kawasaki KAF400A, KAF400B, KAF1000B, KAF1000E Owner's Manual

Utility Vehicle

Owner's Manual

ENGLISH

Original instructions

Quick Reference Guide

GENERAL INFORMATION

This Quick Reference Guide will assist you in

finding the information you're looking for.

BREAK-IN

HOW TO OPERATE

SAFE OPERATION

MAINTENANCE AND ADJUSTMENT

STORAGE

TRANSPORTING AND STORAGE

TROUBLESHOOTING GUIDE

A Table of Contents is included after the Foreword.

Whenever you see the symbols shown below,
heed their instructions! Always follow safe operating
and maintenance practices.

DANGER

DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.

WARNING

WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.

NOTICE

NOTICE is used to address practices not re­lated to personal injury.

NOTE

NOTE indicates information that may help or

○

guide you in the operation or service of the ve-

hicle.

KAF400A .................... MULE 610 4 × 4

KAF400B .................... MULE 600

KAF1000B .................. MULE PRO-DXT

KAF1000E .................. MULE PRO-DX

NOTE

This general OM contains following models.

○

Please refer to where applicable to your MULE.

BASIC SAFE DRIVING

Knowing and following these rules for safe opera­tion will increase your satisfaction with your new Ka­wasaki v ehicle.

Perform the Daily Checks

Refer to the Daily Checks section for a list of items
to check each day before use. Habitual perform­ance of these checks will help to insure safer, more
reliable usage. Be sure that any irregularities found
during these checks are corrected before operating
the vehicle.

Drive Carefully and with Good Judgement

We want you to be satisfied with your new Kawa­saki vehicle, so drive carefully, safely, and exercise
good judgement. Practice basic maneuvers so you
can drive confidently and safely.

(KAF1000B/E) Improper use of this vehicle can
be hazardous. Never operate at speeds too fast for
your skills or conditions. Handling characteristics of
this vehicle change depending upon cargo load and
driving modes.

Read the Owner's Manual

Read and understand this Owner's Manual. This
is especially important for inexperienced operators.
Refer to this Owner's Manual if you have any ques­tions.

Off-Highway Use Only

This vehicle is not an all-terrain vehicle; it is de­signed and equipped to be a multiuse utility vehicle

for off-highway use only. Use of this veh icle on pub­lic roads and paved surfaces is hazardous. Do not
operate this vehicle on public roads or paved surfa­ces.

Occupant Capacity

Make sure operators are 16 years or older with a

valid driver's license.

Each occupant must be able to sit with back
against seat, feet flat on floor, and hands on steering
wheel, handgrip or handhold.

The operator should be tall enough to wear the
seat belt properly and reach all controls.

Passenger(s) should also be tall enough for the
seat belt to fit properly and to be able to brace them­selves, as necessary, by placing both feet firmly on
the floor while gripping the handgrip or handhold.
Stay completely inside the vehicle.

Never Drink and Drive

Alcohol and drugs impair your judgement and
slow your reactions. Even drugs prescribed by a
physician can be dangerous. Check with your doc­tor.

Use Proper Riding Gear

Proper protective gear can reduce the severity of
injury in the event of an accident.

Choose a helmet most appropriate for your use of
this utility vehicle. A helmet can reduce the risk of

head injuries. Wear appropriate eye protection and
protective clothing.

Wearing Seat Belts

Both the operator and passenger(s) should al­ways wear their seat belts properly. Seat belts can­not completely protect you in every accident, but in
many cases a seat belt can reduce the risk of seri­ous injury. Also, to avoid injury, do not put any part
of your body outside of the vehicle for any reason.

Close the Doors (KAF1000B/E)

Be sure all doors are securely closed during oper­ation and never remove a door.

The doors prevent branches, gravel, and debris
from getting inside the passenger compartment.

Before Starting the Engine

Three “musts” before starting the engine are:

1. Apply the parking brake,

2. Put the gear shift lever in the “N” (neutral) posi-

tion,

3. Check the throttle pedal for proper operation. It

should return to its rest position when released.

Use the Parking Brake

Always apply the parking brake before getting out
of your vehicle.

Refueling

(KAF400A/B) Before refueling the vehicle, shut

the engine off and make sure the area is well venti­lated and free of any source of flame or sparks.
Gasoline is very flammable.

(KAF1000B/E) Before refueling the vehicle, shut
the engine off and make sure the area is well venti­lated and free of any source of flame or sparks. Die­sel fuel is very flammable.

Tire Air Pressure

Tire inflation and type can affect the vehicle's han­dling characteristics. Check the tire pressure fre­quently. Use only the recommended tires for
replacement.

Maximum Seating Capacity

(KAF400A/B, KAF1000E) Do not exceed seating

capacity: 2 occupants.

Occupants shall only ride in designated seating
positions and with maximum 2 persons in the seat.

Do not carry small children on lap.

(KAF1000B) Do not exceed seating capacity: 4
occupants.

Occupants shall only ride in designated seating
positions and with maximum 2 persons in each front
and rear seat.

Do not carry small children on lap.

Obey Local Laws

Know and obey all laws and regulations governing
the use of off-highway vehicles in your area. Re­spect private property. Always try to preserve nature
and the environment.

Reduce Speed When Carrying Cargo, Passen­ger(s), and/or Pulling a Trailer

Carrying cargo, passenger(s) and/or pulling a

trailer can make the vehicle difficult to steer and

may affect vehicle handling in an unpredictable
manner.

Braking distance is increased when carrying car­go, passenger(s), and/or pulling a trailer. Reduce
speed and allow greater dist ance for braking when
carrying cargo, passenger(s), and/or pulling a trailer.
Use extreme caution when climbing and descend­ing hills, and traversing slopes.

FOREWORD

Congratulations on your purchase of a new Kawasaki Mule. It is the result of Kawasaki's engineering exper-

tise and a tradition of manufacturing high-quality consumer products.

Please read this Owner's Manual carefully before starting your new Mule so that you will be thoroughly

familiar with the proper operation of your vehicle's controls, its features, capabilities, and limitations.

To ensure a long, trouble–free life for your Mule, give it the proper care and maintenance described in this

manual.

For those who would like more detailed information on their Mule, a Service Manual is available for purchase
from any authorized Kawasaki Mule dealer. The Service Manual con tains detailed disassembly and mainte­nance information. Those who plan to do their own work should, of course, be competent mechanics and pos­sess the special tools described in the Service Manual.

Keep this Owner's Manual aboard your Mule at all times so that you can refer to it whenever you need infor­mation.

This manual should be considered a permanent part of the Mule and should remain with the Mule when it is
sold.

All rights reserved. No part of this publication may be reproduced without our prior written permission.

This General Owner's Manual offers only the standard descriptions from various models s o some descrip­tions shown may not apply to your particular model. For detailed information of your Mule (Mule handling, main­tenance, service and technical data) refer to the English Owner's Manual. If not available, consult an
authorized Kawasaki dealer.

This publication includes the latest information available at the time of printing. However, there may be minor

differences betw een the actual product and illustrations and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

© 2016 Kawasaki Heavy Industries, Ltd.

TABLE OF CONTENTS

SPECIFICATIONS .............................................. 15

DECLARATION OF CONFORMITY ................... 18

SERIAL NUMBER LOCATIONS ........................ 22

LOCATION OF PARTS ....................................... 24

LOCATION OF LABELS .................................... 33

LOADING INFORMATION ................................. 56

GENERAL INFORMATION ................................ 58

Multifunction Meter (KAF1000B/E) .......... ........ 58

Speedometer ................................................. 59

Fuel Level Gauge .......................................... 60

Clock .............................................................. 60

Odometer ...................................................... 61

Trip Meters (Trip Meter A/B) .......................... 61

Hour Meter ..................................................... 62

2WD/4WD Indicator Symbol ......................... 62

Amber Glow Plug Indicator Light ................... 63

Red EPS Warning Indicator Light .................. 64

Red Parking Brake Indicator Light ................ 64

Red Reverse Indicator Light .......................... 64

Green Neutral Indicator Light ........................ 64

Red Seat-Belt Use Reminder ........................ 64

Red Coolant Temperature Warning Indicator

Light ............................................................

Red Oil Pressure Warning Indicator Light ..... 65

Lighting/Electrical Accessory Connector (KA-

F400A/B) .......................................................

Lighting/Electrical Accessory Socket

(KAF1000B/E) ...............................................

Light Switches .................................................. 66

Steering Wheel (KAF1000B/E) ........................ 68

Brake Pedal ...................................................... 69

64

65

66

Converting Rear Seat and Cargo Bed

(KAF1000B) ..................................................

