kawasaki Robot MC, Robot MS User Manual

Kawasaki Robot
MC/MS-series up to 5 kg payload
MC/MS-series
Medicine and pharmaceutical engineering are the elds of application of these clean-room robots.
Maximum speed, precision and cleanability in clean-room quality are the factors backing this robot’s success. It is with intelligence and exibility that Kawasaki has created the most efcient robots of their class. Combined with a highly developed control system, you will meet the requirements for automation ready for the future.
Features
Medicine and pharmaceutical engineering are the elds of application of these robots. From handling samples to making up individual drugs, they are the perfect tools for automation.
Compact arm
The extremely compact arm design is simply ideal for application in cramped locations, as is frequently the case in applications in medicine and pharma-ceutical engineering.
Clean-room quality
Protection class IP67 (Base MC004N: IP65) combined with ISO Class 5 make these robots ideal working equipment in clean room environment. Here Kawasaki MS005N is made completely of stainless steel and VHP (gaseous H202) resistant.
Hollow wrist
No troublesome cables no matter at which point! The 6-axled integration and the user media fully installed in the arm make adaption of completely enclosed gripper tools possible.
Maximum exibility
MS005N is designed as a 7-axled robot, so that any constraining contours encountered can be best circumvented. Complex motion-sequences and loading or unloading processes – even “around corners” – do not present any problems to this stainless-steel robot.
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MSR05N MCR04N
Optional equipment
The MC004N / MS005N are available in different congurations. Please contact Kawasaki Robotics GmbH for more information.
3
Standard specications
MC004N MS005N
Degree of freedom 6 7
Max. payload (kg) 4 5
Max. reach (mm)*
Positional repeatability (mm)*
Mass (kg) 25 50
Body color White epoxy stainless steel (316L)
Installation Floor, Ceiling
Environ­mental condition
Degree of protection
Controller
Clean Room Class ISO Class 5
1
*
Distance between Centre of Axis 1/ Axis 5 (MS005N: Axis 6)
2
conforms to ISO9283
*
1
2
505 600
±0.05 ±0.1
Ambient Temperature (°C) 0 - 35
Relative Humidity (%) 35~85 (Dew and frost-protected)
Wrist Unit: IP67/
Basic Axis: IP65
America
E70Europe
Japan & Asia
IP67
Motion range & dimensions
MC004N backside connect
9
5
O-RING S53
17.5 ( 56h7)
VIEW
450
900
B
255 110
Y
4H7 Dp6
0.04 X
56h7
X
40
4-M6 Dp7.5
0.3
XY
12
505.8505.8
Point P
Working range based on point P
132
208
182
(9)
4- 9 (for M8)
208
182
156
938.3
2- 6H9 Dp8
97
0.04
AVIEW
340 250 20
188
92.6 845.8
A
128.8
250
Connector
(mm)
Space
4
Motion range & dimensions
MC004N underneath connect
9
5
O-RING S53
17.5 (56h7)
VIEW
300 250 20
450
900
B
255 110
Y
4H7 Dp6
0.04 X
56h7
X
40
4-M6 Dp7.5
0.3
XY
505.8505.8
Point P
Working range based on point P
938.3
132
( 180)
ガスケット
221
200
140
Air Port Rc1/4
4-M10 Dp20
200
140
114
2- 6H9 Dp8
83
AVIEW
Air Port
Rc1/4
0.04
(mm)
MS005N
1130
315 310 300 205
150
150
Space
Connector
128.8
132.6 805.8
A
4-M6 Dp11
0.3 XY
6H7 Dp6
132
( 180)
X0.04
Y
45°
4-M3 Dp6
0.2 XY
X
O-RING
8
14
ガスケット
53h7
VIEW
220
23
40
90°
0
-0.030
29
17
4.2
7
B
200
140
83
4-M10 Dp20
114
2- 6H9 Dp8
0.08
200
140
AVIEW
B
Point P
120°
JT2
135°
JT5
115°
JT3
660560
925
1129.2
204.2
JT6±180°
120°
JT5
JT3
180
108
JT4±180°
128
JT7±180°
JT1±180°
180
Working range based on point P
200
50
115°
JT2
90°
255 355
(mm)
A
5
E-Controller
TOP VIEW
The E-Controller – technically mature, easy to operate and powerful
Compact, upgradeable and user-friendly
All established bus systems (Interbus, Probus, Pro-Net…) are supported. The integrated Soft PLC may be edi­ted via Teach Pendant or even more comfortable at the PC (option). Customized user interfaces may be pro­grammed and used for the simplied control of the robot and also peripheral devices. Motor power ON and program start may be activated directly via the Teach pendant unit. The parallel display of two information screens (e.g. position and signal data) facilitates the process control. The system boot time is below one minute (approximately 25 sec.).
