Keithley 2750 Service Manual

Model 2750 Multimeter/Switch System
Service Manual
A GREATER MEASURE OF CONFIDENCE
WARRANTY
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 3 years from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defec­tive.
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-recharge­able batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instruc­tions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAM­AGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
Keithley Instruments, Inc.
BELGIUM: Keithley Instruments B.V. Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02/363 00 40 • Fax: 02/363 00 64 CHINA: Keithley Instruments China Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-62022886 • Fax: 8610-62022892 FRANCE: Keithley Instruments Sarl 3, allée des Garays • 91127 Palaiseau Cedex • 01-64 53 20 20 • Fax: 01-60 11 77 26 GERMANY: Keithley Instruments GmbH Landsberger Strasse 65 • 82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 GREAT BRITAIN: Keithley Instruments Ltd The Minster • 58 Portman Road • Reading, Berkshire RG30 1EA • 0118-9 57 56 66 • Fax: 0118-9 59 64 69 INDIA: Keithley Instruments GmbH Flat 2B, WILOCRISSA • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 ITALY: Keithley Instruments s.r.l. Viale S. Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 NETHERLANDS: Keithley Instruments B.V. Postbus 559 • 4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 SWITZERLAND: Keithley Instruments SA Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 TAIWAN: Keithley Instruments Taiwan 1 Fl. 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3572-9077 • Fax: 886-3572-903
• 28775 Aurora Road • Cleveland, OH 44139 • 440-248-0400 • Fax: 440-248-6168 • http://www.keithley.com
9/00
Model 2750 Multimeter/Switch System
Service Manual
©2001, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
First Printing, March 2001
Document Number: 2750-902-01 Rev. A
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes sub­sequent updates. Addenda, which are released between Revisions, contain important change in­formation that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 2750-902-01).............................................................. March 2001
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using this product and any associated in­strumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read the operating information carefully before using the product.
The types of product users are:
Responsible body
ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators
and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel
setting the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel
ucts. Only properly trained service personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages. Installa­tion Category II connections require protection for high transient over-voltages often associated with lo­cal AC mains connections. The user should assume all measurement, control, and data I/O connections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable con­nector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock haz­ard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present.
practice is to expect that hazardous voltage is present in any unknown circuit before measuring.
Users of this product must be protected from electric shock at all times. The responsible body must en­sure that users are prevented access and/or insulated from every connection point. In some cases, con­nections must be exposed to potential human contact. Product users in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power re­ceptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks be­fore each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
is the individual or group responsible for the use and maintenance of equipment, for
use the product for its intended function. They must be trained in electrical safety procedures
are trained to work on live circuits, and perform safe installations and repairs of prod-
no conductive part of the circuit may be exposed.
perform routine procedures on the product to keep it operating, for example,
A good safety
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface ca­pable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the com­bined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The
WARNING
read the associated information very carefully before performing the indicated procedure.
The
CAUTION
invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain ac­curacy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Prod­ucts that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contami­nated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.
heading in a manual explains dangers that might result in personal injury or death. Always
heading in a manual explains hazards that could damage the instrument. Such damage may
Rev. 2/01
Table of Contents
1 Performance Verification
Introduction ................................................................................ 1-2
Verification test requirements ..................................................... 1-3
Environmental conditions ................................................... 1-3
Warmup period .................................................................... 1-3
Line power .......................................................................... 1-3
Recommended test equipment ................................................... 1-4
Verification limits ....................................................................... 1-5
Example reading limit calculation ...................................... 1-5
Calculating resistance reading limits .................................. 1-5
Restoring factory defaults .......................................................... 1-6
Performing the verification test procedures ............................... 1-6
Verification test summary ................................................... 1-6
Test considerations .............................................................. 1-7
Model 2750 verification ............................................................. 1-8
Verifying DC voltage .......................................................... 1-8
Verifying AC voltage ......................................................... 1-10
Verifying DC current ......................................................... 1-11
Verifying AC current ......................................................... 1-13
Verifying normal resistance .............................................. 1-14
Verifying dry circuit resistance ......................................... 1-16
Verifying temperature ....................................................... 1-18
Verifying frequency .......................................................... 1-20