From 4-Persons to 2-Persons Mode ............. 70

From 2-Persons to 4-Persons Mode ............. 73

Cargo Bed ........................................................ 74

Tailgate .......................................................... 74

Cargo Bed ..................................................... 74

Loading Cargo Bed ....................................... 76

Lifting and Lowering the Cargo Bed .............. 77

Choke Knob (KAF400 A/B) ............................... 85

Engine Oil Temperature Warning Light (KA-

F400A) ...........................................................

Fuel Tank (KAF400A/B) ................................... 86

Fuel ................................................................ 87

Fuel (KAF1000B/E) .......................................... 89

Diesel Fuel Requirements ............................. 89

Cold Weather Information ............................. 89

Using Biodiesel Fuel ..................................... 89

Filling the Fuel tank ....................................... 90

Fuel Gauge (KAF400A/B) ................................ 92

Glove Compartment/Tool Kit ............................ 92

Cupholders (KAF1000B/E) .............................. 93

Front Cargo Compartment (KAF400A/B) ........ 94

Front Access Cover (KAF1000B/E) ................. 96

Horn Switch (KAF1000B/E) .............................. 97

Ignition Switch (KAF400A/B) ............................ 98

Main Switch (KAF1000B/E) .............................. 99

Hour Meter (KAF400A/B) .................................100

Shift Lev ers (KAF400A/B) ................................101

Gear Shift Lever ............................................101

2WD-4WD Shift Lever (KAF400A) ................102

70

86

Differential Shift Lever ....................................103

Gear Shift Lever (KAF1000B/E) ........................104

Selectable 2WD/4WD Shift Switch

(KAF1000B/E) ................................................

105

Selectable DIFF-LOCK Shift Switch

(KAF1000B/E) ................................................

107

Belt Drive Transmission (KAF1000B/E) ............107

Parking Brake Lever ..........................................108

Parking Brake Warning Light (KAF400A/B) ......109

Doors (KAF1000B/E) ........................................109

Seats ................................................................. 11 0

Seat Belts ..........................................................11 4

Throttle Pedal ....................................................118

Trailer Hitch Bracket .......................................... 118

Winch Installation (KAF400A/B) ........................120

BREAK-IN ............................................................121

HOW TO OPERATE ............................................ 122

Daily Checks .....................................................122

Starting the Engine ............................................125

Throttle-linked choke system .........................125

High-Altitude Injection Control Device ...........127

Cold Weather Starting (KAF1000B/E) ..............128

Jump Starting ....................................................128

Moving Off ......................................................... 132

Braking ..............................................................132

Stopping the Engine ..........................................133

Parking the Mule ...............................................133

Hi-Lo Shifting (KAF400A) ..................................135

Reversing Gears (KAF400A/B) .........................136

Shifting Gears (K AF1000B/E) ...........................136

2WD/4WD Shifting (KAF400A, KAF1000B/E) .. 137

Shifting the Differential ......................................139

When Stuck (KAF1000B/E) ..............................141

SAFE OPERATION .............................................142

Unfamiliar Terrain ..............................................143

Driving in Reverse .............................................143

Driving in “4WD” (KAF400A, KAF1000B/E) ......144

Turning the Vehicle ............................................145

Hills ....................................................................145

Climbing Hills ......................... ............................146

Descending Hills ...............................................147

Traversing Hillsides ...........................................148

Sliding and Skidding ..........................................148

Driving through Water .......................................149

Operator and Passenger Requirements

(KAF1000B/E) ................................................

150

NOISE AND VIBRATION CONTROL INFORMA-

TION ..................................................................

152

Control Information ............................................152

MAINTENANCE AND ADJUSTMENT ................153

Periodic Maintenance Chart ..............................154

Engine Oil ..........................................................161

Front Final Gear Case Oil (KAF400A,

KAF1000B/E) .................................................

169

Transmission Case Oil ......................................174

Cooling Fan (KAF400A/B) .................................180

Cooling System (KAF1000B/E) .........................180

Spark Plug (KAF400A/B) ..................................183

Valve Clearance .................... ............................185

Engine Air Cleaner ............................................185

Spark Arrester ...................................................190

Throttle Pedal ....................................................194

Choke Knob (KAF400 A/B) ................................196

Idle Adjustment (KAF1000B/E) .........................198

Carburetor (KAF400A/B) ...................................198

Fuel System (KAF400A/B) ................................201

Fuel Filter ........................................................202

Fuel Hose (KAF1000B/E) ..................................203

Fuel Filter (KAF1000B/E) .................................203

Water Separator (KAF1000B/E) .......................204

Fuel Tank Vent (KAF1000B/E) .........................205

Belt Drive Torque Converter (KAF400A/B) ......205

Belt Drive Torque Converter Air Cleaner (KA-

F400A/B) .......................................................

206

Belt Drive Transmission (CVT) (KAF1000B/E) 209

Brakes ..............................................................210

Brake Pedal ...................................................210

Brake Disc and Brake Pad (KAF1000B/E) ....214

Brake Light Switch ............................................215

Parking Brake Lever (KAF400A/B) ..................217

Parking Brake (KAF1000B/E) ..........................218

Steering Wheel .................................................219

Power Steering System (KAF1000B/E) ........219

Wheels .............................................................220

Rims ..............................................................220

Wheel Nuts ....................................................220

Tires ...............................................................220

Joint Boots ........................................................222

Suspension .......................................................224

Seat Belts .........................................................226

Cargo Bed Latches (KAF1000B/E) ..................227

Headlight Beam ................................................228

Battery ..............................................................229

Fuse ..................................................................242

Breaker (KAF1000B/E) ....................................252

General Lubrication ..........................................253

Cleaning (KAF400A/B) .....................................253

Cleaning (KAF1000B/E) ...................................255

General Precautions .....................................255

Where to be Careful ......................................257

Washing Your Vehicle ...................................257

Bolt and Nut Tightening ....................................258

STORAGE ...........................................................259

TRANSPORTING AND STORAGE ...................261

Transporting the Vehicle (KAF1000B/E) ..........261

Storage (KAF1000B/E) ....................................262

Preparation for Storage .................................262

Engine Care during Long Storage .................263

Removal from Storage ..................................264

Before Starting Engine after Long Storage ...264

TROUBLESHOOTING GUIDE ...........................266

ENVIRONMENTAL PROTECTION ....................268

MAINTENANCE RECORD ................................. 269

SPECIFICATIONS

PERFORMANCE

Maximum Torque

Minimum Turning Radius Differential Mode

Seating Capacity (KAF1000B/E)

DIMENSIONS

Overall Length

Overall Width

Overall Height

Wheelbase

Tread: Front

Ground Clearance

Curb Mass

Cargo Bed (L × W × H)

ENGINE

Type

Displacement

Bore × Stroke

Compression Ratio

Starting System

Cylinder Numbering Method (KAF1000B/E)

Firing Order (KAF1000B/E)

SPECIFICATIONS 15

Rear

16 SPECIFICATIONS

Carburetor (KAF400A/B)

Ignition System (KAF400A/B)

Ignition Timing (KAF400A/B)

Spark Plug (KAF400A/B)

Injection Pump (KAF1000B/E)

Lubrication System

Engine Oil: Type

Viscosity

Capacity

Coolant Capacity (KAF1000B/E)

DRIVE TRAIN

Driving Type: Primary

Final

Transmission Type
Primary Reduction Ratio

Final Reduction Ratio: Front

Rear

Overall Drive Ratio: Forward

Reverse

Transmission Gear Ratio: Forward

Reverse

Front Final Gear Case Oil

Front Final Gear Case Oil Capacity

Transmission Case Oil

Transmission Case Oil Capacity

FRAME

Type

Steering (KAF1000B/E)

Caster

Trail (KAF400A/B)

Tire Size: Front

Rear

Rim Size:

Front

Rear

Fuel Tank Capacity

ELECTRICAL EQUIPMENT

Battery

Headlight:

High Beam

Low Beam

Brake/Tail Light

Reverse Light

LOAD CAPACITY

Maximum Vehicle Load (Including occupants, cargo and
accessories)

Maximum Cargo Bed Load

SPECIFICATIONS 17

Specifications are subject to change without notice.

18 DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY 19

20 DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY 21

22 SERIAL NUMBER LOCATIONS

SERIAL NUMBER LOCATIONS

The engine and frame serial numbers are used to register the vehicle. They are the only means of identifying

your particular machine from others of the same model type. These serial numbers may be needed by your
dealer when ordering parts. In the event of theft, the investigating authorities will require both numbers as well
as the model type and any peculiar features of your machine that can help them identify it.

