Kairak BLU Drop-in Pan Chillers User Manual
InstructIon Manual
KBD DroP-In Pan cHIllEr
INSTRUCTION MANUAL
KBD DROP-IN PAN CHILLERS
SELF CONTAINED AND REMOTE MODELS
BLU TECHNOLOGY DROP-IN PAN CHILLERS
Kairak BLU refrigeration Drop-in Pan Chillers are designed to provide consistent, uniform cooling to each
individual pan and prevent food spoilage. This new system provides chiller plates close to all food pans for
efcient heat transfer. Our NSF7 approved BLU pan chilling system ensures condiments for salads, pizzas,
and sandwiches always stay fresh without the need for fans, blower coils or other refrigeration enhancing
components.
Standard features on the KBD models include stainless steel construction and LED temperature display
(self-contained models only).
KBD models are available as self-contained or remote installations. Available options include sloped or at
rail, optional night cover and extra depth pan opening.
REMOTE REFRIGERATION & BLU
Kairak is committed to producing environmentally friendly and sustainable product offerings without
sacricing quality or reliability, Kairak’s Remote Refrigeratioin Systems assures customers maximum energy
savings and a substantially smaller environmental footprint.
Energy savings are available by combining our BLU Technology Remote Rack Systems with Kairak’s BLU
products such as Prep Tables, Drop-in Pan Chillers or Equipment Stands.
SALES KAIRAK. 1158 N. Gilbert St., Anaheim, CA 92801, Phone: (714) 870-8661, Web: www.kairak.com
MNFG KAIRAK. 4401 Blue Mound Road, FT. Worth, TX 76106
© KAIRAK, a division of ITW Food Equipment Group LLC. All Rights Reserved.
DROP-IN PAN CHILLERS
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TABLE OF CONTENTS
1. THE SERIAL TAG
2. RECEIPT INSPECTION
3. INSTALLATION
A-Installing the Pan Chiller
B-Field Prep
C-Refrigeration Lines
D-Electrical Connections
4. STARTUP INSTRUCTIONS
5. ELECTRICAL CONNECTIONS
6. PRESTART CHECKS
A-Control/Temperature Settings
B-Removing Food Product at Night
C-Leaving Food Product in at Night
7. OPERATION
8. MAINTENANCE PROCEDURES
A-Cleaning
B-Cleaning Condensing Unit
9. TROUBLESHOOTING GUIDE
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10. TIPS
11. PRODUCT REGISTRATION INFO
12. WARRANTIES
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DROP-IN PAN CHILLERS
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1. THE SERIAL TAG
The serial tag is a permanently afxed label on which is recorded vital electrical and refrigeration data about
your Kairak product, such as the movcvvstallation, test the electrical service to assure that it agrees with
the specications of the equipment marked on the serial tag.
READING THE SERIAL TAG
500 S. State College Blvd. Fullerton, CA 92831
MODEL NO.
SERIAL NO.
TYPE
VOLTS
HERTZ
AMPS
REFRIGERANT TYPE
REFRIGERANT AMOUNT
SECONDARY COOLANT
DESIGN PRESSURES (PSI)
SECONDARY COOLANT
REFRIGERANT
LOAD REQUIREMENT
EVAP TEMP
DATE MANUFACTURED
COMMERCIAL REFRIGERATORS AND/OR FREEZERS
KBD-46S
39XXX
DROP IN
115
60
8.7
R-134a
14 oz.
PROPYLENE GLYCOL
LOW HIGH
20 40
162 440
06/2008
UL File SA10235
ANSI/NSF 7
UNION MADE BY SHEET METAL LOCAL 170
WO/2007/127133MEA #242-94-E VOL. II
DROP-IN PAN CHILLERS
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2. RECEIPT INSPECTION
All Kairak products are factory tested for performance and are free from defects when shipped. The utmost
care has been taken in crating this product to protect against damage in transit.
Carefully inspect your Kairak unit for damage during delivery. If damage is detected, you should save all
crating materials and make note on the carrier’s Bill of Lading describing the damage. A freight claim should
be led immediately. If damage is subsequently noted during or immediately after installation, contact the
respective carrier and le a freight claim. There is a fteen (15) day limit to le freight damage with the carrier.
Under no condition may a damaged unit be returned to Kairak without rst obtaining written permission
(return authorization). You may contact Kairak customer care at (800) 833-1106.
3. INSTALLATION
3A - FIELD PREPARATION
Both self-contained and remote units require a counter cut-out that is 3/8” inch less than the overall outer
dimension of the pan chiller. Refer to the specication sheet for your particular unit.
3B - INSTALLING THE PAN CHILLER (SELF-CONTAINED MODELS)
Self-contained units must be installed with sufcient air circulation for the condensing unit. Venting must
include provisions for both air intake and exhaust. Failure to provide adequate ventilation may cause severe
compressor damage, and will void warranty.
3C - REFRIGERATION LINES (REMOTE UNITS)
NOTE: BLU REMOTE INSTALLATIONS ARE TO BE PERFORMED OR SUPERVISED BY KAIRAK ONLY.
Location of the refrigeration lines varies depending on installation needs.
Kairak supplies three connections marked:
4“Glycol IN”
4“Glycol OUT”
4“Drain”
3D - ELECTRICAL CONNECTIONS
Refer to the wiring diagram shipped with the unit located inside the compressor compartment or on the
back of the unit.
CORD CONNECTED UNITS (Self-contained models)
Plug the unit into a properly sized outlet. See serial tag located inside lower storage cabinet for circuit
sizing.
WARNING: THIS MACHINE IS PROVIDED WITH A THREE-PRONGED GROUNDING PLUG. THE OUTLET
TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT
THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN.
DROP-IN PAN CHILLERS
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