Model 7700 verification ........................................................... 1-20
Verifying DC voltage ........................................................ 1-21
Verifying AC voltage ......................................................... 1-22
Verifying DC current ......................................................... 1-24
Verifying AC current ......................................................... 1-25
Verifying normal resistance .............................................. 1-26
Verifying dry circuit resistance ......................................... 1-28
Verifying temperature ....................................................... 1-31
Verifying frequency .......................................................... 1-34
Verifying ratio and average ............................................... 1-35
2 Calibration
Introduction ................................................................................ 2-2
Environmental conditions ........................................................... 2-2
Warmup period .................................................................... 2-2
Line power ........................................................................... 2-2
Calibration considerations .......................................................... 2-3
Calibration code .......................................................................... 2-4
Front panel calibration code ................................................ 2-4
Remote calibration code ...................................................... 2-4
Comprehensive calibration ......................................................... 2-5
Calibration cycle .................................................................. 2-5
Recommended equipment ................................................... 2-5
Aborting calibration ............................................................ 2-6
Front panel calibration ........................................................ 2-6
Remote calibration ............................................................ 2-14
Manufacturing calibration ........................................................ 2-20
Recommended test equipment .......................................... 2-20
Extender board preparation ............................................... 2-20
Unlocking manufacturing calibration ................................ 2-21
Measuring function generator signal amplitude ................ 2-21
Front panel manufacturing calibration .............................. 2-21
Remote manufacturing calibration .................................... 2-22
Model 7700 calibration ............................................................. 2-23
Recommended test equipment .......................................... 2-23
Extender board connections .............................................. 2-24
Model 7700 calibration ..................................................... 2-24
3 Routine Maintenance
Introduction ................................................................................ 3-2
Setting the line voltage and replacing the line fuse .................... 3-2
Replacing the AMPS fuse ........................................................... 3-4
Replacing Model 7700 plug-in module amps fuses ................... 3-5
Replacing non-volatile RAM battery ......................................... 3-6
Replace the battery as follows: ............................................ 3-7
Plug-in module relay closure count ............................................ 3-8
Closure count commands .................................................... 3-8
Reading relay closure count ................................................ 3-8
Resetting relay closure count .............................................. 3-9
Setting count update interval ............................................... 3-9
Rack mounting .......................................................................... 3-10
Rack mount kit .................................................................. 3-10
Rack mount procedure ...................................................... 3-10
4 Troubleshooting
Introduction ................................................................................ 4-2
Repair considerations ................................................................. 4-2
Power-on self-test ....................................................................... 4-3
Front panel tests ......................................................................... 4-3
KEY test .............................................................................. 4-3
DISP test ............................................................................. 4-3
Principles of operation ............................................................... 4-4
Power supply ....................................................................... 4-4
Display board ...................................................................... 4-6
Digital circuitry ................................................................... 4-7
Analog circuitry .................................................................. 4-8
Troubleshooting ....................................................................... 4-13
Display board checks ........................................................ 4-13
Power supply checks ......................................................... 4-13
Digital circuitry checks ..................................................... 4-14
Analog signal switching states .......................................... 4-15
No comm link error .................................................................. 4-23
5 Disassembly
Introduction ................................................................................ 5-2
Handling and cleaning ............................................................... 5-2
Handling PC boards ............................................................ 5-2
Solder repairs ...................................................................... 5-2
Static sensitive devices ........................................................ 5-3
Assembly drawings .................................................................... 5-3
Disassembly procedures ............................................................. 5-4
Case cover removal ............................................................. 5-4
Motherboard removal .......................................................... 5-4
Card cage removal .............................................................. 5-5
Front panel disassembly ...................................................... 5-5
Removing power components ............................................. 5-5
Instrument reassembly ............................................................... 5-6
Input terminal wire connections .......................................... 5-6