Frame No.

(KAF400A/B)

A. Frame Number
B. Seat (Raised Position)

(KAF1000B/E)

A. Frame Number
B. Right Front Axle

SERIAL NUMBER LOCATIONS 23

Engine No.

(KAF400A/B)

A. Engine Number

(KAF1000B/E)

A. Engine Number

24 LOCATION OF PARTS

(KAF400A/B)

LOCATION OF PARTS

1. Headlights

2. ROPS (Roll Over Protective
Structure)

3. Front Cargo Hood

4. Front Cargo Compartment

5. Steering Wheel

6. Seat

7. Seat Belts

8. Cargo Bed

9. Grille (Front Bumper)

10. Air Cleaner Intake

11. Parking Brake

12. Air Cleaner (Carburetor)

13. Battery

14. Suspensions

15. Carburetor

16. Latch

17. Tail Gate

18. Handgrip

LOCATION OF PARTS 25

18. Handgrip

19. Air Cleaner (Belt Drive Torque
Converter)

20. Belt Drive Torque Converter

21. Latch

22. Dashboard

23. Brake/Tail Light

24. Muffler

25. Fuel Tank

26. Fuel Tank Cap

27. Fuel Gauge

26 LOCATION OF PARTS

28. Differential Shift Lever

29. Choke Knob

30. Horn Button

31. Engine Oil Temperature
Warning Light

32. Parking Brake Warning Light

33. Hour Meter

34. Gear Shift Lever

35. Front Cargo Latch

36. 2WD-4WD Shift Lever(KA­F400A)

37. Ignition Switch

38. Accessory Connector

39. Glove Compartment

40. Brake Fluid Level

41. Brake Light Switch

42. Light Switch

(KAF1000B, 4-Persons Mode)

LOCATION OF PARTS 27

1. LED Sub Headlights

2. Headlights

3. Front Access Cover

4. ROPS (Roll Over Protective
Structure)

5. Steering Wheel

6. Front Seat

7. Front Seat Belts

8. Rear Seat

9. Rear Seat Belts

10. Screen Lock Arm

11. Cargo Bed

12. Front Guard

13. Coolant Reserve Tank

14. Brake Fluid Reservoir

15. Steering Wheel Tilt Lock Lever

16. Front Door

17. Handhold for Rear Seat Pas­sengers

18. Rear Door

19. Cargo Bed Handgrip

20. Cargo Bed Latch

21. Muffler (Spark Arrester)

22. Trailer Hitch Bracket

28 LOCATION OF PARTS

(KAF1000B, 2-Persons Mode)

1. Tailgate Latch Handle

2. Tailgate

3. Screen

4. Handgrip for Front Right Seat
Passenger

5. Tail/Brake Light

6. Rear Shock Absorber

7. Cargo Bed Side Plate

8. Air Cleaner

9. Battery

10. Rear Seat (Folded Position)

11. Fuel Tank Cap

12. Dashboard

13. Front Shock Absorber

14. Radiator

LOCATION OF PARTS 29

1. Parking Brake Lever

2. Horn Switch

3. Selectable DIFF-LOCK Shift
Switch

4. Selectable 2WD/4WD Shift
Switch

5. Headlight Switch

6. LED Sub Headlight Switch

7. Multifunction Meter

8. Power Outlet Sockets

9. Glove Compartment

10. Cupholders

11. Main Switch

12. Brake Pedal

13. Throttle Pedal

14. Gear Shift Lever

15. Tool Kit

30 LOCATION OF PARTS

(KAF1000E)

1. LED Sub Headlights

2. Headlights

3. Front Access Cover

4. ROPS (Roll Over Protective
Structure)

5. Steering Wheel

6. Seat

7. Seat Belts

8. Cargo Bed

9. Front Guard

10. Coolant Reserve Tank

11. Brake Fluid Reservoir

12. Steering Wheel Tilt Lock Lever

13. Door

14. Cargo Bed Latch

15. Cargo Bed Handgrip

16. Muffler (Spark Arrester)

17. Trailer Hitch Bracket

LOCATION OF PARTS 31

1. Tailgate Latch Handle

2. Tailgate

3. Screen

4. Handgrip for Right Seat Pas­senger

5. Tail/Brake Light

6. Rear Shock Absorber

7. Air Cleaner

8. Battery

9. Fuel Tank Cap

10. Dashboard

11. Front Shock Absorber

12. Radiator

32 LOCATION OF PARTS

1. Parking Brake Lever

2. Horn Switch

3. Selectable DIFF-LOCK Shift
Switch

4. Selectable 2WD/4WD Shift
Switch

5. Headlight Switch

6. LED Sub Headlight Switch

7. Multifunction Meter

8. Power Outlet Sockets

9. Glove Compartment

10. Cupholders

11. Main Switch

12. Brake Pedal

13. Throttle Pedal

14. Gear Shift Lever

15. Tool Kit

LOCATION OF LABELS

LOCATION OF LABELS 33

Some labels are not applicable to all models, and
their location may also vary depending on models.
Please note that illustrations of models and labels
used here are for representation purposes only.

For information specific to your model, refer to the
English Owner's Manual or contact an authorized
Kawasaki dealer or the distributor.

NOTE

Labels and their locations listed hereafter are for

○

KAF1000B for example use only. See your own

OM in English for relevant information.

All warning labels which are on your vehicle are
repeated here. Read labels on your vehicle and
understand them thoroughly. They contain informa­tion which is important for your safety and the safety
of anyone else who may operate your vehicle.
Therefore, it is very important that all warning labels
be on your vehicle in the locations shown. If any la­bel is missing, damaged, or worn, get a replacement
from your Kawasaki dealer and install it in the cor­rect position.

NOTE

The sample warning labels in this section have

○

part numbers to help you and your dealer obtain

the correct replacem ent.

Refer to the actual vehicle label for model specific

○

data grayed out in the illustration.

(KAF400A/B)

1. Warning (Off-Highway Utility Vehicle)

2. Notice (Shifting)

3. Warning (General)

4. Warning (Front Cargo Hood)

15. Warning (Read Owner's Manual)

34 LOCATION OF LABELS

5. Warning (Passengers in Cargo Bed)

6. Warning (Cargo Bed)

7. Important Information (Tires/Max. Load)

8. Carrier Hook Operation

9. Specification

LOCATION OF LABELS 35

10. Warning (Refueling)

11. Warning (Hot Surface)

12. Important Emission Control Information

13. Engine Oil Information

36 LOCATION OF LABELS

14. CE Mark

16. Certification (ROPS)

17. Battery Danger/Poison (On the backside)

18. Brake Fluid

LOCATION OF LABELS 37

38 LOCATION OF LABELS

(1)

(2)

(3)

LOCATION OF LABELS 39

40 LOCATION OF LABELS

(4)

(5)

(6)

(7) (KAF400A)

LOCATION OF LABELS 41

(7) (KAF400B)

(8)

(9)

(10)

42 LOCATION OF LABELS

(11)

(12)

(13)

(14)

(15) (16)

(17)

LOCATION OF LABELS 43

44 LOCATION OF LABELS

(18)

(KAF1000B)

LOCATION OF LABELS 45

1. Warning (General)

2. CE Mark

3. Specification (ROPS)

4. Specification (Model)

5. Danger (Radiator Cap)

6. Danger (Radiator Cap)

46 LOCATION OF LABELS

7. Warning (Brake Fluid)

8. Danger/Poison (Battery)

9. Warning (Refueling)

LOCATION OF LABELS 47

10. Warning (Cargo Bed Lifting: both sides)

11. Warning (Trailer Towing)

12. Warning (Cargo Bed Loading)

48 LOCATION OF LABELS

13. Important Information (Tires/Max. Load)

(1)

1. Read Owner’s Manual

2. Safety alert symbol

3. Maximum seating capacity: 2 persons in each
seat, see “BASIC SAFE DRIVING” section

4. Fasten seat belts. Wear an approved helmet and
protective gear, see “BASIC SAFE DRIVING”
section

5. Never use on public roads, see “BASIC SAFE
DRIVING” section

6. Never use with drugs or alcohol, see “BASIC
SAFE DRIVING” section

7. Make sure operators are 16 years or older with a
valid driver’s license, see “BASIC SAFE DRIV­ING” section

LOCATION OF LABELS 49

50 LOCATION OF LABELS

(2)

(3)

(4)

(5)

1. Safety alert symbol

2. Read Owner’s Manual

3. Hot liquid. Never open when engine is hot

LOCATION OF LABELS 51

(6)

(7)

(8)

(9)

1. Read Owner’s Manual

2. Use diesel fuel only

52 LOCATION OF LABELS

(10)

1. Safety alert symbol

2. Read Owner’s Manual

3. Hand crush

LOCATION OF LABELS 53

(11)

1. Safety alert symbol

2. Read Owner’s Manual

3. Maximum arm length

4. Vertical force limitation

5. Horizontal force limitation

54 LOCATION OF LABELS

(12)

1. Safety alert symbol

2. Read Owner’s Manual

3. Maximum cargo bed load

4. Never carry passengers in cargo bed

(13)

1. Read Owner’s Manual

2. Tire pressure

3. Safety alert symbol

4. Load condition (including occupants and cargo)

5. Front tire size

6. Rear tire size

LOCATION OF LABELS 55

56 LOADING INFORMATION

LOADING INFORMATION

WARNING

Incorrect loading, improper installation or use
of accessories, or modification of your ve­hicle may result in an unsafe operating condi­tion. Before you operate it, make sure that the
vehicle is not overloaded and that you have
followed these instructions.

