kawasaki Robot M User Manual

EUROPE

M-SERIES

up to 700 kg payload

»Simple and friendly«

»40 years of experience and

The M-Series

INTO THE FUTURE

Handling, Welding, Mounting
and Tending are only four of
the countless domains of the
M-Series allrounders.

state-of-the-art robot techno­logy«

An extremely compact and light-weight design
forms the basis for high speeds and rigidity as well
as an enormous reach.

»Your goal is our task«

It was Kawasaki‘s intelligence and exibility which

made them build the most powerful robots in their
class. Combined with a high-end control system,
they reliably meet the demands of the most varied
application elds – now, in the near and far future.

Power

1.

With an enormous amount of torque available at
each axis these machines are the most powerful
robots of the Kawasaki Robot Family. With a pay­load from 350 to 700 kg and a reach from 2540
up to 3018 mm.

2. Standardisation

The use of interchangeable modular components
in different robot models makes these machines cost
effective in the sense of maintenance and repair.

3. Reliability

The M-Series robots of the Kawasaki family have
over the years had many model upgrades. The end
result is a high stability and robustness under
maximum load proven in both automotive and
general industries.

4. Functions

Allow for the direct connection of grippers without
additional wiring through the robot arm. Additionally
required lines or hoses can be installed at the provi­ded fastening points. The robots of the M-Series
are equipped with signal lines and air hoses integra­ted in the robot arm.

5. Integration

The basic principal for the design of the Kawasaki
robot family has also been used for the M-Series
development. A small footprint and minimized
interference contour, enables space saving appli­cation cells and decrease costs.

32

»Standard specications«

1160 1100 250

2510

310325 1600

459

3502

965 2053

Wo rking range based on point P

Point P

481 624

1160 1100 250

2510

310325 1350

3169.6

213

730 2048

Point P

Wo rking range based on point P

481 624

Arbeitsbereich basierend auf Punkt P

MODEL MX350L MX420L MX500N MX700N

Degrees of Freedom

Maximum Reach*

1

3018 mm 2778 mm 2540 mm 2540 mm

6 Axis

Maximum Payload 350 kg 420 kg 500 kg 700 kg

Axis 1 ±180 ° ±180 ° ±180 ° ±180 °

Axis 2 +90 ° ~ -45 ° +90 ° ~ -45 ° +90 ° ~ -45 ° +90 ° ~ -45 °

Maximum Stroke

Axis 3 +20 ° ~ -115 ° +20 ° ~ -125 ° +20 ° ~ -130 ° +20 ° ~ -130 °

Axis 4 ±360 ° ±360 ° ±360 ° ±360 °

Axis 5 ±110 ° ±110 ° ±110 ° ±110 °

Axis 6 ±360 ° ±360 ° ±360 ° ±360 °

Axis 1 80 °/s 80 °/s 80 °/s 65 °/s

Axis 2 70 °/s 70 °/s 70 °/s 50 °/s

Maximum Speed

Axis 3 70 °/s 70 °/s 70 °/s 45 °/s

Axis 4 80 °/s 80 °/s 80 °/s 50 °/s

Axis 5 80 °/s 80 °/s 80 °/s 50 °/s

Axis 6 120 °/s 120 °/s 120 °/s 95 °/s

Axis 4 2740 N·m 3290 N·m 3920 N·m 5488 N·m

Moment

Axis 5 2740 N·m 3290 N·m 3920 N·m 5488 N·m

Axis 6 1960 N·m 1960 N·m 1960 N·m 2744 N·m

Axis 4 400 kg ·m² 400 kg ·m² 400 kg ·m² 600 kg ·m²

Moment of Inertia

Axis 5 400 kg ·m² 400 kg ·m² 400 kg ·m² 600 kg ·m²

Axis 6 259 kg ·m² 259 kg ·m² 259 kg ·m² 388 kg ·m²

Motion Range & Dimensions

MX350L

Repeatability
(Measure Point: Middle of Flange)

± 0,5 mm

Weight 2.800 kg 2.800 kg 2.750 kg 2.860 kg

Max. linear Speed
(Measure Point: Middle of Flange)

2000 mm/s

Controller E44

Color

Installation

Ambient
Conditions

Temperature

Humidity

Others

35 ~ 85 % (no Dew, nor Frost allowed)

Installation Ambience must be free of:

• Inammable or corrosive Liquid or Gas

Munsell 10GY9/1

Floor

0 ~ 45 °C

• Electric Noise Interferences

Application

Input Signals

Media

Output Signals

Upper Arm

Air

IP Code

*1 Distance between Centre of Axis 1 and Axis 5.