Power module wire connections ......................................... 5-7
6 Replaceable Parts
Introduction ................................................................................ 6-2
Parts lists .................................................................................... 6-2
Ordering information ................................................................. 6-2
Factory service ........................................................................... 6-2
Component layouts .................................................................... 6-3
A Specifications
B Calibration Reference
Introduction ............................................................................... B-2
Command summary ................................................................... B-2
Miscellaneous calibration commands ........................................ B-4
DC calibration commands ......................................................... B-8
AC calibration commands ....................................................... B-13
Manufacturing calibration commands ..................................... B-15
Model 7700 calibration commands ......................................... B-16
Remote error reporting ............................................................ B-21
Error summary .................................................................. B-21
Error queue ....................................................................... B-24
Status byte EAV (Error Available) bit .............................. B-25
Generating an SRQ on error ............................................. B-25
Detecting calibration step completion ..................................... B-25
Using the *OPC? query .................................................... B-25
Using the *OPC command ............................................... B-26
Generating an SRQ on calibration complete .................... B-26
C Calibration Program
Introduction ............................................................................... C-2
Computer hardware requirements ............................................. C-2
Software requirements ............................................................... C-2
Calibration equipment ............................................................... C-2
General program instructions .................................................... C-3
List of Illustrations
1 Performance Verification
Figure 1-1 Connections for Model 2750 DC volts verification ............... 1-9
Figure 1-2 Connections for Model 2750 AC volts verification ............. 1-10
Figure 1-3 Connections for Model 2750 DC current verification ......... 1-12
Figure 1-4 Connections for Model 2750 AC current verification .......... 1-13
Figure 1-5 Connections for Model 2750 resistance verification
(1Ω to 10MΩ ranges) .......................................................... 1-14
Figure 1-6 Connections for Model 2750 resistance verification
(100MΩ range) .................................................................... 1-15
Figure 1-7 Connections for Model 2750 dry circuit
resistance verification .......................................................... 1-17
Figure 1-8 Connections for Model 2750 frequency verification ........... 1-20
Figure 1-9 Connections for Model 7700 DC volts verification ............. 1-21
Figure 1-10 Connections for Model 7700 AC volts verification ............. 1-22
Figure 1-11 Connections for Model 7700 DC current verification ......... 1-24
Figure 1-12 Connections for Model 7700 AC current verification .......... 1-25
Figure 1-13 Connections for Model 7700 resistance verification
(1Ω to 10MΩ ranges) .......................................................... 1-27
Figure 1-14 Connections for Model 7700 resistance verification
(100MΩ range) .................................................................... 1-27
Figure 1-15 Connections for Model 7700 dry circuit
resistance verification .......................................................... 1-29
Figure 1-16 Connections for Model 7700 thermocouple
temperature verification ....................................................... 1-31
Figure 1-17 Connections for Model 7700 frequency verification ........... 1-34
Figure 1-18 Connections for Model 7700 ratio and
average verification .............................................................. 1-35
2 Calibration
Figure 2-1 Low-thermal short connections .............................................. 2-7
Figure 2-2 Connections for DC volts and ohms calibration .................... 2-8
Figure 2-3 Connections for DC and AC amps calibration ..................... 2-11
Figure 2-4 Connections for AC volts calibration ................................... 2-12
Figure 2-5 Function generator connections
for manufacturing calibration .............................................. 2-22
3 Routine Maintenance
Figure 3-1 Power module ........................................................................ 3-3
Figure 3-2 AMPS fuse ............................................................................. 3-4
Figure 3-3 Model 7700 amps fuses ......................................................... 3-5
Figure 3-4 Rack preparation .................................................................. 3-11
4 Troubleshooting
Figure 4-1 Power supply block diagram .................................................. 4-4
Figure 4-2 Digital circuitry block diagram .............................................. 4-6
Figure 4-3 Analog circuitry block diagram ............................................. 4-9
Figure 4-4 Simplified schematic of dry circuit ohms ............................. 4-12
C Calibration Program
Figure C-1 Model 2750 calibration program ........................................... C-3
List of Tables
1 Performance Verification
Table 1-1 Recommended verification equipment .................................. 1-4
Table 1-2 DCV reading limits ................................................................ 1-9
Table 1-3 ACV reading limits .............................................................. 1-11
Table 1-4 DCI limits ............................................................................ 1-12
Table 1-5 ACI limits ............................................................................. 1-13
Table 1-6 Limits for normal resistance verification ............................. 1-16
Table 1-7 Limits for Model 2750 dry resistance verification ............... 1-18
Table 1-8 Thermocouple temperature verification reading limits ........ 1-19
Table 1-9 Four-wire RTD temperature verification reading limits ...... 1-19
Table 1-10 Plug-in module DCV reading limits .................................... 1-22
Table 1-11 Plug-in module ACV reading limits .................................... 1-23