With the exception of genuine Kawasaki Parts
and Accessories, Kawasaki has no control over the
design or application of accessories. In some cases,
improper installation or use of accessories, or ve­hicle modifications, will void the utility vehicle war­ranty. In selecting and using accessories, and in
loading the vehicle, you are personally responsible
for your own safety and the safety of other person(s)
involved.

NOTE

Kawasaki Parts and Accessories have been spe-

○

cially designed for us e on Kawasaki utility ve-

hicles. We strongly recommend that all parts and

accessories you add to your vehicle be genuine

Kawasaki components.

Because any vehicle is sensitive to increases in
weight and change s in weight distribution, you must
take ca re in carrying cargo. Always follow these pre­cautions:

Carrying cargo, passengers and/or pulling a trailer

•

can make the vehicle difficult to steer and may af­fect vehicle handling in an unpredictable manner.
Use extreme caution when climbing and descend­ing hills, and traversing slopes.
Braking distance is increased when carrying car-

•

go, passeng ers, and/or pulling a trailer. Reduce
speed and allow greater distance for braking.
All cargo should be carried as low as possible to

•

reduce the effect on the vehicle’s center of gravity.
Cargo weight should be equally distributed from
side to side. This helps maintain stability by cen­tralizing weight. Avoid carrying cargo that extends
beyond the rear of the vehicle. Do not carry cargo
on top of the ROPS.
Cargo should be securely anchored. Make sure

•

the cargo will not move around while the vehicle is
moving. Recheck cargo security as often as pos­sible (while the vehicle is stopped) and adjust as
necessary.

NOTICE

The front body work and fenders are not de­signed to carry cargo or to support weight.
Do not place cargo, lean or sit on them, or
they may break.

This vehicle is not designed to carry passengers

•

in the cargo bed. Installing additional passenger

seating or carrying passengers in the cargo bed
can cause changes in vehicle handling.

WARNING

Passengers transported in the cargo bed can
be tossed about or even thrown out causing
serious injury or death. Do not install seating
or trans port passengers in the cargo bed.

(Maximum Cargo Bed Load) Do not carry more

•

than maxi mum cargo bed load as specified below.

kg ( lb)

(Maximum Vehicle Load) Weight of operator, pas-

•

senger(s), cargo, accessories, and trailer tongue
must not exceed following limits.

kg ( lb)

NOTE

Maximum cargo bed load and vehicle load for

○

your Mule are show in your English OM titled
“LOADING INFORMATION” chapter. Refer to the
relevant page and copy the data value into the
space provided in this page.

Do not operate this vehicle faster than 16 km/h

•

(10 mph) when pulling a trailer. Refer to the
“Trailer Hitch Bracket” section in the “GENERAL
INFORMATION” chapter.

LOADING INFORMATION 57

58 GENERAL INFORMATION

GENERAL INFORMATION

Multifunction Meter (KAF1000B/E)

1. Amber Glow Plug Indicator Light

2. Red EPS Warning Indicator Light

3. Speedometer

4. Fuel Level Gauge

5. Red Parking Brake Indicator Light

6. Red Reverse Indicator Light

7. Green Neutral Indicator Light

8. Right Button

9. Odometer/Trip Meters (Trip Meter A and B)/Hour
Meter

10.Clock

11. Left Button

12.“2WD” Indicator Symbol

13.Red Seat-Belt Use Reminder

14.Red Coolant Temperature Warning Indicator
Light

15.Red Oil Pressure Warning Indicator Light

16.“4WD” Indicator Symbol

Pushing the left button shifts the display in the
odometer/trip meters/hour meter through the 4
modes; odometer, trip meter A and B, and hour me­ter.

When the main switch is turned on, all the “LCD”
segments and “LED” lights are displayed for a sec­ond, then the clock and meters operate normally de­pending on the mode selected.

GENERAL INFORMATION 59

Speedometer

The speed ometer shows the speed of the vehicle.

A. Speedometer

mph·km/h Display:

mph·km/h display can alternate between English
and metric modes (mph and km/h) in the digital me­ter. Make sure that mph or km/h is correct ly dis­played according to local regulations before driving.
Shift the mph·km/h display in the digital meter as fol­lows.

The mph·km/h display shifts by pushing and hold-

•

ing the left button and pushing the right button
within two seconds.

A. mph·km/h Display
B. Left Button
C. Right Button

The mph·km/h display shifts as follows.

•

NOTE

Do not operate the vehicle with the digital meter

○

displaying in the wrong unit (mph or km/h).

Display the odometer in the digital meter.

•

NOTE

The data is maintained even if the battery is dis-

○

connected.

60 GENERAL INFORMATION

Fuel Level Gauge

The fuel in the fuel tank is shown in segments. All
6 segments are displayed when the fuel tank is full.
As fuel is consumed the segments go out accord­ingly. When the bottom segment is reached, it will
begin blinking to warn of a low fuel level.

When it begins blinking, 6.6 liters (1.7 US gal) of
fuel remains. Fill the fuel tank as soon as possible
because there is no reserve tank in this vehicle (see
Fuel section).

A. Hour Display
B. Minute Display

Push the right button. The hour display only

•

blinks. Push the left button to advance the hours.

A. Blinking to warn of a low fuel level

Clock

To adjust hours and minutes:

Turn the main switch on.

•

The odometer is displayed.

•

Push the right button for more than two seconds.

•

Both the hour and minute displays start blinking.

A. Hour Display

Push the right button. The hour display stops

•

blinking and the minute display starts blinking.
Push the left button to advance the minutes.

A. Minute Display

Push the right button. Both the hour and minute

•

displays start blinking again.
Push the left button. The displays stop blinking

•

and the clock starts working.

GENERAL INFORMATION 61

NOTE

When the figures come to 999999, they are

○

stopped and locked.

A. Odometer

NOTE

Pushing the left button momentarily advances the

○

hour or minute step by step. Pushing and holding
the button advances the hour or minute continu­ously.
The clock works normally from the back-up power

○

while the main switch is turned off.
When the battery is disconnected, the clock re-

○

sets to 1:00, and starts working again when the
battery is connected.

Odometer

The odometer shows the total distance in kilo­meters or miles that the vehicle has been driven.
The meter cannot be reset.

Trip Meters (Trip Meter A/B)

The trip meter shows the distance in kilometers or
miles traveled since it was last reset to zero.
To reset the trip meter:

Push the left button to display the trip meter A or

•

B.

Push the right button and hold it in.

•

After two seconds, the figure display turns to 0.0,

•

and then starts counting when the vehicle is oper-

ated. The meter counts until it is next reset.

NOTE

When the trip meter reaches 9999.9 when the ve-

○

hicle is running, it turns back to 0.0 and starts

counting again.

62 GENERAL INFORMATION

A. Trip Meter A

Hour Meter

The hour meter shows the total hours that the ve­hicle has been operated. This meter cannot be re­set.

NOTE

When the figures come to 99999.9, they are

○

stopped and locked.

A. Hour Meter

2WD/4WD Indicator Symbol

This vehicle can be driven in either “2WD” or

“4WD.”

When the selectable 2WD/4WD shift switch is in

“4WD,” the “4WD” indicator symbol will appear.

After shifting there is a momentary delay before

the indicator symbols change.

