3-p& switching is provided for each multiplexer input, with HI, LO, and guard switched. Two or more banks canbe jumpered together to expand multi­plexer inputs, as discussed below. Note that inputs are also referred to as channels in this manual.
2.4.3
Jumpers can be installed on the card in order to connect multiplexer banks together to form multiplexers as large as 1 x 96. To connect adjacent multiplexer banks, simply install the jumpers between the adjacent bank jumper pins, which are shown in Figure 2-3. These jumpers are included with the Model 7074, but they are not installed at the factory. Note that you should install the jumpers for all three signal paths (HI, LO, and guard).
1 x 12 Multiplexer Banks
Multiplexer Bank Jumpers
By installing the jumpers in the appropriate places, you can configure the multiplexer card in a variety of ways. Typical examples include:
l Eight 1 x 12 multiplexers: no jumpers installed
(Figure 2-4).
l Four 1 x 24 multiplexers: jumper A to B, C to D, E to F,
G to H (Figure 2-5).
l Two 1 x 48 multiplexers: jumper all except D to E
(Figure 2-6).
l One 1 x 96 multiplexer: install all bank jumpers
(Figure 2-7).
2-2
Figure 2-l. Model 7074 Rear hnel
1
Many other combinations are possible, including multi­plexers of various sizes (in multiples of 12 channels) by installing jumpers as required. For example, you could install jumpers to configure the card as two 1 x 24 multi­plexers and one 1 x 48 multiplexer.
SECTION 2
Opr&XI
for all Channels
Figure 2-2. Model 7074 Multiplexer Organization (Factmy Configuration)
Note : Factory Configuration Shown
- Jumper installed at factory “““’ Jumper not installed at factory
2-3
SECTION 2 Operation
­0
Rear 0 -
Panel
::: - AlOB
::: EbaF
0
Figure 2-3. Model 7074 Card Showing Jumper Locations
::: F,OG ::: GbH
Z-4
SECTION 2
Operation
-
Figure 2-4. Eight 1 x 12 Multiplexer Configured
(No jumpers installed)
Figure 2-5.
Four 2 x 24 Multiplexer Configuvntion
2-S
SECTION 2 Operarion
?gure 2-6.
Two 1 x 48 Multiplexer Confi,quration
Tgure 2-7.
1 x 96 Multiplexer Configuration
2-6
SECTION 2
Operarion
2.4.4 Backplane Connection Jumpers
The multiplexer banks on the Model 7074 can be con­nected to row A through H 3-p&, general-purpose back­plane pathways of the matrix mainframeby installing the appropriate backplane jumpers. These pathways pro­vide connection to rows A through H of any Model 7071
General Purpose or Model 7071-4 Dual 4 x 12 Matrix Cards installed in the mainframe. Figure 2-8 shows mul­tiplexer bank rows A through H of the Model 7074 con­nected through the mainframe backplane to rows A through H of the matrix card. Appendix B provides addi­tional card-backplane information.
The backplane jumpers can also be used to expand the multiplexerbanksusingotherModel7074cardsinstalled in the same mainframe. For example, three Model 7074 cards installed in a mainframe with the proper bank and backplane jumper configuration would result in a 1 x 288
or 2 x 144 multiplexer configuration.
The backplane jumpers are located on the right edge of the card (see Figure 2-3). Note that HI, LO, and guard for a particular bank would all normally be jumpered to the corresponding row of the 3-pole, general-purpose back­plane.
2.4.5 Switching Configurations
Guarded Switching Each multiplexer switch is a 3-p& relay that switches,
HI, LO, and guard, allowing 3-p& switching, an exam-
ple of which is shown in Figure 2-9. In this case, a driven
guard is provided by the measuring/sourcing instm­ment (guarding helps to minimize the effects of leakage resistance and capacitance, especially where long path­ways are involved; see paragraph 2.9).
WARNING
Hazardous voltages up to 2OOV may be pre­sent on GUARD. Install an earth-grounded safety shield around the DUT and make sure all cable shields are properly insulated.
Backplane
Jumpers
---~q[----r ------------- ~~“m, -----------­IZU
7071 Matrix Card
I
/
Figure 2-8. Model 7074 Multiplexers Connected to Model 7071 Rows using B&plane Jumpers
2-7
SECTION 2 Operation
Unguarded Switching In cases where no guard is required or available, the
guard path, which is connect to the cable shield, should be connected to signal LO at the source/measurement in­strument in order to shield the entire pathway. Such an arrangement is shown in Figure Z-10. An optional shield, surrounding the DUT, can also be added to ensure com­plete shielding. This shield should be connected to circuit LO rather than earth ground. An additional safety shield should also be included as shown.
Multiple-pole Switching In sc~me cases, it may be necessary to switch more than
three poles for a given input or output channel. Two such cases are four-wire resistance measurements, or when
using SMUs
(source/measure
units). Since the Model
7074 can be split up into several multiplexers, two or
more multiplexer banks can be used together to add the
desired number of poles.
Figure 2-11 shows an example for 4-wire resistance
measurements using a DMM. Note that VOLTS/OHMS HI and SENSE HI are routed through one bank, while VOLTS/OHMS LO and SENSE LO are routed through a second bank.
Figure 2-12 demonstrates a typical configuration when using a Model 236 SMU. Here, source and sense are routed through separate banks. If a guard shield SLIT­rounding the DUT is to be used, a safety shield must also be incorporated.
WARNING Hazardous voltages up to ZOOV may be pre­sent on GUARD. Install an earth-grounded safety shield around the DUT and make sure all cable shields are properly insulated.
-
Warning : Hazardous voltages up to ZOOV may be present on GUARD. install ear?h-grounded safety shield and make sure all cable shieldsare properly insulated.
Figure 2-9. Guarded Switching
Figure 2-10. Unguarded Switching
-Safety Shield
2-8
SECTION 2
Operarim
Figure Z-11. 4.Wire
DMM Switching
236
SMU
Warning : Hazardous voltages up to 110” may be present on GUARD. ,hs,a,l earth-grounded sa‘ety shield and make sure al, cable shields are properly insulated.
=igure 2-12. SMU Connections
2-9
SECTION 2 Operation
2.5
After selecting the jumper configuration, the Model 7074 should be installed within the Model 707 Switching Ma­trix, as summarized below. Figure 2-13 shows the instal­l&ion procedure.

CARD INSTALLATION AND REMOVAL

WARNING Turn off the mainframe power and discon­nect the line cord before installing orremov­ing cards.
CAUTION
Disconnect all connecting cables before in-
stalling or removing the multiplexer card.
l. Before installing the card, make sure the access door
on top of the Model 707 is fully closed and secured.
The access door contains tracks for the card slots and
must be in place to properly install the card.
2. With one hand grasping the handle, and the other holding the back bottom edge of the card, line up the card with the tracks in the desired slot. Make certain that the component side of the card is facing the fan on the mainframe.
‘igure Z-13. Model 7074 Installation
Z-10
Mounting Screws
SECTION 2
Operarion
CAUTION CAUTION Do not touch the card surfaces oranycompo- Do not touch the card surfaces oranycompo­nents to avoid contamination grade card performance.
Slide the card into the mainframe until it is properly seated in the edge connectors at the back of the slot. Once the card is properly seated, secure it to the mainframe by finger tightening the spring-loaded screws.
WARNING The mounting screws must be secured to en­sure a proper chassis ground connection be­tween the card and the mainframe. Failure to properly secure this ground connection may result in personal injury or death due to elec­tric shock.
To remove a card, first turn off the power and dis­connect the line cord from the mainframe. Discon­nect all cables from the multiplexer card. Loosen the mounting screws, then pull the card out of the main­frameby the handle. When theback of the card clears the mainframe, support it by grasping the bottom edge near the rear of the card.
that
that
could de- nents to avoid contamination
could de-