Table 1-12 Plug-in module DCI limits ................................................... 1-25
Table 1-13 Plug-in module ACI limits ................................................... 1-26
Table 1-14 Limits for plug-in module normal resistance verification ... 1-28 Table 1-15 Limits for plug-in module dry circuit
Table 1-16 Model 7700 thermocouple temperature
Table 1-17 Plug-in module four-wire RTD temperature
resistance verification .......................................................... 1-30
verification reading limits .................................................... 1-32
verification reading limits .................................................... 1-33
2 Calibration
Table 2-1 Recommended equipment for comprehensive calibration ..... 2-5
Table 2-2 Comprehensive calibration procedures .................................. 2-7
Table 2-3 DC volts calibration summary ............................................... 2-9
Table 2-4 Ohms calibration summary .................................................. 2-10
Table 2-5 DC current calibration summary .......................................... 2-11
Table 2-6 AC voltage calibration summary ......................................... 2-12
Table 2-7 AC current calibration summary .......................................... 2-13
Table 2-8 DC voltage calibration programming steps ......................... 2-16
Table 2-9 Resistance calibration programming steps .......................... 2-16
Table 2-10 DC current calibration programming steps .......................... 2-17
Table 2-11 AC voltage calibration programming steps ......................... 2-18
Table 2-12 AC current calibration programming steps .......................... 2-19
Table 2-13 Recommended equipment for manufacturing calibration ... 2-20
Table 2-14 Recommended equipment for Model 7700 calibration ....... 2-23
3 Routine Maintenance
Table 3-1 Power line fuse ....................................................................... 3-3
Table 3-2 Closure count commands ....................................................... 3-8
4 Troubleshooting
Table 4-1 Power supply components ...................................................... 4-5
Table 4-2 Display board checks ........................................................... 4-13
Table 4-3 Power supply checks ............................................................ 4-13
Table 4-4 Digital circuitry checks ........................................................ 4-14
Table 4-5 DCV signal switching .......................................................... 4-15
Table 4-6 ACV and FREQ signal switching ........................................ 4-16
Table 4-7 Table 4-8 Table 4-9 Table 4-10 Table 4-11
Table 4-12 DCA signal switching .......................................................... 4-20
Table 4-13 ACA signal switching .......................................................... 4-20
Table 4-14 DCV signal multiplexing and gain ....................................... 4-21
Table 4-15 ACV and ACA signal multiplexing and gain ....................... 4-21
Table 4-16 DCA signal multiplexing and gain ....................................... 4-21
Table 4-17 Table 4-18 Table 4-19
Table 4-20 Switching device locations ................................................... 4-23
2 signal switching .............................................................. 4-17
4 signal switching .............................................................. 4-18
4 dry circuit signal switching ............................................ 4-19
Ω2/Ω
4 reference signal switching ........................................ 4-19
4 dry circuit reference signal switching ............................ 4-20
2 signal multiplexing and gain .......................................... 4-22
4 signal multiplexing and gain .......................................... 4-22
4 dry circuit signal multiplexing and gain ......................... 4-22
5 Disassembly
Table 5-1 Input terminal wire colors ...................................................... 5-6
Table 5-2 Power module wire colors ...................................................... 5-7
6 Replaceable Parts
Table 6-1 Model 2750 motherboard parts list ........................................ 6-3
Table 6-2 Model 2750 display board parts list ..................................... 6-12
Table 6-3 Model 2750 backplane board parts list ................................ 6-13
Table 6-4 Model 2750 miscellaneous parts list .................................... 6-14
Table 6-5 Model 7700 module parts list ............................................... 6-15
B Calibration Reference
Table B-1 Remote calibration command summary ................................ B-2
Table B-2 DC calibration commands ..................................................... B-8
Table B-3 AC calibration commands ................................................... B-13
Table B-4 Model 7700 calibration commands ..................................... B-16
Table B-5 Calibration errors ................................................................ B-21
1
Performance Verification
1-2 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Introduction
Use the procedures in this section to verify that Model 2750 Multimeter/Switch System accuracy is within the limits stated in the instrument’s one-year accuracy specifications. You can perform these verification procedures:
Make sure that the instrument was not damaged during shipment, and that the unit meets factory specifications.
If the instrument’s accuracy is questionable.
Following calibration.
WARNING
NOTE
There are two general verification procedures in this section:
Model 2750 verification
the Model 2750 using the front panel terminals.
Model 7700 verification —
ment made through the Model 7700 20-Channel Multiplexer. Note that the same general procedures can be used to verify measurement accuracy of other Model 2750 plug-in modules that have similar functions. For specific information about the individual modules, refer to the corresponding module documentation.
The information in this section is intended only for qualified service personnel. Do not attempt these procedures unless you are qualified to do so.
If the instrument is still under warranty and its performance is outside specified limits, contact your Keithley representative or the factory to determine the cor­rect course of action. If the unit is not under warranty, and it fails to meet speci­fied limits, refer to the calibration procedures in Section 2.
— Covers procedures to verify measurement accuracy of
Discusses procedures to verify accuracy of measure-
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-3
Verification test requirements
Be sure that you perform the verification tests:
Under the proper environmental conditions.
After the specified warmup period.
Using the correct line voltage.