GENERAL INFORMATION 63

A. “2WD” Indicator Symbol
B. “4WD” Indicator Symbol

A. Amber Glow Plug Indicator Light
B. Red EPS Warning Indicator Light
C. Red Parking Brake Indicator Light
D. Red Reverse Indicator Light
E. Green Neutral Indicator Light
F. Red Seat-Belt Use Reminder
G. Red Coolant Temperature Warning Indicator

Light

H. Red Oil Pressure Warning Indicator Light

Amber Glow Plug Indicator Light

The glow plug indicator light goes on for 4 sec­onds when the main switch key is turned to the “ON”
position. The indicator light also goes on whenever
the key is in the “START” position. The indicator light
goes off after the plug is fully heated. If it does not
go on or go off, have the glow plug and related sys­tem checked by an authorized Kawasaki dealer.

64 GENERAL INFORMATION

Refer to the “Starting the Engine” section in the
“HOW TO OPERATE” chapter for detailed informa-

tion.

Red EPS Warning Indicator Light

The EPS warning indicator light will momentarily
illuminate when the engine starts, then go off in a
second if the system is in order. If this warning indi­cator light illuminates any other time, it indicates the
ECU or actuator has malfunctioned, or the wiring
harness has become disconnected. Stop driving im­mediately and contact an authorized Kawasaki
dealer to have the system checked.

NOTE

If this warning indicator light does not go on when

○

the main switch is turned on, there may be a prob-

lem with the light itself. Contact an authorized Ka-

wasaki dealer for inspection.

Red Parking Brake Indicator Light

When the parking brake is applied with the main
switch in the “ON” position, the parking brake indica­tor light illuminates.

Red Reverse Indicator Light

When the transmission is in reverse gear, the re­verse indicator light illuminates.

Green Neutral Indicator Light

When the transmission is in neutral, the neutral in­dicator light illuminates.

Red Seat-Belt Use Reminder

When the main switch is turned on, the seat-belt
use reminder will illuminate and stay on for approxi­mately 8 seconds, even if the operator's belt is
buckled. The light is a reminder to the operator to
make sure that passengers have buckled their seat
belts.

Red Coolant Temperature Warning Indicator

Light

The coolant temperature warning indicator light il­luminates whenever the coolant temperature rises
too high while the vehicle is in operation. If it stays
on, stop the engine and check the coolant level in
the coolant reserve tank after the engine cools
down.

Be sure to check that the radiator fan is free from
mud and other obstacles. Refer to the “Breaker”
section in the “MAINTENANCE AND ADJUST­MENT” chapter.

NOTICE

Do not continue running the engine with the
temperature warning indicator light continu­ously illuminated. Prolonged engine opera­tion can result in engine damage from
overheating.

NOTE

When you touch the fan, be sure to disconnect

○

the negative ( –) battery cable, since the fan can

GENERAL INFORMATION 65

operate automatically even with the main switch
off.

Red Oil Pressure Warning Indicator Light

The oil pressure warning indicator light blinks to
warn the oper ator whenever the oil pressure is dan­gerously low or the main switch is in the “ON” posi­tion with the engine not running, and goes off when
the proper engine oil pressure is reached. Refer to
the “MAINTENANCE AND ADJUSTMENT” chapter
for more detailed engine oil information.

Lighting/Electrical Accessory Connec­tor (KAF400A/B)

The lighting/electrical accessory 12 volt connector

is located on the dashboard.

An auxiliary light or an accessory may be con-

nected to this connector.

A. Accessory Connector
B. Ignition Switch

NOTICE

Do not connect a light or load of more than
120 watts to these connectors, or the battery
may become discharged very rapidly.

66 GENERAL INFORMATION

Lighting/Electrical Accessory Socket (KAF1000B/E)

The lighting/electrical accessory 12 volt sockets

are located on the dashboard.

An auxiliary light or an accessory may be con-

nected to these connectors.

A. Power Outlet Sockets

NOTICE

Do not connect a light or load of more than
120 watts on one or both sockets, or the bat­tery may rapidly discharge.

Light Switches

(KAF400A/B)

Turn on the headlights and taillights by pushing
the light switch in, with the ignition switch key in the
“ON” position.

The lights go off when the switch is pushed again.

A. Light Switch

(KAF1000B/E)

The light switches are 3-position type with an indi­cator.

The headlights can be turned on by pushing the
headlight switch to the “
when the main switch is in the “ON” position.

: Low Beam
: High Beam

” or “ ” position

When the headlights are on high beam, the high
beam indicator light in the switch goes on as a re­minder. The headlights go off when the headlight
switch is pushed in “OFF” position.

A. High Beam Position

B. Low Beam Position

C. OFF Position

D. High Beam Indicators

E. Headlight Switch

F. LED Sub Headlight Switch

This vehicle is equipped with LED sub headlights.
The operation of the LED sub headlight switch is
similar with the headlight switch.

GENERAL INFORMATION 67

A. Headlights
B. LED Sub Headlights

68 GENERAL INFORMATION

Steering Wheel (KAF1000B/E)

This vehicle is equipped with an electric power
steering system. The system does not require regu­lar maintenance by users. Do not tamper with the
electronic control unit (ECU) or loosen the fittings of
steering actuator, or the neutral position setting of
the steering will be adversely affected and will
cause serious driving problems. If such components
need service, contact an authorized Kawasaki deal­er.

If the steering becomes more difficult than usual
or you feel a steering problem, refer to the “Steering
Wheel” section in the “MAINTENANCE AND AD­JUSTMENT” chapter.

NOTE

The power steering system functions only when

○

engine is running.
If you install wireless equipment on board, contact

○

an authorized Kawasaki dealer. Installing such
equipment improperly may affect the ECU.

Steering Position Adjustment

The steering wheel position can be adjusted to

suit the operator.

Make any steering wheel adjustment before start-

ing the vehicle.

WARNING

Adjusting the steering wheel position while
driving could cause loss of control and an ac­cident resulting in serious injury or death. To
prevent loss of control, do not adjust the
steering wheel position unless the vehicle is
stopped.

Move the steering wheel up or down while pulling

•

up the tilt lock lever under the steering wheel.
Release the tilt lock lever to lock the steering

•

wheel in position.

A. Steering Wheel

A. Tilt Lock Lever
B. Pull up.
C. Steering Wheel
D. Adjusting Direction

GENERAL INFORMATION 69

Brake Pedal

The brake pedal is the left pedal on the floorboard.

Depress the pedal to slow or stop the vehicle.

NOTE

Make sure you have securely locked the steering

○

wheel in place by moving it up and down.

A. Brake Pedal
B. Floorboard

70 GENERAL INFORMATION

Converting Rear Seat and Cargo Bed (KAF1000B)

This vehicle can be converted to accommodate
more passengers and less cargo or fewer passen­gers and more cargo.

The seats and the cargo bed can be converted in
the following way.

WARNING

The latches must be unlocked durin g the con­verting operation, allowing the possibility for
the cargo bed to suddenly lift and cause seri­ous injury. To prevent the cargo bed from
suddenly lifting, do not convert the rear seat
with the cargo bed loaded.

A. Cargo Bed Latch (Both Sides)
B. Handgrips
C. Rear Seat Cushion
D. Plastic Seat Base

From 4-P ersons to 2-Persons Mode

WARNING

Fingers or hands could be pinched during
cargo bed conversion. When converting the
cargo bed, be careful not to catch fingers,
hands, or any other body parts between the
folding bed side walls.

1. Open the rear doors and release the cargo bed

latches on both sides.

2. Lift the rear seat by holding the handgrip on ei-

ther side, and turn the rear seat forward.

NOTICE

Do not lift the rear seat using the plastic seat
base as it will break the plastic seat base.

3. Push the rear seat frame forward into the stored
position.

GENERAL INFORMATION 71

A. Rear Seat Frame (Stored Position)

4. On both sides, pull the lower end of the screen
lock arms to release it from the cargo bed frame.

5. Turn the screen lock arms upward until lower
locking arm is released from the lock pin in the
cargo bed base.

A. Screen Lock Arm (Both Sides)
B. Lower Locking Arm (Both Sides)
C. Lock Pin (Both Sides)

6. Slide the cargo bed screen forward in conjunc­tion with pushing the hinge between the cargo
bed side plates on both sides.

NOTE

To move the screen smoothly, push both cargo

○

bed side plates evenly as much as possible.

72 GENERAL INFORMATION

A. Cargo Bed Screen
B. Cargo Bed Side Plates

7. After fully extending the cargo bed side plates,
lower both screen lock arms, aligning their lower
locking arms with the lock pins in the cargo bed
base.

8. Push the screen lock arms into the brackets on
the side plates on both sides until you hear a
click.

NOTE

Pull the screen lock arms lightly to check if they

○

are locked securely.

9. Secure the cargo bed side plates with the cargo
bed latches on both sides.

A. Cargo Bed Side Plates
B. Screen Lock Arm
C. Bracket
D. Lower Locking Arm
E. Handgrip
F. Cargo Bed Latch

10.Close the rear doors.