2.6 CONNECTION METHODS

The Model 7074 has two types of “rack and panel” recep­tacles mounted on the rear panel. The four BANK (input) receptacles are 75.pin receptacles that will mate with either the optional mass terminated cables (Models 7074~MTC-5 or 7074~MTC-20) or the plug provided with the optional connector kit (Model 7074~KIT). The ROW A-H (output) receptacle is a 3%pin connector that will mate with either the optional mass terminated cables (Models 7078-MTC-5 or 7078-MTC-20) or the plug pro­vided with the optional connector kit (Model 7078~KIT).
Model numbers for the two groups of cables, plugs, re­ceptacles, and special tools are similar and are called out together. Table 2-l summarizes the cables, receptacles, and special tools that canbe obtained directly from Keith­ley Instruments. To avoid confusion, remember that all 7074 numbers pertain to the four BANK receptacles, and all 7078 numbers are associated with the ROW A-H re­ceptacle.
NOTE The term receptacle refers to a connector mounted on the rear panel of the multiplexer card (and the connector supplied with the Model 7074.MTR and 7078~MTR kits). The term plug refers to a connector that attaches to a cable such as the Model 7074.MTC and 7078-MTC cables, and the plugs supplied with the Model 7074XIT and 7078-KIT kits.
2.6.1 Connection Methods
There are several ways to make connections to the Model
7074. These include: Unmodified Mass Terminated Cable Method (Models
7074-MTC and 7078-MTC) - This method is probably the most convenient method to make connections to the
multiplexer card. Using the whole cable (both plugs in-
tact) makes it most convenient to connect the multiplexer card to a test fixture that uses the same “rack and panel” receptacles as the multiplexer card. Additional recepta­cles that mate with these cables can be ordered from Keithley Instruments; order Model 7074-MTR for the BANK receptacles, or Model 707%MTR for the ROW
A-H receptacle. Detailed information on wiring these re-
ceptacles is located in paragraph 2.6.4.
Modified Mass Terminated Cable Method -By cutting each MTC cable in half (or wherever appropriate), two separate cables, unterminated at one end, will result. These cables can then be hard-wired to DUTs or to your
test fixture. The plug on each Model 7074-MTC cable will
then connect to one of the BANK (input) receptacles, and
the plug on one end of a Model 7078-MTC cable will con­nect to the ROW A-H receptacle on the card.
The following paragraphs discuss how to make connec­tions using the two connector types. Since the procedures for the two connector types are virtually identical, only one procedure for each type is given. Where applicable, differences between the two connector types are called out separately.
Connector Kit Method (Models 7074-KIT and
7078-KIT) - These kits contain plugs that mate to the
“rack and panel” receptacles, and they are designed for
custom-built mass terminated cables. An alternative to building a complete cable from scratch is to cut the Model
2-11
SECTION 2 Operadon
Table 2-1. Cables, Receptacles, and Special Tools
Model or Part Model 7074~CIT: Extraction Tool
Model 7074-HCT: Hand Crimping Tool Model 7074-m Connection Kit
Model 7074-MTC: Mass Terminated Cable
Model 7074~MTR: Mass Terminated Receptacle Contains one 75-pin “rack and panel” receptacle and contact sock-
Model 707%ClTz Insertion and Extraction Tools Used to install/remove wire crimp tails into/from 3%pin “rack
Model 707%HCT: Hand Crimping Tool Model 7078-m Connection Kit
Model 707%MTC: Mass Terminated Cable
Description
Used to remove wire crimp tails in 75-pin “rack and panel” plugs and receptacle
Used to connect wire crimp tails to #lt? to #26 gauge wire. Contains one “rack and panel” plug, housing and 80 wire crimp
tail pins. Note: These pins are intended for use with #20 to #24
AWG wires. 6-meter (20 ft.) 72 conductor cable terminated with 75-pin “rack
and panel” plugs. Mates to “rack and panel” receptacles.
ets. Note: These sockets are intended for use with #20 to #24 AWG wire.
and panel” plugs and receptacles. Used to connect wire crimp tails to #18 to #26 gauge wire. Contains one 38-pin “rack and panel” plug, housing, and 40 wire
crimp tails. 6-meter (20 ft.), 36 conductor cable terminated with “rack and
panel” plugs. Mates to 3%pin “rack and panel” receptacles.
Model 707%MTR: Mass Terminated Receptacle
NOTE: All Model 7074 numbers pertain to BANK receptacles/plugs. All Model 7078 numbers pertain to ROW receptacle/plug
7074~MTC or 707%MTC cable at a length that is suitable and then attach the plug to it.
WARNING To avoid electrical shock, which could result in injury or death, make sure all power is off and stored energy in external circuitry is dis­charged before making any connections to the multiplexer card. Do not exceed the volt­age and current ratings for the card or con­necting cables as stated in the specifications and safety precautions at the front of this manual. Do not connect this card to unlim­ited power circuits or directly to ac mains. In­stall appropriate protection devices to limit fault currents from any supply connected to this card.
3%pin “rack and panel” receptacle and contact pins.
CAUTION
Contamination will degrade the perform­ance of the multiplexer card. To avoid con­tamination, always grasp the card by the handle and side edges. Do not touch the edge connectors of the card, and do not touch the board surfaces or components. On “rack and panel” receptacles and plugs, do not touch areas adjacent to the electrical contacts.
2.6.2
Connection Methods Using Mass
Terminated Cables
The Model 7074~MTC-20 is a 6meter (20-foot), 75-con­ductor cable terminated with a 75.pin “rack and panel” plug on each end. This cable is used to connect the BANK (input) receptacles on the rear panel of the card to exter­nal equipment.
2-12
SECTION 2
Operation
Similarly, the Model 7078.MTC-5 is a 1.5 meter &foot), 36-conductor cable terminated with a 3%pin “rack and panel” plug on each end. The Model 7078-MTC-20 is the same except that it is 6 meters (20 feet) in length. These ca­bles are used to connect the ROW A-H receptacle on the
Direct Connections Figure 2-14 shows how these cables can be used to con-
nect inputs and outputs of the multiplexer card to exter­nal “rack and panel” receptacles. The external recepta-
cles can then be hard wired to other connectors or wired rear panel of the card to external instrumentation and test directly to instrumentation and DUTs. See paragraph circuits.
2.6.4 for receptacle wiring information.
Figure 2-14. Connections Using Mass Terminated Cables
2-13
SECTION 2
Operation
Connecting MTC Cables to the Multiplexer Card
Use the following procedure to connect the Model
7074~MTC and 7078-MTC cables to the multiplexer card:
1. Install the multiplexer card in the Model 707 main­frame as explained in paragraph 2.5.
WARNING Turn off power to all instruments and dis­charge all capacitors before making ccmnec­tions. Do not connect the Model 7074 to un­limited power circuits or directly to ac mains. Install appropriate protection de­vices to limit fault currents from any Supply
connected to the multiplexer card.
CAUTION
Be careful not to bend the plug pins when
making connections.
2. Place the plug of the cable on the appropriate “rack and panel” receptacle as shown in Figure 2-15
(BANK) or Figure Z-16 (ROW A-H). For the BANK (input) receptacles, align the two locking screws of theplugwiththescrewsinthereceptacle(maletofe­male and female to male). For the ROW A-H recepta­cle, align the plug such that the large diameter key­ing pin of the plug fits into the large keyway of the receptacle
ROW
RKX?piXle
(Top view)
Figure 2-16. Connecting38-Pin Plug to RO~WReceptacle
3. Using a screwdriver, turn the locking screw(s) clock­wise until the plug is fully mated to the receptacle
(for the BANK plugs, both screws must be secured).
Disconnecting Cables
To
disconnect a cable from the multiplexer card, first loosen the locking screw(s) completely using ,a scxmv­driver. Grasp the plug by its body, then wiggle it from side to side or with a slight rotary motion while pulling back on the plug.
CAUTION Never pull on the cable itself. Always grasp the body of the plug to remove cables.
-Panel
/
Bank
Receptacle
i
Figure 2-15. Connecting 754% Plug to Bank
Receptacle
2-14
Cutting MTC Cables
Another way to use the Model 7074-MTC or 707%MTC cables is to remove one of the plugs. Cutting the Model
707%MTC-5 cable in half will provide two 2 l/2-foot ca­bles. Cutting the Model 7074-MTC-20 or 7078-MTC-20 cable in half will provide two IO-foot cables. Each cable
can then be mated to a BANK (input) or ROW receptacle, as shown in Figure Z-17.
The wire end of each cable can then be wired to another
connector or wired directly to instrumentation or DUTs. Each cable contains bundles of wires each of which corre­sponds to a bank or channel. Each bundle contains three
wires; a bare wire (guard) and two insulated wires that
have a unique color combination for identification pur-
poses, with one wire HI, and the other wire LO. Table 2-2
provides the color combinations for each bundle of the
SECTION 2
Operation
One half of Model 7074-MTC Cable
One half of Model 7078.MTC Cable
Model 7074~MTC (BANK) cables, and Table 2-3 summa­rizesthecolorcodingfortheModel707B-MTC(ROW) ca­bles.
For example, with the cable connected to the ROW A-H receptacle of the multiplexer card, Bank E can be identi­fied by locating the bundle that has ablack insulated wire (H) and a brown insulated wire CL). The bare wire in the bundle is guard (G).
WARNING
The three wires in the brown and white bun-
dle should be collectively connected to com­mon system ground of the test system to as­sure continued protection against a possible
shock hazard. These wires are connected to
Model 7074 chassis ground.
Insulating the Cable Wrappings The outer wrapping of each bundle is insulated while the
inner wrapping is conductive (guard). When the cable is cut, it is likely that the conductive side of the bundle wrapping will become exposed. Thus, each bundle, as well as each bare wire, should be insulated as outlined below.
2-15
SECTION 2 Operation
Table 2-2. Model 7074-MTC Cable Color Codes
Input #*
Al A2 A3 A4
A5
A6 A7 A8 A9
A10 All A12
Bl
82
83
EM
85
ii;
B8
B9
B10 Bll 812
‘Designation refers to row and input number. A also applies to rows C, E, and G. B also applies to rows D, F, and H.
WARNING: Pins 40,41, and 42 and brawn/white cable bundle wires are earth ground and must be connected to plug shell.
pin
-
31 12 28
8 32 13
29 i:
14
30
11
70 49 73 52 Yellow 46 71 50 74 Blue 80 53 72 51 White 45 Black 57 Clear 75 54
- -
High
GW3l 37 White 4 Blue
Brown 34
Yellow
Orange 38 Black 26 Clear
Blue 5
Red 35 Green 2 Green 39 White 27 Clear
Green
Red
Red
Yellow
Black
White 79 Orange 65 Clear
Yellow
Red
Green
Blue
Orange
Yellow 48
pin
1
7 Blue
36
3
76 43
77 Blue
44 47 Red 59 Clear
78 Red 64 Clear 82 Blue 67 Clear
LOW
Orange 25
Green 22 Green 15 Clear
Black 20 Black
Black
Brown
Orange
White 62
Brown 55
Black
White
Brown 66
Red
­Pin#
-
18
23 Clear 16 Clear
21 Clear 24 Clear 17 Clear
58 Clear 63
56 Clt?X
60
Guard
Clear Clear Clear
Clear
Clear Clear
Clear Clear
Clear
2-16
SECTION2
Operarion
TableZ-3. Model 707%MTC Cable Color
Codes
wire set
ROW A
rehd*
H
Insulation Color
Black Blue
ROW B
ROW C
k
H
k
H
Bare Wiie
Red
BRW,Tl Bare Wiie
Black Red
ROW D
ROWE
ROW F
ROW G
ROW H
‘H = High
L=Law
k
H
L
G
H
L
G H
L
G H
L
G H
L
G
Bare
Wire
Red Y&WJ
Bare
Wire
Black
BIOWll Bare Wiie
Red Blue Bare Wire
Black OElIlge Bare Wire
Red GRY2n Bare Wire
G =Guard
2.6.3
Connection Method Using Con­nector Kits
The Models 7074-KIT and 7078-KIT each contain the
parts of one “rack and panel” plug. The Model 7074~KIT contalnsa75.pinplugandisintended tomatewithoneof the BANK (input) receptacles, while the Model 7078~KIT contains a 38-pin plug that mates with the ROW A-H re­ceptacle. These kits will allow you to build your own cus­tom cables that connect with the BANK (input) and ROW A-H receptacles on the Model 7074. For example, since a 1
x 96 configuration is not uncommon, it may be simpler to make your own cable because you would need only one paired cable instead of the eight provided by MTC cables.
The “rack and panel” plugs will mate to the receptacles on the multiplexer card in the same manner as the Model 7074MTC and 7078-MTC cables. The other end of the ca­bles can be wired directly to instrumentation or DLJTs, or to other connectors.
Basically, there are two ways you can wire these cables: (1) use the same cables as those used with the MTC ca­bles, and (2) wire up you own cables or groups of cables to the plugs. Each of these methods is discussed below.
ROW A-H Plug MTC Cable Wiring
NOTE NOTE The following procedure shows how to prop- The following procedure shows how to prop­erly connect a 36-conductor cable to a 38-pin erly connect a 36-conductor cable to a 38-pin
plug. The cable used in the procedure is as- plug. The cable used in the procedure is as­sumed to be the same one used in the Model sumed to be the same one used in the Model 7078-MTC and is available from Belden (P/N 7078-MTC and is available from Belden (P/N
9734). 9734).
CAUTION Each cable bundle must be insulated as cov­ered below, or damage to instruments con­nected to the Model 7074 may result.
Procedure:
1. PlacealengthofTeflon~,bingovereachbarewire.
2. Place a length of shrink tubing over the bundle such that the frayed end of the bundle wrapping is com­pletely covered and part of the Teflon@ tubing is covered.
3. Heat the shrink tubing.
Perform the following steps to connect the 36-conductor
Belden cable to the Model 7078~KIT plug:
1. Feed one end of the cable through the plug housing. Slide the housing far enough down the cable to set it out of the way.
NOTE
Refer to Figure 2-18 for the following cable preparation steps.
2. Using a sharp knife, remove l-3/4” of insulation
from the end of the cable. Be careful not to cut into
2-17
SECTION 2
Opcrarion
the insulated shield of any of the internal wire bun­dies.
3. Remove 1” of insulated shielding from each of the bundles of wires.
4. Insulate the bare guard wire of each bundle so that they do not short out to each other. The insulation must have a 200V UL rating.
5. Remove l/8” of insulation from each of the insu­lated wires.
6. Using the Model 7078-HCT crimping tool, connect a wire crimp tail to each of the wires. The wires are #24 gaugesoGesure touse the slot labeled “20-24” on the tool.
7. Insulate the locking screw of the plug with shrink tubing as shown in Figure Z-19.
Bare
wire
-7
8. Orient the cable to the plug as shown in Figure 2-19. Using Figure 2-20 as a guide, insert the wire crimp tails into the plug.
NOTE
Figure2-20 shows where the wires of each ws wnere the wires of each
bundle belong. The wires in each bundle have The wires in each bundle have a unique color combination that is different combination that is different
from the color combination of any other bun- :ombination of any other bun-
shown from the cable side. dle. The plug is shown from the cable side.
9. Slide the housing over the plug, and install the four screws that secure the housing to the plug.
10. Tighten the two cable clamp screws on the housing.
Belden 9734 or
Figure 2-18. Cable Preparation
Large Diameter Keying Pin
Figure 2-19. 38-W Plug Cable Position
Z-18
Belden 9734 Cable
Terminal
A
SECTION 2
Operation
c = mar
Bn = Brown
R = Red
BU = BItA?
Bk = Black
Y = Yellow
G = Green
W = White
cl = orange
Plug (Viewed from wiring side.)
Figure 2-20. 38.Pin Plug (7078~KIT) Wire Color Coding
2-19
SECTION 2 Operation
BANK Plug MTC Cable Wiring
NOTE The following procedure shows how to prop­erly connect a 75-conductor cable to a 75-pin plug. The cable used in the procedure is as­sumed to be the same one used in the Model
7074~MTC
and is available from BeldenB
(P/N 9995).
Perform the following steps to connect the 75-conductor Belden@ cable to the Model 7074~KIT plug (see Figure Z-21):
1. Cut the cable to the desired length.
NOTE Refer to Figure 2-18 for cable preparation steps2through5.Thesestepsapply toallbun­dies excent for the bundle with the brown and
1
white wires, which will be connected to the plug housing shield.
2. Cut a 1” length of flexible plastic tubing with a l/8” to 3/X” wall thickness, then place the tubing over the end of the cable, and push it out of way. This tub­ing will act as a strain relief bushing and give the ca­ble clamp a better grip.
Figure 2-21. 75-Pin Disassembly
corner Pins
A. Front View
6. Rear View
z-20
SECTION 2
Operation
3.
Using a sharp knife, remove l-3/4” of insulation from the end of the cable. Be careful not to cut into the insulated shield of any of the internal wire bun­dles.