Using the proper calibration equipment.
Using the specified reading limits.
Environmental conditions
Conduct your performance verification procedures in a test environment that has:
An ambient temperature of 18° to 28°C (65° to 82°F).
A relative humidity of less than 80% unless otherwise noted.
Warmup period
Allow the Model 2750 to warm up for at least two hours before conducting the verification procedures.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manu­facturer.
Line power
The Model 2750 requires a line voltage of 100V/120V/220V/240V, ±10% and a line fre­quency of 45Hz to 66Hz or 360Hz to 440Hz. Note that the line frequency is automatically sensed at powerup, but the line voltage must be manually set to either 100V/120V or 220V/240V as described in Section 3.
1-4 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Recommended test equipment
Table 1-1 summarizes recommended verification equipment. You can use alternate equip-
ment as long as that equipment has specifications at least as good as those listed in
Table 1-1. In general, equipment uncertainty should be at least four times better than cor-
responding Model 2750 specifications. Keep in mind, however, that calibrator uncertainty will add to the uncertainty of each measurement.
Table 1-1
Recommended verification equipment
Fluke 5700A Calibrator:
AC Voltage
DC Voltage
100mV:±14ppm
1.0V:±7ppm 10V:±5ppm
100V:±7ppm
1000V:±9ppm
Fluke 5725A Amplifier:
AC Voltage, 50kHz: 700V, ±375ppm DC Current, 3A, ±500ppm AC Current, 1kHz, 3A, ±457ppm
Stanford Research Systems DS345 Function Generator:
1V RMS 1kHz, ±5ppm
General Radio 1433-T Precision Decade Resistance Box:
10Ω to 400Ω, ±0.02%
Miscellaneous Equipment:
Double banana plug to double banana plug shielded cables (2) BNC to double banana plug shielded cable
Note: The Fluke 5725A amplifier is necessary only if you wish to verify the 750V AC range at 50kHz and 3A AC and DC current
ranges at 3A. Verification at 220V, 50kHz, and 2.2A on the current ranges using only the 5700A calibrator is adequate for most applications. Calibrator 1Ω uncertainty is not four times better than Model 2750 1Ω range accuracy.
(1kHz, 50kHz) DC Current
100mV:±200ppm
1.0V:±82ppm 10V:±82ppm
100V:±90ppm 700V:±85ppm
20mA:±60ppm
100mA:±70ppm
1A:±110ppm
2.2A:±94ppm
AC Current
(1kHZ) Resistance
1A:±690ppm
2.2A:±682ppm
1Ω:±95ppm
10Ω:±17ppm
100Ω:±17ppm
1kΩ:±12ppm
10kΩ:±11ppm
100kΩ:±13ppm
1MΩ:±18ppm
10MΩ:±37ppm
100MΩ:±120ppm
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-5
Verification limits
The verification limits stated in this section have been calculated using only the Model 2750 one-year accuracy specifications, and they do not include test equipment uncertainty. If a particular measurement falls slightly outside the allowable range, recalculate new lim­its based on both Model 2750 specifications and pertinent calibration equipment specifications.
Example reading limit calculation
The following is an example of how reading limits have been calculated. Assume you are testing the 10V DC range using a 10V input value. Using the Model 2750 one-year accu­racy specification for 10V DC of ± (30ppm of reading + 5ppm of range), the calculated limits are:
Reading limits = 10V ± [(10V × 30ppm) + (10V × 5ppm)] Reading limits = 10V ± (0.0003 + 0.00005) Reading limits = 10V ± 0.00035V Reading limits = 9.99965V to 10.00035V
Calculating resistance reading limits
Resistance reading limits must be recalculated based on the actual calibration resistance values supplied by the equipment manufacturer. Calculations are performed in the same manner as shown in the preceding example, except, of course, that you should use the actual calibration resistance values instead of the nominal values when performing your calculations.
For example, assume that you are testing the 10kΩ range using an actual 10.03kΩ calibra­tion resistance value. Using Model 2750 one-year 10kΩ range accuracy of ± (100ppm of reading + 6ppm of range), the calculated reading limits are:
Reading limits = 10.03kΩ ± [(10.03kΩ × 100ppm) + (10kΩ × 6ppm)] Reading limits = 10.02894kΩ to 10.03106k
1-6 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Restoring factory defaults
Before performing the verification procedures, restore the instrument to its factory defaults as follows:
1. Press SHIFT and then SETUP. The instrument will display the following prompt: RESTORE: FACT.
2. Using either range key, select FACT, then restore the factory default conditions by pressing ENTER.
Performing the verification test procedures
Verification test summary
Verification tests can be performed either through the Model 2750 front panel terminals or through plug-in modules. This section contains the following procedures:
Model 2750 verification
through the front panel terminals.