Wrist Unit: IP67 / Basic Axes: IP65

12

8

2 x Ø 12 mm

MX420L

4 5

1160 1100 250

2510

310

32 2839

495 2045

325 1100

Point P

Wo rking range based on point P

481

MX700N: 856

MX500N: 624

Motion Range & Dimensions

MX500N/MX700N

The E-Controller – technically mature, easy to operate
and powerful

MODEL E44

Number of Controlled Axes 6 (optional 16)

Servo Motors Brushless AC Servomotors

Position Detectors Absolute Encoder

Servo System Full Digital Servo System

Programming Block or AS-Language

Coordinate Systems Joint, Base, Tool, external Tool

Motion Control Joint-, Linear- and Circular interpolated

External Motor Power, Signal Hold, etc.

Input 32 (optional 128)

Signals

Memory 8 MB (ca. 80.000 steps)

External Memory 2 x USB

Data Interfaces

Teach Pendant

Operation Panel Emergency Stop SW, Control Power, Teach/Repeat

Cable Length (Controller – Arm),
(Controller – Teach Pendant)

Dimensions (WxDxH mm) 550x550x1200

Weight (kg) 180

Power Requirements

Ground <100Ω, Max. Leakage Current 10mA

Safety Category 3, Performance Level d (EN ISO13849-1:2008)

Ambience Temperature / Humidity 0-45°C / 35-85% (no Dew, nor Frost allowed)

Color Munsell 10GY9/1

Note: Not all Options can be combined.

Output 32 (optional 128)

Analogue Input (optional) 8/16

Analogue Output (optional) 4/8/12/16

PC, Network, etc. 2 x RS-232C, 2 x Ethernet

Fieldbus (optional)

DeviceNet

©

, PROFIBUS©, PROFINET©, INTERBUS-S©, Ethernet/IP©, CC-Link©, CANopen©,

6.4“ LCD with Touch Panel, Emergency Stop SW, Teach-Lock, Deadman SW,

10 m (Arm: optional up to 40 m), (TP: optional up to 30 m)

Modbus TCP©, Control Net

Motor Power, Program Start, Hold/Run

AC 380-415V ± 10 %,

50/60Hz, 3 Phases,

max. 9,9kVA (E44)

©

Compact, upgradeable and user-friendly

A maximum of 10 external axes may be integrated,
up to three of which in the controller housing (E4x).

All established bus systems (Interbus, Probus, Pro­Net…) are supported. The integrated Soft PLC may

be edited via Teach Pendant or even more comfortab-

System

Ultra-fast execution of programs, loading and storing
processes as well as a precise continuous-path con­trol and much more thanks to the up-to-date proces­sor design and powerful components. 8 MB RAM
(80,000 steps) and USB interface as standard.

ly at the PC (option). Custom-tailored user interfaces

may be programmed and used for the simplied

control of the robot and also peripheral devices.
Motor voltage ON and program start may be activa­ted directly via the manual control unit. The parallel
display of two information screens (e.g. position and
signal data) facilitates the process control.

6 7

Maintenance

»Simple and friendly« – Due to the optimized modular
conguration of the Kawasaki control, maintenance

work is exceptionally user-friendly. Furthermore
integrated service and diagnosis tools guarantee
increased safety in operation. Remote diagnosis via
Ethernet is also included in the standard package.

Cautions to be taken to ensure safety

For those persons involved with the operation / service of your system, including Kawasaki Robot, they must
strictly observe all safety regulations at all times. They should carefully read the Manuals and other related
safety documents.

Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the
robot for special purposes, which might endanger operators or if the robot has any problems please contact
us. We will be pleased to help you.

BE CAREFUL: All photos illustrated in this catalogue are frequently taken after removing safety fences and
other safety devices stipulated in the safety regulations from the Robot operation system.

Inquiries

Kawasaki Robotics GmbH Deutschland

European Headquarter
Sperberweg 29 · 41468 Neuss
E-Mail: [e-mail] · www.kawasakirobot.de

Kawasaki Robotics (UK) Ltd.

Units 6&7 Easter Court, Europa Boulevard, Westbrook
Warrington WA5 5ZB · United Kingdom
E-Mail: [e-mail] · www.kawasakirobot.uk.com

Agent

Tel. [phone]
Fax [phone]

Tel. [phone]
Fax [phone]

Printed in Germany February 2011 Catalogue No. GE119 Materials and specification are subject to change without notice.