4. Remove 1” of insulated shielding from each of the bundles of wires.
5. Insulate the bare guard wire of each bundle so that
they do not short out to each other. The insulation must have a 200V UL rating.
6. Remove l/8” of insulation from each of the insu-
lated wires.
7. Using the Model 7074-HCT crimping tool, connect a wire crimp tail to each of the wires (except for the wires in &brown/white bundle). The wires are #24 gauge so be sure to use the slot labeled “20-24” on the tool.
8. Insulate the locking screws of the plug with shrink
tubing as shown in Figure 2-22.
9. Orient the cable to the plug as shown in Figure 2-22. Using Figure 2-23 as a guide, insert the wire crimp
tails into the plug.
NOTE
Figure 2-23 shows where the wires of each
bundle belong. The wires in each bundle have
a unique color combination that is different from the color combination of any other bun­dle. The plug is shown from the cable side.
10. Remove l/8” of insulation from the insulated wires in the brown/white bundle, then twist all three wires from the brown/white bundle together. Crimp a screw lug onto the end of the twisted wires
11. Strip l/8” of insulation from each end of three #22-24 gauge wires, then twist one end of the three
Ground Screw
Cable Ground Wires
Locking Screw
Strain Relief B
Figure 2-22. 75-Pin Plug Cable Positions
I\
Shrink Tubing
Warning :
2-21
SECTION 2
Operation
C = Clear (Bare wire) Bn = Brown R=Red BU = Blue
Sk = Black Y = Yellow G = Green W = White 0 = orange
Plug (Viewed from cable side)
‘igure Z-23. 75-Pin Plug (7074~KIT) Wire Color Colding
wires together, and crimp a screw lug onto the end of the twisted wires. Install wire crimp tails on the other ends of the three wires, then install the crimp tails into the chassis ground locations of the plug (see
Figure Z-23).
12. Connect both sets of ground wires from steps 9 and 10 to the user-installed ground screw on the upper
half of the housing (see Figure 2-22).
WARNING
The cable and plug ground wires must be connected to the plug housing in order to en­sure continued protection against a possible shock hazard.
Warning :
= Ground terminals
Connect these terminals and browniwhite bundle wires from cable to plug shell (See text).
13. Reassemble the housing on the plug body, put the bushinginplace, then tighten the cable clamp SCI~WS around the bushing.
ROW A-H Plug Custom Cable Wiring
Use the procedure below to connect your own cable or groups of cables to the Model 7078-KIT plugs. Contact as­signments for the Model 7078~KIT (ROW A-H) plug are shown in Figure 2-24.
1. Feed one end of the cable(s) through the plug hous­ing. Slide the housing far enough down the cable to set it out of the way.
2-22
SECTION 2
Operation
1
Figure 2-24. Model 7078-W (ROW A-H) Plug Contact Assignments
2. Using a sharp knife, remove l-3/4” of insulation from the end of each cable. For shielded cables, be careful not to cut into the insulated shield of any of the internal wire bundles.
3. Remove 1” of insulated shielding from each of the cables or bundles of wires.
4. If you are using shielded cables, insulate the bare guard wire of each bundle so that they do not short out to each other. The insulation must have a 200V UL rating.
5. Remove l/8” of insulation from each of the insu­lated wires. Using the Model 7078-HCT crimping tool, connect a
6. wire crimp tail to each of the wires. Be sure to use the
correct slot for the gauge of the wire you are using. Insulate the locking screw of the plug with shrink
7. tubing as shown in Figure Z-19.
Using Figure 2-24 as a guide, insert the wire crimp
8. tails into the plug.
9. Slide the housing over the plug and install the four
10. Tighten the two cable clamp screws on the housing.
BANK Plug Custom Cable Wiring
Use the procedure below to connect your own cable or
groups of cables to the Model 7074-m plugs. Contact as­signments for the Model 7074~KIT (BANK) plug are shown in Figure 2-25. Figure 2-21 and Figure 2-22 show the plug configurations and assembly.
1. Disassemble the plug housing (see Figure 2-21), then
2. Using a sharp kniie, remove l-3/4” of insulation
screws that secure the housing to the plug.
slide the cable end(s) through the cable clamp. from the end of each cable. For shielded cables, be
careful not to cut into the insulated shield of any of the internal wire bundles.
2-23
SECTION 2 Operation
A4 A6 A& A10
I I A? I 47 I
1. H=HI. L=LO. G=GUARD
2. A refers to Bank A; also applies to Banks C, E, and G.
3.
B refers to Bank 8, also
applies tO
4.
Plug is viewed from wiring side.
WARNING :
Banks D. F. and H.
B3 65 87 B9
?gigure 2-25. Model 7074XlT (Bank) Plug Contact Assignments
3. Remove 1” of insulated shielding from each of the cables or bundles of wires.
4. If you are using shielded cables, insulate the bare guard wire of each bundle so that they do not short out to each other. The insulation must have a ZOOV UL rating.
5. Remove l/8” of insulation from each of the insu­lated wires.
6. Using the Model 7074-HCT crimping tool, connect a wire crimp tail to each of the wires. Be sure to use the correct slot for the gauge of the wire you are using.
= Chassis ground.
connect to plug shell and grounding wires in cable. (See text).
7. Insulate the locking screws of the plug with shrink tubing as shown in Figure 2-22.
8.
Using Figure 2-25 as a guide, insert the wire crimp tails into the plug.
9. Remove l/8” of insulation from three insulated wires in your cable then twist all three wires to­gether. Crimp a screw lug onto the end of the twisted wires. Note that these three wires are to be dedicated ground wires and must not be used as signal lines. At the DUT or instrument end, these wires should be connected to chassis ground.
2-24
SECTION 2
Operation
10.
Strip l/8” of insulation from each end of three
2-l/2” #22-24 gauge wires, then twist one end of the
three wires together, and crimp a screw lug onto the end of the twisted wires. Install wire crimp tails on the other ends of the three wires, then install the crimp tails into the chassis ground locations of the
plug (see Figure 2-25). Connect both sets of ground wires (via the screw
11. lugs) from steps 9 and 10 to the user-installed ground screw on the upper half of the housing (see Figure 2-22).
WARNING The ground wires must be connected to the plug housing in order to ensure continued protection against shock hazards.
Reassemble the plug housing on the plug, then
12. tighten the screws on the cable clamp.
2.6.4
Wiring Receptacles (Models 7074-MTR and 7078-MTR)
The Models 7074MTR and 7078.MTR receptacle kits contain “rack and panel” receptacles that are intended to mate with the MTC cable plugs as well as the plugs in the KIT connector kits. The Model 7074~MTR mates with BANK cables plugs, and the Model 7078MTR mates with ROW A-H cable plugs. These receptacles provide a
convenient way to connect the multiplexer card to test fixtures and instruments on your test setup.
Follow the general procedure below to connect wires to one of the “rack and panel” receptacles. Note that special crimp and insertion tools are recommended for this pro­cedure (see Table 2-l).
Remove 1/8”of insulation from the wires that are to
1. be connected to the receptacle.
2.
Using the Model 7074-HCT or 707%HCT crimping tool, connect a wire crimp tail to each of the wires. Figure 2-26 provides contact identification for
3. BANK (input) receptacles, and Figure 2-27 illus­trates ROW A-H receptacles. Using these illustra­tions as a guide, insert the wire crimp tails into the re­ceptacle. Use the 7078-CTT insertion tool to push each wire crimp tail completely into the receptacle. No insertion tool is required for the Model 7074-MTR receptacles. Contacts may be inserted by
hand or with needle nose pliers.
WARNING The three ground terminals on 75-pin (BANK) receptacles must be connected to DUT test fixture or instrument chassis ground to ensure continued protection against possible shock hazards.
NOTE Figure 2-26 and Figure 2-27 show the recepta­cles as viewed from the wiring side of the re-
2-25
SECTION 2 Operation
A10 A0 A6 A4
Al2
A9
Al 1
NOTES
1. Receptacle viewed from wiring side.
2. H=HI. L=LO. G=GUARD
3.
A refers to E&k A; also applies to Banks C. E, and G.
4. B refers to Bank B. also aDDlies to Banks D, F, and H.
5. titimber = input number (e.g. Al2 = Bank A, input 12)
WARNING : Shaded dots indicate
ground
B9 87 65 B3
Figure Z-26. Bank Receptacle Connector (Wiring side viewJ
2-26
SECTION 2
Operation
Rcw Receptacle
Figure 2-27. ROW A-H Receptacle Connector
2-27
SECTION 2
Operation
2.7 TYPICAL CONNECTION SCHEMES 2.7.1
Single Mainframe, Single Multi­plexer Card System
Figure 2-28 shows typical connections for a single multi­The following paragraphs discuss typical schemes to connect Model 7074 cards to other instrumentation. Sin­gle card and multiple-card systems are discussed as are typical connections to a Model 7071 or 7071-4 General Purpose Matrix Card. instrument or group of instruments.
plexer card system. In this example, the instruments are
connected to the row outputs, and the DUTs are con-
netted to the bank inputs. This configuration would al-
low you to test a large number of devices with the same
Figure 2-28. Single Card System Example
A. Connections
B. Simplified Equivalent Circuit
2-28
Note
that
Model 7074~MTC cables cut in halfare used for the DUT connections (two such cables cut in half provide four connecting cables). A single Model 7078-MTC cable with one plug cut off is used to connect the inshuments to the bank outputs. As an alternative to this arrangement, you could wire a Model 7078.MTR receptacle and then connect the MTC cable to that receptacle.
2.7.2 Expanding the Multiplexer Using
Multiple Cards
The number of input channels on the multiplexer can be
expanded by adding more Model 7074 cards to the sys­tem. For example, three Model 7074 cards, properly con­figured, will give you one of the following configurations of 3-p& switching:
One 1 x 288 multiplexer Two 1 x 144 multiplexers Four 1 x 72 multiplexers Eight 1 x 36 multiplexers
Figure 2-29 shows a typical system using three Model
7074 Multiplexer Cards. In this instance, the DUTs are connected to the multiplexer inputs, while the instru­ments are connected to the row outputs. This arrange­ment provides one 1 x 288 multiplexer.
In addition to the connections shown, the backplane jumpers on each card must be installed for each set of banks to be paralleled (note that no external bank jun­pering is required because the banks are automatically connected together through the 3-pole general purpose backplane when appropriate backplane jumpers are in-
SECTION 2
Operation
stalled). Also, you must install the bank jumpers for the desired bank configuration.
2.7.3 Using the Multiplexer with Matrix Cards
The Model 7074 can be used in conjunction with Model 7071 or Model 7071-4 Matrix cards to add additional switching capabilities to their matrices. As shown in Figure2-30, connections from the row outputs of the multiplexer card to the rows of the Model 7071 Matrix Card can be made internally through the 3-pole general purpose backplane by installing the backplane jumpers on the multiplexer card.
If the two cards are located in different mainframes, the necessary connections between the two cards can be made by using a Model 7078~MTC cable, as shown in Figure Z-31. In this example, the multiplexer card is being used with a Model 7071-4 Dual 4 x 12 Matrix Card, which is configured as a 4 x 24 matrix using on-card jumpers
(the Model 7071-4 can also be used as one 8 x 12 or two separate 4 x 12 matrices). Note A-H is connected to the ROW receptacle on the Model 7071-4 using a Model 7078.MTC cable.
CAUTION If any bank-to-bank jumpers are installed, the corresponding matrix card IOWS may be shorted together if the same backplane jumpers are installed. Similarly, rows can be shorted through a Model 707%MTC cable connected between Model 7074 ROW A-H and Model 7071 or 7071-4 ROW. To avoid
shorting matrix card rows, remove all Model 7074 bank-to-bank jumpers.
that
Model 7074 ROW
2-29
SECTION 2
Operation
A. Connections
B. Simplified Equivalent Circuit
Cigure 2-29. Multiple Card System Example
230
00 c
SECTION 2
Operarion
---
A. Connections
l----1
r
-1
c 0 :
o-
I
@we 2-30.
6. Equivalent Circuit
Using
the Multiplexer with n Model 7071 Matrix Card
2-31
SECTION 2 Operation
-
1
1
-
-I
-
1
1
0
-
0
oo c
l-
A. Connections [eA)
c II:
II-
B. Simplified Equivalent Circuit
Figure Z-31. Using the Multiplexer with a Model 70724
r-32
SECTION 2
Operation
2.8 MULTIPLEXER PROGRAMMING 2.8.3
Use the following general procedure to program the mul-
tiplexer card from the Model 707 Switching Matrix, either from the front panel, or over the IEEE-488 bus. For de­tailed programming information, refer to the Model 707 Instruction Manual.
2.8.1 Banks and Rows
Asdiscussedinparagraph2.4.2, theMode17074isconfig­wed as eight banks of muItiplexers, each of which has 12 inputs. The banks are in rows A through H, and the in­puts are 1 through 12 inclusive.
When programming the multiplexer card from the Model 707 Switching Matrix, keep in mind that bank rows on the Model 7074 correspond to rows on the main­frame. Similarly, bank inputs on the multiplexer corre­spond to columns on the mainframe. For example, as­sume that you wish to close the bank D, input8 relay. You would then select row D, column 8 for closure on the mainframe.
Send the commands in the sequence below to close spe­cific bank inputs and rows on the Model 7074. Refer to Section 4 of the Model 707 Instruction Manual for de­tailed IEEE-488 programming information.
1. Send the command “ROX” to return the Model 707 to default operating conditions.
2. Send the command letter “C” followed by the row,
input combination to be closed. For example, to close
rowA,input 11,send thecommandstring”CAllX”.
Note that relay will close when the command is re-
ceived.
3. To open the relay, use the “IV” command followed
by the row andinput. For example, send “NA12X” to
open row A, input 12. The relay will open when the command is received by the mainframe.
Example Program 1: Single-bank Scanning
The program below demonstrates the basic techniques for scanning through all 12 channels of a specific bank
(bank A in this example). The program, which is written in Hewlett-Packard BASIC 4.0, incorporates a fixed delay of one second for settling time. Typically, code for the measurement instrument would be placed immediately after the WAIT statement used for the delay.
IEEE-488 Bus Programming
2.8.2
Front Panel Multiplexer Program­ming Procedure
Follow the general procedure below to manually close
and open specific bank, input relays. For automatic se­quencing from the front panel, store each bank and input as a setup in successive memory locations; see the Model 707 Instruction Manual for complete details.
1. Press RESET to return the Model 707 to default oper­ating conditions.
2. Select AUTOMATIC relay operation.
3. Using the front panel buttons, key in the desired bank and input, then press the CLOSE key. For ex-
ample, to close bank A, input 12, press: A 12 CLOSE. Note that the mainframe displays the closed bank and input in row-column format on the front-panel display.
4. To open the presently selected bank and input, sim­ply press the OPEN key.
5. Repeat steps 3 and 4 for all required bank inputs and
rows in the desired sequence.
PROGRAM COMMENTS 10 REMOTE 718
20 OUTPUT 718 :‘ROX 30 FORI=1TOi2 40 OUTPUT 718 ~‘CA”YX ” 50 WAIT 1 One second settling time. 60 FtCEtDISER’S MEASUREMENT ln~en measurement code here.
70 OUTPUT 718 .‘NAY’X 80 NEXTI ” 90 END
Put 707 in remote.
Reset 707. Loop for all 12 channels. Close row A, input I.
Open row A. input I. Loop back for next channel.
Example Program 2: Multiple-bank Scanning
The program below, which is also written in HP BASIC
4.0, demonstrates how to scan through all 96 channels in sequence. The sequence starts with bank A, scans
through all 12 inputs, and then continues with banks B through H in sequence. Again, a fixed settling time of one second is included after the relay is closed. Code for the measurement instrument would typically be added im-
2-33
SECTION2 Operation
mediately after the WAIT statement that defines the set­tling time.
PROGRAM
10 REMOTE 718
20 FOR1.65T072
30 FORJ-iTOi2 40 OUTPUT 718 ; “C’;CHR$(Il;J;‘X 50 WAIT1 60 REM USER’S MEASUREMENT
CODE 70 OUTPUT718 :‘N”;CHR$(I);J;‘X 60 NEXTJ 90 NEXT
100 END
COMMENTS
Put 707 in remote. Loop for A-H ASCII values. Loop for all 12 inputs. Close row CHR$(I), input J. Wait one second senling time. Insert meawement code here.
Open row CHR$(I), input J. Loop back for neti channel. Loop back lor “ext bank.