Model 7700 verification
available plug-in modules with the same functions as the Model 7700 20-Channel Multiplexer Card.
— Use this procedure to test Model 2750 accuracy
— Use this procedure to test accuracy through any of the
Model 2750 tests
Model 2750 verification test procedures include:
DC volts
AC volts
DC current
AC current
Resistance
Temperature
Frequency
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-7
Model 7700 tests
Model 7700 verification test procedures include:
DC volts
AC volts
DC current
AC current
Resistance
Temperature
Frequency
Ratio and average
Test considerations
When performing the verification procedures:
Be sure to restore factory defaults as outlined above.
Make sure the equipment is properly warmed up and connected to the correct input terminals. Also make sure that the INPUTS switch is in the correct position.
Do not use autoranging for any verification tests because autorange hysteresis may cause the Model 2750 to be on an incorrect range. For each test signal, you must manually set the correct range for the Model 2750 using the range keys.
Make sure the calibrator is in operate before you verify each measurement.
Always let the source signal settle before taking a reading.
1-8 Performance Verification Model 2750 Multimeter/Switch System Service Manual
WARNING
Observe the following safety precautions when performing these tests:
Some of the procedures in this section may expose you to danger­ous voltages. Use standard safety precautions when such danger­ous voltages are encountered to avoid personal injury or death caused by electric shock.
For the front panel terminals only, the maximum common-mode voltage (voltage between INPUT LO and chassis ground) is 500V peak. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
For the plug-in modules, the maximum common-mode voltage (voltage between any plug-in module terminal and chassis ground) is listed in the module’s specifications. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
When using the front panel terminals simultaneously with plug-in modules, all cable insulation voltage ratings must equal or exceed the maximum voltage applied to either the front panel terminals or the plug-in module terminals.
Model 2750 verification
Perform these tests to verify accuracy using the Model 2750 front panel terminals.
Verifying DC voltage
Check DC voltage accuracy by applying accurate voltages from the DC voltage calibrator to the Model 2750 INPUT jacks and verify that the displayed readings fall within specified limits.
CAUTION
Follow these steps to verify DC voltage accuracy:
1. Connect the Model 2750 HI and LO INPUT jacks to the DC voltage calibrator as shown in Figure 1-1. Make sure the INPUTS switch is set to the FRONT position.
NOTE
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO because instrument damage may occur.
Use shielded, low-thermal connections when testing the 100mV and 1V ranges to avoid errors caused by noise or thermal effects. Connect the shield to the cal­ibrator’s output LO terminal.
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-9
Figure 1-1
Connections for Model 2750 DC volts verification
Calibrator (Output DC Voltage)
2750 Verification
Model 2750
Front Panel
SENSE
INPUT
4 WIRE
HI
350V
!
PEAK
LO
INPUT
F
R
FRONT/REAR
AMPS
CAT I
Input
HI
Output
HI
1000V
PEAK
500V PEAK
Input
3A, 250V
LO
Output
LO
Note: Use shielded, low-thermal cables
for 100mV and 1V ranges.
2. Select the DC volts function by pressing the
DCV
key, and set the Model 2750 to
the 100mV range.
3. Set the calibrator output to 0.00000mV DC, and allow the reading to settle.
4. Enable the Model 2750 REL mode. Leave REL enabled for the remainder of the DC volts verification test.
5. Source positive and negative and full-scale voltages for each of the ranges listed in
Table 1-2. For each voltage setting, be sure that the reading is within stated limits.
Table 1-2
DCV reading limits
Range Applied DC Voltage* Reading Limits (1 year, 18°C to 28°C)
100mV
1V
10V
100V
1000V**
*Source positive and negative values for each range.
**Refer to specifications DC note 5 for signal >500V.
100.0000mV
1.000000V
10.00000V
100.0000V
1000.000V
99.9935 to 100.0065mV
0.999963 to 1.000037V
9.99965 to 10.00035V
99.9946 to 100.0054V
999.931 to 1000.069V
1-10 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Verifying AC voltage
Check AC voltage accuracy by applying accurate AC voltages at specific frequencies from the AC voltage calibrator to the Model 2750 inputs and verifying that the displayed read­ings fall within specified ranges.
CAUTION
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO, or 8 × 107VHz input, because instrument damage may occur.