WARNING

Failure to properly lock the cargo bed or
screen may allow them to move suddenly
while driving, causing loss of control and an
accident resulting in serious injury or death.
To prevent the cargo bed from suddenly mov­ing, make sure that the cargo bed and screen
has been locked properly after handling
them.

From 2-P ersons to 4-Persons Mode

WARNING

Fingers or hands could be pinched during
cargo bed conversion. When converting the
cargo bed, be careful not to catch fingers,
hands, or any other body parts between the
folding bed side walls.

Reverse the procedure for 4-persons to 2-persons

•

mode conversion.

NOTE

After folding the cargo bed side plates, push both

○

screen lock arms to the lock pin until you hear a
click.

GENERAL INFORMATION 73

A. Screen Lock Arm
B. Lock Pin

WARNING

Failure to properly lock the cargo bed or
screen may allow them to move suddenly
while driving, causing loss of control and an
accident resulting in serious injury or death.
To prevent the cargo bed from suddenly mov­ing, make sure that the cargo bed and screen
has been locked properly after handling
them.

74 GENERAL INFORMATION

Cargo Bed

Tailgate

The tailgate of the cargo bed can be lowered. Be­fore lowering the tailgate, park on a firm level sur­face and set the parking brake.

To open the tailgate, release the latches and lower
the tailgate. Cables hold the tailgate level with the
cargo bed.

A. Tailgate

B. Latch Handle (Both Sides)

To close the tailgate, lift to the upright position and
secure firmly with the latches.

Push the tailgate latch handles forward to make
sure the latches stay securely closed. Do not drive
the vehicle with the tailgate lowered.

A. Tailgate
B. Cable

Cargo Bed
(KAF400A/B)

The cargo bed can be tilted by releasing the
latches on right side, and then lifting the bed with
the handgrip. Before tilting the cargo bed, park on a
firm level surface and set the parking brake.

After lifting the bed, support the bed in the tilted
position with the supporting rod provided on the bot­tom of the cargo bed.

To lower the bed, check to be sure the area under
the cargo bed is clear, then carefully lower the bed
into position.

Latch the latch and check that the bed is properly
locked into place. Do not leave the cargo bed un­latched.

Do not drive the vehicle with the front end of the

cargo bed raised or unlatched.

A. Latch (locked position)
B. Handgrip
C. Fuel Tank Cap

GENERAL INFORMATION 75

A. Supporting Rod
B. Cargo Bed Bottom (Tilted Condition)

NOTICE

Do not carry more than 181 kg (400 lb) in the
cargo bed.

76 GENERAL INFORMATION

WARNING

Overloading, failure to properly secure car-

•

go, or improper use of the cargo bed can
cause changes in handling which can lead
to an accident. Follow guidelines provided
in the “LOADING INFORMATION” chapter.
Passengers riding in the cargo bed can be

•

tossed about or even thrown out causing
serious injury or death. Do not install seat­ing or carry passengers in the cargo bed.
Driving with the cargo bed tilted may be

•

hazardous. Failure to lower and lock the
bed into place may cause severe injury or
death. Al ways lower and latch the bed after
tilting.
Lifting and lowering the bed could be dan-

•

gerous. Be careful not to catch any part of
your body, such as hands or arms, between
the bed and ROPS or vehicle frame when
lifting and lowering the bed.

Loading Cargo Bed
(KAF1000B)

WARNING

Loading the cargo bed before the conversion
operation is completed and the cargo bed is
unlocked may cause the bed to suddenly tilt,
resulting in serious injury. To prevent the bed
from suddenly lifting, be sure the conversion
is complete and the cargo bed latches are
firmly locked.

NOTICE

Do not carry mo re than the maximum load
stated here in the convertible cargo bed.

Short bed mode: 158 kg (350 lb)

•

Long bed mode: 453 kg (1 000 lb)

•

GENERAL INFORMATION 77

WARNING

Overloading, failure to properly secure car-

•

go, or improper use of the cargo bed can
cause changes in handling which can lead
to an accident. Follow guidelines provided
in the “LOADING INFORMATION” chapter.
Passengers transported in the cargo bed

•

can be tossed about or even thrown out
causing serious injury or death. Do not in­stall seating or transport passengers in the
cargo bed.
Driving with the cargo bed tilted may be

•

hazardous. Failure to lower and lock the
bed into place may cause serious injury or
death. Al ways lower and latch the bed after
tilting.
Lifting and lowering the bed could be dan-

•

gerous. Be careful not to catch any part of
your body, such as hands or arms, between
the bed and ROPS or vehicle frame when
lifting and lowering the bed.

(KAF1000E)

NOTICE

Do not carry more than 453 kg (1 000 lb) in the
cargo bed.

WARNING

Overloading, failure to properly secure car-

•

go, or improper use of the cargo bed can
cause changes in handling which can lead
to an accident. Follow guidelines provided
in the “LOADING INFORMATION” chapter.
Passengers transported in the cargo bed

•

can be tossed about or even thrown out
causing serious injury or death. Do not in­stall seating or transport passengers in the
cargo bed.
Driving with the cargo bed tilted may be

•

hazardous. Failure to lower and lock the
bed into place may cause serious injury or
death. Al ways lower and latch the bed after
tilting.

Lifting and Lowering the Cargo Bed
(KAF1000B)

The cargo bed can be tilted by releasing the
latches on each side, and then lifting the bed with
the handgrips. Before tilting the cargo bed, park on
a firm level surface and set the parking brake.

Empty the cargo bed prior to raising the cargo
bed.

Support the bed in the tilted position with the sup­porting damper and supporting rod provided on the
bottom of the cargo bed. Do not drive the vehicle
with the front end of the cargo bed raised or un­latched.

78 GENERAL INFORMATION

To lower the bed, check to be sure the area under
the front of the cargo bed is clear, then carefully low­er the bed into position.

Check that both latches have locked the bed into
place. Do not leave the cargo bed unlatched.

Lifting the Cargo Bed while in Short Configura-

tion

1. Open the rear doors and release the cargo bed

latches on both sides.

2. Lift the rear seat by holding the handgrip on ei-

ther side, and turn the rear seat forward.

A. Cargo Bed Latch (Both Sides)

B. Handgrips

C. Rear Seat Cushion

D. Plastic Seat Base

NOTICE

Do not lift the rear seat using the plastic seat
base as it will break the plastic seat base.

3. Push the rear seat frame forward into the stored
position.

A. Rear Seat Frame (Stored Position)

4. Hold the handgrip as shown. Holding the hand­grip, lift the cargo bed carefully.

GENERAL INFORMATION 79

A. Handgrip
B. Cargo Bed

WARNING

Reduced clearance between the cargo bed
and the ROPS can cause arm injury when lift­ing or lowering the cargo bed. To avoid injury,
grasp cargo bed at the handle and do not hold
the ROPS when lifting or lowering the cargo
bed.

5. Pull the supporting rod out of its clip and securely
hook the curved end of the supporting rod onto
the bar of the ROPS to support the cargo bed.

A. Supporting Damper
B. Cargo Bed (Raised Position)
C. Supporting Rod

WARNING

Using only the bed supporting damper for
cargo bed support may allow the cargo bed to
suddenly lower. To prevent injury caused by
sudden lowering of the cargo bed, support
the cargo bed with the support rod whenever
lifting the cargo bed.

Lifting the Cargo Bed in Extended Configura-

tion

1. Open the rear doors. Make sure the screen lock
arms are locked properly then release the cargo
bed latches on both sides.

80 GENERAL INFORMATION

A. Cargo Bed Latch (Both Sides)
B. Screen Lock Arm (Both Sides)

WARNING

Failure to properly lock the screen lock arms
could cause the cargo bed side plates to fold
and allow the screen to slide down while lift­ing the cargo bed, resulting in serious injury.
To prevent the cargo screen from sliding
down, make sure that the screen lock arms
are locked properly before lifting the cargo
bed.

WARNING

The front of the cargo bed becomes heavier
in the extended mode and may raise and low­er more quickly, increasing the risk of arm in­jury. To prevent injury, use extra care when
raising or lowering the bed in extended mode.

2. Hold the handgrip as shown. Holding the hand­grip, lift the cargo bed carefully.

A. Handgrip
B. Cargo Bed

GENERAL INFORMATION 81

WARNING

Reduced clearance between the cargo bed
and the ROPS can cause arm injury when lift­ing or lowering the cargo bed. To avoid injury,
grasp cargo bed at the handle and do not hold
the ROPS when lifting or lowering the cargo
bed.