2.9 MEASUREMENT CONSIDERATIONS

Many measurements made with the Model 7074 are sub­ject to various types of noise that can affect measurement accuracy. The following paragraphs discuss possible noise sources that might affect these measurements and ways to minimize their effects.
r----i r _ I I
L----J
DUT
RDur = Source Resistance of DUT
Eour = Source Resistance of DUT
RpnTH = Path Isolation Resistance
KIN = Input Resistance of Measuring Instrument
----
II 1 I I
Multiplexer
Cd
7 r-z--
M@%lJre
Instrument
-l I
2.9.1
Path Isolation
The path isolation is simply the equivalent impedance between any two test paths in a measurement system. Ideally, the path isolation should be infinite, but the ac­tual resistance and distributed capacitance of cables and
connectors results in less than infinite path isolation val-
ues for these devices.
Path isolation resistance forms a signal path that is in par-
allel with the equivalent resistance of the DUT, as shown in Figure Z-32. For low-to-medium device resistance val­ues, path isolation resistance is seldom a consideration; however, it can seriously degrade measurement accu-
racy when testing high-impedance devices. The voltage measured across such a device, for example, can be sub­stantially attenuated by the voltage divider action of the device source resistance and path isolation resistance, as
shown in Figure 2-33. Also, leakage currents can be gen-
erated through these resistances by voltage sources in the system.
E
OUT =
E DUT RPATH
ROUT + RPATH
Figure 2-33. Voltage Attenuation by Path Isolation Re
sistance
as low as possible. Although the distributed capacitance of the multiplexer card is generally fixed by design, there is one area where you do have control over the capaci­tance in your test system: the connecting cables. To mini­mize capacitance, keep all cables as short as possible.
Any differential isolation capacitance affects dc measure­ment settling time as well as ac measurement accuracy. Thus, it is often important that such capacitance be kept
2-34
The effects of path resistance and capacitance can be minimized by using guarding whenever possible. Para­graph 2.9.7 discusses guarding in more detail.
SECTION 2
Operation
2.9.2 Magnetic Fields
When a conductor cuts through magnetic lines of force, a very small current is generated. This phenomenon will frequently cause unwanted signals to occur in the test leads of a switching matrix system. If the conductor has sufÞcient length, even weak magnetic Þelds can create sufÞcient signals to affect low-level measurements. Although such effects can occur with dc signals when conductors are moved, they are usually more pro­nounced with ac sources.
Two ways to reduce these effects are: (1) reduce the lengths of the test leads, and (2) minimize the exposed circuit area. In extreme cases, magnetic shielding may be required. Special metal with high permeability at low ßux densities (such as mu metal) are effective at reduc­ing these effects.
Even when the conductor is stationary, magnetically­induced signals may still be a problem. Fields can be produced by various signals such as the ac power line voltage. Large inductors such as power transformers can generate substantial magnetic Þelds, so care must be taken to keep the switching and measuring circuits a good distance away from these potential noise sources.
At high current levels, even a single conductor can gen­erate signiÞcant Þelds. These effects can be minimized by using twisted pairs, which will cancel out most of the resulting Þelds.
2.9.3 Electromagnetic Interference (EMI)
The effect on instrument performance can be consider­able if enough of the unwanted signal is present.
The equipment and signal leads should be kept as far away as possible from any EMI sources. Additional shielding of the multiplexer card, signal leads, measur­ing instruments, and sources will often reduce EMI to an acceptable level. In extreme cases, a specially con­structed screen room may be required to sufÞciently attenuate the troublesome signal. Connecting unused shields to ground may also help.
Many instruments incorporate internal Þltering that may help to reduce RFI effects in some situations. In some cases, external Þltering may also be required. Such Þltering, however, may have detrimental effects on the desired signal.
2.9.4 Ground Loops
When two or more instruments are connected together, care must be taken to avoid unwanted signals caused by ground loops. Ground loops usually occur when sensitive instrumentation is connected to other instrumentation with more than one signal return path such as power line ground. As shown in Figure 2-34, the resulting ground loop causes current to ßow through the instrument LO signal leads and then back through power line ground. This circulating current develops a small but undesirable voltage between the LO terminals of the two instruments. This voltage will be added to the source voltage, affecting the accuracy of the measurement.
The electromagnetic interference characteristics of the Model 7074 General Purpose Multiplexer Card comply with the electromagnetic compatibility (EMC) require­ments of the European Union as denoted by the CE mark. However, it is still possible for sensitive measure­ments to be affected by external sources. In these instances, special precautions may be required in the measurement setup.
Sources of EMI include:
radio and television broadcast transmitters
communications transmitters, including cellular phones and handheld radios
devices incorporating microprocessors and high speed digital circuits
impulse sources as in the case of arcing in high­voltage environments
Signal Leads
Instrument 1
Ground
Loop
Current
Instrument 2 Instrument 3
Power Line Ground
Figure 2-34. Power Line Ground Loops
Figure 2-35 shows how to connect several instruments together to eliminate this type of ground loop problem. Here, only one instrument is connected to power line ground.
2-35
SECTION 2
Operation
should be used only in clean, dry environments to avoid contamination.
If the connector insulators should become contaminated, either by inadvertent touching, or from air-borne depos­its, they can be cleaned with a cotton swab dipped in clean methanol. After thorough cleaning, they should be allowed to dry for several hours in a low-humidity envi­ronment before use, or they canbe dried more quickly us­ing dry nitrogen.
Q-m? 2-35. Eliminating Ground Loops
Ground loops are not normally a problem with instru­ments having isolated LO terminals. However, all instru­ments in the test setup may not be designed in this man­ner. When in doubt, consult the manual for each instru­mentation in the test setup.
2.9.5 Keeping Connectors Clean
As is the case with any high-resistance device, the integ-
rity of connectors can be damaged if they are not handled properly. If the connector insulation becomes contami­tiated, the insulation resistance will be substantially re-
duced, affecting high-impedance measurement paths.
Oils and salts from the skin can contaminate connector
insulators, reducing their resistance. Also, contaminants
present in the air can be deposited on the insulator sur-
face. To avoid these problems, never touch the connector
insulating material. In addition, the multiplexer card
2.9.6
Shielding
Proper shielding of all signal paths and devices under
test is important to minimize noise pickup in virtually anyswitchingsystem. Otherwise,interferencefromsuch noise sources as line frequency and RF fields can seri­ously corrupt a measurement.
Inorder for shielding to be effective, theshield surround­ing HI and LO signal paths should be connected to signal LO at the test instrument (or chassis ground for instru­ments without isolated LO terminals). Figure 2-36 shows an example of shielding. Note, however, that the shield should not be connected to LO or ground if the shield is to be driven at guard potential; guarding is discussed in the followingparagraph.Also,shieldsshouldnotbeallowed to float, even if signal leads are not connected.
2.9.7 Guarding
Guarding is important in high-impedance circuits where leakage resistance and capacitance could have degrading
Measuring
l”StMllWl,
Figure 2-36. Shielding Example
2-36
Connect cable I shield to LO
L---J
7074 Card
Connect cable shield to DUT shield (If used)
SECTION 2
Operation
effects on the measurement. Guarding consists of using a shield surrounding the conductors that are carrying the high-impedance signal. This shield is driven by a low-im­pedance amplifier to maintain the shield at signal poten­tial. For the mass terminated cables, the shield that sur­rounds each twisted pair can be separately guarded.
Guarding minimizes leakage resistance effects by driv­ing the cable shield with a unity-gain amplifier, as shown in Figure 2-37. ‘Since the amplifier has a high input im-
pedance, it minimizes loading on the high-impedance
signal lead. Also, the low output impedance ensures that
the shield remains at signal potential, so that virtually no
leakage current flows through the leakage resistance, RL.
In a similar manner, guarding also reduces the effective
cable capacitance, resulting in much faster measure-
ments on high-impedance circuits. If instrument zero
check is enabled before measurement, any distributed ca-
pacitance is charged through the low impedance of the
buffer amplifier rather than by the source, settling times
are shortened considerably by guarding.
In order to use guarding effectively with the Model 7074,
the cable shield for the signal pair to be guarded should
be connected to the guard output of the sourcing or meas-
uring instrument. Figure 2-38 shows typical connections.
Guard should be properly carried through as close as
possible to the device under test to be completely effec-
tive. Typically, a guard shield around the DUT is used, as
shown in Figure 2-38.
WARNING
Be sure that all cable shields carrying guard are properly insulated to avoid possible per­sonal
contact
with hazardous guard volt­ages. If a guard shield around the DUT is used, an earth-grounded safety shield, SUP rounding guard, must be provided to avoid a possible shock hazard.
2.9.8
Multiple Card Considerations
Several cards installed in one mainframe can be con­nected together to expand the multiplexer or to add mul-
tiplexing capability to Model 7071 Matrix Cards. When properly configured with the backplane jumpers, the
banks of these cards are routed through the 3-pole gen-
eral purpose backplane of the mainframe.
Since connecting two or more cards together effectively parallels the pathways, some degradation in card specifi­cations can be expected when connecting two or more cards together to expand a multiplexer or matrix, as the case may be. For that reason, the specifications for the Model 7074 given at the front of this manual are applica­ble only with one card that uses the same backplane path­ways installed in the mainframe.
2.9.9 AC Frequency Response
The AC frequency response of the Model 7074 is impor-
tant to
ing paragraphs discuss a test configuration for determin-
those who are switching AC signals. The follow-
F----1
Figure 2-37. Guarded Circuit
Cable Shield
r---7
HI
L----l
Switch
2-37
SECTION 2 OpWatiOTZ
source or Measuring l”*t”ment
Warning :
,. ,.
nazaraous “wages may be ,xesent on GUARD. Insulate cable shields and install earth-grounded safety shield to avoid contact.
Figure Z-38. Typical Guarded Signal Connections
ing AC frequency and also give typical response with dif­ferent load resistance and card configurations.
Test Configuration
Figure 2-39 shows the test configuration for measuring AC frequency response of the Model 7074. The signal source is assumed to have a source resistance, Rs, of 50R in all cases. Note that the load resistance, RL, is either 5OQ or IMQ depending on test conditions.
7074 Card
Cable Capacitance Considerations
All test results discussed here are exclusive .of ,cable ca­pacitance effects. If you are connecting long cables to the multiplexer card, the effects of distributed capacitance of the cables, could reduce the bandwidth considerably. The approximate -3dB point canbe calculated as follows:
f
-3&r=
Here, R is the effective parallel resistance (RL or Rs), and C
is the effective distributed capacitance.
1
1
7074 Card
NOTE : 707 Chassis tied lo measurement
device chassis.
?gure 2-39. AC Frequency Response Test Configuration
2-38
For example, assume a resistance of 1Mfl and a distrib-
uted capacitance of 100pF. The approximate -3dB point is:
f .33B= 1,590Hz
1 x 96 Configuration Response Curves
Typical AC response curves with the card configured for 1 x 96 operation are shown in Figure 2-40 and
SECTION 2
OpCWti0fl
Figure Z-41. Figure Z-40 shows the results with a 1MR load, and Figure 2-41 shows results with a 5OQ load.
1 x 12 Configuration Response Curves Figure 2-42 and Figure 2-43 show typical results with the
REF LEVEL
0. OOOdB
/DIV
3.
OOOdB
MARKER 4 841 150. OOOHz MAG <A/R>
card configured as eight 1 x 12 multiplexers. Figure 2-42
shows response with a 50R load, and Figure 2-43 shows
response with a 1MQ load.
2.924dB
Conditions : Row A tied to Backplane Hi 2 Closed R, = 500 RL=lMQ
Magnitude (3dBIDIV)
Phase (45O/DIV)
lb
START 5.
Figure 2-40. Model 7074 Frequenc~~ Response
100
OOOHz STOP
1K
10K 1OOK 1M 10M
10 000 000.
(XL = IMQ, 1 x 96 Configurationi
OOOHz
2-39
SECTION 2
Operation
REF LEVEL /OIV
0. OOOdB
3.
OOOdB
MARKER 5 991 101. 600Hz MAG <A/R>
2.990dB
Conditions : Row A tied to Backplane H12 Closed
R,=Fi,=50fi
Magnitude (3dBIDIV)
Phase (4WDIV)
START 5. OOOHz
Figure 2-41. Model 7074 Frequency Response (XL = 50Q 1 x 96 Configuration
J
Z-40
SECTION 2
Ooeration
REF LEVEL
0. OOOdB
/DIV
3.
OOOdB
MARKER 9 305 933. OOOHz MAG <A/R>
-3.007dB
Conditions :
All rows connected to Backplane
H12 Closed
Rs=RL=50cl
Magnitude (3dEvDIV) Phase (45”lDIV)
START 5. OOOHz STOP 30 000
Figure 2-42.
Model 7074 Frequency
Response (RI = 5OQ Eight 1 x 12 Configuration
000. OOOHz
2-41
SECTION 2 Operation
REF LEVEL
0. OOOdB
/DIV
3. OOUdB
I Illi 1 I
10
START 5. DOOHz
Figure 2-43. Model 7074
100
MARKER 6 299 501. OOOHz MAG (A/R>
I i III
1K
Frequency Response (RL = 5021, Eight 1 x 12 Configuration
10K
1OOK 1M 10M
STOP 30 000 000. OOOHZ
3.066dB
I
Conditions : All rows connected to H12 Closed R, = 5oa Fi~=lMn
Magnitude (3dEI/DIV)
Phase (45”iDiV)
Ii
Backplane
2-42
SECTION 3
Applications

3.1 INTRODUCTION

Applications for the Model 7074 Multiplexer Card will depend on your particular needs. This section presents some typical applications for the Model 7074, and it is ar­ranged as follows:
3.2 Resistor Teskng: Outlines three types of resistor tests, including 2-w& and 4-w& DMM tests, and low­resistance tests using a separate current source and nanovoltmeter.
3.3 Transistor Testing: Covers typical transistor tests such as current gain and common-emitter characteristics.
3.4 Testing with Matrix Cards: Shows how to use the Model 7074 with matrix cards like the Model 7071 to en-
hance test system capabilities.
Several example application programs, which are writ­ten in Hewlett-Packard BASIC 4.0, are included in this section. These programs are included only as examples to demonstrate fundamental programming techniques, and are not intended to suit specific needs.
3.2.1 2-Wire Resistance Tests
Figure 3-l shows a typical test setup for making Z-wire resistance measurements. The Model 7074 Card provides the switching function, while the resistance measure­ments are made by a Model 199 DMM. Since only 2-p& switching is required for this application, one Mode17074 Card can be used to switch up to 96 resistors (additional multiplexer banks can be added, if desired, by connecting cards together).
L---A L---_I
7074 (1 X96 MUX)
A. Test Configuration
r---i r---i
r---i
DUTs
,Ofi\
The mercury reed (Model 7074-M) and dry-reed (Model 7074-D) versions of the card may affect these applications
differently. The dry reed version has lower offset voltage,
but shorter contact life. See the specifications for card dif-
ferences.