Follow these steps to verify AC voltage accuracy:
1. Connect the Model 2750 HI and LO INPUT jacks to the AC voltage calibrator as shown in Figure 1-2. Be sure the INPUTS switch is in the FRONT position.
Figure 1-2
Connections for Model 2750 AC volts verification
Note: Amplifier required only for
700V, 50kHz output.
Model 2750
Front Panel
SENSE
INPUT
4 WIRE
HI
350V
!
PEAK
LO
INPUT
F
R
FRONT/REAR
AMPS
CAT I
Input
LO
Input
HI
Output
HI
1000V
PEAK
500V PEAK
3A, 250V
Shielded
Cable
Output
LO
Amplifier (Connect to Calibrator)
Calibrator (Output AC Voltage)
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-11
2. Select the AC volts function by pressing the ACV key.
3. Set the Model 2750 for the 100mV range; make sure that REL is disabled.
4. Source 1kHz and 50kHz AC voltages for each of the ranges summarized in
Table 1-3, and make sure the respective Model 2750 readings fall within stated
limits.
Table 1-3
ACV reading limits
2750 Verification
ACV
Range
100mV
1V
10V 100V 750V
* If the 5725A amplifier is not available, change the 700V @ 50kHz step to 220V @ 50kHz. Reading
limits for 220V @ 50kHz = 219.36 to 220.64V.
Applied AC
100.0000mV
1.000000V
10.00000V
100.0000V
700.000V*
Verifying DC current
Check DC current accuracy by applying accurate DC currents from the DC current cali­brator to the AMPS input of the Model 2750 and verify that the displayed readings fall within specified limits.
Follow these steps to verify DC current accuracy:
1. Connect the Model 2750 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-3. Be sure the INPUTS switch is in the FRONT position.
2. Select the DC current measurement function by pressing the DCI key.
Voltage
1kHz Reading Limits
(1 year, 18°C to 28°C)
99.910 to 100.090mV
0.99910 to 1.00090V
9.9910 to 10.0090V
99.910 to 100.090V
699.36 to 700.64V
50kHz Reading Limits
(1 year, 18°C to 28°C)
99.830 to 100.170mV
0.99830 to 1.00170V
9.98300 to 10.0170V
99.830 to 100.170V
698.79 to 701.21V
1-12 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Figure 1-3
Connections for Model 2750 DC current verification
Calibrator (Output DC Current)
Model 2750
Front Panel
Output
Input
LO
HI
Output
350V PEAK
SENSE
4 WIRE
INPUT
F
FRONT/REAR
CAT I
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
R
AMPS
LO
Amps
Note: Be sure calibrator is set for normal current output.
3. Set the Model 2750 for the 20mA range.
4. Source positive and negative full-scale currents for each of the ranges listed in
Table 1-4, and verify that the readings for each range are within stated limits.
Table 1-4
DCI limits
DCI Range Applied DC Current* Reading Limits (1 year, 18°C to 28°C)
20mA
100mA
1A 3A
* Source positive and negative currents with values shown.
** If the Fluke 5725 amplifier is not available, apply 2.2A from calibrator. Reading limits for 2.2A input
are: 2.197240 to 2.202760A.
20.0000mA
100.0000mA
1.000000A
3.000000A**
19.89960 to 20.01040mA
99.9100 to 100.0900mA
0.999160 to 1.000840A
2.99628 to 3.00372A
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-13
Verifying AC current
Check AC current accuracy by applying accurate AC voltage current at specific frequen­cies from the AC current calibrator to the Model 2750 input, and verify that the displayed readings fall within specified limits. Follow these steps to verify AC current:
1. Connect the Model 2750 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-4. Be sure the INPUTS switch is in the FRONT position.
2. Select the AC current function by pressing the ACI key.
Figure 1-4
Connections for Model 2750 AC current verification
Calibrator (Output AC Current)
Model 2750
Front Panel
Output
Input
PEAK
500V PEAK
3A, 250V
LO
HI
Output
LO
350V PEAK
SENSE
Ω 4 WIRE
INPUT
F
FRONT/REAR
CAT I
INPUT
HI
1000V
!
LO
R
AMPS
2750 Verification
Amps
3. Set the Model 2750 for the 1A range.
4. Source 1A and 3A, 1kHz full-scale AC currents as summarized in Table 1-5, and verify that the readings are within stated limits.
