Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of
shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries,
diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
To exercise this warranty, write or call your local Keithley representati ve, or contact Keithley headquarters in Clev eland, Ohio. You will
be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs
will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of
any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leakage, or
problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE
BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT , SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND
SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF
SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL
AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
All rights reserved.
Cleveland, Ohio, U.S.A.
First Printing, April 1997
Document Number: 7036-901-01 Rev. A
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision
Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are
incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 7036-901-01)....................................................................................... April 1997
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand and product names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using
this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions
may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read the operating information
carefully before using the product.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, and for ensuring that operators are
adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with
hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are described in
the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service
personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained service personnel may perform installation and service procedures.
Exercise extreme caution when a shock hazard is present. Lethal
voltage may be present on cable connector jacks or test fixtures. The
American National Standards Institute (ANSI) states that a shock
hazard exists when voltage levels greater than 30V RMS, 42.4V
peak, or 60VDC are present.
pect that hazardous voltage is present in any unknown circuit before measuring.
A good safety practice is to ex-
Users of this product must be protected from electric shock at all
times. The responsible body must ensure that users are prevented
access and/or insulated from every connection point. In some cases,
connections must be exposed to potential human contact. Product
users in these circumstances must be trained to protect themselves
from the risk of electric shock. If the circuit is capable of operating
at or above 1000 volts,
exposed.
As described in the International Electrotechnical Commission
(IEC) Standard IEC 664, digital multimeter measuring circuits
(e.g., Keithley Models 175A, 199, 2000, 2001, 2002, and 2010)
measuring circuits are Installation Category II. All other instruments’ signal terminals are Installation Category I and must not be
connected to mains.
Do not connect switching cards directly to unlimited power circuits.
They are intended to be used with impedance limited sources.
NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting
cables, test leads, and jumpers for possible wear, cracks, or breaks
before each use.
For maximum safety, do not touch the product, test cables, or any
other instruments while power is applied to the circuit under test.
ALWAYS remove power from the entire test system and discharge
any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal
changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the
common side of the circuit under test or power line (earth) ground.
Always make measurements with dry hands while standing on a
dry, insulated surface capable of withstanding the voltage being
measured.
no conductive part of the circuit may be
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or
switching card.
When fuses are used in a product, replace with same type and rating
for continued protection against fire hazard.
Chassis connections must only be used as shield connections for
measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a
lid interlock.
If a screw is present, connect it to safety earth ground using the
wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal
and common mode voltages. Use standard safety precautions to
avoid personal contact with these voltages.
The
WARNING heading in a manual explains dangers that might
result in personal injury or death. Alw ays read the associated infor mation very carefully before performing the indicated procedure.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and
all test cables.
To maintain protection from electric shock and fire, replacement
components in mains circuits, including the power transformer, test
leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals,
may be used if the rating and type are the same. Other components
that are not safety related may be purchased from other suppliers as
long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments
to maintain accuracy and functionality of the product.) If you are
unsure about the applicability of a replacement component, call a
Keithley Instruments office for information.
To clean the instrument, use a damp cloth or mild, water based
cleaner. Clean the exterior of the instrument only. Do not apply
cleaner directly to the instrument or allow liquids to enter or spill
on the instrument.
The
CAUTION heading in a manual explains hazards that could
damage the instrument. Such damage may invalidate the warranty.
MODEL 7036 SPECIFICATIONS
RELAY SWITCH CONFIGURATION: 40 independent channels of
1-pole switching.
CONTACT CONFIGURATION: 1 pole Form A.
CONNECTOR TYPE: 96-pin male DIN card connector.
MAXIMUM SIGNAL LEVEL: 60VDC, 30V rms, 42V peak betwen any
two inputs or chassis, 1A switched. 30VA (resistive load).
CONTACT LIFE:
Cold Switching: 108closures.
At Maximum Signal Levels: 105closures.