3.2 Resistor Testing

The Model 7074 can be used to test a large number of re­sistors using only one test instrument or group of instrw merits. Such tests include 2-wire and 4.wire resistance
measurements using a DMM, and low-resistance meas­urements using a current source and nanovoltmeter, as discussed in the following paragraphs.
i---j i---i l---J
!3. Simplified Equivalent Circuit
Figure 3-1.
Short runs of #18 AWG or larger wire are recommended to minimize errors due to connecting wires. Various other techniques such as shorting one multiplexer input with heavy wire can be used to correct for nominal path
resistance. With the shorted channel closed, enable the
2-Wire Resistance Testing
3-l
SECTION 3 Applications
DMM zero feature, and leave zero enabled while making measuements.
r--s7
-----
3.2.2
More precise measurements over a wider range of sys­tem and DUT conditions can be obtained by using the 4-wire measurement scheme shown in Figure 3-2. Here,
separatesenseleadsfrom theModell96 DMMarerouted
through the multiplexer to the resistor under test. The ex­tra set of sense leads minimizes the effects of voltage drops across the test leads. Note, however, that an extra two poles of switching are required for each resistor to be
tested. For that reason, only 48 resistors per card can be
tested using this configuration.
Although the 4-wire connection scheme does minimize
problems caused by voltage drops, there is one other po-
tentially troublesomeareaassociated with low resistance
measurements: thermal EMFs caused by the relay con-
tacts. In order to compensate for thermal EMFs, the off-
set-compensated ohms feature of the Model 196 DMM
should be used. To use this feature, short the HI and LO
terminals of one of the bank inputs, (at the card BANK
connector) then close the relay. Enable zero on the Model
196, then select offset-compensated ohms.
4-Wire Resistance Tests
L---J
7074,2x4* MUX,
:oxMiixJ
r---i I
/ ::RI I
I L---J
D”T
I I
I I
I
For even lower resistance measurements, use the Model
580 Micro-ohmmeter. This instrument can make resis-
tance measurements with lo&? resolution.
3-2
Figure 3-2.
4.Wire Resistance Testing
SECTION3 Applicarions
3.2.3 Low-Level Resistance Measure­ments
Many times, it is necessary to make resistance measure­ments with either lower voltage sensitivity or higher cur­rents than are available with ordinary DMh4s. Examples of cases where low-level resistance measurements may be necessary include the testing of PC board traces, con-
tacts, bus bars, and low-resistance shunts.
Figure 3-3 shows a typical test configuration for a switch-
ing system capable of testing a number of low-resistance devices. The Model 220 Current Source forces current through the device under test, while the Model 181
Nanovoltmeter measures the resulting voltage across the
device.
Since low voltage levels are being measured, thermal EMF offsets generated by relay and connector contacts
will have a detrimental effect on measurement accuracy
unless steps are taken to avoid them. Thermal EMF ef-
fects can be virtually eliminated by taking two voltage
measurements, E, and El, the first with the current, I,
flowing in one direction, and the second with a current, I,
of the same magnitude flowing in the opposite direction.
The resistance can then be calculated as follows:
%- El
R=-
21
r--s1
e----.
220 current source
?gure 3-3. Low Resistance Testing
,*I
Nanovoltmeter
r---7
r---i
7074 MUX
L---J
,074 (2x48 MUX)
r---i
DUT
3-3
SECTION 3
Applications
Note that simply reversing the current source polarity will result in a 2.X accuracy specification change. To avoid
this problem, matrix switching could be added to the test
system to reverse the current. See paragraph 3.4.
3.2.4
Example Resistor Test Program
The example program below demonstrates program­ming techniques for testing resistors using the Z-wire test configuration shown in Figure 3-1. The program as­sumes that the Model 7074 is located in slot 1 of the main­frame, and that all 96 inputs are to be used for testing. The program sequences through all 96 inputs, taking a resis­tance reading on each channel and displaying the results.
A one-second delay is incorporated into the program for
settling.
PROGRAM
10 REMOTE 718 20 REMOTE 726 30 OUTPUT 718 ;‘ROX 40 OUTPUT 726 ;‘F2ROGlT%
50 FOR / = 65 TO 72 60 FOR J = 1 TO 12 70 OUTPUT 718 ; ‘C”;CHR$(I);J;‘X 90 WAIT, 90 TRIGGER 726
100 ENTER 726 ;A$ 1 IO PRlNT ‘BANK ‘;CHR$(I):
CHANNEL”;J;‘READING:‘;A$
120 OUTPUT718:‘N’;CHR$(I);J:‘X”
130
NEXTJ 140 NEXT 150 END
imp for A-H ASCII values. Loop for all 12 inputs. Close row CHR$(I), input J. Wail one second sealing time. Trigger 199 reading. Get 199 resistance reading. Display row, input, reading
Open bank CHR$(I). input J. Loop back for next input. Loop back Ior next row.
tests, as well as tests to determine the common-emitter
characteristics of the device. The following paragraphs
discuss these tests and give typical equipment configura-
tions for the tests.
3.3.1
Current Gain Tests
The dc or static common-emitter current gain of a transis­tor can be determined by biasing the transistor for a spe­cific value of collector current, I=, and then measuring the base current, le. The dc common-emitter current gain, 6, of the transistor is then determined as follows:
Figure 3-4 shows the test configuration and equivalent circuit for the current gain test. The Model 224 Current Source is used to source the base current, 1~. The Model 230VoltageSourcesupplies thecollector-emitter voltage, VCE, and the collector current, Ic, is measured by the
Model 196 DMM. Switching among the transistors being
tested is, of course, performed by the Model 7074 Multi-
plexer Card.
In order to perform the current gain test, the voltage source is first set to the desired value of VCE. The current source is then set to a base current value that will result in the desired value of k as measured by the DMM. The cur­rent gain can then be calculated as outlined above.

3.3 TRANSISTOR TESTING

Typical transistor tests that can be performed with the aid of the Model 7074 include current gain tests, leakage
3-4
In order to reduce errors caused by voltage burden, use a higher current range on the Model 196 DMM. Doing so will result in the loss of one or two decades of resolution,
but 3 l/2 or 4 l/2 digit resolution will probably be ade-
quate for most situations.
SECTION 3 Applicadons
Figure 3-4.
Configuration
I
!3.
Simplified
for
Current Gain and Common-Emitter Tests
1
Equivalent Circuit
J
3-5
SECTION 3 Applications
3.3.2
Common-Emitter Characteristic Tests
Common-emitter characteristics are determined by set­ting the base current, Ie, to specific values. At each IB value, the collector-emitter voltage, VCE, is swept across the desired range at specific intervals, and the collector current, Ic, is then measured. When the data are plotted, the result is the familiar family of common-emitter curves (Figure 3-5).
0
1
2 3 4
VCE , volts
‘igure 3-5. Typical Common-Emitter Chnracteristics
The same test configuration that is used for current gain tests can be used for measuring common-emitter charac­teristics (Figure3-4). The Model 7.24 is used to set thebase current, I&, to the desired values. The Model 230 Voltage Source provides the collector-emitter voltage, VCE, and the Model 196 DMM measures the collector current, 4.
3.3.3
Example Transistor Test Program
5
IEEE488 interface). The program will allow the operator to type in the desired voltage source (VCE) and current source (IIJ) values.
Note that the program assumes that the Model 7074 is lo-
cated in slot 1 of the mainframe, and that 48 transistors are to be tested for current gain. Because of the switching configuration used, two bank-input combinations must be closed simultaneously. For example, Row A, Input 1, and Row E, Input 1 will be closed at the same time.
PROGRAM
10 REMOTE 716 20 REMOTE 7t3 30 REMOTE 719 40 REMOTE 707
50
CLEAR7 60 OUTPUT 716 70
OUTPUT713 60
OUTPUT719 90
OUTPUT 707
100 INPUT ‘VCE VALUE (0.IOivi’, Vce
110
IF ABS(Vce) ,101 THEN GOT0
120
OUTPUT 713
120
INPUT “I8 VALUE (0-iOiMA)“,lb
130
IF ABS(lb) ,iOiE-3 THEN GOT0
l!m
.__
140 OUTPUT 719 ;‘l’:lb;“X 150
IF AES(Vce)> 30 THEN PRINT
“WARNING: HAZARDOUS “OLT-
AGE WILL SE APPLIED TO DE-
VICE DURING TEST
160 INPUT’PRESS ENTERTO BE-
GIN”.A$
170 OUTPUT719 ;‘FlX 160 OUTPUT713 ;‘FiX 190 FOR I-65T0 66
200
Ci$=CHR$(I)
210
CZ$=CHR$(l+4)
220
FOR J.1 TO 12
230
OUTPUT 716 ;“c’;Ci$;J;‘X
240
OUTPUT 716 ;“C’;CZ$;J;‘X
250
WAIT,
260
TRIGGER 707
270
ENTER 707 ;b
260
PRINT ‘BANK “:Cl$;’ CHANNEL’:
J;“DEVICE CURRENT GAIN:“; lc,,b
290
OUTPUT 716 :N”:Cl$:J;‘X
300 OUTPUT 713 ;‘N’;CZ$;J;‘X
310
NEMJ
320
NEXT, 330 OUTPUT 713 ;‘FOX 340 OUTPUT 719 <FOX
350
END
;‘AOX ;‘lZX ;‘“tOX :‘F3ROGlT3X
;‘v”:Vce;X
COMMENTS
Put 707 in remote. Put 230 in remote. Put 224 in remote.
Put 196 in remote. Clear instruments. Reset 707. 230 20mA wren1 limit.
224
10” compliance limit. 196 DCA,autoraoge,oneshol trigger. Input “CE value. Check voltage limits. Program 230 voltage. Input IBYabe. Check current limits.
Program 2*4 c”Re”t. Display hazard warning.
Pause lor slail signal from opera-
10,.
Turn on 224 output. Turn on 230 ou10u1. Loop for ASCII A-0 values. Define row A-D command letter. Define row F-H command letter. Loop ior all 12 inputs in bank. Close row A-D, input J. Close row E-H. input J. Wail one second tar settling. Trigger 196 reading. Gel 196 current reading (Ic). Display row A-D, input J reading.
Open row A-D. input J.
Open row E-H, input J. Loop back for next input. Loop back 101 next row. Turn oli 230 output.
Turn oil 224 output.
The example program below shows general techniques
for performing current gain tests using the test setup shown in Figure 3-4 (note that the Model 224 Current Source must be equipped with the optional Model 2243
3-6
SECTION 3 Applications