Table 1-5
ACI limits
ACV Range Applied AC Voltage Reading Limits @ 1kHz (1 year, 18°C to 28°C)
1A 3A
* If the Fluke 5725A amplifier is not available, apply 2.2A from the calibrator. Reading limits for 2.2A are
2.1949 to 2.2051A.
1.000000A
3.00000A*
0.99860 to 1.00140A
2.9817 to 3.0183A
1-14 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Verifying normal resistance
Check the normal resistance function by connecting accurate resistance values to the Model 2750 and verifying that its resistance readings are within the specified limits.
CAUTION Do not apply more than 1000V peak between front terminals INPUT
HI and LO or more than 350V peak between SENSE HI and LO, or instrument damage could occur.
Follow these steps to verify resistance accuracy:
1. Using shielded, Teflon-insulated or equivalent cables in a 4-wire configuration, connect the Model 2750 INPUT and SENSE jacks to the calibrator as shown in
Figure 1-5. Be sure the INPUTS switch is in the FRONT position.
2. Set the calibrator for 4-wire resistance with external sense on.
Figure 1-5
Connections for Model 2750 resistance verification (1 to 10M ranges)
Model 2750
Front Panel
Sense
LO
Sense
HI
Sense
Input
HI
HI
Output
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V PEAK
INPUT
F
R
FRONT/REAR
CAT I
AMPS
Input
3A, 250V
LO
HI
Output
LO
Resistance Calibrator
Sense
LO
Note: Use shielded, low-thermal cables to minimize noise.
Enable or disable calibrator external sense as indicated in procedure.
Model 2750 Multimeter/Switch System Service Manual Performance Verification 1-15
3. Select the Model 2750 4-wire resistance function by pressing the 4 key, then
choose the SLOW integration rate with the RATE key.
4. Set the Model 2750 for the 1 range, and make sure the FILTER is on. Enable
OCOMP (offset-compensated ohms) by pressing SHIFT then OCOMP. (Use OCOMP for 1, 10, and 100 range verification.)
5. Recalculate reading limits based on actual calibrator resistance values.
6. Source the nominal full-scale resistance values for the 1-10M ranges summa-
rized in Table 1-6, and verify that the readings are within calculated limits.
7. Connect the Model 2750 INPUT and SENSE jacks to the calibrator as shown in
Figure 1-6.
8. Disable external sense on the calibrator.
9. Set the Model 2750 for the 100M range.
10. Source a nominal 100M resistance value and verify that the reading is within cal­culated limits for the 100M range.
Figure 1-6
Connections for Model 2750 resistance verification (100M range)
Calibrator (Output 2-wire Resistance)
2750 Verification
Model 2750
Front Panel
Sense
LO
Sense
Input
HI
HI
Output
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V PEAK
INPUT
F
R
FRONT/REAR
CAT I
AMPS
Input
LO
HI
Output
LO
Note: Use shielded cables to minimize noise.
Disable calibrator external sense mode.
1-16 Performance Verification Model 2750 Multimeter/Switch System Service Manual
Table 1-6
Limits for normal resistance verification
Nominal
Range
10Ω∗
100Ω∗
10k
100k
10M
100M
* Enable OCOMP (offset-compensated ohms) when testing 1, 10, and 100 ranges.
** Calculate limits based on actual calibration resistance values and Model 2750 one-year resistance accuracy
specifications. See “Verification limits.”
1Ω∗
1k
1M
Resistance
1
10
100
1k
10k
100k
1M
10M
100M
Nominal Reading Limits
(1 year, 18°C to 28°C) Recalculated Limits**
0.999820 to 1.000180
9.99880 to 10.00120
99.9880 to 100.0120
0.999894 to 1.000106k
9.99894 to 10.00106k
99.9890 to 100.0110k
0.999890 to 1.000110M
9.99590 to 10.00410M
99.7970 to 100.2030M
Verifying dry circuit resistance
Check the dry circuit resistance function by connecting accurate resistance values to the Model 2750 and verifying that its resistance readings are within the specified limits.
CAUTION Do not apply more than 1000V peak between front terminals INPUT
HI and LO or more than 350V peak between SENSE HI and LO, or instrument damage could occur.
__________ to __________ __________ to __________ __________ to __________ __________ to __________ k __________ to __________ k __________ to __________ k __________ to __________ M __________ to __________ M __________ to __________ M
Follow these steps to verify dry circuit resistance accuracy:
1. Using shielded, Teflon-insulated or equivalent cables in a 4-wire configuration, connect the Model 2750 INPUT and SENSE jacks to the calibrator as shown in
Figure 1-7. Be sure the INPUTS switch is in the FRONT position.
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