3. Pull the supporting rod out of its clip and securely
hook the curved end of the supporting rod onto
the bar of the ROPS to support the cargo bed.

A. Supporting Damper
B. Cargo Bed (Raised Position)
C. Supporting Rod

WARNING

Using only the bed supporting damper for
cargo bed support may allow the cargo bed to
suddenly lower. To prevent injury caused by
sudden lowering of the cargo bed, support
the cargo bed with the support rod whenever
lifting the cargo bed.

Lowering the Cargo Bed

Before lowering the bed, check to be sure the
area under the front of the cargo bed is clear. Return
the supporting rod to the original position and se­cure it with the clip. Hold the handgrip and carefully
lower the bed into position. Check that both latches
have locked the bed into place. Do not leave the
cargo bed unlatched.

WARNING

The front of the cargo bed becomes heavier
as it lowers into position and can suddenly
lower, trapping arms between the bed and
frame causing serious injury. To prevent the
bed from suddenly lowering, use the handles
to properly support the bed when lowering or
lifting the bed.

NOTE

To lower the cargo bed, follow the reverse proce-

○

dure for lifting. Be sure to restore the seat as

82 GENERAL INFORMATION

before and put the latches on. Never drive the
Mule without locking the latches to the cargo bed.

WARNING

Overloading, failure to properly secure car-

•

go, or improper use of the cargo bed can
cause changes in handling which can lead
to an accident. Follow guidelines provided
in the “LOADING INFORMATION” chapter.
Passengers transported in the cargo bed

•

can be tossed about or even thrown out
causing serious injury or death. Do not in­stall seating or transport passengers in the
cargo bed.
Driving with the cargo bed tilted may be

•

hazardous. Failure to lower and lock the
bed into place may cause serious injury or
death. Al ways lower and latch the bed after
tilting.
Lifting and lowering the bed could be dan-

•

gerous. Be careful not to catch any part of
your body, such as hands or arms, between
the bed and ROPS or vehicle frame when
lifting and lowering the bed.

(KAF1000E)

WARNING

Reduced clearance between the cargo bed
and the cargo screen ma y trap and seriously
injure an arm while lifting or lowering the car­go bed. To avoid possible injury, do not place
hands on any part of the cargo screen when
lifting or lowering the cargo bed.

The cargo bed can be tilted by releasing the
latches on each side, and then lifting the bed with
the handgr ips.

A. Cargo Bed Latch (Both Sides)

B. Handgrip (Both Sides)

Lifting the Cargo Bed

Before tilting the cargo bed, park on a firm level

•

surface and set the parking brake.
Empty the cargo bed prior to raising the cargo

•

bed.
Lift the bed with the handgrips. The supporting

•

damper under the cargo bed helps lifting the bed.
Pull the supporting rod out of its mounting clip on

•

the front of the cargo bed.

GENERAL INFORMATION 83

A. Supporting Damper
B. Cargo Bed (Tilted Position)
C. Supporting Rod
D. Ring of the supporting rod
E. Screen
F. Stopper Pin

WARNING

A. Supporting Rod
B. Pull here to free rod from clip.
C. Cargo Bed
D. Clip
E. Forward

With the cargo bed at the highest position, hook

•

the ring of the supporting rod on the stopper pin of
the bottom horizont al bar of the screen.

Using only the bed supporting damper for
cargo bed support may allow the cargo bed to
suddenly lower. To prevent injury caused by
sudden lowering of the cargo bed, support
the cargo bed with the support rod whenever
lifting the cargo bed.

84 GENERAL INFORMATION

Lowering the Cargo Bed

Before lowering the bed, check to be sure the

•

area under it is clear.
Return the supporting rod to its original position

•

and secure it with the clip.
To lower the cargo bed pus h down the side rail of

•

the cargo bed. And then hold the handgrip with
another hand and carefully lower the bed in place.
Latch both latches and check that the bed is prop-

•

erly locked into place. Do not leave the cargo bed
unlatched.

A. Cargo Bed Latch (Locked Position)
B. Side Rail

Do not drive the vehicle with the front end of the

•

cargo bed raised or unlatched.

WARNING

The front of the cargo bed becomes heavier
as it lowers into position and can suddenly
lower, trapping arms between the bed and
frame causing serious injury. To prevent the
bed from suddenly lowering, use the hand­grips to properly support the bed when lower­ing or lifting the bed.

GENERAL INFORMATION 85

Choke Knob (KAF400A/B)

The choke knob located on the dashboard, to the
left of the steering wheel, provides a rich mixture for
cold starting.

Pull the choke knob all the way to start the engine.
Warm the engine up using the choke and throttle
until the idle speed is stable, and then push the
choke knob back.

Refer to the “Starting the Engine” section in the
“HOW TO OPERATE” chapter for detailed informa­tion.

NOTE

If the choke is left on (pulled out) after the engine

○

has warmed up, spark plug fouling and poor fuel
economy may result.

A. Choke Knob

86 GENERAL INFORMATION

Engine Oil Temperature Warning Light (KAF400A)

The oil temperature warning light comes on when­ever the engine oil temperature rises too high while
the vehicle is in operation. If it stays on, stop the en­gine and check the engine oil level after the engine
cools down.

Refer to the “Engine Oil” section in the “MAINTE­NANCE AND ADJUSTMENT” chapter.

A. Engine Oil Temperature Warning Light

Fuel Tank (KAF400A/B)

Filling the Tank:

The fuel tank is mounted under the right end of
the seat. The gasoline octane rating listed is recom­mended. Avoid filling the tank in the rain or where
heavy dust is blowing, so that the fuel does not get
contaminated.

Never fill the tank completely to the top. As the
fuel expands in a warm tank, it may overflow from
the vent hose. After refueling, make sure the filler
cap is closed securely.

NOTICE

Do not let the engine continue runni ng with a
warning light on. Prolonged engine opera tion
can result in engine damage from overheat ­ing.

A. Fuel Tank

B. Filling Cap

A. Fuel Tank
B. Filler Neck
C. Top Level

GENERAL INFORMATION 87

WARNING

Gasoline is extremely flammable and can be
explosive under certain conditions, creating
the potential for serious burns. Turn the igni­tion switch to “OFF”. Do not smoke. Make
sure the area is well-ventilated and free from
any source of flame or sparks; this includes
any appliance with a pilot light. Never fill the
tank completely to the top. If the tank is filled
completely to the top, heat may cause the fuel
to expand and overflow through the vents in
the tank cap. After refueling, make sure the
tank cap is closed securely. If gasoline is
spilled on the fuel tank, wipe it off immedi­ately.

NOTICE

Certain ingredients in gasoline may cause
paint fading or damage. Be extra careful not
to spill gasoline or gasoline oxygenates
blends during refueling.

Fuel
Fuel Requirements:

Your Kawasaki engine is designed to use only un­leaded gasoline with a minimum octane rating
shown below. Never use gasoline with an octane
rating lower than the minimum specified by Kawasa­ki to prevent severe engine damage.

88 GENERAL INFORMATION

The octane rating of a gasoline is a measure of its
resistance to detonation or “ knocking.” The term
commonly used to describe a gasoline’s octane rat­ing is the Research Octane Number (RON).

NOTICE

If engine “knocking” or “pinging” occurs, use
a different brand of gasoline of a higher oc­tane rating. If this condition is allowed to con­tinue, it can lead to severe engine damage.
Gasoline quality is important. Fuels of low
quality or not meeting standard industry
specifications may result in unsatisfactory
performance. Operating problems that result
from the use of poor quality or no recom­mended fuel may not be covered under your
warranty.

Fuel Type and Octane Rating

Use clean, fresh unleaded gasoline with an etha­nol volume content not more than 10 % and an oc­tane rating equal to or higher than that shown in the
table.

Fuel Type Unleaded Gasoline

Ethanol Content E10 or less

Minimum Octane
Rating

Research Octane Number
(RON) 91

NOTICE

Do not use any fuel that contains more etha­nol or other oxygenates than specified for
E10 fuel*in this vehicle. Damage to the en­gine and fuel system, or engine starting an­d/or performance problems may result from
the use of improper fuel.

E10 means fuel con taining up to 10% ethanol as

*

specified by European directive.

GENERAL INFORMATION 89

Fuel (KAF1000B/E)

Diesel Fuel Requirements

Kawasaki recommends diesel fuels that meet the
following requirements for use in this vehicle. Use
clean, fresh diesel fuel to maintain performance and
life from the engine.

Fuel Specification and Cetane Number

(1) The diesel fuel must meet the European EN590

specification.