3.4 TESTING WITH MATRIX CARDS

The Model 7074 can be added to a matrix switching sys­tem to enhance the test capabilities of that system. The following paragraphs discuss an overall multiplexer/ matrix switching system and also briefly outline a typical
test that can be made with such a system.
3.4.1
Multiplexer and Matrix Card Con­nections
Figure 3-6 shows a typical system using Model 7071 and 7074 cards together. In this instance, the multiplexer card
is configured as eight 1 x 12 multiplexers. Note that rows
A through H of the card are connected to rows A through
H of the matrix through the backplane of the mainframe; no external wiring is necessary to connect the two cards together.
In this application, the DUTs are connected to the bank inputs on the multiplexer card, allowing a large number of DUTs to be switched through the matrix card. Also, the
instruments are connected to the columns on the matrix card. This particular configuration is best suited for ap­plications requiring a large number of DUTs to be con­nected to a several instruments. In other cases, the test configuration may call for a large number of instruments and few DUTs. In those situations, the instruments would be connected to the multiplexer inputs, and the DUG would be connected to the columns.
3.4.2 Resistivity Tests
The general test configuration shown in Figure 3-7 can be
used to perform resistivity tests on semiconductors. Such tests can yield important information such as doping concentration.
As shown in Figure 3-7, the Model 7074 switches a large number of samples for the test. The Model 7071 Matrix Card allows any device test node to be connected to any instrument terminal. The Model 220 Current Source forces a current through the DUT, and the Model 196 DMM measures the voltage across the device. In order to minimize errors caused by
sample loading,
the Model
Backplane
Jumpers
L-----------------A 70,3.po,e
7074
MUgIl
General Purpose
Backplane
7071 Matrix Card
Figure 3-6. Connecting Multiplexer and M&ix Cuds Together
3-7
SECTZON 3
Applicarions
r-----
---r-------------1
Backplane
Jumpers (3)
I
r
_
(
1
c
220 :-­current I Source Lee
7071 Matrix Card
A. Connections
r----
I I
-3 )i /
__I
I I I Pa
L-.---A
7071 Matrix
Card
6. Simplified Equivalent Circuit (One measurement leg shown)
1
r----
I v 0
L----J
7071 Matrix
Card
1
I I I I ?-­I I
I i< I I I I
196 should be used on the 300mV or 3V ranges. Also, re-
sistance values should be 1MQ or less.
In order to perform the tests, a current (from the Model
220) is applied to two terminals, and the voltage is meas­ured (by the Model 196) across the two opposite termi­nals. A total of eight such measurements are required, as shown in Figure 3-8.
Figure 3-8. Measurement Required
for
Resistivity Test
3-9
SECTION 3 Applications
Once the measurements have been taken, the resistivity can be calculated. Two values of resistivity, CQ and be, are
initially computed as follows:
1.1331f,ts(lV,+V8-V5-V7)
CSg=
I
Where:
oA and GB are the resistivities in Q-cm,
ts is the sample thickness in cm,
VI through Vs are the voltages measured by the Model
196,
I is the current through the sample in amperes,
fA and fB are geometrical factors based on sample symme­try Cf.& = fn =I for perfect symmetry).
Once GA and BB are known, the average resistivity, oAvG, can be determined as follows:
3.4.3
Example Resistivity Test Program
the first 12 4-terminal samples (DLJT 1 to DUT 12) for the sake of simplicity,
PROGRAM
10 DIM A(12.8) 20 REMOTE 718 30 REMOTE 707 40 REMOTE 712 50 CLEAR7 60 OUTPUT 707 ;“FOROG<X 70 OUTPUT 712 ;‘V3OX 80 OUTPUT 718 ;‘ROX 90 INPUT ‘220 CURRENT
(clOlmA)‘,Il
I”0
II = ABS(I1) IF I, >,01E-3 THEN
li0
GOT0 90
120 OUTPUT712’Y’li’X
130 INPUT”PRE& INFER
TO START”&
140 FORI=lTOiZ
150 OUTPUT 71.3 :“CA”;I;
‘By: “,c’;I:‘,D’:I;“x
160 DCcTrmF
,IC1,Y,.-
FORJ-iTO
170 130 READG$ 190 190 OUTPti? 718 :“c’;C$;‘X OUTPti? 718 :“c’;C$;‘X
2”” WAIT,
200 WAIT, 210 OUTPUT 707 :ZlY
210 OUTPUT 707 :ZlY
220 WAIT1
220 WAIT1 230 OUTPUT 712 ;‘FtX
230 OUTPUT 712 ;‘FtX 240 WAIT1
240 WAIT1 250 ENTER 707 : AO.JI
250 ENTER 707 ; A&J) 260 OUTPUT 712 ;‘FOX 270 OUTPUT 707 ;“ZOX 290 OUTPUT 718: ‘wC$;‘X 290 NEXTJ
300 OUTPUT 718 :‘N~;I;‘,B’:
I: ~.c’:I:‘,D’;I;‘x 310 NEXT 320 INPUT “ENTER SAMPLE
THICKNESS (CM)“,T 330 FOR Ial TO 12 340 Pa.i.i331’T/ll’(A(l,2)tA
0.4) -A&l)-A&3))
350 Pb=i.i331’Till’(A(I,6)tA
(18) -A&5)-A(l.7)) 360 Pavg.(PatPb)/Z 370 PRlNT ‘DEVICE’:I;‘RESI
TIVITY=‘; Pavg;‘OHM-
CM
COMMENTS
Iimensio” reading array. 311707 in remote.
‘ut 196 in remote.
‘IIt 2 20 in remote. clear inslruments. 196[
)CV. auto range. data lormat ZO 30V compliance. ?s?t 707. Input 220 cvrrent.
Use posiiive axrent only. Check cumz”I limits.
Program 220 currenf. Pause Ior operator signal.
Loopiorall12 DUTs. Close 7074 inputs..
Restore data pointer. Loop for all eight readings. Read 7071 command string. Close 7071 crosspoints. Wail one second for seling. Zero the 196. One second settling time. Turn on 220 ou,p”t One second senling time. Get 196 readinastore in arrav. Turn off 220 o&t. Turn oil 196 zero. Open 7071 crosspoints.
Loop back and make next measuie­me&
Open 7074 inpuls
Loop back and measure next DUT. Input sample thickness.
Loop for all 12 devices
Compute A. Compute B.
Loop back Ior next device 7071 command strings.
The program shown below demonstrates programming fundamentals for making resisiivity tests using the test sehlp shownin Figure 3-7. The program assumes that the Model 7074 is located in slot 1, and the Model 7071 is lo­cated in slot 2 of the mainframe. Also note that the Model
196 is connected to colunms 1 and 2, while the Model 220
is connected to columns 3 and 4. The test is restricted to
3-10
430 DATA ‘Ai3.Bi4.C16,Di5 440 DATA’A13,B14,ClS,D16 450 DATA ‘A15,B13.C14,Dl6
460 DATA “A16,Bi3.C14,Dl5
470 END
SECT
ON4
Service In

4.1 INTRODUCTION

This section contains information necessary to service the Model 7074 Multiplexer Card and is arranged as follows:
4.2 Handling and Cleaning Precautions: Discusses handling precautions and methods to clean the card should it become contaminated.
4.3 Relay Test Program Seh~p: Explains how to connect the multiplexer card to the mainframe for the relay test program.
4.4 Performance Verification: Covers the procedures necessary to determine if the card meets stated specifica­tions.
4.5 Special Handling of Static-Sensitive Devices: Re­views precautions necessary when handling static-sensi-
tive devices.
4.6 Disassembly: Details disassembly of the Model 7074 and also outlines important reassembly points.
4.7 Troubleshooting: Presents some troubleshooting tips for the Model 7074 including relay replacement pre­cautions.
formation
4.2 HANDLING AND CLEANING PRECAU­TIONS
Because of the high-impedance areas on the Model 7074, care should be takenwhen handling or servicing the card to prevent possible contamination. The following pre­cautions should be taken when servicing the card.
Handle the card only by the edges and handle. Do not touch any board surfaces or components not as­sociated with the repair. Do not touch areas adjacent to electrical contacts. When servicing the card, wear clean, cotton gloves. Do not store or operate the card in an environment where dust could settle on the circuit board. Use dry nitrogen gas to clean dust off the board if necessary. Should it become necessary to use solder on the cir­cuit board, use a flux that is rosin RMA based. Re­move the flux from the work areas when the repair has been completed. Use Freon@ TMS or TE or the equivalent along with clean cotton swabs or a clean, soft brush to remove the flux. Take care not to spread the flux to other areas of the circuit board. Once the flux has been removed, swab only the repaired area with methanol, then blow dry the board with dry ni­trogen gas. After cleaning, the card should be placed in a 50°C low-humidity environment for several hours before use.

4.3 RELAY TEST PROGRAM SETUP

4.8 Principles of Operation: Briefly discusses circuit operation.
WARNING The information in this section is intended only for qualified service personnel. Some of the procedures may expose you to hazard­ous voltages that could result in personal in­jury or death. Do not attempt to perform
these procedures unless you are qualified to do so.
The relays on Model 7074 canbe tested using the test soft­ware supplied with the Model 707 Switching Matrix. The following paragraphs discuss the test equipment and connections. For detailed information on using the test
software, consult Section 6 of the Model 707 Instruction
Manual.
If your copy of the test software does not support the Model 7074, contact the Sales Department for a free up­grade. Model numbers are:
for IBM PC/XT/AT: 707%RTS-1 for HP Series 200/300: 707%RTS-2
4-1
SECTION 4 Service Inform&m
4.3.1 Recommended Equipment
. Model 707 Switching Matrix
l Model 7074-RTC Relay Test Connector (75-pin) plug
(available accessory)
l Model 7078XIT 38-pin plug (1) l 20-24 gauge stranded hook-up wire
. Relay test software (supplied with Model 707) . IBM PC compatible or Hewlett-Packard Series 200 or
300 cmnpu ?r
. Relay test terminal block (supplied with Model 707)
4.3.2
Connections
The test cable should be prepared using the information shown in Figure 4-1. The relay connector should be con­nect to the ROW A-H plug using Z-foot lengths of
stranded hook-up wire. Use the crimp and insertion tools to make connections to the plugs (see Table 2-l in Section
2).
Figure 4-2 shows how to connect the prepared test cable to the Model 7074. Connect the 38.pin plug to the ROW A-H connector, and be sure to connect the test connector to the RELAY TEST jack on the rear panel of the Model
707.
The Model 7074-RTC relay test connector plug should be connected to BANK A-B to begin the test.
4.3.3
Running the Test
Follow the instructions given in the Model 707 Instruc­tion Manual to perform the relay test. The computer will advise you as to which relay, if any, fails to pass the test.
After testing banks A and B, you must move the jumper
plug to thenext bank receptacles and repeat the test until all banks are tested.