Unpacking and inspection................................................................................................................................... 1-2
Inspection for damage................................................................................................................................. 1-2
Repacking for shipment ...................................................................................................................................... 1-3
Model 7036 installation and removal.................................................................................................................. 3-7
Power limits......................................................................................................................................................... 4-1
Maximum signal levels................................................................................................................................ 4-1
Mainframe control of relay card.......................................................................................................................... 4-2
Front panel control ...................................................................................................................................... 4-5
IEEE-488 bus operation .............................................................................................................................. 4-6
Magnetic fields............................................................................................................................................ 4-7
Radio frequency interference ...................................................................................................................... 4-8
AC frequency response................................................................................................................................ 4-9
Offset current tests....................................................................................................................................... 5-4
Special handling of static-sensitive devices ........................................................................................................ 5-9
Principles of operation......................................................................................................................................... 5-9
ID data circuits .......................................................................................................................................... 5-10
Relay control ............................................................................................................................................. 5-10
Relay power control .................................................................................................................................. 5-10
Parts lists...............................................................................................................................................................6-1
Figure 3-4Typical connection scheme for Model 7036............................................................................................... 3-6
Figure 3-5Model 7036 card installation in Model 7001 .............................................................................................. 3-7
4Operation
Figure 4-1Limiting inductive reaction voltage ............................................................................................................ 4-2
Figure 4-2Limiting capacitive reaction current ........................................................................................................... 4-2
Figure 4-3Model 7001 channel status display (two cards installed)............................................................................ 4-3
Figure 4-4Model 7002 channel status display (slot 1)................................................................................................. 4-3
Figure 4-5Display organization for relay card channels.............................................................................................. 4-4
Figure 5-2Offset current testing................................................................................................................................... 5-4
Table 6-1Relay card for Model 7036, parts list.......................................................................................................... 6-3
Table 6-2Mass-terminated connector card for Model 7036, parts list ....................................................................... 6-5
Table 6-3Model 7011-KIT-R 96-pin Female DIN connector kit................................................................................6-7
v
1
General Information
Introduction
This section contains general information about the Model
7036 40-Channel Single-Pole Relay Switch Card.
The Model 7036 switch card consists of a multi-pin (mass
termination) connector card and a relay card. External test
circuit connections to the Model 7036 are made via the 96pin male DIN connector on the connector card. Keithley
offers an optional Model 7011-MTR bulkhead connector
that can be used to make connections to the connector card.
(See the optional accessories paragraph at the end of this
section.)
The rest of Section 1 is arranged in the following manner:
• Features
• Warranty information
• Manual addenda
• Safety symbols and terms
• Specifications
• Unpacking and inspection
• Repacking for shipment
• Optional accessories
Features
The Model 7036 is a general purpose switch card with 40
independent channels for greater programming flexibility.
Some of the key features include:
• Low contact potential and offset current for minimal
effects on low-level signals.
• High isolation resistance >1G Ω for minimal load
effects.
• Model 7011-KIT-R connector kit that includes a 96-pin
female DIN connector that will mate directly to the connector on the Model 7036 or to a standard 96-pin male
DIN bulkhead connector (see Model 7011-MTR). This
connector uses solder cups for connections to external
circuitry and includes an adapter for a round cable and
the housing.
Warranty information
Warranty information is located on the inside front cover of
this instruction manual. Should your Model 7036 require
warranty service, contact the Keithley representative or
authorized repair facility in your area for further information. When returning the card for repair , be sure to fill out and
include the service form at the back of this manual in order
to provide the repair facility with the necessary information.
1-1
General Information
Manual addenda
Any improvements or changes concerning the switch card or
manual will be explained in an addendum included with the
card. Addenda are provided in a page-replacement format.
Replace the obsolete pages with the new pages.
Safety symbols and terms
The following symbols and terms may be found on an instrument or used in this manual.
!
The symbol on an instrument indicates that the user
should refer to the operating instructions located in the
instruction manual.
The symbol on an instrument shows that high voltage
may be present on the terminal(s). Use standard safety precautions to avoid personal contact with these voltages.
The WARNING heading used in this manual explains dangers that might result in personal injury or death. Always
read the associated information very carefully before performing the indicated procedure.
The CAUTION heading used in this manual explains hazards that could damage the switch card. Such damage may
invalidate the warranty.
Specifications
Model 7036 specifications may be found at the front of this
manual. These specifications are exclusive of the
Model 7001/7002 mainframe specifications.