System
Ultra-fast execution of programs, loading and storing processes as well as a precise continuous-path control and much more thanks to the up-to-date processor design and powerful components. 8 MB RAM (80,000 steps) and USB interface as standard..
Maintenance
»Simple and friendly« – Due to the optimized modular conguration of the Kawasaki controller, maintenance work is user-friendly. Furthermore, integrated service and diagnostic tools guarantee increased safety in operation. Remote diagnosis via Ethernet is also included in the standard package.
420 500
TEACH
CONTROL
100% REPEAT
POWER
250
Teach pendant
Color LCD teach pendant for the E series controllers
The teach pendant boasts a signicantly lighter body with an optimized weight balance that reduces the burden of teaching work. The operator can now switch on the motors and activate the cycle start all from the teach pendant. In addition, new features such as the easy-to-navigate screen and switch layout allow for a more convenient system of control. Two information windows can be displayed simultaneously on the monitor screen, providing access to different types of information (for example, positional information and signal information).
6
Controller
Easy handling and outstanding performance.
Highest processing speed for exact path control and program support – for each operation purpose.
America
Europe
Japan & Asia
The E7X controllers are extremely compact, and specially designed for small robot arms
Features
(RS03N, 05N, 05L, 06L and 10N). Though compact in design, these controllers offer high performance and expandability.
E70
E70
Number of Controlled Axes up to 8
Servo Motor Brushless AC Servomotor
Position Detector Absolute Encoder
Type of driving Full digital servo system
Programming Block and AS-Language
Coordinate Systems Joint, Base, Tool, external Tool (optional)
Motion Control Joint-, Linear- and Circular interpolation
External operation Emergency stop, Hold etc.
I/O signals
Memory capacity (MB) 8
External Memory 1 x USB
Data Interfaces
Teach pendant Color LCD teach pendant
Operation Panel Emergency Stop SW, Control Power, TEACH / REPEAT
Cable Length (Controller – Arm), (Controller – Teach Pendant) 10 m (optional up to 15 Meter)
Structure Enclosed structure
Dimensions (W x D x H in mm) 500 x 420 x 250
Mass (kg) 30
Power Requirements AC 200 – 240 V ± 10 %, 50 / 60 Hz, 1 Phase, max. 1,5 kVA
Ground <100 Ω, Max. Leakage 30 mA
Safety Category 3, Performance Level d (EN ISO13849-1:2008)
Ambience Temperature / Humidity 0 – 45° C / 35 – 85 % (Dew and frost-protected)
Surface Character galvanized / chromed
Input (Channels) 32 (max. 96)
Output (Channels) 32 (max. 96)
PC, Network, etc. 2 x RS-232C, 2 x Ethernet
Fieldbus (optional)
DeviceNet©, PROFIBUS©, PROFINET©, INTERBUS-S©, Ethernet / IP©,
CC-Link©, CANopen©, Modbus TCP©, Control Net
©
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Kawasaki Heavy Industries, Ltd.
ROBOT DIVISION
http://www.khi.co.jp/robot/
Tokyo Head Ofce/Robot Division
1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan Phone: +81-3-3435-6852 Fax: +81-3-3437-9880
Akashi Works/Robot Division
1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, Japan Phone: +81-78-921-2946 Fax: +81-78-923-6548
Global Network
Kawasaki Robotics (USA), Inc.
www.kawasakirobot.com 28140 Lakeview Drive, Wixom, MI 48393, U.S.A. Phone: +1-248-446-4100 Fax: +1-248-446-4200
Kawasaki Robotics (UK) Ltd.
www.kawasakirobot.co.uk/ Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United Kingdom Phone: +44-1925-71-3000 Fax: +44-1925-71-3001
Kawasaki Robotics GmbH
www.kawasakirobot.de 29 Sperberweg, 41468 Neuss, Germany Phone: +49-2131-34260 Fax: +49-2131-3426-22
Kawasaki Robotics Korea, Ltd.
www.kawasakirobot.co.kr 43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 405-817, Korea Phone: +82-32-821-6941 Fax: +82-32-821-6947
Kawasaki Robotics (Tianjin) Co., Ltd.
www.kawasakirobot.cn Bldg 3, No.16, Xiang‘an Road, TEDA, Tianjin 300457 China Phone: +86-22-5983-1888 Fax: +86-22-5983-1889
Kawasaki Motors Enterprise (Thailand) Co., Ltd.
(Rayong Robot Center) www.khi.co.jp/robot/th/ 119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145
CAUTIONS TO BE TAKEN TO ENSURE SAFETY
l For those persons involved with the operation / service of
your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.
l Products described in this catalogue are general industrial
robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.
l Be careful as Photographs illustrated in this catalogue are
frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.
ISO certied in Akashi Works.
* Materials and specications are subject to change without notice.
Printed in Germany February 2015 Catalogue No. GE128
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