4.4 PERFORMANCE VERIFICATION

The following paragraphs discuss performance verifica-
tion procedures for the Model 7074, including path resis-
tance, offset current, contact potential, and isolation.
The procedures in this section are rather lengthy due to
the large number of bank and channel combinations that
4-2
are checked. As an alternative to this extensive testing, it may be desirable to check only those paths that are going to be used, or those that are suspected of being below standards.
SECTION 4
Service Infomnarion
IIIIU II
Fip~ 4-2.
The procedures in this section make external equipment connections to the multiplexer at the receptacles. Con­nection techniques to “rack and panel” receptacles are covered in paragraph 4.3.2.
The performance verification procedures must be per­formed with only one multiplexer card (the one being checked) installed in the Model 707 mainframe. Also, the Model 707 must not be daisy-chained to another Model
Contamination will degrade the perform-
ance of the multiplexer card. To avoid con­tamination, always grasp the card by the handle and side edges. Do not touch the edge
connectors of the card, and do not touch the
board surfaces or components. On “rack and
panel” connector blocks, do not touch areas
adjacent to the electrical contacts.
Connecting the Test Cable to the Model 7074
CAUTION
II II II
707 Switching Matrix
II I 0
NOTE Failure of any performance verification test may indicate that the multiplexer card is con-
taminated. See paragraph 4.2 to clean the card. If the test still fails after cleaning, try cleaning the backplane (see the Model 707 In­struction Manual).
Test Connector
4.4.1 Environmental Conditions
All verification measurements should be made at an am­bient temperature between 0°C and 35°C and at a relative humidity of less than 70%. If the multiplexer card has been subjected to temperature or humidity extremes, al­low the card to environmentally stabilize for at least one
hour before performing any tests.
4.4.2 Recommended Test Equipment
Table 4-1 summarizes the equipment necessary to make the performance verification tests, along with the appli­cation for each item.
4-3
SECTION 4 Service Information
Table 4-1. Recommended Verification Equipment
Description
DMM Electrometer w/
voltage source Nanovoltmeter
Trim cable
(unterminated)
Low thermal cable
(unterminated) BANK contact* ROW A-H contact**
* 20 required
*’ 36 required
NOTE Do not connect the Model 7074 to the main­frame using a Model 7070 extender card; the Mode17074must beinstalled within themain­frame for the performance verification tests.
Also, no other cards can be installed in the mainframe during testing.
4.4.3
The results of the various performance verification tests can be recorded in Table 4-2 for future reference. Space has been provided for additional information such as date and operator’s name.
Performance Record
Model
Keithley 196 Keithley 617
Keithley 181 Keithley 7025
Keithley 1484
Part # CS-676 Part # CS-426
Specifications
300R ; 0.01%
lOpA, 100pA; 1.6% 1oov source; 0.2%
2mV; 0.015%
-
Application
Path resistance Offset current isolation
Contact potential Offset current isolation
Contact potential
All All
Test Connections In order to complete the verification tests, it will be neces-
sary for you to connect the equipment test leads to the BANK and ROW A-H receptacles on the rear panel of the card. The most convenient way to do so is to attach a crimp tail contact to the end of each test lead, then place a small length of heat-shrink tubing over the wire-contact junction. After crimping, insert the contact into the ap­propriate terminal on the BANK or ROW A-H receptacle. Figure 4-3 shows an example of how to connect these contacts to the receptacles. Use the Model 7074-HCT (BANK) or 7078-HCT (ROW A-H) for crimping. Crimp tail contacts can be ordered from Keithley: order CS-426 for the OUT connector, (IS-676 for the BANK connectors.
Receptacle Contact Assignments
4.4.4 initial Preparation
Bank and Backplane Jumpers
All of the performance verification tests require that the internal bank and backplane jumpers be removed. See paragraph 2.4 for complete details.
4-4
Figure 4-4 shows the contact assignment for ROW A-H receptacle, and Figure4-5 shows the contact assignment for the BANK receptacles. These two drawings should be used as reference for making connections for all the veri­fication tests.
NOTE The receptacles shown in Figure 4-4 and Figure 4-5 are viewed from the rear panel of the multiplexer card.
Table 4-2. Performance Record
ServiceInformation
SECTION 4
Date: Time:
Performed By: Serial Number:
Crimp tail contact
on end ot wire
cigure 4-3.
Connecting Test Leads to Receptacle
Input Jumpers
Some of the tests require that additional channel or bank terminals be jumpered together. Use clean #20 to #24 gauge copper wire for the jumpers. Each jumper should
be no more than a couple of inches in length to minimize
path resistance. The Keitbley Model 7074-HCT or 707%HCT Hand Crimping Tool can be used to attach the crimp tails to the copper wires. After crimping, insert the contacts into the receptacle where indicated.
4.4.5
Path Resistance Tests
Perform the following steps to verify that each contact of
every relay is closing properly and that the resistance is
within specification.
NOTE
Refer to Figure 4-6 for the following proce-
dure.
4-5
SECTION 4
Service Information
Figure 44.
ROW A-H Receptacle
(Rear panel view)
ROW A-H Receptacle Contact Assignments (Rear Pnncl View)
4-6
A4 A6 I
A4 A6 A8 A10
1 iA5
A9
NOTES
1. H=HI. L=LO, G=GUARD
2. A refers lo Bank A; also
2. A refers lo Bank A; also applies lo Banks C, E. and G.
applies lo Banks C, E. and G.
3. B refers to Bank B. also
3. B refers to Bank B. also applies to Banks D, F, and H.
applies to Banks D, F, and H.
4. Plug is viewed from wiring side.
= Chassis ground
SECTION 4
Service Infornxzrion
Figure 4-5. Figure 4-5.
B10
83 65 67 B9 83 B5 B7 B9
Bank Receptacle Assignments (Rear Panel View) Bank Receptacle Assignments (Rear Panel View)
4-7
SECTION 4 Service Information
1. Turn the Model 707 off if it is on.
2. Turn on the Model 196, and allow it to warm up for one hour before making measurements.
3. Install the Model 7074 in the mainframe, and secure it with the mounting screws. Turn on the Model 707 power after installation.
4. Using the prepared jumper wires, connect all termi­nals of the Bank A multiplexer inputs together to form one common terminal, as shown in Figure 4-6. See Figure 4-4 for contact identification.
5. Set the Model 196 to the 3OOQ range, and connect four test leads to the OHMS and OHMS SENSE in­put jacks.
6. Short the four test leads together, and zero the Model
196. Leave zero enabled for the entire test.
7. Connect OHMS HI and OHMS SENSE HI of the
Model 196 to the common terminal (jumper on the BANK A receptacle). It is recommended that the physical connections be made at inputs 1 and 12 of Row A, as shown in Figure 4-6.
8. Connect OHMS LO and OHMS SENSE LO to the HI (H) terminal of Input 1, on the BANK A receptacle.
Ohms Sense HI
9. From the front panel of the Model 707, close the Bank A, Channel 1 relay. Verify that the resistance of this path is <1.6fi (Model 7074-D) or <0.6Q (Model 7074-M).
10. Open Row A, Input 1, and close Row A, Input 2. Ver­ify that the resistance of this path is within the limits given in step 9.
11. Using the basic procedure of steps 9 and IO, check the resistance of Row A HI (H) terminal paths for In­puts 3 through 12 of Row A.
12. Move the OHMS LO and OHMS SENSE LO test leads to the LO(L) terminal of Row A, Input 1.
13. Repeat steps 9 through 11 to check the LO (L) termi­nal paths of Row A.
14. Move the OHMS LO and OHMS SENSE LO test leads to the guard (G) terminal of Row A, Input 1.
15. Repeat steps 9 through 11 to check the guard (G) ter­minal paths of Row A.
16. Repeat the basic procedure in steps 1 through 15 for
Rows B through H.
Ohms
SenseLO
111 111 IT”
3gure 4-6. Connections for Path Resistance Test
I
Ill 111 111
Balk Inputs
Model 7074
111 IT! ITT IT” IT”
4.4.6
These tests check leakage current between HI (H) and LO (L) (differential offset current) and from HI and LO to guard (G) (common mode offset current) of each path­way. In general, these tests are performed by simply measuring the leakage current with an electrometer. In the following procedure, the Model 617 is used to meas­ure the leakage current. Test connections are shown in Figure 4-7.
Perform the following procedure to check offset current:
1. Turn the Model 707 off if it is on, and remove any
2. Connect the trim cable to the Model 617, and install a
3. If not already installed, place the multiplexer card in
Offset Current Tests
jumpers or wires attached to the BANK or ROW A-H receptacles.
crimp tail contact on the HI (red) and LO (black) wire of the trim cable. Do not connect the trim cable to the multiplexer card at this time.
slot 1 of the Model 707, then tighten the mounting screws securely.
4.
Turn on the Model 617, and allow the unit to warm up for two hours before testing. After warmup, se­lect the ZOOpA range, and enable zero check and zero correct in that order. Leave zero correct enabled for the entire procedure. Also, be certain that V-Q, GUARD is OFF.
5.
Connect the triax cable to Row A HI and LO, as shown in Figure 4-7. Use the contact assignment lay­out shown in Figure 4-5 as a guide.
6. Turn on the Model 707, then program the unit to close Row A, Input 1.
7. On the Model 617, disable zero check, and allow the reading to settle. Verify that that the reading is <lOOpA. This specification, which is the offset (leak­age) current of the pathway, applies to both the
Model 7074-D and the Model 7074-M.
8. Enable zero check on the Model 617, and open Row
A, Input 1 from the front panel of the Model 707.
9. Repeat the basic procedure in steps 6 through 8 to check the rest of the pathways (Row A, Inputs 2 through 12) of the row.
10. Change the electrometer connections to Row 8, and repeat the basic procedure in steps 6 through 9 to check Row B, Inputs Bl through B12.
Figure 4-7.
L----------------------l
Bank Inputs
Model 7074
Differential Oj$et Curvent Test Connections
-
4-9
SECTION 4 Senh2 Inforn2ation
11. Repeat the basic procedure in steps 6 through 10 for the remaining rows (Rows C through H).
12. Change the electrometer connections, as shown in
Figure 4-8. Note that electrometer HI is connected to HI and LO of the Row A output, which are jumpered together. Electrometer LO is connected to the guard terminal.
13. Repeat steps 6 through 12 to check common mode
offset current.
4.4.7 Contact Potential Tests
These tests check the EMF generated by each relay con­tact pair (H and L) for each pathway. The tests simply consist of using a nanovoltmeter (Model 181) to measure the contact potential.
Perform the following procedure to check contact poten­tial of each path:
1. Using 12 prepared jumper wires, short HI to LO of all 12 multiplexer inputs at the BANK A receptacle as
shown in Figure 4-9. Terminal identification is pro-
vided in Figure 4-5.
2. Turn on the Model 181, and allow the unit to warm up for four hours for rated accuracy.
3. Select the 2mV range on the Model 181, short the in­put leads, and press ZERO to null out internal off­sets. Leave ZERO enabled for the entire procedure.
4. If not already installed, insert the Model 7074 in slot 1
of the mainframe, and secure it with the mounting
screws.
5. Turn on the Model 707.
6. Program the Model 707 to close Row A, Input 1.
7. After settling, verify that the reading on the Model
181 is <5pV (Model 7074-D), or <lOpV (Model
7074-M). This measurement represents the contact potential of the pathway, and should be taken less than one minute after actuation.
8. From the Model 707, open Row A, Input 1.
9. Repeat the basic procedure in steps 6 through 8 to check the rest of the pathways (Row A, Inputs 2 through 12) of the row.
10. Change the nanovoltmeter to Row B, and repeat the basic procedure in steps 6 through 9 to check Row 8, Inputs 1 through 12.
11. Repeat the basic procedure in steps 6 through 10 for
the remaining rows (Rows C through H).
p&aure C”rrenf)
Figure 4-8.
1
Model 617 I
Common Mode Offset Curvent Test Connections
4-10
SECTION4
Service Informarion
L--------------------l
Figure 4-9. Contact Potentid Test Connections
4.4.8 Path Isolation Tests
These tests check the leakage resistance (isolation) be-
tween adjacent paths. A path is defined as the HI (H), LO (L), guard (G) circuit from a bank to a channel that results by closing a particular relay. In general, the test is per­formed by applying a voltage (1OOV) across two adjacent paths and then measuring the leakage current across the paths. The isolation resistance is then calculated as R = V/I. In the following procedure, the Model 617 functions as both a voltage source and an ammeter. In the V/I func­tion, the Model 617 internally calculates the resistance from the known voltage and current levels and displays the resistive value.
!3mlk Inputs
Model 7074
1. Turn the Model 707 off if it is on, and remove any jumpers or test leads installed on the receptacles.
2. Turn on the Model 617, and allow the unit to warm
up for two hours before testing.
3. If not already installed, place the multiplexer card in
slot 1 of the Model 707, and secure it with the mount­ing SCIl?“vS.
4. Turn on the Model 707.
WARNING The following steps use high voltage (100% Be sure to remove power from the circuit be-
fore making connection changes.
NOTE Refer to Figure 4-10 for the following proce­dure.
5. On the Model 617, select the 2pA range, and enable zero check and zero correct in that order. Leave zero correct enabled for the entire procedure.
6. Connect the electrometer to the Model 7074, as shown in Figure 4.10. Be sue to include the jumpers where indicated on the diagram.
4-11
SECTION 4 Service Information
L--------------------~
Figure 4-10. Path Isolation Test Connections
7. On the Model 617, select the 20pA range and release zero check.
8. On the Model 617, press SUI’l’RESS to cancel offset current, then enable zero check.
9. On the Model 617, set the voltage source for +lOOV, and select the 2OnA current range. Make sure the
voltage source is in standby.
10. Place the Model 617 in the V/I measurement func­tion by pressing SHIFT OHMS.
11. Program the Model 707 to close Row A, Input 1 and Row B, Input 2.
12. On the Model 617, disable zero check and press OP­ERATE to source +lOOV.
13. After allowing thereading on the Model 617 to settle, verify that it is zlOGR (10’“). This measurement is the leakage resistance (isolation) between Row A, In-
put 1 and Row B, Input 2.
14. Place the Model 617 voltage source in standby, and enable zero check.
15. Change the electrometer connections so that it is con-
nected to Rows B and C.
16. Program the Model 707 to close Row B, Input 2 and
Row C, Input 3.
17. On the Model 617, disable zero check and press OP­ERATE to source +lOOV.
Salk Inputs
Model 7074
18. Afterallowingthereadingon theModel tosettle, verify that it is >lOGQ (10’0).
19. Using Table 4-3 as a guide, repeat the basic proce­dure of steps 15 through 19 for the rest of the path pairs (test numbers 3 through 11 in the table).
4.4.9 Differential and Common Mode Isolation Tests
These tests check the leakage resistance (isolation) be­tween HI (H) and LO (L) (differential), and from HI and LO to guard (G) (common mode) of every bank and chan­nel. In general, the test is performed by applying a volt­age (1OOV) across the terminals and then measuring the leakage current. The isolation resistance is then calcu­lated as R = V/I. In the following procedure, the Model 617 functions as a voltage source and an ammeter. In the V/I function, the Model 617 internally calculates the re­sistance from the known voltage and current levels and displays the resistance value.
1. Turn the Model 707 off if it is on and remove any jumpers and test leads installed on the receptacles.
4-12
Test
Number
Table 4-3. Path Isolation Test Summary
Path Isolation
Test Equipment Location
SECTION 4
Service Informarion
Relays Closed*
1 Row A, Input 1 to Row B, Input 2 2 Row 8, Input 2 to Row C, Input 3 3
Bank C, Input 3 to Row D, Input 4 4 Row D, Input 4 to Row E, Input 5 5 Row E, Input 5 to Row F, Input 6 6 Row F, Input 6 to Row G, Input 7 7
Row G, Input 7 to Row H, Input 8 8 Row G, Input 8 to Row H, Input 9 9 Row G, Input 9 to Row H, Input 10
10 Row G, Input 10 to Row H, Input 11 11 Row G, Input 11 to Row H, Input 12
‘Row and
input,
programmed as Row and Column on mainhme.
Row A and Row B Row B and Row C Row C and Row D Row D and Row E Row E and Row F Row F and Row G Row G and Row H Row G and Row H Row G and Row H Row G and Row H Row G and Row H
Al and B2 B2 and C3 C3 and D4 D4 and E5 E5 and F6 F6 and G7 G7 and H8 G8 and H9 G9 and HlO GlO and Hll G11 and H12
2. If not already installed, place the multiplexer card in slot 1 of the Model 707, and secure it with the mount­ing screws.
WARNING The following steps use high voltage UOOV). Be sure to remcwe power from the circuit be­fore making connection changes.
3. Turn on the Model 617, and allow the unit to warm up for two hours for rated accuracy.
4. On the Model 617, select the 2pA range, and enable zero check and zero correct in that order. Leave zero correct enabled for the entire procedure.
5. On the Model 617, set the voltage source for +lOOV, and select the 2OOnA current range. Make sure the voltage scmrce is still in standby.
6. Place the Model 617 in the V/I measurement func­tion by pressing SHIFT OHMS.
7. With the Model 617 in standby, connect the elec­trometer to Row A of the multiplexer card, as shown inFigure4-11.
8. Make sure all the relays are open (press RESET on the Model 707).
9. On the Model 617, disable zero check, and press OP­ERATE to source 1OOV.
10. After allowing the reading on the Model 617 to settle, verify that it is zlGQ (109). This measurement is the differential leakage resistance (isolation) of Row A.
11. Place the Model 617 in standby, and enable zero check.
12. Program the Model 707 to close Row A, Input 1.
13. On the Model 617, disable zero check and press OP­ERATE to source +lOOV.
14. After allowing thereadingon theModel to settle, verify that it is also >lGR (log). This measurement
checks the differential isolation of Input 1.
15. Using Table 4-4 as a guide, repeat the basic proce-
dure of steps 8 through 14 for the rest of the inputs and rows (test numbers 3 through 20 of the table).
16. Turn off the voltage source, and change the elec­trometer connections, as shown in Figure 4-12.
17. Repeat steps 4 through 15 to check common mode isolation. Verify that each reading is >500MQ (5 x lo*) for the common mode isolation tests only.
4-13
SECTION4 Service Information
i--------------------l
Figure 4-11. Diffmntinl Isolation Test Connections
Bank Inputs
Model 7074
4-14
Table 4-4. Differential and Common Mode Isolation Test Summary
SECTION 4
Servire Informarion
Test
NO.
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 ROW 17 ROW 18 19 ROW
20
Differential or Relay(s)*
Common Mode Test
ROW
10 11
12 ROW ROW
ROW ROW
2 3 4 5 6 7 8 9
1
Closed
NOIW
Al A2 A3 A4 A5 A6 A7 A8
A9 A10 All
A12
Al and Bl Al and Cl Al and Dl
Al and El
Al and Fl Al and Gl Al and Hl
Fiaure 4-12. Connections
&ql Ill Ill Ill
I
J&.J.p 111 111 111 111 !ll 111 111 111 111 111
I : -: , G
1 Lyi ITT rri
I En i !A -!I 4; -: -!: -!i !: !I “i -Ai
HIG "LO *ic "ie "lci "LO *Lo PtlG HLG "LE "LO HLG G
L------------------
for
Common Mode Isolation Tests
-----------------
41
111 I&q1 Ill 111 !!i q$
! !!T y I!! 111 !!i I!! I!! !I! !fl L&
~ri pi rli Iii rli Iii Iii Iii I e"
--
Bank ,nputS
Model 7074
., :
-0
. :
1
: k
:
0 r
0 :
G
:
e
:
J
4-15
SECTION 4 Service Information
4.5 SPECIAL HANDLING OF STATIC-SEN­SITIVE DEVICES
CMOS and other high-impedance devices are subject to possible static discharge damage because of the high-im­pedance levels involved. When handling such devices, use the precautions listed below.
NOTE In order to prevent damage, assume that all parts are static sensitive.
1. Such devices should be transported and handled only in containers specially designed to prevent or
dissipate static build-up. Typically, these devices will be received in anti-static containers made of plastic or foam. Keep these parts in their original
containers until ready for installation or use.
2. Remove the devices from their protective containers only at a properly-grounded work station. Also ground yourself with an appropriate wrist strap
while working with these devices.
3. Handle the devices only by the body; do not touch
the pins or tenninals.
4. Any printed circuit board into which the device is to be inserted must first be grounded to the bench or ta­ble.
5. Use only anti-static type de-soldering tools and grounded-tip soldering irons.

