Kairak KBP Installation Manual
INSTRUCTION MANUAL
KBP PREP TABLE
INSTRUCTION MANUAL
KBP PREP TABLES
SELF CONTAINED AND REMOTE MODELS
BLU TECHNOLOGY PREP TABLES
Kairak BLU refrigeration prep tables are designed to provide consistent, uniform cooling to each individual
pan and prevent food spoilage. This new system provides inclined walls for trouble-free reach to food pans
while keeping the chiller plates as close to the food pans for efcient heat transfer. Our NSF7 approved
BLU pan chilling system ensures condiments for salads, pizzas, and sandwiches always stay fresh without
the need for fans, blower coils or other refrigeration enhancing components.
Standard features on the KBP models include stainless steel construction (galvanized back) LED temperature
display, hinged night cover, 6-inch casters, white polyethylene cutting board and wire shelves.
The KBP models are available as self-contained or remote installations. Available options include stainless
steel back panel, 2 drawer and 3 drawer modules, tray slides, 6 inch legs, 4 inch casters, multiple depth
pan opening, door or drawer locks and optional door hinging.
REMOTE REFRIGERATION & BLU
Kairak is committed to producing environmentally friendly and sustainable product offerings without
sacricing quality or reliability, Kairak’s Remote Refrigeration System assures customers maximum energy
savings and a substantially smaller environmental footprint.
Energy savings are available by combining our BLU Technology Remote Rack Systems with Kairak’s BLU
products such as Prep Tables, Drop-in Pan Chillers or Equipment Stands.
500 S. State College Blvd. Fullerton, CA 92831 | Phone: (714) 870-8661 Toll-Free: (800) 833-1106 Fax: (714) 870-6473
www.kairak.com
© KAIRAK, a division of ITW Food Equipment Group LLC. All Rights Reserved.
PREP TABLE
PAGE 1
TABLE OF CONTENTS
1. THE SERIAL TAG
2. RECEIPT INSPECTION
3. INSTALLATION
A-Unpacking
B-Locating the equipment
C-Installing Parts Shipped Loose: Cutting Board
D-Installing Parts Shipped Loose: Compressor Filter
4. STARTUP INSTRUCTIONS
A-Refrigeration Lines
5. ELECTRICAL CONNECTIONS
6. PRESTART CHECKS
A-Control/Temperature Settings
B-Removing Food Product at Night
C-Leaving Food Product at Night
7. OPERATION
A-Pan Chiller
B-Lower Storage Cabinet
C-Shutdown for Extended Periods
PAGE 3
PAGE 4
PAGE 4
PAGE 4
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
PAGE 9
PAGE 9
PAGE 9
PAGE 10
PAGE 10
PAGE 11
PAGE 11
PAGE 11
PAGE 11
8. MAINTENANCE PROCEDURES
A-Cleaning Lower Storage Cabinet
B-Cleaning Pan Chiller
C-Cleaning Condensing Unit
D-Cleaning Air Filter
E-Cleaning Evaporator Coils
9. TROUBLESHOOTING GUIDE
10. TIPS
11. PRODUCT REGISTRATION INFO
12. WARRANTIES
PAGE 12
PAGE 12
PAGE 14
PAGE 15
PAGE 15
PAGE 15
PAGE 16
PAGE 17
PAGE 17
PAGE 18
PREP TABLE
PAGE 2
1. THE SERIAL TAG
KBP-XX
38XXX
PREP TABLE
115
60
11.27
R134a
15oz
440 (P.S.I.G.)
162 (P.S.I.G.)
PROPYLENE GLYCOL
06/2008
WO/2007/127133MEA #242-94-E VOL. II
MODEL NO.
SERIAL NO.
TYPE
VOLTS
HERTZ
AMPS
REFRIGERANT
REFRIGERANT AMOUNT
DESIGN
PRESSURES
SECONDARY COOLANT
LOAD REQUIREMENT
EVAP TEMP
DATE MANUFACTURED
ANSI/NSF 7
UNION MADE BY SHEET METAL LOCAL 170
500 S. State College Blvd. Fullerton, CA 92831
The serial tag is a permanently afxed label on which is recorded vital electrical and refrigeration data about
your Kairak product, such as the model and serial number. The tag is located inside the storage cabinet
on all standard KBP model refrigerated units. Prior to installation, test the electrical service to assure that
it agrees with the specications of the equipment marked on the serial tag.
READING THE SERIAL TAG
PREP TABLE
PAGE 3
2. RECEIPT INSPECTION
All Kairak products are factory tested for performance and are free from defects when shipped. The utmost
care has been taken in crating this product to protect against damage in transit.
Carefully inspect your Kairak unit for damage during delivery. If damage is detected, you should save all
crating materials and make note on the carrier’s Bill of Lading describing the damage. A freight claim should
be led immediately. If damage is subsequently noted during or immediately after installation, contact the
respective carrier and le a freight claim. There is a fteen (15) day limit to le freight damage with the carrier.
Under no condition may a damaged unit be returned to Kairak without rst obtaining written permission
(return authorization). You may contact Kairak customer care at (800) 833-1106.
3. INSTALLATION
3A - UNPACKING
Inspect equipment for shipping damage prior to installation. If shipping damage is found, save the packing
materials and contact the carrier within 5 days of delivery.
Some components are packed and shipped inside the lower storage cabinet to avoid damage during
shipment. Remove these items from the cabinet and remove packing materials. See “Installing Loose
Parts” for instructions. If unit is equipped with shelves, cut and remove the plastic ties holding the shelves
in place.
3B - LOCATING THE EQUIPMENT
Prep table models of lengths above 36” can be installed with no clearance at the back and sides of the
units. Units 36” or shorter have a rear mount compressor and require a minimum clearance of 3 inches
at the back and sides of the unit. This allows for sufcient air circulation of the condensing unit. Failure to
provide adequate ventilation may cause severe compressor damage, and will void warranty.
PREP TABLE
PAGE 4
3. INSTALLATION (CONTINUED)
3C - INSTALLING LOOSE PARTS
Place cutting board so that holes in cutting board line up with pins on the counter top. (See Fig. 1)
CUTTING BOARD
COUNTER
FIG. 1
PREP TABLE
PAGE 5
3. INSTALLATION (CONTINUED)
3D - INSTALLING LOOSE PARTS: COMPRESSOR FILTER
Remove louvered panel by lifting up and pulling out entire panel. Slide the lter into the tracks located below
the compressor compartment. Be careful not to catch the lter on sharp edges when installing. Replace
louvered panel by installing top of panel into track and pushing in the bottom so that the locking clips t
inside the opening. (See Fig. 2)
INSTALLING FILTER REPLACING LOUVERED PANEL
FIG. 2
PREP TABLE
PAGE 6
Loading...