Unpacking and inspection
Inspection for damage
The Model 7036 is packaged in a resealable, anti-static bag
to protect it from damage due to static discharge and from
contamination that could degrade its performance. Before
removing the card from the bag, observe the following handling precautions.
Handling pr ecautions
1. Always grasp the card by the side edges and shields. Do
not touch the board surfaces or components.
2. When not installed in a Model 7001/7002 mainframe,
keep the card in the anti-static bag and store it in the
original packing carton.
After removing the card from its anti-static bag, inspect it for
any obvious signs of physical damage. Report any such damage to the shipping agent immediately.
Shipping contents
The following items are included with every Model 7036
order:
• Model 7036 40-Channel Single-Pole Relay Switch
Card
• Model 7036 Instruction Manual
• Model 7011-KIT-R 96-pin Female DIN Connector Kit
• Additional accessories as ordered
1-2
General Information
Instruction manual
The Model 7036 Instruction Manual is three-hole drilled so
that it can be added to the three-ring binder of the Model
7001 or Model 7002 Instruction Manual. After remo ving the
plastic wrapping, place the manual in the binder following
the mainframe instruction manual. Note that a manual identification tab is included and should precede the switch card
instruction manual.
If an additional instruction manual is required, order the
manual package, Keithley part number 7036-901-00. The
manual package includes an instruction manual and any pertinent addenda.
Repacking for shipment
Should it become necessary to return the Model 7036 for
repair, carefully pack the unit in its original packing carton,
or the equivalent, and include the following information:
• Advise as to the warranty status of the switch card.
• Write ATTENTION REPAIR DEPARTMENT on the
shipping label.
• Fill out and include the service form located at the back
of this manual.
Optional accessories
The following accessory is av ailable for use with the Model
7036:
Model 7011-MTR This 96-pin male DIN bulkhead
connector uses solder cups for connections to external circuitry. It will mate to the Model 7011-KIT-R connector.
1-3
2-
IN 1
OUT 1
One of 40 Channels
2
Relay Switching Basics
Introduction
This section covers the basic single-pole, single-throw
(SPST) switch configuration.
Basic switch configuration (SPST)
A simplified schematic of the Model 7036 switch card is
shown in Figure 2-1. The card consists of 40 independent
channels. Each channel is made up of a single-pole, singlethrow (SPST), normally open (NO) switch.
Figure 2-1
Model 7036 40-channel switch card (simplified schematic)
1
3
Card Connections and Installation
Introduction
WARNING
The procedures in this section are
intended only for qualified service personnel. Do not perform
these procedures unless qualified
to do so. Failure to recognize and
observe normal safety precautions could result in personal
injury or death.
The information in this section is arranged as follows:
•Handling precautions Explains precautions
that must be followed to prevent contamination to the
switch card. Contamination could degrade the performance of the card.
•Multi-pin (mass termination) connections
Covers the basics for connecting external circuitry to
the connector card.
•Model 7036 installation and removal
vides the procedures to install and remove the Model
7036 switch card from the Model 7001/7002 mainframe.
Pro-
Handling precautions
To maintain high impedance isolation, care should be taken
when handling the card to avoid contamination from such foreign materials as body oils. Such contamination can substantially lower leakage resistances and degrade performance.
T o av oid possible contamination, always grasp the relay card
and the connector card by the side edges or shields. Do not
touch the board surfaces or components. On connectors, do
not touch areas adjacent to the electrical contacts. Dirt
buildup over a period of time is another possible source of
contamination. T o av oid this problem, operate the mainframe
and switch card in a clean environment.
3-1
Card Connections and Installation
If a card becomes contaminated, it should be thoroughly
cleaned as explained in Section 5.
WARNING
The following connection information is intended to be used by
qualified service personnel. Failure to recognize and observe
standard safety precautions
could result in personal injury or
death.
Since connections to external circuitry are made at the 96-pin
male DIN bulkhead connector, there is no need to separate
the connector card from the relay card. If the connector card
is separated from the relay card, carefully mate them
together and install the supplied 4-40 screw to secure the
cards. Make sure to handle the cards by the edges and shields
to avoid contamination.
Terminal identification for the DIN connector of the multipin connector card is provided by Figure 3-1 and Table 3-1.
This connector will mate to a 96-pin female DIN connector.