4.6 DISASSEMBLY

CAUTION When disassembling or reassembling the card. be careful not to touch circuit board surfaces or areas around electrical connec­tions to avoid possible contamination.
4.6.1 Disassembly
Refer to Figure 4-13, and disassemble the Model 7074 as follows.
1.
Remove the screws that secure the top shield, then remove the shield.
2.
If the PC board is to be separated from the rear panel, first tag the wires and wire bundles for identifica­tion, then unplug the connecting wires from the cir­cuit board. Remove the four screws that secure the PC board to
3. the rear panel, and separate the circuit board from the rear panel.
4.
To remove one of the connectors, fist remove all the mounting nuts, then pull the connector out from the rear while guiding the attached wires through the holes.
In general, the card can be reassembled by reversing the above procedure. When reassembling, be careful not to pinch the wires between the top shield and the standoffs. Also, note that the edge of the top shield without the lip should be oriented towards the rear panel.
4-16
SECTION 4
Senice 1nfomarion
4.6.2
Rear Shield Removal and Replace­ment
A copper-cladded shield is located on the rear side of the
PC board in order to provide protection from static dis­charge. The copper shield is electrically connected to chassis ground of the multiplexer card through one of the
standoffs.
In order to service the multiplexer card, it may be neces­sary to remove the rear shield. Referring to Figure 4-14, perform the following procedure to remove and install the rear shield:
1. Remove the top shield, as discussed in paragraph
4.6.1.
2. Remove the eight screws that secure the rear shield to the PC board, then remove the shield from the PC
board.
3. To reinstall the shield, reverse the above procedure. Make sue the metal side of the shield is faciw out­ward.
CAUTION Make sure all screws are installed and se­cured properly to enawe good mechanical integrity and electrical contact.

4.7 TROUBLESHOOTING

4.7.1
Table 4-5 summarizes the recommended equipment for
general troubleshooting.
Recommended Equipment
4.7.2 Using the Extender Card
In order to gain access to the test points and other cir­cuitry on the Model 7074, the card must be plugged into theModel7070UniversalAdapterCardused as anexten­der card, which, in turn, must be plugged into the desired slot of the mainframe. The Model 7070 must be config­ured as an extender card by placing the configuration jumper in the EXTEND position. See the documentation supplied with the Model 7070 for complete details on us­ini the card.
Table 4-5. Recommended Troubleshooting
Equipment
T
Description DMM (Keithley 196) Measure dc voltage
Dual-trace, triggered sweep Check clock and logic oscilloscope, dc to SOMHz
Application
pulses
4.7.3
For some troubleshooting step?., it may be necessary to connect test instruments to the BANK or ROW A-H re­ceptacles on the rear panel. General instructions for mak­ing connections, including BANK and ROW A-H recep­tacle contact assignments, are located’in paragraph 4.4.3.
Input/Output Connections
Extender Card (Keithley Allow circuit access
7070) I
NOTE Use the extender card only for troubleshoot­ine: do not use the extender card for oerform-
Y
ante verification tests.
Table 4-6. Troubleshooting Procedure
?b” I Tk=m/Comnnnent I Cnmment 1 Reouired Condition*
1 TPl
TP3
2
TP5
3 4
TP4
5
TP9
6
TP6
7
TPlO
8
TP8 TP7
9
10
U30 thou U41, pins
11 thru 18
+6V supply +5v supply CLR ADDR line**
NEXT ADDR line** CLK line IDDATA line** Power up safeguard RELAY DATA line STROBE line R&v Drivers
+6V dc +5V dc High logic pulse at beginning of each card identification byte transfer sequence (upon power up). Low logic pulse before each byte transfer.
1.79MHz clock Card identification logic pulse train (on power up). Remains high during power up. Logic pulse train to load relay configuration registers. High logic pulse to strobe relay configuration registers, +6V for open relays =OV for closed relays.
4.7.4
Table 4-6 summarizes the troubleshooting~ocedure for the multiplexer card. Some of the troubleikootig steps refer to theID data timingdiagramshowninF~~4-15. In addition to the procedure shown, the relay&&s out­lined in paragraph 4.3.3 can be used to aid in
troubleshooting. Also, refer to paragraph 4;6 for an over-
view of opera&g principles. I v .
Troubleshooting Procedure
4-18
CARDSEL
Semite Iq%rnmtion
SECTION4
NEXTADDR (TP4)
Fixwe 4-15.
CLRADDR (TP5)
CLK (TP9)
IDDATA (TP6)
Note : ID data sequence CICC”~S on power-up only.
ID Data Timing
r-l
xxxxxxxxx
CLRADDR pulse occurs only once.
D7 D6 D5 D4 D3 D2 Dl DO
Hi-Z
4.7.5 Relay Replacement Precautions
Atypicalfailuremodeforswitchingcardsisforanumber
of relay coils to bum out simultaneously. This situation results in the desoldering of a large number of pins, with a good chance of pulling up traces on the PC board. To prevent such damage, use extreme care when replacing relays.
In order to remove relays or other components, first re­move all the solder using solder wick or other desolder­ingaid. Becarefulnot toapply toomuch heat,as doingso may result in lifted traces. Once all solder has been re­moved, carefully remove the relay by hand. DO NOT pry up on the relay body with a screwdriver because the re-
sulting force could lift the surrounding trace.
Because of the necessity of these precautions, only skilled technical personnel should attempt to replace relays. If
no qualified technicians are available, it is recommended that you return the card to the Keithley repair depart­ment for repair.

4.8 PRINCIPLES OF OPERATION

The following paragraphs discuss the basic operating
principles for the Model 7074. A schematic diagram of the multiplexer card may be found in drawing number 7074-106, located at the end of Section 5.
4.8.1 Block Diagram
Figure4-16 shows a simplified block diagram of the Model 7074. Key elements include the buffer (U44), ID data circuits (U27, U43, and U44), relay drivers
(U30.U41) and relays (Kl-K96), and power-on safe guard (U42). The major elements are discussed below.
4-19
SECTION 4
Service Informarion
NEXTADDR-
RELAYDATA
lJ44
I
Figure 4-l 6.
1
L8.2
Model 7074 Block Diagram
ID Data Circuits
Upon power up, the card identification data information from each card is read by the mainframe. This ID data in­cludes such information as card ID, hardware settling time for the card, and a relay configuration table, which tells the mainframe which relays to close for a specific crosspoint.
ID data is contained within an on-card ROM, U27. In or­der to read this information, the sequence below is per­formed upon power up. Figure 4-15 shows the general timing of this sequence.
1. The CARDSEL line is brought low, enabling the ROM outputs. This line remains low throughout the ID data transmission sequence.
2. The CLRADDR line is pulsed high to clear the ad-
dress counter and set it to zero. At this point, a ROM address of zero is selected. This pulse only occurs once.
I
3. The NEXTADDR line is set low. NEXTADDR going low increments the counter and enables parallel loading of the parallel-to-serial converter. NEX-
TADDR is kept low long enough for the counter to increment and for the ROM outputs to stabilize. This
sequence functions because the load input of the par­allel-to-serial converter is level sensitive rather than edge sensitive. The first ROM address is location 1, not 0.
4. The CLK line clocks the parallel-to-serial converter to shift all eight data bits from the converter to the mainframe via the IDDATA line.
The above process repeats until all the necessary ROM lo-
cations have been read. A total of 498 bytes of informa­tion are read by the mainframe during the card ID se­quence.
4.8.3
Relay Control
The relays are controlled by serial data transmitted via the RELAYDATA line. A total of 16 bytes for each card
4-20
are shifted in serial fashion into latches located in the 12 relay drivers, U30-U41. The serial data is fed in through the DATA lines under control of the CLK signal. As data overflows oneregister,itisfedout theQ’Slineofthatreg­ister to the next IC down the chain.
Once all 16 bytes have been shifted into the card, the STROBE line is set high to latch the relay information into the Q outputs of the relay drivers, and the appropriate re­lays are energized (assuming the driver outputs are en­abled, as discussed below). Logic convention is such that the corresponding relay driver output must be low to en­ergize the associated relay, while the output is high when the relay is de-energized.
energizeuponpower-up.ThehyoANDgates,U42,make up an R-S flip-flop. Initially, the Q output of the flip-flop
(pin 3 of U42) is set high upon power up. Since the OEN terminals of the relay drivers U30-U41 are held high, their outputs are disabled, and all relays remain de-ener­gized regardless of the relay data information present at that time.
The first STROBE pulse that comes along (in order to load relay data) clears the R-S flip-flop, setting the OEN lines of U30-U41 low to enable their outputs. This action al­lows the relays to be controlled by the transmitted relay data information.
4.8.4 Power-on Safeguard
A power-on safeguard circuit, made up of U42 and asso­ciate components, ensures that relays do not randomly
A bold-off period of approximately 470msec in included in the safeguard circuit to guard against premature ena­bling of the relays. The time constant of the hold-off pe­riod is determined by the relative values of Rl and C20.
4-27
SECTION 5
Replaceable Parts

5.1 INTRODUCTION

This section contains a list of replaceable electrical and mechanical parts for the Model 7074, as weII as a compo­nent layout drawing and schematic diagram of the multi­plexer card.

5.2 PARTS LISTS

Electrical parts for the card are listed in order of circuit designation in Table 5-l. Table 5-2 summarizes mechani-
cal parts.

5.3 ORDERING INFORMATION

To place an order, or to obtain information about replace-
ment parts, contact your Keithley representative or the factory (see the inside front cover of this manual for ad­dresses). When ordering parts, be sure to include the fol­lowing information:
1. Card model number (7074)
2. Card serial number
3. Part description
4. Circuit designation, if applicable
5. Keithley part number

5.4 FACTORY SERVICE

If the card is to be returned to Keithley Instruments for re­pair, perform the following:
1. Complete the service form located at the back of this manual, and include it with the unit.
2. Carefully pack the card in the original packing car­ton or the equivalent.
3. Write ATTENTION REPAIR DEPARTMENT on the shipping label.
Note that it is not necessary to return the matrix main-
frame with the card.
5.5 COMPONENT LAYOUT AND SCHE­MATIC DIAGRAM
Figure 5-l is the component layout for the circuit board. Figure 5-2 shows a schematic diagram of the board.
5-l
MODEL 7074, PARTS LIST
CIRCUIT DESIG.
C18,C19 c20 c21 ,c22 C35,C36 CAP,270pF,20%,lOOV,CERAMIC/FERRITE c37 CAP,.O1uF,lO%,lOOOV,CEAAMlC C6..C&Cl6,C17
DESCRIPTION
BRACKET, REAR PANE CABLEASSEMBLYJNPUT CORNERSOCKET EXTRUSlON,REAR PANEL FIXED JACKSCREW (FEMALE) FIXED JACKSCREW (MALE) SHIELD, BOTTOM SHIELD,TOP HANDLE REAR PANEL ASSEMBLY RECEPTACLE 14.PIN SOCKETGONTACT CONNECTOR,PIN SOCKET CONTACT STANDOFF mm SOCKET
CAP,lOuF,-20+100%,25V,ALUM ELEC CAP,47uF,lO%,lGV,ALlJM ELEC CAP,.OluF,20%,50V,CERAMlC
CAP,.luF,20%.50V,CERAMlC
KEITHLEY PART NO.
7074.309 7074-306 CS-692 707-318 cs-66 cs-660 7074-308 7074-307 HH-36-l
7074.030 cs-371.14 CS-676 CS-236 CS-426 ST-1 37-4 PO-9-3 SO-69
c-314-10 C-321 -47 C-237-.01 C-386.270P C-64-.01 C-365-.1
CR1 CR2
Jl ..J24 J25..J32
J46,49,51,52 J50 K1..K96 Ki ..K96
Ri R2 R3 R4 R5 R6
TPl ..TPiO
DIODE,SILICON,lN4148 (DO-35) DIODE,SCHOTTKY,lN5711
CONN,MALE 14.PIN CONN,MALE 3-PIN RECEPTACLE, CONNECTOR SCCKET,CONNECTOR RELAY (7074D) RELAY (7074M)
RES,47K,5%,1/4W,COMPOSlTlON OR FILM
RES,1OK.5%,l/4W,COMPOSlTlON OR FILM RES,4.7K,5%.1/4W.COMPOSlTlON OR FILM
RES,ll K,5%,1/4W,COMPOSITION OR FILM
RES,910,5%,1/4W,COMPOSlTlON OR FILM RES,200,5%,1/4W,COMPOSITION OR FILM
CONN,TEST POINT
RF-28 RF-69
cs-681-14 cs-681-3 CS-678 cs-593
RL-67 RL-127
R-76.47K R-76-l OK R-76.4.7K R-76-1 1 K R-76-91 0 R-76-200
cs-553
U27 u3o..u41 U42 u43 u44 u45
PROGRAMMED ROM IC,8-BIT SERIAL IN-LTCH DRIVE,UNC-5841A IC,QUAD 2 INPUT NAND,74HCTOO IC,8 BIT PARALLEL TO SERIAL,74HCT165 IC, LINE DRVR,W/3-STATE OUTPUT,74HC244 IC,l2 STAGE BINARY COUNTER,74HCT4040
7074-D-800
16.536 IC-399 IC-548 IC-489 IC-545
Wl W2-WI 6
STIFFENER,BOARD CONN,DUAL 3 PIN
J-16
CS-672-3
Appendix A
Configuration Worksheet
APPENDIX A
Configuration Worksheet
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w Lt.
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