(2) Use diesel fuel with a cetane number equal to

or higher than that shown below. If available in
your area, a high cetane “premium” diesel fuel
may offer improved cold-starting and warm-up

performance.
Fuel type: Diesel fuel for vehicle

Minimum cetane number: 45

Lower Sulfur

A sulfur content less than 0.05% by volume is rec­ommended. To avoid engine corrosion, and engine
oil contamination, do not use fuel with more than

0.5% sulfur content.

When using CJ-4 oil (low ash oil) in your engine,
use fuel with less than 0.05% sulfur content to avoid
engine oil deterioration.

Cold Weather Information

In cold weather, diesel fuel may thicken enough to
clog the fuel filter. This is usually caused by natu­rally-occurring paraffin in diesel fuel turning to wax

as it gets colder. If the engine starts but stalls after a
short time and will not restart, the fuel filter may be
clogged. For best results in cold weather use winter
diesel fuel.

WARNING

Starting fluids such as ether are explosive
and may cause severe injury. Do not use
starting fluids containing ether in the air in­take system.

NOTICE

Do not add gasoline, gasohol, alcohol or
aftermarket cetane improver additives to die­sel fuel. Damage to the fuel injection system
may result.

NOTICE

Wax flakes in the fuel tank could damage the
fuel level sensor. At temperatures below –10°
C (14 °F), use winter diesel fuel to prevent the
diesel fuel from turning to wax.

Using Biodiesel Fuel

Biodiesel fuels blended with diesel fuel may be
used in this vehicle only if the blended fuel meets
the following conditions:

90 GENERAL INFORMATION

(1) Biodiesel fuel concentration must not exceed

7% by volume (B7).

(2) The petroleum diesel fuel base must meet the

European EN590 specification. The pure bio­diesel base must meet the European Standard
EN14214. Raw pressed vegetable oils are NOT
acceptable for use in any concentration.

Precautions when Using Biodiesel Fuels

(1) Cranking time when engine starting in cold

weather will be prolonged.

(2) Biodiesel blended fuel attracts mois ture and

may contain higher water content than conven­tional diesel fuels. Keep storage and vehicle
tanks as full as possible and ensure all caps
and covers are installed properly to prevent
water from enterin g and collecting in the fuel
system.

(3) Clean up any spilled fuel immediately to prevent

damage to painted surfaces.

(4) To avoid damage caused by fuel degrada tion,

biodiesel blended fuel should not be used if it
has been stored for more than 3 months. If an
engine is going to be placed in storage, the bio­diesel blended fuel should be flushed out by op­erating the engine for at least 30 minutes on
conventional diesel fuel after replacing biodiesel
fuel in the vehicle fuel tank with petroleum­based diesel fuel.

Filling the Fuel tank

The fuel tank is mounted under the right side of

the seat. Use only fresh diesel fuel with the

recommended cetane number from an uncontami­nated source to ensure proper running of your ve­hicle.

Avoid filling the tank in the rain or where heavy
dust is blowing so that the fuel does not get contami­nated.

A. Fuel Tank Cap

Never fill the tank completely to the top. After refu­eling, make sure the fuel tank cap is closed se­curely.

A. Filler Neck
B. Fuel Top Level (Bottom of Filler Neck)
C. Fuel Tank

NOTICE

Always clean dirt/mud/debris/water from the
fuel tank cap and surrounding area prior to
filling the tank to prevent dirt/mud/debris/­water from entering the fuel tank. Accumula­tion of moisture or sediment in the fuel
system can restrict the flow of fuel and cause
fuel system and/or engine damage.

GENERAL INFORMATION 91

WARNING

Diesel fuel is extremely flammable and can
ignite under certain conditions. To avoid the
potential for burns or other injuries when re­fueling, turn the main switch key off. Do not
smoke. Make sure the area is well ventilated
and free from any source of flame or sparks;
this includes any appliance with a pilot light.
Never fill the tank completely to the top. After
refueling, make sur e the fuel tank cap is
closed securely. If diesel fuel is spilled on the
fuel tank, wipe it off immediately.

92 GENERAL INFORMATION

Fuel Gauge (KAF400A/B)

The fuel gauge on the fuel tank shows the amount

of fuel in the fuel tank.

When the red indicator needle comes near the “E”

(Empty) mark, refuel at the earliest opportunity.

A. Filling Cap
B. Fuel Gauge

Glove Compartment/Tool Kit

(KAF400A/B)

A glove compartment is provided at the right end
of the dashboard. Store only light items to avoid
damage to the inside of the compartment. Release
the plug in the bottom of the glove compartment to
remove any water that may have entered. Do not
put items which must not get wet or dirty in it.

(KAF1000B/E)

A glove compartment is provided at the right side
of the dashboard. Store only light items to avoid
damage to the inside of the compartment. Do not
store items which must not get wet or dirty.

The tool kit is located at the inside of the glove
compartment.

A. Glove Compartment
B. Tool Kit

GENERAL INFORMATION 93

Cupholders (KAF1000B/E)

Cupholders are provided at the left and right sides

of the dashboard.

A. Cupholder (Both Sides)

94 GENERAL INFORMATION

Front Cargo Compartment (KA­F400A/B)

The front cargo compartment is located under the
front cargo hood. Store only light-weight items in it
to avoid damage to the inside of the compartment.
Do not put items which must not get wet or dirty in it.

A. Front Cargo Compartment

B. Hood

A. Latch Release Button
B. Hood

Hood Closing

While lifting the latch lever at the front of the cargo

hood, push and close the cargo hood.

Hood Opening

Pull the hood latch release button and raise the
hood until it locks.

GENERAL INFORMATION 95

A. Latch Lever
B. Hood

After the hood is closed, push the two parts of the

•

hood to ensure the hood is latc hed.

A. Push here.

WARNING

An open front cargo hood can distract or im­pair visibility of the operator, causing loss of
vehicle control and potential serious injury or
death.
Latch the hood securely before operating the
vehicle.

96 GENERAL INFORMATION

Front Access Cover (KAF1000B/E)

The front access cover can be removed for main­tenance such as a coolant level inspection.

NOTICE

Do not store items under the front access
cover. This area is not designed for storage.

Cover Opening

Turn the knobs counterclockwise 90° to release

•

the locks.

Pull the front of the front access cover up and

•

open the cover.

Pull the front access cover forward to disengage

•

the tabs from the slits of the front hood.

A. Front Access Cover
B. Tabs
C. Slits

Cover Closing

Insert the tabs on the front access cover to the

•

slits of the front hood.
Lower the front access cover and turn the knobs

•

clockwise until they stop to lock the front access
cover.

A. Front Access Cover

B. Knobs

A. Front Access Cover
B. Knob (Both Sides)

Pull up the front ends of the front access cover to

•

make su re the cover is locked securely.

WARNING

An open front access cover can distract or
impair visibility of the operator, causing loss
of vehicle control and potential serious injury
or death.
Lock the front access cover securely before
operating the vehicle.

GENERAL INFORMATION 97

Horn Switch (KAF1000B/E)

Push the horn switch to sound the horn.

A. Horn Switch

98 GENERAL INFORMATION

Ignition Switch (KAF400A/B)

This is a three-position, key-operated switch. The
key can be removed from the switch only when it is
in the “OFF” position.

A. Ignition Switch

B. “OFF” position

C. “ON” position

D. “START” position

E. Accessory Connector

OFF Engine off. All electrical circuits off.

ON

START

All electrical equipment can be used.
Hour meter works.

Electric starter is engaged by holding
ignition s witch key in this pos ition, on­ly when gear shift lever is in “N” (neu­tral) position. Upon release, key will
return to “ON” position.

NOTICE

Do not operate the starter continuously for
more than 5 seconds, or the starter will over­heat and the battery power will drop tempora­rily. Wait 15 seconds between each operation
of the starter to let it cool and for the battery
to recover power.
Do not turn the ignition switch key to the
“START” position with the engine running, or
damage to the starter can result.

NOTE

The vehicle is equipped with a starter lockout

○

switch. This switch prevents the electric starter
from operating when the gear shift lever is in the
“H” (High) and “L” (Low) for KAF400A or “F” (For­ward) for KAF400B or “R” (Reverse) position.

Blank keys are available at your Kawasaki dealer.

Ask your dealer to make any additional spare keys

GENERAL INFORMATION 99

you need, using your original key as a master or us­ing the key code on the tag with your keys.

Main Switch (KAF1000B/E)

This is a three-position, key-operated switch. The
key can be removed from the switch only when it is
in the “OFF” position.

A. Main Switch

B. “OFF” Position

C. “ON” Position

D. “START” Position